Abstract: A pressing arrangement includes a pressure vessel comprising a furnace chamber. The furnace chamber comprises a load compartment arranged within the furnace chamber. The furnace chamber comprises at least one pressure medium guiding passage in fluid communication with the load compartment to form an inner convection loop, wherein pressure medium in the inner convection loop is guided through the load compartment and through the at least one pressure medium guiding passage and back to the load compartment, or vice versa. The pressure vessel comprises at least one adjustable throttle configured to selectively impede or obstruct pressure medium flow in at least a portion of the at least one pressure medium guiding passage, thereby selectively selectively impeding or obstructing a flow of pressure medium in the inner convection loop.

Abstract: Materials, methods and techniques disclosed and contemplated herein relate to multicomponent aluminum alloys. Generally, multicomponent aluminum alloys include aluminum, nickel, zirconium, and rare earth elements, and include L12 precipitates having an Al3X composition. Rare earth elements used in example multicomponent aluminum alloys disclosed and contemplated herein include erbium (Er), zirconium (Zr), yttrium (Y), and ytterbium (Yb). Example multicomponent aluminum alloys disclosed and contemplated herein are particularly suited for use in additive manufacturing operations.

Abstract: Methodologies, systems, and devices are provided for producing metal spheroidal powder products. By utilizing a microwave plasma, control over spheriodization and resulting microstructure can be tailored to meet desired demands.

Abstract: An iron alloy powder consists of, when the entirety thereof is assumed to be 100 mass %, Cr: 2.5 mass % to 3.5 mass %, Mo: 0.4 mass % to 0.6 mass %, and Fe and inevitable impurities as the balance, a mixed powder consisting of 15 mass % to 40 mass % of the iron alloy powder, 1.2 mass % to 1.8 mass % of a copper powder, 0.5 mass % to 1.0 mass % of a graphite powder, and a pure iron powder as the balance when the entire mixed powder is assumed to be 100 mass % is compacted into a compact, and the compact is sintered while transforming a structure derived from the pure iron powder into a structure in which a ferritic structure and a pearlitic structure are mixed and transforming a structure derived from the iron alloy powder into a martensitic structure.

Abstract: It is a method for producing an electrode material containing Cu, Cr and a heat-resistant element. A heat-resistant element powder and a Cr powder are mixed together such that the heat-resistant element is less than the Cr by weight. A resulting mixed powder is baked. A resulting sintered body containing a solid solution of the heat-resistant element and the Cr is pulverized, and a resulting solid solution powder is classified, to have a particle size of 200 ?m or less. 10-60 parts by weight of the classified solid solution powder and 90-40 parts by weight of a Cu powder are mixed together, followed by sintering to obtain the electrode material. If a low melting metal powder having a median size of 5-40 ?m is mixed with a mixed powder of the solid solution powder and the Cu powder, the deposition resistance property is further improved.

Abstract: Processes for fabricating components to have two or more regions with different grain structures, and components produced by such processes. The processes entail performing at least one forging step on a preform to produce a profile having at least a first portion corresponding to the first region of the component. The preform is formed of a precipitation-strengthened alloy having a solvus temperature, and the at least one forging step comprises a nonfinal forging step performed at a first strain rate and at a first subsolvus temperature that is below the solvus temperature of the alloy. A subsequent forging step is performed on the profile to produce a final profile comprising the first portion and a second portion corresponding to the second region of the component.

Abstract: Disclosed is a method of manufacturing a control finger using metal powder injection molding. In particular, a metal power and a binder are mixed to obtain a base material for injection molding. Then a molded body is formed by injecting the base material into a mold in a shape of the control finger, using a nozzle. The molded body is then degreased and sintered to form a sintered body from the degreased body. Post-processing is then performed on the sintered body.

