Programmable Or Condition Responsive Means Controls Grab Operation Patents (Class 414/730)
  • Patent number: 4652205
    Abstract: Arrangements for detecting the presence of an opaque object in an area, such as a person in a robotic work cell. Multiple light sources, light reflecting surfaces, light boxes with hole patterns or fiber optic light sources are spaced around the perimeter of the area and imaged by a camera. The change of the camera signal from its normal condition is used to interrupt power to safeguard personnel and/or machinery.
    Type: Grant
    Filed: May 2, 1985
    Date of Patent: March 24, 1987
    Assignee: Robotic Vision Systems, Inc.
    Inventors: Joseph Ross, Howard Stern
  • Patent number: 4652203
    Abstract: A hand changing device for industrial robots, having a changer body (10) designed to be attached to the robot arm (92) and a changer adapter (50) carrying a robot hand. The changer body (10) and the changer adapter (50) are separate components designed to be coupled detachably. The changer adapter (50) carrying the robot hand (74) is clamped by the changer body (10) by the engagement of a plurality of clamping balls retained within the changer body (10) and a ball engaging part formed in the changer adapter (50). The changer body (10) is provided with a fluid-driven piston (20) to move the clamping balls between two positions, namely, the clamping position and the idle position.
    Type: Grant
    Filed: November 21, 1984
    Date of Patent: March 24, 1987
    Assignee: Fanuc Ltd.
    Inventors: Seiichiro Nakashima, Nobutoshi Torii, Masayuki Hamura
  • Patent number: 4648784
    Abstract: An improvement of a device for protecting manipulators against collision with other objects. Two discs are held in spaced relationship by spacer balls applied thereagainst on the periphery. The discs are urged toward each other and the gap is adjustable. If due to a collision, the position of the spacer balls is changed, the discs move toward each other, thereby causing actuation of a switch and a disconnection of the drive.
    Type: Grant
    Filed: May 17, 1985
    Date of Patent: March 10, 1987
    Assignee: Kuka Schweissanlagen + Roboter GmbH
    Inventors: Kurt Wiedemann, Werner Schwarz
  • Patent number: 4648783
    Abstract: A robotic cell, or work area, especially useful for education. The cell has a plurality of interchangable work surfaces for mounting objects that the robot manipulates. Students, researchers, or other workers can thus set up separate experiments that need not be torn down each time a different user begins work with the cell. The cell has safety switches that encourage a user, when near the robot, to keep a hand on the robot so as not to be accidentally injured by the robot's motion. There is also a dead man switch effective to disenable the robot entirely, after a short time delay. The cell has a pneumatic control circuit that enables a user to position the robot's gripper arm at positions intermediate of fully up and fully down.
    Type: Grant
    Filed: November 6, 1984
    Date of Patent: March 10, 1987
    Inventors: Patrick Tan, Peter Maitland, Gregory Kawczynski, Paul V. Camposeo
  • Patent number: 4645407
    Abstract: A gripper system for a programmable manipulator includes a gripper arm (10) and an assembly station for holding a finger element (2) releaseably for mounting on the arm. The finger element (2) is held by latches (21, 22) against a tray (20) of the station which can be displaced with respect to a rack plate (1) of the station. The arm is conditioned to move on a predetermined path with respect to the station so that cooperative parts (3, 11) of the arm and a finger element, held at the station, become inter-engaged. When the finger element and the arm are inter-engaged movement of the arm relative to the station causes the finger element to be released. The gripper comprises an arm and a finger element dedicated to a specific handling task. The arm and the finger element have cooperable parts which are inter-engageable to mount the finger element detachably on the arm.
    Type: Grant
    Filed: June 17, 1985
    Date of Patent: February 24, 1987
    Assignee: EMI Limited
    Inventor: Anthony M. Williams
  • Patent number: 4643632
    Abstract: Overload safety device, particularly for an industrial robot having a robot arm and a robot tool and preferably arrangeable between the robot arm and the robot tool, with a robot flange, and a tool flange, the latter being movable relative to the former, wherein the robot flange and the tool flange sealingly cooperate in a sealing area subject to the action of a pressure medium and that a safety cut-out can be triggered by a pressure drop in the pressure medium.
    Type: Grant
    Filed: April 10, 1985
    Date of Patent: February 17, 1987
    Assignee: EKE Robotersysteme GmbH
    Inventor: Hasso Beyer
  • Patent number: 4640663
    Abstract: A robot balancer (2) and a method for controlling the balancer is disclosed which has a step or a force sensor (10) mounted on the tip of the arm (3) of the balancer (2), a step or an operational means (21) for calculating the velocity of the balancer from the force given by the force sensor, and a step or a control means (15) for controlling a velocity of the balancer (2) in response to a signal from the force sensor.
