Apparatus For Positioning Plural Orderly Articles Onto Pallet Patents (Class 414/799)
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Patent number: 7850415Abstract: A machine for palletizing substantially parallelepipedic objects such as packing cases, comprising a grouping station for forming objects into a group able to form a layer of a palletized load, which grouping station includes a fixed reference stop adapted to stop an object conveyed thereto by an abutment conveyor; a layer-forming surface extending laterally opposite to the reference stop; a motorized thruster adapted to displace the object located against the reference stop to a predetermined zone of the layer-forming surface corresponding to the position it is to occupy in the layer being formed; and an automatic control system adapted to control the drive means so as to position laterally opposite the reference stop a zone of the layer-forming surface which is to receive the object located against the reference stop, and to control of the thruster so as to displace the object onto that zone of the layer-forming surface.Type: GrantFiled: May 31, 2005Date of Patent: December 14, 2010Assignee: Materiel pour l'Arboriculture FruitiereInventor: Philippe Blanc
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Patent number: 7802959Abstract: A compact palletizer combines a plate apron and an apron conveyor as a layer build area positionable both vertically and horizontally to implement receipt and organization of items as layers and to stack item layers on a pallet. A puller bar serves to pull item rows into layers in a layer building operation and to act as a backstop in delivering an item layer onto a stack of items. An apron serves to also deliver empty pallets to a stack build area.Type: GrantFiled: July 31, 2006Date of Patent: September 28, 2010Assignee: TopTier Inc.Inventors: Cary Michael Pierson, Stephen L. Heston
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Publication number: 20100111663Abstract: A modular split palletizer for loading layers of articles on stackable pallets. The palletizer has a frame supporting first, second, and third sections. The first section includes a layer build area and a first portion of a stacker transfer track. The second section includes a tier sheet bin, a top frame bin, and a second portion of the track. The third section includes a pallet build area and a third portion of the track. Each of the first, second, and third sections can be disassembled, moved individually and independently, and re-assembled at a new location to form the complete palletizer. Also disclosed is a method of relocating the modular split palletizer. With the palletizer at one location, the utilities connected to the palletizer are disconnected, the fasteners holding the sections together are released, and the sections are separated. The disassembled sections are moved to the new location and reassembled.Type: ApplicationFiled: October 30, 2008Publication date: May 6, 2010Applicant: Graham Packaging Company, L.P.Inventor: John R. Reichler
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Publication number: 20100034633Abstract: A method and apparatus for moving loose piece articles positioned on a slip sheet. A vacuum head is moved into proximity with the loose piece articles positioned on a slip sheet. A vacuum is created which causes the slip-sheet, and the loose piece articles positioned thereon, to be drawn toward a surface of the vacuum head and maintained in such position as the vacuum head transports the slip-sheet and the loose piece articles positioned thereon.Type: ApplicationFiled: January 21, 2009Publication date: February 11, 2010Applicant: DYCO, INC.Inventors: Peter D. YOHE, Ronald H. CORDINGLY, Kevin K. JOHN
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Publication number: 20100023159Abstract: A palleting device (10) is provided for the transport of units (1) of printed products which are held together by way of strapping, in particular of stacks formed from printed products rowed on one another in a standing manner or packages of printed products applied on one another in a lying manner. The palleting device (10) includes a carrier construction (11) with at least one vertically and horizontally displaceable holding element (14) which is capable of taking at least one printed product unit (1) from the intermediate deposit (50) and transporting it to the palleting position (10). The carrier construction (11) in a plan view from above on the working base surface (20) is arranged essentially within the working base surface (20) and/or in a first side region (30) outside the working base surface (20), wherein at least one second side region (40) of the working base surface (20) is free of the carrier construction (11).Type: ApplicationFiled: July 24, 2009Publication date: January 28, 2010Applicant: FERAG AGInventor: Holger Mueller
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Patent number: 7621713Abstract: An automatic pallet loading/unloading method for radioactive waste drums is disclosed, which comprises the steps of: (a) providing a conveying pallet accommodating six radioactive waste drums; (b) arranging the pallet on a specific importing carrier; (c) performing a two-dimensional fetching position adjustment upon the pallet by the importing carrier; and (d) using a grabber crane to grab and carry the radioactive waste drums in a specific order so as to apply an continuous inspection process upon each radioactive waste drum successively. In a preferred aspect, the two-dimensional fetching position adjustment uses a transverse positioning operation cooperating with a lengthwise positioning operation to successively place each radioactive waste drum in a specific position to be grabbed by the grabber crane and thus to be inspected by the inspection process.Type: GrantFiled: August 18, 2006Date of Patent: November 24, 2009Assignee: Institute of Nuclear Energy Research Atomic Energy CouncilInventors: Ben-Li Pen, Gou-Hao Tsao, Tzu-Chung Yenn, Dah-Ping Wang