Abstract: Disclosed is a method for manufacturing a plurality of valve train parts using metal powder injection molding, comprising: obtaining a raw material for injection molding by mixing a metal powder and a binder; forming a formed body by injecting the obtained raw material for injection molding into a mold of a valve train part shape; solvent extracting the formed body; forming a sintered body by debinding and sintering the solvent extracted formed body; sizing processing the sintered body; vacuum carburizing the sizing processed sintered body; and polishing the vacuum carburized sintered body.

Abstract: Disclosed herein is a sintered composition comprising iron; about 0.05 to about 1 wt % molybdenum; about 3 to about 4.5 wt % silicon; about 0.05 to about 0.5 wt % chromium; about 0.011 to about 0.015 wt % magnesium; all weight percents being based on the total weight of the composition; the composition being devoid of carbon except for trace amounts; and wherein the composition is sintered. Disclosed herein too is a method comprising blending a powdered composition that comprises iron; about 0.05 to about 1 wt % molybdenum; about 3 to about 4.5 wt % silicon; about 0.05 to about 0.5 wt % chromium; about 0.011 to about 0.015 wt % magnesium; all weight percents being based on the total weight of the composition; the composition being devoid of carbon except for trace amounts; compacting and sintering the composition.

Abstract: A material which can be used to manufacture components which exhibit high strength and high wear resistance, at the same time possessing reasonable ductility. The material also has cost advantages compared to other potential metal powder solutions. An iron based powder composition which achieves desired microstructure/properties and associated sliding wear resistance with reduced content of expensive alloying ingredients such as admixed elemental Ni and Copper.

Abstract: The present invention relates to a method of making cutting tools comprising a substrate having a hard phase and a binder phase, the method comprising forming green powder compacts using powder metallurgical techniques, charging the green powder compacts, placed on one or several trays, in a furnace and sintering the green powder compacts wherein the furnace comprises an insulation package, at least three individually controlled heating elements located inside the insulation package including a vertical heating element, an upper horizontal heating element arranged in an upper part of the furnace, and a lower horizontal heating element arranged in a lower part of the furnace, wherein operating the at least three heating elements such that an average controlled cooling rate from a sintering temperature down to at least a solidification temperature of the binder phase is 0.1-4.0° C./min, and a sintering furnace operable to obtain a controlled cooling rate.

Abstract: A sintered material for valve guides consists of, by mass %, 1.3 to 3% of C, 1 to 4% of Cu, 0.01 to 0.08% of P, 0.05 to 0.5% of Sn, and the balance of Fe and inevitable impurities. The sintered material exhibits a metallic structure made of pores and a matrix. The matrix is a mixed structure of a pearlite phase, a ferrite phase, an iron-phosphorus-carbon compound phase, and at least one of a copper-tin alloy phase and a combination of a copper phase and a copper-tin alloy phase. A part of the pores includes graphite that is dispersed therein. The iron-phosphorus-carbon compound phase is dispersed at 3 to 25% by area ratio, and the copper-tin alloy phase and the combination of the copper phase and the copper-tin alloy phase are dispersed at 0.5 to 3.5% by area ratio, with respect to a cross section of the metallic structure, respectively.

Abstract: A method for producing a component of a titanium-aluminum base alloy comprising hot isostatically pressing the alloy to form a blank, subjecting the blank to a hot forming by a rapid solid-blank deformation, followed by a cooling of the component to form a deformation microstructure with high recrystallization energy potential, thereafter subjecting the component to a heat treatment in the range of the eutectoid temperature (Teu) of the alloy, followed by cooling in air, to form a homogeneous, fine globular microstructure composed of phases GAMMA, BETA0, ALPHA2 and having an ordered atomic structure at room temperature. This abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.

Abstract: In accordance with an exemplary embodiment, a method of forming a dispersion-strengthened aluminum alloy metal includes the steps of providing a dispersion-strengthened aluminum alloy composition in a powdered form, directing a low energy density laser beam at a portion of the powdered alloy composition, and withdrawing the laser beam from the portion of the powdered alloy composition. Subsequent to withdrawal of the laser beam, the portion of the powdered alloy composition cools at a rate greater than or equal to about 106° C. per second, thereby forming the dispersion-strengthened aluminum alloy metal.

