Abstract: An axial flow positive displacement engine has an inlet axially spaced apart and upstream from an outlet. Inner and outer bodies have offset inner and outer axes extend from the inlet to the outlet through first, second, and third sections of a core assembly in serial downstream flow relationship. At least one of the bodies is rotatable about its axis. The inner and outer bodies have intermeshed inner and outer helical blades wound about the inner and outer axes respectively. The inner and outer helical blades extend radially outwardly and inwardly respectively and have first, second, and third twist slopes in the first, second, and third sections respectively. The first twist slopes are less than the second twist slopes and the third twist slopes are less than the second twist slopes. A combustion section extends axially downstream from the second section through at least a portion of the third section.

Abstract: A method for making a stator assembly including the steps of providing a generally cylindrical stator casing, hydroforming the stator casing into a generally helical shape, and positioning a stator liner having a generally helical shape inside the stator casing.

Abstract: A progressing cavity pump system including a rotor and a stator having an inner cavity. The rotor is rotationally disposed inside the inner cavity of the stator such that rotation of the rotor relative to the stator causes material in the inner cavity to be pumped through the stator. The stator includes at least two radially separable stator portions such that when at least one of the stator portions is removed, at least one of the rotor or the inner cavity is exposed.

Abstract: A progressing cavity stator and a method for fabricating such a stator are disclosed. The progressing cavity stator includes first and second elastomer layers fabricated from corresponding first and second elastomer materials. The first and second elastomer materials are selected to have at least one distinct material property. Exemplary embodiments of this invention may reduce tradeoffs associated with elastomer material selection and may further address the heat build up and subsequent elastomer breakdown in the lobes of prior art stators.

Abstract: A knockdown pump containment assembly for supporting a stator that employs a rotor therein. The pump containment assembly comprises a removable pump housing that defines a containment chamber for receiving, containing and directing the flow of a liquid material. The pump housing also includes an inlet port disposed for directing the flow of liquid material into the containment chamber, and an exit port for directing the flow of liquid material out of the containment chamber, into a stator. The pump containment assembly also includes a pump housing base provided for releasably receiving and supporting portions of the pump housing, and a pump housing retainer designed to releasably engage with the pump housing base to releasably secure the pump housing to the pump housing base.

Abstract: The invention relates to a stator casing for eccentric worm pumps comprising an elastic lining, the cylindrical stator casing having a surface on the inner side, along the longitudinal axis whereof grooves are incorporated.

Abstract: Pumping system comprising: a progressive cavity pump comprising a helical rotor inside a helical cavity of an outer stator; motor for driving the rotor, with a motor shaft coaxial to the axis of the stator cavity; and an intermediate shaft coupled, at its ends, by respective couplings, to the rotor shaft and to the motor shaft. Two devices consisting of two of these connected parts are constructed as a male device terminated by an axial stub and a female device terminated by an axial housing receiving the stub, at least two radial screws, not aligned, one of which is a cone-point set screw, connected the stub to the female device.

Abstract: A positive displacement flow separator contains a rotor portion positioned inside a casing portion to act as a least area rotor which captures a volume and moves the volume along the length of the separator. The rotor portion contains a plurality of lobes which interact with grooves in the casing portion, such that the interaction of the lobes and grooves create barriers which capture the volume The creation of the volume creates a flow barrier between a downstream end of the separator and an upstream end of the separator. The flow separator is coupled to a combustion portion to provide a flow of material to the combustion portion.

Abstract: A positive displacement flow separator or combustor contains a rotor portion positioned inside a casing portion to act as a least area rotor which captures a volume and moves the volume along the length of the separator. The rotor portion contains a plurality of lobes which interact with grooves in the casing portion, such that the interaction of the lobes and grooves create barriers which capture the volume. The creation of the volume creates a flow barrier between a downstream end of the separator and an upstream end of the separator.

Abstract: The invention relates to a compact eccentric screw pump including a sliding articulation. The long-lasting operation of the pump is ensured by a plurality of functions. According to the invention, both the reaction pressure resulting from the transport pressure and the concomitant phenomena emerging from the eccentrically rotating rotor and acting on the articulation and the drive are approximately equalized.