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Patent number: 7607883Abstract: An improved palletizing machine (10) includes a frame (12), a pallet plate (16) for supporting pallets (18), and a pallet raising and lowering mechanism (20). A pusher bar assembly (26) includes at least one raised return rail (44) to facilitate return of a pusher bar (28) to a start position (68). An extendable object positioning wheel (104) on a conveyor (119) feeding objects (24) to an object receiver (22) of the machine (10) facilitates pivoting of objects (24) between positions as the objects (24) impact the wheel (104). A stripper sheet positioning assembly (80) positions and removes a stripper sheet (82) from on top of the pallet (18) or layer (118) of objects (24) to prevent pushed objects (24) from catching upon edges of objects (24) in a layer (116) already on the pallet.Type: GrantFiled: September 20, 2006Date of Patent: October 27, 2009Inventor: Sadao Yagi
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Publication number: 20090238672Abstract: An infeed station has a stack feeder and a first and second chamber, which can each receive stacks from the stack feeder. The stacks can be conveyed in the chambers and can be transferred to a stack gripper with the conveyors assigned to the first chamber and the second chamber. First centering units serve to center the stacks in the first chamber, and second centering units serve to center the stacks in the second chamber. Third conveyors are arranged between the first and second conveyors. The first and second centering units can be shifted relative to each other so that the third conveyors are positioned in the first or second chamber, and the chamber with the third conveyors is much wider than the other chamber. The infeed station can be changed between double infeed with parallel processing of two stacks and single infeed with processing of only one stack of relatively great width at a time.Type: ApplicationFiled: March 4, 2009Publication date: September 24, 2009Inventors: Marc Ryf, Stefan Liebheit
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Patent number: 7591120Abstract: During the production of (cigarette) packs by packers (13), the pack, depending on its configuration, has printing carriers, namely coupons which may be folded a number of times, added to it. These are produced by a coupon-production device (16) in a coupon arrangement (15) and are introduced into containers, namely magazines (20), in a filling station (18). A number of these magazines, in turn, which corresponds to requirements is kept on vehicles, namely transporting carts (42, 43), in order to be fed to the packer (13). The relevant machines and subassemblies are connected to a central control unit (91) which defines the quantity of coupons which are to be produced and causes the magazines (20) and/or the transporting carts (42, 43) to be coded, with the result that the supply of the packers (13) with coupons is controlled in accordance with the batch of packs which is to be produced.Type: GrantFiled: September 7, 2004Date of Patent: September 22, 2009Assignee: Focke & Co. (GmbH & Co. KG)Inventors: Thomas Hafker, Jens Schmidt
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Universal method for the quick layer palletization of objects and relative system with rollup planes
Patent number: 7581919Abstract: A method for the quick palletization of objects (100), comprising the steps of: arranging objects (100) to be palletized organized on a collection plane (400); loading said objects (100) onto a flexible support plane (31) suitable for advancing in the direction of transfer of the objects (100) in a position substantially coplanar to the collection plane (400) and in continuation of it, so that the support plane (31) receives said objects without sliding; transferring said objects (100) from the support plane (31) to a flexible moving plane (21) that can slide coplanar to the support plane (31) so as to replace the latter (31) below the objects (100) whilst they remain stationary, in which the transfer takes place by synchronously activating the harmonious sliding of the support plane (31) and transfer plane (21) arranged in contact with each other in continuation of one another; taking the transfer plane (21) with the objects (100) on top above a pallet; making the transfer plane (21) slide under the objecType: GrantFiled: April 26, 2005Date of Patent: September 1, 2009Assignee: Feon Societa' a Responsabilita' LimitataInventor: Dante Bolzani -
Patent number: 7559738Abstract: A device is described for changing pallets in an automatic palletizer that arranges objects on the pallets. The object was to refine such a device in such a way that it not only minimizes the space occupied by the automatic palletizer, but also enables the length of interruptions in the palletizing process to be reduced. To solve this object, it is suggested to provide a transfer vehicle having a first pallet area for receiving a first pallet, and a second pallet area for receiving a second pallet, and a driving arrangement for moving the transfer vehicle between at least a first position and a second position, wherein when the transfer vehicle is in its first position the first pallet region of the transfer vehicle can be loaded with an empty pallet while the objects can be arranged on a pallet in the second pallet area.Type: GrantFiled: November 18, 2004Date of Patent: July 14, 2009Assignee: Winkler + Dünnebier AktiengesellschaftInventors: Thomas Salm, Bernfried Kutsch