Abstract: A method of making a magnetic material for a permanent magnet using hot-pressing or die-upset methods, or both, by combining two powders and optimizing grain boundary diffusion of Dy or Tb. The method can include making magnetic material for a permanent magnet using hot pressing using a core powder containing Nd, Fe and B and a surface powder containing Dy or Tb in metallic alloy form, combining the materials, forming a solid material in a shaped mold under a magnetic field in vacuum, heating the solid material, hot pressing it to form a magnetic material in a die, heat treating it if necessary, and then cooling it.

Abstract: A sintered rare earth magnet rotating machine and method improve temperature properties and strength having an excellent corrosion resistance. The sintered rare earth magnet includes at least a main phase composed of R2T14B (R represents at least one rare earth element of Nd, Pr or both and T represents at least one transition metal element including Fe or Fe and Co) compound and a grain boundary phase containing a higher proportion of R than the main phase, wherein the main phase includes a heavy rare earth element (one of Dy, Tb or both), at least part of main phase grains of the main phase included in the sintered rare earth magnet includes at least the following regions, low, high and intermediate concentration regions. These regions exist in order of low, high, and intermediate concentration regions, from low concentration region towards the grain boundary phase in the main phase grains.

Abstract: Alloys based on titanium aluminides, such as ? (TiAl) which may be made through the use of casting or powder metallurgical processes and heat treatments. The alloys contain titanium, 38 to 46 atom % aluminum, and 5 to 10 atom % niobium, and they contain composite lamella structures with B19 phase and ? phase there in a volume ratio of the B19 phase to ? phase 0.05:1 and 20:1.

Abstract: A sintered material for valve guides consists of, by mass %, 0.01 to 0.3% of P, 1.3 to 3% of C, 1 to 4% of Cu, and the balance of Fe and inevitable impurities. The sintered material exhibits a metallic structure made of pores and a matrix. The matrix is a mixed structure of a pearlite phase, a ferrite phase, an iron-phosphorus-carbon compound phase, and a copper phase, and a part of the pores including graphite that is dispersed therein. The iron-phosphorus-carbon compound phase is dispersed at 3 to 25% by area ratio, and the copper phase is dispersed at 0.5 to 3.5% by area ratio, with respect to a cross section of the metallic structure, respectively.

Abstract: The invention describes a method of producing a sinter-hardened component from a metallic powder containing chromium which is pre-alloyed in particular, comprising the steps of compacting the powder to form a green compact and then sintering the green compact in a reducing sintering atmosphere at a sintering temperature in excess of 1100° C. A gas containing carbon is added to the sintering atmosphere.

Abstract: A process for producing powder green compacts includes centrifugally compacting a slip containing a material powder, a binder resin and a dispersion medium in a mold, into a compact containing the material powder and the binder resin. A process for producing sintered compacts includes sintering the green compact. A powder green compact contains a material powder and a binder resin, the binder resin being present between particles of the material powder and binding the material particles. A sintered compact is obtained by sintering the green compact.

Abstract: A process for manufacturing a component with a base of Co—Cr—Mo alloys having values of average ultimate elongation at 800° C. greater than 10% and of average yielding load at 800° C. greater than 400 MPa, comprising: obtaining a sintered component by additive sintering of powders of Co—Cr—Mo alloys containing carbides irregularly dispersed in the molten matrix; Conducting a first heat treatment on the sintered component for solubilization of the carbides at a temperature of between 1100° C. and 1300° C. for at least 2 hours to form a solubilization intermediate; and cooling the solubilization intermediate at a cooling rate at least equal to that of cooling in air to form a cooled intermediate; and conducting a second heat treatment on the cooled intermediate at a temperature of between 700° C. and 1000° C.