Abstract: A Moineau style stator includes a helical reinforcement component that provides an internal helical cavity. A resilient liner is deployed on an inner surface of the helical reinforcement component. The helical reinforcement component includes a solder or braze material and is typically metallurgically bonded to an inner wall of a stator tube. In exemplary embodiments, the helical reinforcement component includes a composite mixture of solder and aggregate. Exemplary embodiments of this invention address the heat build up and subsequent elastomer breakdown in the lobes of prior arts stators by providing a helical reinforcement component. Solder reinforced stators tend to be less expensive to fabricate than reinforced stators of the prior art.

Abstract: A Moineau style stator includes a helical cavity component having reinforced helical lobes. The lobes are reinforced with a three-dimensional network of physically bonded aggregate particles. The network of bonded aggregate provides a porous skeletal-like structural reinforcement. Pore volume between the bonded aggregate particles may optionally be partially or substantially filled with an elastomer. An elastomer liner is typically deployed on an inner surface of the helical lobes to promote a rotational interference fit with a rotor.

Abstract: A fluid-guiding and electric conducting system for a suspended electric submersible PCP comprises a fluid-guiding system and an electric conducting system. The fluid-guiding system comprises an upper connector, a protector, a fluid-guiding sleeve, a driving mechanism, a shaft coupling, a first annular cavity, a second annular cavity, a third annular cavity, a fourth annular cavity, and a fluid outlet. The first annular cavity, the second annular cavity, the third annular cavity, the fourth annular cavity, and the fluid outlet are connected orderly to the well fluid pipe. The electric conducting system comprises a motor lead wire, a center hole of the protector, a fifth annular cavity, and a wire outlet. The fluid-guiding and electric conducting system has the advantages of simple structure, low manufacturing cost, easy assembly and inexpensive maintenance.

Abstract: Cast material rotor (200,300,500,800) with profiled helical outer surface (208,308,508,808). Cast material layer (502,802) can be disposed between core (504,804) and tube (506,806). Profiled helical outer surface (208,308) can be in tube 206 or cast material layer 302, respectively. Method of forming rotor 200 can include filling void between outer surface 212 of core 204 and longitudinal bore 210 of tube 206 having profiled helical outer surface 208 with cast material 202 in fluid state, and solidifying cast material 202. Tube 206 can be disposed within profiled helical bore 714 of mold 700, e.g., before solidifying cast material 202. Method of forming rotor 300 can include filling void between outer surface 312 of core 304 and profiled helical bore 714 in mold 700 with cast material 302 in fluid state, solidifying cast material 302 to impart profiled helical outer surface 308 thereto, and removing mold 700 from cast material 302.

Abstract: A Moineau stator includes a tube (10) having lobes (3) arranged in a configuration which is adapted to interact with a rotor and formed through a hydroforming process.

Abstract: A safe backspin device is provided to prevent uncontrolled backspin during operation of a progressive cavity pump. The safe backspin device has a bore and in one embodiment a ball that seats within the bore that act as a check valve. The check valve allows for unrestricted fluid flow in a normal flow direction. Fluid bypass ports allow for a restricted and controlled flow of fluid when the fluid direction of the progressive cavity pump is reversed from the normal flow direction. The bypass ports may be angled to clear sand buildup around an intake of the progressive cavity pump and in an annulus outside of a safe backspin device within a wellbore. In alternative embodiments a flapper valve may be used instead of a ball.

Abstract: This progressing cavity pump includes a helical rotor (2) mounted to turn inside a helical stator (3). The stator (3) and the rotor (2) are disposed such that the cavities (4) formed therebetween move from the inlet (5) towards the outlet (6). In this cavity pump, hydraulic regulation (HR) means are provided for obtaining internal recirculation of the pumped fluid between at least two of the cavities (4) under conditions capable of performing at least one function selected from: achieving the desired pressure distribution along the pump, stabilizing the temperatures, controlling the leakage flow rates, and compensating for the volumes of compressed gas.