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Patent number: 7559737Abstract: A new type of pallet stacking assembly line. Two pick-and-place robots are used. The first robot has a relatively low position. The second robot is in an elevated position. A pallet dispenser dispenses a first pallet onto a pallet conveyor. The pallet conveyor then moves the first pallet to a first build position in front of the first robot. The first robot then begins picking products from a first pick position and stacking them on the first pallet. Once the products on the first pallet reach approximately half the finished height, the pallet conveyor carries the first pallet over to a second build position in front of the second robot. At the same time, the pallet dispenser dispenses a second pallet which is carried to the first build position. The second robot picks products from a second pick position and places them on the upper portion of the first pallet in order to complete the stack. Meanwhile, the first robot is picking and placing products on the lower portion of the second pallet.Type: GrantFiled: January 14, 2005Date of Patent: July 14, 2009Assignee: Sentry Equipment Erectors Inc.Inventors: Christopher A. Ray, David N. Cooley, Gary D. Hunt, J. Michael Connor, Gert B. Gast, Donald Peter Welch, Mark T. Brogan, John P. Choufani, Kevin F. Keyes
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Patent number: 7416379Abstract: The invention relates to an interlacing device which can be used automatically to interlace long products on a transport pallet in an economical and optimum manner, which can be adapted to tubes of any length and which operates concurrently with the palletizing machine. The inventive interlacing device (10) is characterized in that it comprises at least one interlacing gantry (11) which extends parallel to the palletized products along at least part of the length thereof and which comprises at least one wire guide (20), the wire guide being fed by at least one interlacing (12?) link reel (12). The aforementioned interlacing device (10) also comprises drive means (14) which are connected to the interlacing gantry (11) in order to move same alternatively between at least two end positions such as to move the guide wire (20) alternatively from one side of the transport pallet (7) to the other in at least one interlacing plane (P) which is essentially perpendicular to the palletized products (2).Type: GrantFiled: July 28, 2003Date of Patent: August 26, 2008Assignee: Pack Industrie S.A.Inventor: Yves Roesch
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Patent number: 7393176Abstract: A handling unit (1) for palletizing, comprising: a support (2) for coupling to manipulator means; a framework (3) associated with said support (2) and defining an aperture; a pair of parallel opposing slide rails (5) fixed to said framework (3); at least one flexible sliding panel (5) slidable along said rails (5) between an extended position in which it completely closes said aperture to enable it to support articles to be palletized, and a retracted position in which it opens said aperture to enable said articles to fall through said aperture; drive means (18, 19) for sliding said panel (7) along said rails (5).Type: GrantFiled: April 26, 2005Date of Patent: July 1, 2008Assignee: Feon S.R.L.Inventor: Dante Bolzani
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Publication number: 20080131255Abstract: Palletizing systems and methods increasing the efficiency at which pallets of mixed products are built. The systems and methods include a pallet building module for receiving customer orders and generating pallet building instructions for arranging the products on the pallets, among other functions. The pallet building module is in communication with a number of robot cells that include source products and pallet building robots for building pallets based upon instructions generated by the pallet building module. The system includes other modules for system control including conveyor controllers, forklift controllers, and automatic guided vehicle controllers, among other controllers. Methods for building pallets of mixed product from source products within more than one robot cell.Type: ApplicationFiled: November 29, 2007Publication date: June 5, 2008Applicant: TRANSBOTICS CORPORATIONInventors: Tommy Axel Hessler, Lennart K.F. Johansson
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Publication number: 20080124208Abstract: A stacking apparatus for a conveyor system raises a two-dimensionally arrayed layer of objects conveyed by the conveyor system and stacks the raised layer of objects on a subsequent layer of objects conveyed by the conveyor system. The apparatus then dispenses the stacked layers of objects from the apparatus, whereby the stacked layers of objects can be received by a palletizer for loading on a pallet in a more time efficient manner.Type: ApplicationFiled: November 28, 2007Publication date: May 29, 2008Applicant: OUELLETTE MACHINERY SYSTEMS, INC.Inventors: Joseph F. Ouellette, Richard J. Ouellette
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Publication number: 20080118340Abstract: A palletizing method which includes: preparing a template capable of receiving a batch of bottles and of positioning the different bottles of the batch according to a distribution scheme adapted to the bottle to be palletized; picking a batch of bottles at the loading station, where the bottles are arranged in close succession, organized in a square, by means of a maneuvering tool including pneumatic gripping bell-shaped heads whereof the inside diameter is considerably larger than of the necks of the bottles on the template; deactivating the gripping heads to release the bottles which are automatically wedged on the template and to be able to release the maneuvering tool; pressing an inter-layer sheet on the necks of the bottles wedged on the template; repositioning the maneuvering tool on the wedged bottles and reactivating the gripping heads; removing with the maneuvering tool the batch of bottles recently wedged with its inter-layer sheet for transferring and setting the whole assembly onto one pallet orType: ApplicationFiled: October 19, 2005Publication date: May 22, 2008Applicant: SIDEL PARTICIPATIONSInventor: Gilles Baumstimler