    Type: Grant
    Filed: December 2, 1983
    Date of Patent: February 3, 1987
    Assignee: Hitachi, Ltd.
    Inventors: Tatsuya Niinomi, Hiroshi Kikuchi
  • Patent number: 4639184
    Abstract: A coupling device includes a first support member which is connected to the arm of a robot and which supports a second support member for universal tilting and axial movement from an aligned normal position. The second support member supports robotic tooling, and a set of springs and ball members bias the support members to the normal position. An electrical control circuit is effective to stop movement of the robot arm in response to minute tilting or axial movement of the second support member in the event the tooling or article carried by the tooling is accidentally hit or overloaded.
    Type: Grant
    Filed: March 6, 1985
    Date of Patent: January 27, 1987
    Assignee: Process Equipment Company
    Inventors: Harold E. Knasel, David A. Grigsby
  • Patent number: 4636137
    Abstract: A manipulator has a carriage adapted for free travel movement along a surface and a reversible first motor for driving the carriage. An upstanding support is mounted on the carriage and a manipulation arm assembly is supported for movement on the upstanding support. A reversible second motor drives the arm assembly on the upstanding support. An operating head includes a tool supported at the end of the manipulation arm assembly. A remote control mechanism operates the first and second motors and the operating head at a remote location. A first television camera is supported at the upper end of the upstanding support and adapted to scan a first image field in front of the manipulator. A second camera is supported by the manipulation arm assembly and adapted to scan a second image field including the operating head and an article to be operated on by the operating head.
    Type: Grant
    Filed: August 6, 1984
    Date of Patent: January 13, 1987
    Inventor: Jerome H. Lemelson
  • Patent number: 4636135
    Abstract: Tool-holder B f6r gripping and changing tools for an industrial robot suitable for fixing to a rotary wrist-joint (5) of a robot arm, intended to carry one tool at a time. This tool-holder B comprises an upstream part C able to be fixed to the wrist-joint (5), a downstream part D able to be fixed to a tool (E1, . . . ) and remaining integral with the latter at each tool change, the two parts C and D being equipped with additional means for assembly and for rapid locking as well as unlocking and with detachable connectors (28, 32; 29, 37) for supplying the tool (E1) with fluid and electricity, the upstream part C containing a jack (7, 22) capable of displacing the locking and unlocking components (25, 41, 42, 14, 15, 16), and the downstream part D can be arranged in a tool magazine with the associated tool. The one-piece nature of the tool gripped in the tool-holder B ensures ease and speed of the robot's arm movements in space, maximum robot reliability, as well as rapid and powerful locking and unlocking.
    Type: Grant
    Filed: March 12, 1984
    Date of Patent: January 13, 1987
    Assignee: Societe Syspro
    Inventor: Georges R. Bancon
  • Patent number: 4636136
    Abstract: An apparatus for automatically opening and closing a door of a vehicle body which is transferred by a conveyor or is stopped at a predetermined position in a manufacturing process. The apparatus accurately control the opened angle of the door with the guidance of the combination between an engagement member and an opening thereof.
    Type: Grant
    Filed: June 1, 1984
    Date of Patent: January 13, 1987
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Iwao Nomura, Takayuki Masuyama, Yasuo Tanigawa, Hirofumi Hasimoto
  • Patent number: 4634107
    Abstract: A gripper arm includes jaw members (24,26) between which articles are engaged and from which engaged articles are released in precise placement upon a transport means. Jaw (26) is actuated by solenoid actuating means (28) acting through linkage means (30) to perform the engagement and release operations. The activation of the solenoid actuating means (28) is controlled to be dependent upon the operating speed of a machine in conjunction with which the gripper arm is used. The solenoid actuating means (28) is assisted by biasing means (122) which is preloaded to facilitate the application of a desired holding force on articles engaged between the jaw members (24,26). The jaw member (24) has a piece (162) of high coefficient of friction material embedded in a surface oriented to contact articles engaged between the jaws (24, 26).
    Type: Grant
    Filed: January 17, 1986
    Date of Patent: January 6, 1987
    Assignee: Bell & Howell Company
    Inventors: Gary L. Vandersyde, K. George Rabindran
  • Patent number: 4632623
    Abstract: A manipulator for a workpiece, useful in conjuction with a robot, is especially designed for handling forging preforms in a hot furnace. A fluidic type sensor is used to position the structure above a furnace surface on which the preform rests. Air continuously flows through the sensor to cool the sensor and parts of the manipulator, discharging toward the furnace floor near the workpiece. Thus, even though the absolute position and texture of the furnace surface may vary, the manipulator will always grip the workpiece at the same location relative to the surface.