Abstract: A master alloy used to produce the steel part and a process for producing a sinter hardened steel part from the master alloy are described. The powdered master alloy having a composition of iron, about 1 to less than 5 weight % C, about 3 to less than 15 weight % Mn, and about 3 to less than 15 weight % Cr, wherein the master alloy comprises a microstructure composed of a solid solution of the alloying elements and carbon, the microstructure comprising at least 10 volume % austenite and the remainder as iron compounds. The process comprises: preparing the master alloy, mixing the master alloy with a steel powder to produce a mixture wherein the weight % of the master alloy is from 5 to 35 weight % of the mixture, compacting the mixture into a shape of a part and sintering the mixture to produce the steel part, and controlling the cooling rate after sintering to produce sinter hardening. The master alloy powder can also be used as a sinter hardening enhancer when mixed with low-alloy steel powders.

Abstract: A process for making a diffusion hardened medical implant having a porous surface is disclosed. The medical implant is made by a hot isostatic pressing process which simultaneously forms that porous surface and the diffusion hardened surface.

Abstract: The present invention provides a sintered magnet having superior residual magnetic flux density and coercive force. The sintered magnet of the present invention comprises a group of R-T-B based rare earth magnet crystal particles 2 having a core 4 and a shell 6 covering the core 4, the mass ratio of a heavy rare earth element in the shell 6 is higher than the mass ratio of a heavy rare earth element in the core 4, and the thickest part of the shell 6 in the crystal particles 2 faces a grain boundary triple junction 1. A lattice defect 3 is formed between the core 4 and the shell 6.

Abstract: A method of producing three-dimensional bodies which wholly or for selected parts consists of a composite of crystalline or nanocrystalline metal particles in a matrix of amorphous metal. A metal powder layer (4) is applied onto a heat-conducting base (1, 13) and limited areas of the layer is melted successively by means of a radiation gun and cooled so that they can be made to solidify into amorphous metal. In connection with the melting of one or several of the limited areas, the radiation gun is regulated so that the melted area is cooled in accordance with a stipulated time-temperature curve in order to form a composite of crystalline or nanocrystalline metal particles in a matrix of amorphous metal. The method is repeated until a continuous layer, which contains composite metal to a desired extent, is formed. A new powder layer (4) is applied and the method is repeated, the new layer being fused to the underlying layer for successive construction of the three-dimensional body.

Abstract: A method for manufacturing sintered magnet poles is described. The mold is filled with a vitrifiable base material powder and closed with a plate. A magnetic field aligns the powder and a plate pressed onto the powder establishes a compact that holds the alignment in place. The compact is sintered to form a sintered magnet pole. The mold forms a protective cover of the sintered magnet pole and the plate forms a base plate of a magnet pole piece. Furthermore, a magnet pole piece is provided which has a magnet pole and a base plate which is fixed to a protective cover so that the base plate and the protective cover surround the magnet pole. The base plate and/or the protective cover of the magnet pole piece has at least one element that provides a geometrical locking of the magnet pole to the base plate and/or the protective cover.

Abstract: A method of producing a Pb-free copper-alloy sliding material containing 1.0 to 15.0% of Sn, 0.5 to 15.0% of Bi and 0.05 to 5.0% of Ag, and Ag and Bi from an Ag—Bi eutectic. If necessary, at least one of 0.1 to 5.0% of Ni, 0.02 to 0.2% P, 0.5 to 30.0% of Zn, and 1.0 to 10.0 mass % of at least one of a group consisting of Fe3P, Fe2P, FeB, NiB and AlN may be added.

Abstract: A water atomized stainless steel powder which comprises by weight-%: 10.5-30.0 Cr 0.5-9.0 Ni 0.01-2.0 Mn 0.01-3.0 Sn 0.1-3.0 Si 0.01-0.4 N optionally max 7.0 Mo optionally max 7.0 Cu optionally max 3.0 Nb optionally max 6.0 V balance iron and max 0.5 of unavoidable impurities.