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Publication number: 20080025834Abstract: A unit for preparing groups (1) of products in layers (S) for palletizing comprises: a motor-driven element (4) for controlled pick up and release of the groups (1) of products from the first surface (3) to a second surface (5), positioned by the side of the first surface (3), for preparing a layer (S) of groups (1) of products; a logic unit (7) for controlling and programming the pick up and release element (4) and the second surface (5) to obtain individual layers (S) made up of two or more groups (1) of products on the second surface (5) by moving them along or around axes, transversal (Y) to the extension of the first surface (3), parallel (X) with the extension of the first surface (3), at a vertical height (Z) and according to an angle (?) of rotation about the vertical axis (Z); the pick up and release element (4) having independent drive units (9, 10, 11) designed to control the element (4) according to three of the controlled axes (X, Y, Z, ?); the second preparation surface (5) having a drive unit (Type: ApplicationFiled: July 24, 2007Publication date: January 31, 2008Applicant: TISSUE LOGISTICS SOLUTIONS S.P.A.Inventors: Alessandro Ponti, Davide Dall'omo, Matteo Pattuelli
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Patent number: 7096091Abstract: A method of processing objects using a bilateral architecture. The method comprises the steps of: arranging a plurality of instruments around a bi-directional conveyance device, the instruments spaced at fixed pitch intervals along the conveyor device; assigning dedicated movers to each of the instruments, the dedicated movers for loading and unloading of the objects to and from the instruments and the conveyance device; and controlling the operation of the conveyance device to have an interrupted motion, the interrupted motion for co-ordinating the loading and unloading of the objects; wherein the dedicated movers are positioned such that adjacent movers operate independently of one another. The method can be operated on an automated robotic system having a modular architecture.Type: GrantFiled: July 26, 2004Date of Patent: August 22, 2006Assignee: Thermo CRS Ltd.Inventors: Hansjoerg Werner Haas, Trevor Gordon Jones, Roger Barry Hertz, Daniel Curtis McCrackin, Edgar Alllison Outhouse, Thomas Ian Hatherley, Michael Paul Riff, Gregory Earl Lowe, Richard Alexander Huber, Jonathan David Wittchen, Bradley Kenneth Klink
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Publication number: 20040165980Abstract: A method and apparatus for palletizing rectangular packages received in random size and weight. A “corner”-based modeling system is used to assist in evaluating possible placements of packages accumulated on a line conveyor, and a placement evaluation process is used to select a “best” package placement based on heuristic analysis. Statistically-based measurement and comparison is used to assist in the evaluation process.Type: ApplicationFiled: December 29, 2003Publication date: August 26, 2004Applicant: United Parcel Service of America, Inc.Inventors: Pao-Ter Huang, Christopher Chunsheng Cai, Joseph P. Snyder, John H. Lecko, Jaroslav Janik, Rajan Chandrakant Penkar, Peter Douglas Jackson
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Patent number: 6718229Abstract: A method for programming a multi-axis actuator system to perform palletizing uses an intuitive user interface having a data entry screen for palletizing data, which requires only a simple setting of minimal parameters including the number of rows and columns in a pallet and the pitch spacing between pallet positions. Actuator positions necessary for palletizing movements are calculated in real time by an algorithm executed in a digital signal processor of the actuator controllers. Palletizing data entries are stored in a motion profile table in a range of consecutively paired indexes which is separated from the index range dedicated to regular single-step or torque moves.Type: GrantFiled: November 3, 2000Date of Patent: April 6, 2004Assignee: SMC Kabushiki KaishaInventors: Takashi Takebayashi, Kevin Hudson
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Patent number: 6688839Abstract: The invention relates to a device for processing bottles, especially empty plastic bottles. The processing device (1) comprises at least one collecting device (4) for receiving bottles (3) delivered to it and for loading several mobile intermediate supports (6) with said bottles, as well as at least one magazine (37) for the intermediate storage of full and/or empty intermediate supports (6).Type: GrantFiled: October 16, 2000Date of Patent: February 10, 2004Assignee: Certus Maschinenbau GmbHInventors: Herwig Hirschek, Gunter Höfer
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Patent number: 6626632Abstract: A robotic order picking system employing a plurality of pedestal robots is provided. The robotic order picking system also employs a specialized transfer car including a pallet stacker. In accordance with one embodiment of the present invention, a robotic order picking system is provided comprising a plurality of pallet stations, a conveyor network, a pedestal robot, and a robotic order assembly station. The pedestal robot and the conveyor network are arranged to define product transfer paths extending from respective ones of the plurality of pallet stations to the robotic order assembly station.Type: GrantFiled: December 4, 2000Date of Patent: September 30, 2003Assignee: Motoman, Inc.Inventors: Richard Dale Guenzi, Mark Stephen Feie