    Type: Grant
    Filed: October 15, 1984
    Date of Patent: December 30, 1986
    Assignee: United Technologies Corporation
    Inventors: John R. Naumec, Peter H. Kaverud
  • Patent number: 4627161
    Abstract: A method for inserting a multilead component (30) into a printed wiring board (31) (PWB), wherein the component has its leads (32, 33) arranged in two or more rows and the PWB (31) has two or more rows of apertures (36, 37) arranged in a pattern corresponding to that of the leads of the component. The method comprises spreading the lead rows of the component (30) further apart than the aperture rows of the PWB (31); placing the component on the PWB (31) and applying a downward insertion force (41) thereon; vibrating the component (30) and the PWB (31) relative to each other; and moving the lead rows toward the aperture rows thereby inserting each lead in its corresponding aperture in the PWB.
    Type: Grant
    Filed: June 24, 1985
    Date of Patent: December 9, 1986
    Assignee: AT&T Technologies, Inc.
    Inventor: Robert H. Cushman
  • Patent number: 4627785
    Abstract: An exchangeable multiple function end effector tool suitable for use on the distal end of a robotic end effector includes, in combination; a device for removably affixing the multiple function and effector tool onto a pair of extending fingers provided on a robotic end effector. The multiple function tool is provided with an apparatus for acquiring a first element or component and releasably retaining same and further incorporates a second gripping device which is capable of acquiring a second element or component and releasably retaining same in the tool. Provision is made for engaging and disengaging the elements either separately or in unison. Movement, assembly or disassembly of the elements remains a function of the end effector and its control mechanisms.
    Type: Grant
    Filed: May 14, 1984
    Date of Patent: December 9, 1986
    Assignee: Monforte Robotics, Inc.
    Inventor: Mathew L. Monforte
  • Patent number: 4623296
    Abstract: An end effector apparatus for attachment to an industrial robot for transferring prepressed windshields to an autoclave tub. Vacuum cups engage and secure the windshield to the end effector for transfer of the windshield from an upender conveyor to the tub. A combination spacer clip sensing device and spacer clip retaining device senses the presence of a spacer clip on the top edge of the windshield and holds the clip in place during transfer.
    Type: Grant
    Filed: August 7, 1984
    Date of Patent: November 18, 1986
    Assignee: PPG Industries, Inc.
    Inventors: Kenneth J. McGuire, John R. Dahlberg, Charles J. Hyatt
  • Patent number: 4623183
    Abstract: A robot arm includes an outer casing and three rotating members of different diameters coaxially disposed in the outer casing for relative rotation and rockably supporting the proximal end portions of three fingers. These fingers are rocked against the rotating members in a plane including a central axis of the outer casing and rotated to change the relative angles between the fingers by selectively rotating the members around the central axis of the outer casing to prescribed positions.
    Type: Grant
    Filed: September 25, 1984
    Date of Patent: November 18, 1986
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Koukichi Aomori
  • Patent number: 4620362
    Abstract: A robotic tool changing system which is compatible with manipulators (20) of the type having a pair of opposable vise-like end-effector "fingers" (22,24) formed on an end-effector (21) is disclosed which may be used to grip and manipulate a wide range of different tools (42,44,45) and wherein the end-effector (21) includes: (i) alignment ports (29,30,34,35) formed on the gripping fingers (22,24) for reception of alignment pins (29',30',34',35') formed on the tools (42,44,45); (ii) a resistor (R1) embedded within each tool (42,44,45) which is uniquely representative of that tool; (iii) a tool comparator circuit (50) having at least one reference resistor (R2) for enabling identification of the particular tool gripped by the end-effector (21) and for generating a control output signal capable of selecting, defining and enabling and requisite utility(ies) and utility control line(s) required for proper operation of the gripped tool; (iv) electrical contact means (31,32) formed in at least one finger (22) for coo
    Type: Grant
    Filed: June 22, 1984
    Date of Patent: November 4, 1986
    Assignee: The Boeing Company
    Inventor: Gregory E. Reynolds
  • Patent number: 4621331
    Abstract: A manipulator having a grasping mechanism for grasping an object and an arm mechanism for lifting the grasped object, is disclosed. A weight detector is provided which detects a force that the top of the arm mechanism receives in the gravitational direction when the grasped object is being lifted. In order to find the minimum grasping force sufficient to lift the object, a grasp detector is provided for detecting, from the output of the weight detector, that the object cannot be lifted up with the present grasping force and a desired grasping force selector for selecting successively a desired value of grasping force starting from a predetermined minimum desired value until it is detected that the object is lifted. A grasping force control circuit controls the grasping force to the selected desired value.