Abstract: A progressing cavity pump or a motor includes, in one embodiment, an outer tube 12, an inner tube 14, and a plurality of apertures 16. A pair of annular seal glands 18 seal the stator material to the outer tube. The stator material is injection molded into the inner tube and passes through the plurality of apertures and into an annular gap between the inner tube and the outer tube. In other embodiments, the outer housing for a progressing cavity pump or motor is provided with one or more grooves, with each groove having an outer surface radius less than the outer housing surface radius. A plurality of apertures are provided in fluid communication with the grooves. According to the method of the invention, the stator material is injected into the apertures and fills a space radially outward of the apertures to bond the stator materiaal to the outer housing.

Abstract: A progressing cavity stator and a method for fabricating such a stator are disclosed. Exemplary embodiments of the progressing cavity stator include a plurality of rigid longitudinal stator sections concatenated end-to-end in a stator tube. The stator sections are rotationally aligned so that each of the internal lobes extends in a substantially continuous helix from one end of the stator to the other. The stator further includes an elastomer liner deployed on an inner surface of the concatenated stator sections. Exemplary embodiments of this invention include a comparatively rigid stator having high torque output and are relatively simple and inexpensive to manufacture as compared to prior art rigid stators.

Abstract: The disclosed apparatus includes a stator and a rotor disposed for rotation within the stator. An inner wall of the stator defines one or more collider chambers. Rotation of the rotor causes movement of fluid disposed between the rotor and stator and establishes a rotational flow pattern within the collider chambers. The fluid movement induced by the rotor increases the temperature, density, and pressure of the fluid in the collider chamber.

Abstract: A progressing cavity pump including a drive component configured to be rotated by a motor and a driven component that is magnetically rotationally coupled to the drive component. The driven component is fluidly isolated from the drive component. The pump further includes a wobble stator and a rotor positioned inside the stator and configured such that rotation of the driven component causes relative rotation between the rotor and the stator, which in turn causes material in the pump to be pumped therethrough.

Abstract: Stator for an eccentric single-rotor screw pump has a casing made of steel or the like and a helical elastomer lining. Stator and a method for its production are described which can also be made with larger lengths at low production costs. Stator is composed of at least two stator segments that are axially arranged in a line, whereby the stator segments are connected to one another at their abutment so as to be pressure-tight by a tube of a polymer material that is pulled onto the casing and overlaps the abutments and by a metal ring radially pressed onto it.

Abstract: The present invention is to provide a screw rotor including a resin rotor formed around a metallic shaft without generation of cracks. Spiral chamfers are formed on surfaces of metallic shafts around which resin rotors are formed. Preferably the surfaces of the shafts may be sandblasted, and after the surfaces of the shafts are preliminarily coated with resin and then the rotors may be molded.

Abstract: A Moineau stator for a downhole drilling motor and a method for fabricating the stator are disclosed. The stator includes an internal helical cavity component fabricated from an improved elastomeric material formulated to provide both high resilience and good processability. For example, in one exemplary embodiment the elastomer material includes rheological parameters ML in a range from about 1.0 to about 4.0 lb·in and MH in a range from about 75 to about 110 lb·in according to ASTM D2084 at 380 degrees F. Stators in accordance with this invention may exhibit improved efficiency (and may thus provide improved torque output) as compared with conventional stators without substantially increasing manufacturing costs.

Abstract: The invention relates to a stator for an eccentric screw pump or an eccentric worm motor, including an outer tube that is provided with a lining of rubber or a rubber-like material and has a hollow space or cavity, in the shape of a double or multiple spiral, for accommodating a rigid rotor that is also in the form of a spiral, whereby the stator has one spiral more than does the motor. So that the stator also remains functional under conditions where the fixed connection between the lining and the outer tube could be destroyed, e.g. due to chemical influences or high temperatures, the invention proposes disposing two inner tubes that have apertures in the lining.

Abstract: The present invention relates to a resilient material lined stator and method of forming. A method of forming a resilient material lined stator can include disposing a resilient material tube 400 with a profiled helical inner surface 401 into the bore of a body 420. A cast material 410 can be disposed therebetween. The cast material 410 can bond to the body 420 to form a resilient material lined stator or the body 420 can be removed. The cast material 310 can include a conduit 312 or conductor 314 extending therethrough. The cast material 310 can include a pathway 316 formed therethrough. The resilient material can be an elastomer.