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Publication number: 20030118436Abstract: A work loading method and a work loading apparatus with excellent productivity are provided. For this purpose, a work loading method includes the steps of: positioning the work with two centering devices (3a, 3b) every other press shot; and making pairs of two robots (4a, 4d) each, which are located diagonally from each other, out of four of the robots (4a, 4b, 4c, 4d) in total, the two robots of each pair holding the works, which are on two of the centering devices, and performing a loading operation into the pallets, each pair alternately holding the works and performing the loading operation each time two of the centering devices position the works.Type: ApplicationFiled: December 9, 2002Publication date: June 26, 2003Applicant: KOMATSU LTD.Inventors: Shigetaka Kameda, Kengo Shimizu, Toshiyuki Yoshida, Takashi Moriyasu, Kazuhiko Shiroza
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Patent number: 6579053Abstract: A robotic containerization and palletizing system having a multiple-fingered end effector. The system includes a frame that defines one or more cells. Each cell has one gantry-type robot, which is mounted in a set of tracks on top of the frame. The robot is movable along two axes and has an arm to which the end effector is mounted. The end effector is designed to grasp trays, tubs, and similar items from a conveyor system running through the cell and load them in a cart or on a pallet. The items are gripped by two sets of fingers. One set of fingers may be mounted to a first plate and another set of fingers may be mounted to a carriage that moves in a horizontal direction, either toward or away from the first set of fingers. Each finger has a main shaft and a bent tip. The shafts are rotatable such that the tips can be moved underneath or out from under a load, depending upon whether a pick-up or drop-off operation is being performed.Type: GrantFiled: March 9, 2000Date of Patent: June 17, 2003Assignee: ABB Flexible Automation, Inc.Inventors: Robert S. Grams, Thomas Watson, Patrick Resch, Gilbert Dominguez
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Publication number: 20030091420Abstract: An apparatus and method for carrying signature bundles are provided that allow for many different sizes of bundles to be handled and manipulated in an easy and very agile fashion for low cycle times and for being deposited in various pallet patterns. The apparatus can include several units adjustably mounted relative to each other with each having bundle gripping members that can likewise be adjusted for varying signature formats. The upper clamp head gripping member preferably has a universal mount so that it self-adjusts to pivot for staying in flush engagement with sloped bundles. The units have a very thin housing to allow an operator to gain a good view of the bundles carried in front thereof. The units preferably include pulley drive systems provided with drive ratios to keep the housing size to a minimum while allowing a large advancing stroke for the gripping members for handling of different sized bundles.Type: ApplicationFiled: November 14, 2001Publication date: May 15, 2003Inventors: Macy Langston, Wojciech Czubin
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Patent number: 6543990Abstract: A palletizing system includes a reusable pallet and a reusable anchoring device for securing a load. The anchoring device comprises a strap and clamping mechanism for selectively receiving and clamping to the strap and, alternatively, releasing the strap. The pallet includes a base and one or more housings fixed to the base for receiving the clamping mechanism. Each housing has an opening for receiving the clamping mechanism and providing access to the clamping mechanism so that the clamping mechanism can be manipulated in the housing, and an aperture for receiving the strap, the aperture being sized to prevent the clamping mechanism from passing through the aperture.Type: GrantFiled: May 29, 2001Date of Patent: April 8, 2003Assignee: Burnham Service Company, Inc.Inventor: Julius F. Heil
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Publication number: 20030021670Abstract: An apparatus for transferring an article onto a pallet is situated between conveyor sections. The apparatus includes a pusher mechanism arranged to push the article from a location at or adjacent to the first conveyor section toward a pallet disposed on the second conveyor section. An extension fork assembly is provided between the pusher mechanism and the pallet. The extension fork assembly defines a stationary transfer surface over which the article travels on its path toward the pallet. The assembly also includes a plurality of extension forks that are extended over the pallet. The article is pushed onto the extension forks until the article is situate over the pallet. The extension forks are then retracted while the article is held in position over the pallet by the pusher mechanism. When the forks are completely retracted the article is safely sitting directly on the pallet.Type: ApplicationFiled: July 25, 2001Publication date: January 30, 2003Inventors: Richard D. Harris, Achie B. Russell
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Publication number: 20020192067Abstract: An apparatus (14) for the transfer of at least one part (38) to be deposited on an immobilised pallet (12) comprises a transporter (42) equipped with a gripping device (50) and adapted to grasp the part (38) on a distributor (40), displace it and deposit it in a positioning tool (54), and a manipulator (60) equipped with a gripper (62) and adapted to grasp the part in a precise position in the positioning tool (54), displace it and deposit it in a precise position in a positioning receptacle (64) carried by the pallet (12).Type: ApplicationFiled: February 7, 2002Publication date: December 19, 2002Inventors: Jacques Prodel, Annick Prodel