    Type: Grant
    Filed: December 28, 1983
    Date of Patent: November 4, 1986
    Assignee: Tokyo Shibaura Denki Kabushiki Kaisha
    Inventor: Kazuhide Iwata
  • Patent number: 4616511
    Abstract: A load plate is rigidly supported by a central pedestal strain gaged for bending about a central axis. In one embodiment, the pedestal is mounted to the center of a yoke bar supported by two legs strain gaged for comprehensive loads only the sum of which is indicative of the magnitude of the plate load. The legs are supported by base webs strain gaged for bending about a central axis orthogonal to the axis of pedestal bending. The output of the bending strain gages enables determination of the coordinates of the load location on the plate from the central axis axes.In a second embodiment, the pedestal is supported by a block rigidly attached to the end of a cantilevered member extending at right angles from the pedestal. The cantilever member is strain gaged at two longitudinal stations for reading the differential of the bending strain to thereby determine the shear loading, or plate tactile load.
    Type: Grant
    Filed: February 20, 1985
    Date of Patent: October 14, 1986
    Assignee: Eaton Corporation
    Inventors: Sherif S. Gindy, Ronald R. Tremonti
  • Patent number: 4616971
    Abstract: Three sets of pincer units depend from a flat palm, each pincer unit having a pinching gap at its distal end for engaging a loaded circuit board by its edges and holding it in a spaced-apart relationship with the palm. Each pincer unit includes a finger having a flange at its distal end and a thumb slideably mounted on the finger so as to define a variable pinching gap. The fingers are mounted for prehensiling movement away from one another for bracketing a board to be picked up and toward one another so that the board to be picked up may be squeezed between them.The invention includes a method for picking up a loaded circuit board which involves bracketing a board to be picked up between a set of pincer units, squeezing the board by moving the pincer units toward one another against opposing edges of the board while simultaneously pinching each edge engaged with the pincer units.
    Type: Grant
    Filed: October 11, 1983
    Date of Patent: October 14, 1986
    Assignee: Fairchild Camera and Instrument Corp.
    Inventor: John L. Matrone
  • Patent number: 4614476
    Abstract: An improved sugar cane grab loader has a hydraulically actuated grab and supporting boom, and a mechanical pushpiler. The pushpiler has floating teeth to prevent undue ground penetration during its scraping action. The teeth move in free but limited fashion in a rearwardly inclined direction. The boom lifts the grab from the soil by a controlled height during closing action of the grab around the cane bundled on the ground.
    Type: Grant
    Filed: October 3, 1983
    Date of Patent: September 30, 1986
    Assignee: Santal Euipamentos S.A. Comercio E Industria
    Inventor: Luis A. C. Mello Ribeiro Pinto
  • Patent number: 4613269
    Abstract: A robotic apparatus and method of acquiring jumbled objects or workpieces from a bin, and transferring them to a final site, or to an intermediate site for quality inspection. A video camera system produces a video signal representing a brightness image of the jumbled objects. An intermediate amplitude range of the video signal is selected, expanded, stored, and quantized into digital pixels. A computer enhances the image using histogram techniques, performs edge suppression, performs repeated shrinking with progressively-increased pixel thresholds until an area limit is reached, performs clustering of closely-spaced pixels, and commands movement of the robot gripper to a computed grip site on a recognized object. The gripper may limit its gripping pressure as a function of the deformation of the object gripped.
    Type: Grant
    Filed: February 28, 1984
    Date of Patent: September 23, 1986
    Assignee: Object Recognition Systems, Inc.
    Inventors: Joseph Wilder, Rajarshi Ray
  • Patent number: 4610084
    Abstract: Apparatus and methods for inserting leads of an electric circuit component into correspondingly arranged holes in a printed wiring board by (a) holding the component by a robotic arm adjacent the board so that its leads contact the board under pressure and are in nominal registration in the X and Y directions, and (b) subjecting the board to the combined effect of two vibrating motions which are respectively directed in these two directions, and of which one is superimposed on the other. These two motions are each controlled in frequency and amplitude and differ from each other in a motion characteristic whereby the leads sweep in two-dimensional patterns over board areas respective to their corresponding holes and centrally including them until the leads substantially exactly register with the holes to become inserted therein by the pressure on the leads.
    Type: Grant
    Filed: May 21, 1984
    Date of Patent: September 9, 1986
    Assignee: AT&T Technologies, Inc.
    Inventors: Carl R. Anderson, Gary G. Seaman
  • Patent number: 4611296
    Abstract: A manipulation device, such as an industrial robot has at least one sensor connected to a control unit through a programmable sensor interface. The programmable sensor interface includes at least one microprocessor and at least one memory. Each sensor has three signal ranges, the limits of these ranges being selectable by thresholds which can be stored in the memory. The microprocessor is programmed to classify the signal received from a sensor in one of the signal ranges, and to transmit the result of the classification to the control unit. Activation of the individual sensors is undertaken by the control unit through a serial interface or through a parallel interface.