Abstract: The invention relates to a stator for an eccentric screw pump or an eccentric worm motor having a stator, including an outer tube that is provided with a lining of rubber or a rubber-like material and has a hollow space, in the shape of a double or multiple spiral, for accommodating a rigid rotor that is also in the form of a spiral, whereby the spiral of the stator has one spiral more than does the motor. To provide a stator that also remains functional under conditions where the fixed connection between the lining and the outer tube would be destroyed, e.g. due to chemical influences or high temperatures, the invention proposes that an inner tube provided with apertures is disposed in the lining, and that spacing strips are disposed between outer tube and inner tube.

Abstract: In a nutating engine (or more generally a rotary displacement device) the cycling of combustion occurs between inner and outer spherical surfaces. The combustion chambers are additionally defined only by the surfaces of teeth of specially designed gears. These gears are the Rotator (2), two consecutive of some number of free-planetary gears (3A-E), and the lobed Nutating Member (1). The latter is enjoined to execute precessional rotation relative to the former and maybe both affixed with counterweights (11A,B; 12A,B) and subjected to reverse-English transforming the precessional rotation to a stress-free mode in both the Newtonian and Eulerian sense. The insertion of optional butterfly-shaped plugs (4A-E, 5A-E, 8A-E) boosts the compression ratio. Truly, no past engine possesses the characteristics of the instant invention.

Abstract: Disclosed is a progressive cavity device. In some embodiments, the device includes a stator with an inner surface having a number of lobes and a rotor disposed within the stator and having a different number of lobes. The stator lobes define a major diameter and a minor diameter, where the major diameter circumscribes the stator lobes and the minor diameter inscribes the stator lobes. A rotor-stator, defined as the major diameter divided by the minor diameter, is selected from the group consisting of 1.350 or less for a progressive cavity device with a stator having two lobes, 1.263 or less for three lobes, 1.300 or less for four lobes, 1.250 or less for five lobes, 1.180 or less for six lobes, 1.175 or less for seven lobes, 1.150 or for eight lobes, 1.125 or less for nine lobes, and 1.120 or less for ten lobes.

Abstract: The invention relates to gerotor mechanisms for screw downhole motors used for drilling oil and gas wells, to screw pumps for producing oil and pumping fluids and to general purpose screw motors. The profiles of a rotor (3) and stator (1) are outlined in the end cross section thereof in the form of the envelop of the initial contour of a rack-type tool, which is formed by conjugation of circle arcs when said initial contour of the rack-type tool is run without sliding along corresponding tool circles. The arc radii of the circle arcs of the initial contour are calculated according to determined relations. Said invention makes it possible to improve energy characteristics, increase a life service and producibility, to reduce hydromechanical losses and costs.

Abstract: A progressing cavity pump including a rotor and a stator having an inlet and an outlet. The rotor is rotationally disposed inside of the stator such that rotation of the rotor causes fluid in the pump to be pumped from the inlet toward the outlet in a downstream direction. The stator has an inner surface having a first portion made of a first material and a second portion made of a second material, the second portion being located in the downstream direction relative to the first portion.

Abstract: A progressing cavity rod-driven well pump utilizes a tag shoulder above a helical passage of the stator. The pump stator is located at the lower end of a string of tubing. The tag shoulder is more restrictive than a passage through the tubing. A pump rotor is secured to a string of rods and has a stop located above the rotor. The rotor is lowered on the rods until the stop lands on the tag shoulder. Then the operator lifts the rods and the rotor to accommodate for expected stretch during operation. By removing the rods and rotor, monitoring tools can be lowered through the tag shoulder and stator.

Abstract: Electrochemical machining is used to generate the helical lobe profiles of the stator of a progressive cavity pump or motor. A thin, elastomeric liner, of uniform thickness is bonded either to the interior of the stator, or to the exterior of the rotor. Where the elastomeric liner is to be bonded to the interior of the stator, bonding is improved by electrically etching the interior of the stator during the electrochemical machining process to produce a roughened surface.