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Patent number: 6485252Abstract: A palletizing system includes a reusable pallet and a reusable anchoring device for securing a load. The anchoring device comprises a strap and clamping mechanism for selectively receiving and clamping to the strap and, alternatively, releasing the strap. The pallet includes a base and one or more housings fixed to the base for receiving the clamping mechanism. Each housing has an opening for receiving the clamping mechanism and providing access to the clamping mechanism so that the clamping mechanism can be manipulated in the housing, and an aperture for receiving the strap, the aperture being sized to prevent the clamping mechanism from passing through the aperture.Type: GrantFiled: May 28, 1999Date of Patent: November 26, 2002Assignee: Burnham Service Company, Inc.Inventor: Julius F. Heil
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Patent number: 6447236Abstract: A docking station for a robotic mail tray loading system includes a ground plate that is mounted to the floor of the building in which the robotic mail tray loading system is housed. The ground plate has first and second wheel-retaining recesses that preferably include ramped surfaces to accommodate wheels of mail carts. A plurality of guide plates are positioned to locate one pallet or two mail carts in the docking station at a time. The docking station also includes a plurality of sensors that sense the presence or absence of a pallet or cart in the docking station and that sense the type of cart present at the cart docking station.Type: GrantFiled: March 14, 2000Date of Patent: September 10, 2002Assignee: ABB Automation, Inc.Inventors: Robert S. Grams, Dean R. Molstad
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Publication number: 20020122715Abstract: A method for preparing items for shipment in a distribution facility with multiple pallet-build squares may include a step of identifying an available pallet-build square among the multiple pallet-build squares. An item may then be transported to an operator for the available pallet-build square. Item data from a scan of a barcode on the item may then be received, and in response, a display may be automatically updated to identify the available pallet for the operator.Type: ApplicationFiled: March 5, 2001Publication date: September 5, 2002Applicant: DELL PRODUCTS L.P.Inventors: Mark A. Pape, Branden Clark Bickley, Robert T. Mason, Robert F. Martin, William B. Muir, Richard M. Williams, Stefanie A. Vandorpe, Gustavo Blum, James E. Pike, Gregory V. Johnson, Tracy A. Masson, Melissa S. Snyder, Sergio Botero, Timothy J. Boswell, Michael R. Rogers
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Patent number: 6402455Abstract: A palletizer assembly is comprised of a conveyor (14), a pattern-making apparatus (18) for arranging objects received from the conveyor into a pattern, a main hoist (26) for supporting a pallet in position to receive a layer of objects, a sweep apparatus (22) for moving a discrete number of objects from the pattern-making apparatus into a layer of objects on the pallet, and a separator sheet handler assembly (50) for delivering separator sheets to the main hoist for separating layers of objects on the pallet. The separator sheet handler assembly (50) includes a first stage handler (70) including a chute (86), for moving a single separator sheet into the chute. The separator sheet handle assembly (50) also includes a second stage handler (74) for moving the sheet from the chute (86) into position in the main hoist (26).Type: GrantFiled: January 19, 1999Date of Patent: June 11, 2002Assignee: Arrowhead Systems LLCInventors: Patris E. Vincent, Brian E. Busse
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Publication number: 20020067984Abstract: A robotic order picking system employing a plurality of pedestal robots is provided. The robotic order picking system also employs a specialized transfer car including a pallet stacker. In accordance with one embodiment of the present invention, a robotic order picking system is provided comprising a plurality of pallet stations, a conveyor network, a pedestal robot, and a robotic order assembly station. The pedestal robot and the conveyor network are arranged to define product transfer paths extending from respective ones of the plurality of pallet stations to the robotic order assembly station.Type: ApplicationFiled: December 4, 2000Publication date: June 6, 2002Inventors: Richard Dale Guenzi, Mark Stephen Feie
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Patent number: 6398482Abstract: For handling elongate and flat workpieces flowing in a manufacturing line, two arrangements are disclosed, one being an arrangement including a workpiece posture changing device which changes the posture of each workpiece at the time when the workpiece is transmitted from a first conveyer to a second conveyer, and the other being an arrangement for bundling the workpiece flowing in the manufacturing line.Type: GrantFiled: July 9, 2001Date of Patent: June 4, 2002Assignee: Calsonic Kansei CorporationInventors: Kazuhiro Asano, Toru Okabe, Kimio Nozaki
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Patent number: 6361265Abstract: A transfer apparatus for an article or group of articles includes a carriage assembly (6) for moving an article substantially horizontally from a first location to a second location. The carriage assembly (6) includes an elongate transfer member (19) and a conveyor (20) which is movable relative to the elongate transfer member (19). A support (1) engages and supports the carriage assembly (6) so that the elongate transfer member (19) is movable substantially vertically on the support (1).Type: GrantFiled: December 22, 1998Date of Patent: March 26, 2002Assignee: HECFAB Equipment Pty. Ltd.Inventor: Donald Simpson Mahoney