Abstract: A method of manufacturing powder metal plates comprising feeding a predetermined mass of metal powder onto a moving tape (101), restricting the metal powder by surrounding the metal powder with vibrating boundary walls (201, 202) extending parallel to the direction of movement of the tape, rolling the metal powder at an ambient temperature to form a green compact strip (GS), continuously sintering the green compact strip in a furnace (400), forming the green compact strip to a net shape part (NS) while in the furnace, and cooling the net shape part in a non-oxidizing environment (404) at a temperature in excess of 1000 degrees Celsius.

Abstract: Methods for manufacturing sputtering target assemblies and assemblies thereof are provided, particularly targets made of powders. Powders are adhered to a backing plate by use of a vacuum hot press, the powder preferably contacted by non-planar surfaces, and is compressed with at least about 95% density and substantially simultaneously diffusion-bonded to the backing plate.

Abstract: Disclosed herein is a sintered composition comprising iron; about 0.05 to about 1 wt % molybdenum; about 3 to about 4.5 wt % silicon; about 0.05 to about 0.5 wt % chromium; about 0.011 to about 0.015 wt % magnesium; all weight percents being based on the total weight of the composition; the composition being devoid of carbon except for trace amounts; and wherein the composition is sintered. Disclosed herein too is a method comprising blending a powdered composition that comprises iron; about 0.05 to about 1 wt % molybdenum; about 3 to about 4.5 wt % silicon; about 0.05 to about 0.5 wt % chromium; about 0.011 to about 0.015 wt % magnesium; all weight percents being based on the total weight of the composition; the composition being devoid of carbon except for trace amounts; compacting and sintering the composition.

Abstract: A method for manufacturing a shaped body, comprising creating a mixture of a metal powder and binding agent, compacting the mixture to form a green compact, heating the green compact to a debinding start temperature T1, debinding the green compact by controlled heating of the green compact from start temperature T1 to end temperature T2 at a heat-up rate R1, presintering the debindered green compact to the presinter end temperature TVS at a heat-up rate RHVS, cooling the green compact from the presinter end temperature TVS at a cool-down rate RKVS, whereby at least the heat-up rate RHVS, the presinter end temperature TVS, and the cool-down rate RKVS are tuned relative to each other in such a way that the presintered green compact forming a blank has a surface porosity of 16% to 22% after presintering, and machining and sintering of the blank to form the shaped body.

Abstract: A method for producing a component of a titanium-aluminum base alloy comprising hot isostatically pressing the alloy to form a blank, subjecting the blank to a hot forming by a rapid solid-blank deformation, followed by a cooling of the component to form a deformation microstructure with high recrystallization energy potential, thereafter subjecting the component to a heat treatment in the range of the eutectoid temperature (Teu) of the alloy, followed by cooling in air, to form a homogeneous, fine globular microstructure composed of phases GAMMA, BETA0, ALPHA2 and having an ordered atomic structure at room temperature. This abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.

Abstract: A method of producing three-dimensional bodies which wholly or for selected parts consist of amorphous metal. A metal powder layer (4) is applied to a heat-conducting base (1, 13), and a limited area of the layer is melted by a radiation gun (5) and the area is cooled so that the melted area solidifies into amorphous metal. The melting process is successively repeated on new limited areas of the powder layer until a continuous layer of amorphous metal is formed. A new powder layer is applied and the method is repeated, the new layer being fused to underlying amorphous metal for successive construction of the three-dimensional body. The heat-conducting base can be a worktable or a body of amorphous metal or crystalline metal to which amorphous metal is added.

Abstract: The invention describes a method of producing a sinter-hardened component from a metallic powder containing chromium which is pre-alloyed in particular, comprising the steps of compacting the powder to form a green compact and then sintering the green compact in a reducing sintering atmosphere at a sintering temperature in excess of 1100° C. A gas containing carbon is added to the sintering atmosphere.

Abstract: A method of forming an iron based sintered body which comprises in % by mass: 0.4 to 1.0% of C; 0.5 to 3.5% of Cr; 0.1 to 1.7% of Mo; 0.3 to 3.0% of Cu and microstructure of about 20-50% dispersed martensite in a matrix of fine pearlite is provided. The method utilizes a step of cooling a sintered article at a rate not exceeding 0.5˜C/sec. Ni and/or Mn may also be included in the method.