Abstract: A stator for an eccentric spiral pump comprises a hollow body of an elastic material which has a casing comprising a plurality of segments extending in a longitudinal direction of the casing. Adjacent segments are interconnected along longitudinal sides at variable angles to each other, so that the segments enclose an entire circumference of the casing. Surfaces of the segments are of a planar configuration, so that a closed casing of polygonal cross-section is formed by the interconnected segments. The hollow body of elastic material is of a matching polygonal cross-section to achieve positive contact with the casing.

Abstract: The invention relates to a stator for an eccentric screw pump or an eccentric worm motor, including an outer tube that is provided with a lining of rubber or a rubber-like material and has a hollow space or cavity, in the shape of a double or multiple spiral, for accommodating a rigid rotor that is also in the form of a spiral, whereby the stator has one spiral more than does the motor. So that the stator also remains functional under conditions where the fixed connection between the lining and the outer tube could be destroyed, e.g. due to chemical influences or high temperatures, the invention proposes disposing two inner tubes that have apertures in the lining.

Abstract: The present invention relates to the arrangement of a stator and a spare stator. In order to avoid a permanent correction in the length of the driving shaft, the spare stator is connected to the instantaneously operated stator or is configured in a single piece. Upon occurrence of a defined amount of wear, this stator combination is merely reversed through 180° relative to the longitudinal axis or an intermediate tube is inserted so that the spare stator arrives in the rotor region.

Abstract: The inventive stator includes a helical cavity component made from a material chosen to reinforce an elastomer liner deployed thereon. The contouring of the elastomer liner is asymmetrical, such that the elastomer liner is relatively thick on the loaded side of a lobe as compared to its thickness on the unloaded side of the lobe.

Abstract: A ventricular assistive device (VAD) based on a progressive cavity pump includes a pump housing having an inlet and an outlet, a pump stator contained within the pump housing, a pump rotor rotatably disposed within the pump stator, a motor including a motor rotor contained within the pump housing and a direct drive means connected between the motor rotor and an axial shaft of the pump rotor for rotating the pump rotor. The motor rotates the motor rotor, which in turn rotates the pump rotor through the direct drive means. The rotation of the pump rotor within the pump stator forms a plurality of cavities that carry blood forward through the pump housing from the inlet to the outlet as the motor drives the direct drive means.

Abstract: A progressive cavity pump pumps liquid downhole to a lower formation past a packer set in a casing of a wellbore. The rotor of the pump is axially restrained by a bearing assembly spaced below the pump for controlling uphole reactive loading on the rotor. Preferably the rotor is releasably coupled to the bearing assembly for release and recovery of the rotor from the bearing assembly. Such a releasable coupling is a latch comprising a plunger telescopically and releasably coupled with a housing using a dog and track arrangement, the dog and track utilizing the telescoping action to actuate the coupling and releasing of the latch.

Abstract: An eccentric screw-type pump has a pump section with a tubular pump casing, a stator cladding and a pump cavity (30) configured in correspondence with a double-thread or multi-thread screw. A screw-type rotor is connected to a driving shaft via a flexible shaft. The flexible shaft is connected at its two ends via rigid coupler elements to the rotor and the driving shaft, and is surrounded by a preloaded coaxially disposed screw.

Abstract: A pumping device is provided which comprises a Moineau pump with a helical rotor inside a helical cavity of a stator, driver means, and a drive connecting rod coupled by a respective coupling to a driving shaft of the driver and to one end of the rotor. Each coupling comprises a spherical head secured to the connecting rod and housed in a cavity that is cylindrical of revolution with the same diameter as and secured coaxially to the end of the rotor of the driving shaft; and a ball housed partly in a cup of the spherical head with its axis perpendicular to the axis of the connecting rod and partly in a lateral recess of the cavity.

Abstract: A fluid level controlled pumping system includes a pumping unit disposed within a fluid cavity. The pumping unit includes an inlet operable to receive a fluid to be pumped from the fluid cavity. The system also includes a valve slidably coupled to the pumping unit. The valve includes a passage for receiving pumped fluid from an outlet of the pumping unit. In response to a decreasing fluid level within the fluid cavity, movement of the valve relative to the pumping unit aligns the passage with a port of the pumping unit to recirculate the pumped fluid from the outlet to the inlet.