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Patent number: 6338607Abstract: A palletizer (10) for stacking a series of items on a pallet (P), the palletizer (10) including a pallet hoist (34) for supporting a stuck of pallets therein; a pallet lift mechanism (82) mounted for vertical movement within the pallet hoist (34) adjacent to and relative to the stack of pallets (P), the pallet lift assembly (82) including a pair of spaced, opposed pallet support members (110) mounted on the pallet lift assembly (82) for movement between a retracted position wherein there is clearance between the pallet support member (110) and the stack of pallets, and an extended position wherein the pallet support member (110) is in an interference position relative to the stack of pallets; a top frame dispenser (38) for supporting a supply of top frames (T); and a carriage for moving pallets and top frames from the pallet hoist (34) and the top frame dispenser (38), respectively.Type: GrantFiled: January 19, 1999Date of Patent: January 15, 2002Assignee: Arrowhead Systems LLCInventors: Patris E. Vincent, Brian E. Busse
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Publication number: 20010046438Abstract: A palletizing system includes a reusable pallet and a reusable anchoring device for securing a load. The anchoring device comprises a strap and clamping mechanism for selectively receiving and clamping to the strap and, alternatively, releasing the strap. The pallet includes a base and one or more housings fixed to the base for receiving the clamping mechanism. Each housing has an opening for receiving the clamping mechanism and providing access to the clamping mechanism so that the clamping mechanism can be manipulated in the housing, and an aperture for receiving the strap, the aperture being sized to prevent the clamping mechanism from passing through the aperture.Type: ApplicationFiled: May 29, 2001Publication date: November 29, 2001Inventor: Julius F. Heil
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Patent number: 6315513Abstract: In order to provide an automated warehouse having high space utilization efficiency, high floor area utilization efficiency, and high loading/unloading efficiency and a method of managing the warehouse, a transfer unit is placed above a stocking area, a holding unit of the transfer unit can move three-dimensionally, and an elevating unit of the transfer unit, which holds a stock object and raises/lowers it, raises/lowers a stock object without making it roll. This transfer unit holds a stock object in a loading area, and transfers the loaded stock object over stock objects stored in the stocking area. The transfer unit then lowers this stock object from above and stacks it flat or on another stock object. When an object is to be unloaded, the transfer unit holds the stock object from above and transfers it to an unloading area through the air.Type: GrantFiled: September 22, 1999Date of Patent: November 13, 2001Assignee: Hirata CorporationInventors: Sumio Harukawa, Masao Toyama, Yukiharu Tokisato, Takenori Hirakawa, Atsuhiko Iijima
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Publication number: 20010038792Abstract: A process and a device for collecting and palletizing bottles 3 is provided, especially empty plastic bottles, which are fed from a bottle producer 36 or a bottle conveyor 8 in one or more rows one behind the other to a collecting device 4. They are transferred there to one or more intermediate carriers 6, forming bottle layers 25, wherein the loaded intermediate carriers 6 are subsequently conveyed to a palletizing device 7. The intermediate carriers 6 move in a circle in the collecting and palletizing unit 2 and can also be transferred into a storage facility 7 for intermediate storage.Type: ApplicationFiled: July 9, 2001Publication date: November 8, 2001Applicant: Certus Maschinenbau GmbHInventor: Gunter Hofer
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Patent number: 6290448Abstract: Lifting device, in particular a pallet device (10), comprising a pivotal arm (19) at the free end of which in the area of a controllable rotary mount (42) is mounted a separate support element for a lifting head (43), i.e. a pivotal support arm (46) at the free end of which the lifting head (43) is rotary mounted, and the rotary movements of the lifting head (43) are carried out by an operating cylinder (49), preferably with two end positions.Type: GrantFiled: April 1, 1999Date of Patent: September 18, 2001Assignee: Focke & Co. (GmbH & Co.)Inventors: Heinz Focke, Pavel Livotov
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Patent number: 6290454Abstract: An apparatus for gripping parcels which includes a pair of cooperating side clamps connected by a scissors actuator, configured for movement with a suction holding device. A controller and a trigger switch are likewise used to facilitate accurate gripping of parcels thereby.Type: GrantFiled: March 15, 1999Date of Patent: September 18, 2001Assignee: United Parcel Service of America Inc.Inventors: Pao-Ter Huang, Christopher Chunsheng Cai, Joseph P. Snyder, Jr., John H. Lecko, Jaroslav Janik, Rajan Chandrakant Penkar, Peter Douglas Jackson
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Patent number: 6257825Abstract: A robotic palletizing apparatus includes a conveyor and retractable product support having a support surface controllably extending beyond one end of the conveyor to support the bottom of an article beyond the conveyor end and retracting from the extended position such that the article supported thereon falls substantially flat from its otherwise supported condition.Type: GrantFiled: May 18, 2000Date of Patent: July 10, 2001Assignee: Sage Automation, Inc.Inventor: Don Cawley
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Patent number: 6257826Abstract: A package handling apparatus. The layout of each layer of a palletized stack may be individually defined by an operator on a personal computer by graphically arranging packages into a desired layout on the computer. The personal computer communicates to a programmable logic controller which controls handlers. Packages from an exit conveyor of a packaging machine are positioned and oriented onto a pre-palletization conveyor by the handlers. The desired layout is achieved when the positioned and oriented packages reach a compression station and are compressed together. The layout of packages, forming a layer for a pallet, is then stacked onto the pallet for shipping. A related method for handling and assembling packages is also disclosed.Type: GrantFiled: September 18, 1998Date of Patent: July 10, 2001Assignee: Kisters Kayat, Inc.Inventors: Claud Andrew Neagle, Jean Marti