    Type: Grant
    Filed: October 12, 1984
    Date of Patent: September 9, 1986
    Assignee: Siemens Aktiengesellschaft
    Inventor: Erich Niedermayr
  • Patent number: 4606696
    Abstract: A mechanism to determine position and orientation in space of a robot linkage or the like. The mechanism typically includes a plurality of structural beams that form the linkage and each structural beam has an associated measuring beam which, in the preferred embodiment, is housed within the structural beam in a way that deflection of the structural beam does not impose loads on the measuring beam. Angular measuring devices and linear measuring devices serve to locate endpoints of the measuring beam and the information derived serves to locate the free end or endpoint (typically a gripper or the like) relative to an anchor to establish position and orientation at the endpoint.
    Type: Grant
    Filed: June 25, 1984
    Date of Patent: August 19, 1986
    Inventor: Alexander H. Slocum
  • Patent number: 4606691
    Abstract: A system designed to reduce cantilever beam deflections is disclosed. Beam deflection is reduced by neutralizing the force causing such deflection. The neutralizing force is achieved by employing a second cantilever beam parallel with the first and connecting the distal ends of the two beams through an active positioning system. In operation, a force applied to the end of the reference beam, in any direction perpendicular to the length of the beam, is in effect, automatically transferred to the second beam. Thus the second beam bends by an amount proportional to the magnitude of the force, while the reference beams remains in the original position. The end result is a beam whose distal end is located in a unique position relative to the proximal end regardless of any disturbance forces acting upon it.
    Type: Grant
    Filed: April 30, 1983
    Date of Patent: August 19, 1986
    Inventor: Alex Zalucky
  • Patent number: 4604787
    Abstract: A tool changer for use with the manipulator arm of a robot or the like. A tool changer in which the manipulator arm is engaged with the end effector carrying the tool by a simple linear motion, and disengaged by a linear motion in the opposite direction, without requiring any separate control functions such as switch actuation or the like. A tool changer which also provides for transmitting mechanical, electrical or fluid power and/or control between the manipulator arm and the end effector, and one which can be utilized with any type of tool, sensor, transducer, and the like.
    Type: Grant
    Filed: August 15, 1984
    Date of Patent: August 12, 1986
    Assignee: Transamerica Delaval Inc.
    Inventor: Ralph H. Silvers, Jr.
  • Patent number: 4605354
    Abstract: A resilient gripper pad stores deformation energy just before the gripped object starts to slip, then rapidly accelerates as it suddenly releases the energy in the springback to rest position. An accelerometer in the resilient pad (corrected for ambient acceleration by differentiation with a nearby second accelerometer) provides information by which the control computer of a closed loop robot system mandates the manipulation of objects by controlled slipping. Controlled transitions of gripping (releasing) action evoked by the control computer provide related sequences of grip (slide) events, with one or more slip (pad chatter) events intervening at the threshold. Prior to the slide, there is an instant when the gripped object starts to slip on a slip pad on one digit of the gripper, but remains frictionally gripped by a resilient pad on the opposing digit. During this instant, the resilient pad deforms downward because of gravity on the gripped object.
    Type: Grant
    Filed: July 30, 1984
    Date of Patent: August 12, 1986
    Assignee: International Business Machines Corporation
    Inventor: Timothy P. Daly
  • Patent number: 4603897
    Abstract: Apparatus that uses a suction engagement element to transport semiconductor wafers between processing boats and detects when suction engagement has not occurred despite the engagement element having been moved toward a wafer a distance sufficient to enable said engagement, and then adjusts the position of the engagement element relative to the object (e.g., by backing up and trying again or by pivoting the engagement element) to facilitate the suction engagement.
    Type: Grant
    Filed: May 20, 1983
    Date of Patent: August 5, 1986
    Assignee: Poconics International, Inc.
    Inventors: Richard F. Foulke, Kenneth A. Winchell
  • Patent number: 4601635
    Abstract: A multilink-type robot includes an arm support pivotably mounted on a base for angular movement about a vertical axis, the arm support having a pair of side support ledges extending upwardly with a U-shaped recess defined therebetween and extending substantially the entire length of the arm support, a first shaft extending across the recess and having opposite ends rotatably supported on the support ledges, a second shaft rotatably supported on the arm support in coaxial relation to the first shaft for relative rotation with respect to the first shaft, a first arm having one end fixed to the first shaft, a third shaft rotatably supported on an opposite end of the first arm in parallel relation to a first shaft, first rotation transmission for transmitting rotation of the second shaft to the third shaft, a second arm having one end fixed to the third shaft, a fourth shaft rotatably supported on an opposite end of the second arm in parallel relation to the third shaft, a wrist unit fixed to the fourth shaft, an
    Type: Grant
    Filed: May 3, 1983
    Date of Patent: July 22, 1986
    Assignee: Toyoda Koki Kabushiki Kaisha
    Inventors: Teruyuki Ito, Osamu Toyama
  • Patent number: 4600355
    Abstract: A modular, multi-configuration robotics system having basic interchangeable component parts including a base (10), turret (110), rails (20), mounting blocks (30), motors (80), arm links (60) as the primary components and also including bearings (180), pillow blocks (170), gears (176, 178), various shafts, pulley, belts, electronic controller and optical encoders (184) as additional essential component parts. The system is intended as a tutorial device in the field of educational robotics.