Abstract: A method of forming a rotor for a positive displacement motor. The method includes forming a liner that includes at least two resilient layers and at least one fiber layer, and the at least two resilient layers are positioned so as to enclose the at least one fiber layer. The liner is positioned on a rotor tube, and the rotor tube includes a shaped outer surface including at least two radially outwardly projecting lobes extending helically along a selected length of the rotor tube. The liner is cured on the rotor tube so that the liner conforms to the radially outwardly projecting lobes formed on the outer surface and to the helical shape of the outer surface. The curing forms a bond between the liner and the outer surface and between the at least two resilient layers and the at least one fiber layer.

Abstract: A downhole moineau pump assembly includes a stator with a rotor extending through the stator. The rotor and stator sealingly engage each other at spaced intervals to form a series of annular spaces. A primary inlet is provided for fluids to enter a first of the series of annular spaces. A surface mounted top drive unit rotates the rotor. As the rotor rotates, fluids are drawn through the primary inlet and up the series of annular spaces between the rotor and the stator. A portion of the rotor is hollow with a central flow passage extending from a secondary inlet spaced from the primary inlet to the primary inlet. A portion of the fluids being pumped to surface are diverted into the secondary inlet and pumped under pressure down the central flow passage of the rotor to the primary inlet, thereby washing accumulated solids form the primary inlet.

Abstract: An improved down hole drilling motor suitable for drilling applications. The down hole drilling motor comprising a stator disposed in the tubular housing. The stator includes an internal cavity having one or more lobes. A rotor operatively positioned in the cavity of the stator is adapted to cooperate with the one or more lobes of the stator. The stator comprising a compound having improved manufacturing and performance characteristics.

Abstract: A progressive cavity pump or motor, particularly suitable for hydrocarbon recovery operations, includes a rotor 20 and a stator 10. Fluid pressure in cavities between the stator and the rotor create torque which rotates the bit. An interior surface of the stator is rigidly secured to the outer housing of the pump stator and defines an interior profile. A substantially uniform thickness elastomeric layer 62 is supported on the outer housing. The pump rotor has an exterior profile which corresponds with the interior profile of the elastomeric layer.

Abstract: The invention relates to an eccentric single-rotor screw pump (100) including a stator (102), and an eccentric screw (12) rotatably arranged within said stator (102) and which can be moved by a drive via a propeller shaft means (14) in the rotational direction, so that the stator (102) in cooperation with the eccentric screw (12) conveys a volume flow; and to a method for producing an eccentric single-rotor screw pump (100) and a propeller shaft means (14) for an eccentric single-rotor screw pump (100).

Abstract: The invention concerns a Moineau type gear pump stator (1), comprising a stator cavity with global axial extension inside an elongated body, characterised in that the stator cavity is defined by a rigid-walled metal tubular element (3) having internall the shape and dimensions of the stator cavity such that, when it is assembled with a rotor, a positive clearance with the rotor is obtained.

Abstract: A progressive cavity pump or motor, particularly suitable for hydrocarbon recovery operations, includes a rotor 20 and a stator 10. Fluid pressure in cavities between the stator and the rotor create torque which rotates the bit. An interior surface of the stator is rigidly secured to the outer housing of the pump stator and defines an interior profile. A substantially uniform thickness elastomeric layer 62 is supported on the outer housing. The pump rotor has an exterior profile which corresponds with the interior profile of the elastomeric layer.

Abstract: A drive rod string for a progressive cavity pump. The drive rod string includes a plurality of drive rods. Each drive rod has a pair of opposed ends, wherein each end terminates in a frustoconical pin having tapered threading and having a radially extending cylindrical shoulder. A plurality of connectors are provided to connect the drive rods. Each connector is attached to one of the ends of the drive rods, wherein each connector has a pair of opposed frustoconical threaded recesses which extend from a pair of opposed shoulders which mate with the cylindrical shoulders of the frustoconical pins. An internal secondary stop within said connector acts as a positive stop in each connector for the frustoconical pin.