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Patent number: 6238173Abstract: An apparatus (1) for placing products in groups on pallets, in particular to place, according to a pre-set planar configuration, at least on a plane (15) of a pallet (7) presenting a first dimension or width (X) and a second dimension or length (Y), products with an essentially planar development, produced by a related forming machine located upstream, which the products exit collected into groups of multiple products laid one on top of the other to form stacks (3); the apparatus (1) comprises a pallet loading station (12), comprising a movable arm (10) fitted with a claw (11) for gripping at least one rank (6) of stacks (3) and with a mechanism (13, 13′) for imparting motion, able to translate the gripping claw (11) between a loading station and a position on the plane of the pallet (7) suitable for defining the aforesaid desired planar configuration.Type: GrantFiled: March 12, 1999Date of Patent: May 29, 2001Assignee: Cat System S.r.l.Inventor: Giuseppe Corsini
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Patent number: 6234744Abstract: A Method of stacking product directly from a conveyor, comprising the steps of conveying a product toward the end of a conveyor; supporting a leading edge of the produce as the leading edge exists the conveyor; releasing the leading edge and a following edge of the product with such timing as to cause the product to fall substantially flat onto a platform; and articulating the conveyor, whereby product is stacked in a pattern.Type: GrantFiled: June 22, 1999Date of Patent: May 22, 2001Assignee: Sage Automation, Inc.Inventor: Don Cawley
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Patent number: 6227787Abstract: The invention is directed to a device (1) for automatically loading workpiece palette (2) with delicate workpieces (3), the workpiece palette (2) having straight cords (6) disposed in a grid- and/or comb-like manner with free spaces (7) between the rods (6). In order to hold the workpiece palette (2) a palette gripper (12) is provided, which lowers an empty workpiece palette (2) from a lowering position (13) lying above the empty positioning surface (9) through the plane of the latter into a receiving position (14) lying below the positioning surface (9), the receiving region (15) of the workpiece palette (2) being lower than the plane of the positioning surface (9). When the workpiece palette (2) has been lowered, the workpieces (3) are laid on the positioning surface (9). The palette gripper (12) raises the workpiece palette (2) out of the receiving position (14) such that the workpieces (3) are also raised.Type: GrantFiled: March 26, 1999Date of Patent: May 8, 2001Assignee: Hermann Spicher GmbHInventor: Hermann Spicher
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Patent number: 6152681Abstract: A palletizer assembly including a sweep assembly including a frame having a pair of generally parallel side members and a pair of cross members extending between respective ends of the side members, the sweep assembly also including a pair of forward stanchions that extend vertically upward from respective side members, and a pair of rearward stanchions extending vertically upward from the upstream ends of the side members, a pair of generally vertically extending slides, each having a lower end connected to a side member and an upper end, plunger assemblies including a plunger support slidably supported by a respective slide between a lowered position and a raised position, each plunger assembly including a plurality of plungers which are fixed to, and extend downwardly from, the respective plunger support, and a container shift assembly supported by the frame and including a pair of shifter slide rails extending rearwardly of the rearward plunger support, the upstream ends of the shifter slide rails being oType: GrantFiled: February 15, 1999Date of Patent: November 28, 2000Assignee: Arrowhead Systems, LLCInventors: Patris E. Vincent, Brian E. Busse
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Patent number: 6120241Abstract: An apparatus for selecting individual packages from an accumulated package line, which measures one common dimension of a plurality of packages, combines the packages together in line contract, establishes an "actual line error" by comparing the actual overall length of the line to a theoretical length, and assigns portions of this actual line error to different packages in the line, depending on their location in the line.Type: GrantFiled: March 15, 1999Date of Patent: September 19, 2000Assignee: United Parcel Service of America, Inc.Inventors: Pao-Ter Huang, Christopher Chunsheng Cai
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Patent number: 6106220Abstract: An apparatus that is one part of a conveying system for transferring objects, such as bottles, removes layers of the objects from a pallet on which the layers have been stacked or, in reverse operation, arranges the objects in layers stacked on one another on a pallet. The apparatus may be employed to depalletize objects or to palletize objects, where in the depalletizing mode of operation the apparatus has a slipsheet retainer that holds a slipsheet below a layer of objects being depalletized from the stacked layers of objects on the pallet and prevents the slipsheet from moving with the layer of objects as the layer of objects is depalletized.Type: GrantFiled: September 10, 1998Date of Patent: August 22, 2000Assignee: Ouellette Machinery Systems, Inc.Inventor: Joseph F. Ouellette