    Type: Grant
    Filed: August 29, 1984
    Date of Patent: July 15, 1986
    Assignee: Cybot, Inc.
    Inventor: Roger F. Johnson
  • Patent number: 4600357
    Abstract: A gripper assembly for a robotic arm includes two opposing elements displaced by means of a worm gear arrangement for grasping an object positioned therebetween. The worm gear is driven by a rotary drive motor with a torsion spring coupling the drive motor shaft to the worm. First and second shaft encoders are respectively mounted to the drive motor shaft and the worm shaft. First and second pairs of optical sensors respectively coupled to the first and second shaft encoders detect the angular speed and displacement of the drive motor shaft and the worm. With the torsion constant of the spring known, the force applied by the gripper assembly which is proportional to the angular displacement of the worm may be accurately determined and controlled. In addition, the size of the object grasped by the gripper assembly may be determined. By comparing these operating parameters with selected values, the gripper assembly may be precisely controlled such as by means of a microcomputer.
    Type: Grant
    Filed: February 21, 1984
    Date of Patent: July 15, 1986
    Assignee: Heath Company
    Inventor: Russell G. Coules
  • Patent number: 4598456
    Abstract: A system for automatically inserting the leads of electrical components into circuit boards is disclosed. In the preferred embodiment, an electrical component is acquired by the robot. The leads of the component have been trimmed and preformed such that they are substantially parallel with respect to each other with the leads differing in length. The robot positions the component at a fixed location relative to the axis of the robot and within the view of an optical sensor such as a TV camera. The sensor determines the location of each of the leads relative to a fixed location. A first rotary motion rotates the component about a selected axis of the robot through a predetermined angle and a second measurement is made. A second rotation positions the component 180.degree. from the original position and a third measurement is made.
    Type: Grant
    Filed: October 19, 1984
    Date of Patent: July 8, 1986
    Assignee: Westinghouse Electric Corp.
    Inventor: William P. McConnell
  • Patent number: 4599036
    Abstract: The problem of re-establishment of initial precision registration of end-effectors used in automatic robotic assembly following failed insertion attempts is avoided due to a positive registration compliant apparatus having a support member including a bearing mount spaced apart from a shaped seat. A holder for holding and mounting electronic components is movably mounted on the support member and extends through the bearing mount. The holder has a portion correspondingly shaped for mating engagement with the shaped seat. The holder is resiliently urged into engagement with the seat. A rotation limiter is provided for limiting rotation of the holder relative to the support.
    Type: Grant
    Filed: May 17, 1984
    Date of Patent: July 8, 1986
    Assignee: Sperry Corporation
    Inventor: Robert R. Tarbuck
  • Patent number: 4595334
    Abstract: A robotic apparatus having five degrees of movement with a mounting plate, a first stage platform movably mounted on the mounting plate to shift in the X direction, and also rotate about the X axis, a second stage platform movably mounted on the first stage platform to shift in the Y direction, and also rotate about the Y axis, a third stage platform movably mounted on the second stage platform to move in the Z direction, and powering means to move and rotate the aforementioned elements in the manner described.
    Type: Grant
    Filed: January 18, 1984
    Date of Patent: June 17, 1986
    Assignee: International Business Machines Corporation
    Inventor: Andre Sharon
  • Patent number: 4594049
    Abstract: The robot articulation device includes a first arm pivoted on a support stand for rotation about a first axis and a second arm is pivotally mounted on the free end of the first arm for rotational movement about a second axis. The first and second axes may be vertically or horizontally disposed. Opposed recessed are located in the first and second arms concentric with the second axis and a sleeve secured to one of the arms extends into the recess in the other arm. A projection is secured to the other arm and extends into the sleeve and bearings are disposed between the projection and the sleeve and the sleeve and the recess, respectively. A gear reduction unit is located in the other recess and is provided with an input shaft which may be driven from a drive motor mounted on the support stand.
    Type: Grant
    Filed: July 5, 1983
    Date of Patent: June 10, 1986
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventor: Tsuneo Terauchi
  • Patent number: 4589817
    Abstract: A robotic system for handling components such as wire leads is disclosed. The system includes a multi-axis programmable machine, often referred to as a robot, to manipulate a chuck mechanism to acquire components such as a lead wire for example and position this wire in a desired predetermined location. Typical applications include the insertion of wires having a connector pin into a multi-pin connector.
    Type: Grant
    Filed: February 22, 1984
    Date of Patent: May 20, 1986
    Assignee: Westinghouse Electric Corp.
    Inventors: Philip J. Adinolfi, Arthur B. Redpath
  • Patent number: 4588348
    Abstract: A movable part of a robot, such as the fingers of the robot hand, are provided with an array of tactile elements mounted on a substrate. Each element includes a magnetic dipole embedded in a compliant medium on one side of the substrate and a magnetic sensor on the other side of the substrate. The dipole and sensor are in parallel planes. A force or torque deforms the compliant medium and displaces the magnetic dipoles with respect to the sensor. The sensor detects the change in magnetic field and produces an electrical signal which is used to control the robot. Magnetoresistive sensors are preferred. To detect torque, each element illustratively includes four sensors arranged at 90.degree. to one another and a magnetic dipole oriented at 45.degree. to each sensor.
    Type: Grant
    Filed: May 27, 1983
    Date of Patent: May 13, 1986
    Assignee: AT&T Bell Laboratories
    Inventors: Gerardo Beni, Susan Hackwood, Lawrence A. Hornak
  • Patent number: 4586247
    Abstract: An apparatus for inserting electronic elements comprises: a board positioning means having a pair of rails disposed on an X-Y table, the board positioning means being adapted to fix and position a board which is fed thereto along the rails; an element supply means having a plurality of element supply units each adapted to feed to its element supply position an electronic element to be inserted in the board, the element supply units being arranged such that their element supply positions are placed in one or a plurality of rows; a plurality of chucks each formed such as to correspond to the configuration and size of the associated electronic elements to be inserted; an inserting head having a holder mechanism and adapted to detachably support one of the chucks by the holder mechanism and to reciprocatively move between a chuck exchanging position and element supply and insertion positions; and a chuck exchanging means including a chuck unit in which the chucks are arranged on an index-movable plate and a chuck
    Type: Grant
    Filed: August 13, 1984
    Date of Patent: May 6, 1986
    Assignee: Hitachi, Ltd.
    Inventors: Toshiaki Murai, Takeshi Kawana, Toshio Asano
  • Patent number: 4585387
    Abstract: A robot arm preferably has at least shoulder, elbow and wrist joints with a lever arm extending between each of the joints. Individually powered modules are buit into each of the lever arms adjacent each joint to control the mutual attitude between the lever arm end and its associated joint. Thus, each of the lever arms between the shoulder and elbow and between the elbow and the wrist, respectively, has two of the modules. Each individual module is operated to adjust the attitude of the lever arm relative to the adjacent joint. Or stated another way, two of the module means are operated to adjust the attitude between two adjacent lever arms.
    Type: Grant
    Filed: October 11, 1983
    Date of Patent: April 29, 1986
    Inventor: William Jayne
  • Patent number: 4580941
    Abstract: An industrial robot hand-holding device having a hand-holding unit attached to the extremity of the robot wrist, a hand-attaching unit having mounted thereon one of a plurality of diverse robot hands and being detachably attached to the hand-holding unit, and a safeguard unit provided between the extremity of the robot wrist and the hand-holding unit so as to safeguard the robot hand against an extraordinary force applied to or acting on the robot hand.
    Type: Grant
    Filed: March 2, 1983
    Date of Patent: April 8, 1986
    Assignee: Fanuc, Ltd.
    Inventors: Hajimu Inaba, Nobutoshi Torii
  • Patent number: 4577513
    Abstract: A strain sensing arrangement includes a rigid annular ring, which is co-axial with an upper central boss and a lower central boss. An upper array of vertical, relatively flat, wide and flexible beams are connected to the upper boss and the ring and a lower array of horizontal beams are connected to the lower boss and the ring. Each of the beams are provided with a strain gauge on each side thereof for detecting any deflection of the beams.When the arrangement is utilized in an assembly robot, the end of an arm of the robot is inserted downwardly into the upper boss and a gripper is inserted upwardly into the lower boss, so that the strain gauges can detect torsional and/or linear strain acting on the arrangement caused by relative rotation of the gripper with respect to the arm.
    Type: Grant
    Filed: November 2, 1983
    Date of Patent: March 25, 1986
    Assignee: EMI Limited
    Inventors: Alan R. Harwood, Julie A. Ward
  • Patent number: 4577284
    Abstract: A technique for accomplishing automated small batch assembly using a sophisticated computer program controlled robot (8) is disclosed wherein the robot work envelope (51) is divided into three independent work areas. Each work area is provided with a port (53, 55, 57) to which a self-contained, task oriented mobile workstation (130) may be attached. Manipulator (10) is controlled to perform the steps associated with the assembly tasks on the mobile workstations in priority sequence.
    Type: Grant
    Filed: November 20, 1984
    Date of Patent: March 18, 1986
    Assignee: International Business Machines Corporation
    Inventors: Arthur E. Christy, Elmer J. Gill
  • Patent number: 4575297
    Abstract: An assembly robot comprises a breastplate adapted to be attached to the chest of a human operator, an upper arm member connected to the breastplate and adapted to be attached to the upper arm of a human operator, a lower arm member attached to the upper arm member and adapted to be attached to the lower arm of a human operator, a hand member having finger and thumb units into which the hand, finger and thumb of the human operator can be inserted, and a support structure taking the form of a movable chair to which the breastplate is attached and on which the human operator may sit. The robot members, their length, the joints between members, and the axes of these joints correspond to those of a human arm, hand and fingers whereby the robot can make the same movements as the human operator. Each joint is associated with a sensor-motor device.
    Type: Grant
    Filed: August 9, 1983
    Date of Patent: March 11, 1986
    Inventor: Hans Richter
  • Patent number: 4575304
    Abstract: The present invention consists in a robot wherein a slit-light detector which is constructed of a light projector for projecting light so as to form a slit-light on an object to-be-handled and an image detector for detecting an image of the light-section waveform, is mounted on an operating member of the robot; means for scanning the slit-light detector is disposed; and the slit-light detector detects range data, on the basis of which a position, posture, inclination etc. of the object in a three-dimensional shape are detected, so that the robot can handle the object.
    Type: Grant
    Filed: April 7, 1983
    Date of Patent: March 11, 1986
    Assignee: Hitachi, Ltd.
    Inventors: Yasuo Nakagawa, Takanori Ninomiya
  • Patent number: 4571148
    Abstract: A manipulating unit is disclosed comprising a housing (5) in which there are (a) position sensing means (7, 2a, 2b, 2c, 2d, 3a, 3b, 3c, 3d) for sensing the position of a member in the housing, which member is coupled locally to gripping means, and (b) actuating means (4a, 4b, 4c, 4d) coupled to the sensing means and the member for producing movements of the member within the housing.
    Type: Grant
    Filed: October 25, 1983
    Date of Patent: February 18, 1986
    Assignee: National Research Development Corporation
    Inventor: Pavel J. Drazan
  • Patent number: 4571694
    Abstract: The hand of a robot is moved from an instant position P.sub.1 to a first command position P.sub.2 to grip one of the workpiece W.sub.1,W.sub.2,W.sub.3 placed at the first command position and conveys the same to a second command position P.sub.3. A sensor is contacted by the workpiece when the hand takes an intermediate position Px on its way from the instant position P.sub.1 to the first command position P.sub.2, the robot control system stops the hand without delay or after travel of the hand over a predetermined distance and, after the travel of the hand over a predetermined deceleration distance, stops the hand. The hand is then moved from the stopping position to the second command position P.sub.3 neglecting the remaining stroke or movement between the stopping position and the first command position.
    Type: Grant
    Filed: August 26, 1982
    Date of Patent: February 18, 1986
    Assignee: Fanuc Limited
    Inventors: Hajimu Inaba, Shinsuke Sakakibara, Ryo Nihei
  • Patent number: 4565487
    Abstract: A robot system is disclosed comprising a robot having a plurality of articulated members, actuator jacks for effecting movements (locomotion or other operations) of the articulated members, and a data processing unit controlling the jack actuators. One articulated member is pivotally mounted about three separate axes intersecting at a first fixed point. Two jack actuators are provided for the one articulated member. Two ball joints articulate the jack actuators to the one articulated member about two points separate from and out of alignment with the first fixed point and two other ball joints articulate the jack actuators about respective second and third points also separate from and out of alignment with the first fixed point. The one articulated member comprises a perpendicular plate, the two points articulated to the jack actuators being disposed at the plate and the axes of the two jack actuators lying in mutually perpendicular planes.
    Type: Grant
    Filed: September 1, 1982
    Date of Patent: January 21, 1986
    Assignee: International Robotic Engineering, Inc.
    Inventor: Patrice Kroczynski
  • Patent number: H65
    Abstract: Two opposing fingers of a robot hand are each provided with an array of optical devices which are capable of being in optical communication with one another through the gap between the fingers. One finger is provided with an array of light emitters and the other is provided with an array of light recepetors. By taking advantage of the motion of the robot hand and the small size of the optical devices, the shape of an object between the fingers can be detected by using at least one linear set, and preferably at least two linear sets, of devices in each array. Illustratively, the linear sets form a T-shaped array or a U-shaped array and are disposed along the edges of the fingers. In one embodiment the emitters are GRIN rod lenses coupled through a fiber cable to a light source, and the receptors are also GRIN rod lenses coupled through a fiber cable to a camera system. A manufacturing method utilizing such a sensor to identify the shape of objects is also described.
    Type: Grant
    Filed: May 27, 1983
    Date of Patent: May 6, 1986
    Assignee: AT&T Bell Laboratories
    Inventors: Gerard Beni, Susan Hackwood, Lawrence A. Hornak, Janet L. Jackel