Abstract: A magnetic article comprises, in total, elements in amounts capable of providing at least one (La1-aMa) (Fe1-b-cTbYc)13-dXe phase and less than 0.5 Vol % impurities, wherein 0?a?0.9, 0?b?0.2, 0.05?c?0.2, ?1?d?+1, 0?e?3, M is one or more of the elements Ce, Pr and Nd, T is one or more of the elements Co, Ni, Mn and Cr, Y is one or more of the elements Si, Al, As, Ga, Ge, Sn and Sb and X is one or more of the elements H, B, C, N, Li and Be. The magnetic article comprises a permanent magnet.

Abstract: A process for mass production of three-dimensional articles made of intermetallic compounds based on titanium and aluminium by an electron beam melting technology. The articles are produced in successive sections from powders of the intermetallic compound with which the articles are to be produced. For each section, melting of the powders preceded by a preheating step is performed.

Abstract: To provide an iron-based sintered alloy excellent in shape accuracy and wear resistance, and reduced hostility to mating materials, and having sufficient hardness after tempering, as well as a manufacturing method thereof. Iron-based alloy powder of a composition comprising Cr: from 1 to 3.5 mass %, Mo: from 0.2 to 0.9 mass %, V: from 0.1 to 0.5 mass % and the balance of Fe and impurities, and carbon powder are mixed at a ratio of the carbon powder based on the entire portion within a range from 0.8 to 1.1 mass %, the mixture is compacted, the compacted body is sintered and quenching is applied to the sintered body heated again after once lowering temperature of the sintered body. This can provide an iron-based sintered alloy where fine M7C3 carbides are dispersed in martensitic texture.

Abstract: A method of cooling a load provided in a load compartment in a furnace chamber of a furnace of a hot isostatic pressing device includes releasing hot pressure medium from the load compartment. Cool pressure medium is provided for enabling it to fall through the released hot pressure medium outside the load compartment. The thus obtained mixed pressure medium is led into the load compartment. A hot isostatic pressing device includes a load compartment having an aperture near an upper portion thereof configured to vent warm pressure medium into a region surrounding the compartment, and a conduit configured to introduce cool pressure medium into the region surrounding the compartment for mixing with the warm medium. The compartment also includes an aperture near a lower portion thereof configured to receive a mix of warm and cool pressure medium from the region surrounding the compartment.

Abstract: An iron-based sintered alloy of the present invention is an iron-based sintered alloy, which is completed by sintering a powder compact made by press forming a raw material powder composed of Fe mainly, and is such that: when the entirety is taken as 100% by mass, carbon is 0.1-1.0% by mass; Mn is 0.01-1.5% by mass; the sum of the Mn and Si is 0.02-3.5% by mass; and the major balance is Fe. It was found out that, by means of an adequate amount of Mn and Si, iron-based sintered alloys are strengthened and additionally a good dimensional stability is demonstrated. As a result, it is possible to suppress or obsolete the employment of Cu or Ni, which has been believed to be essential virtually, the recyclability of iron-based sintered alloys can be enhanced, and further their cost reduction can be intended.

Abstract: Refractory metal powders are dehydrided in a device which includes a preheat chamber for retaining the metal powder fully heated in a hot zone to allow diffusion of hydrogen out of the powder. The powder is cooled in a cooling chamber for a residence time sufficiently short to prevent re-absorbtion of the hydrogen by the powder. The powder is consolidated by impact on a substrate at the exit of the cooling chamber to build a deposit in solid dense form on the substrate.

Abstract: An improved amorphous aluminum alloy having high strength, ductility, corrosion resistance and fracture toughness is disclosed. The alloy has an amorphous phase and a coherent L12 phase. The alloy has nickel, cerium, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, niobium and iron. The volume fraction of the amorphous phase ranges from about 50 percent to about 95 percent and the volume fraction of the coherent L12 phase ranges from about 5 percent to about 50 percent.

Abstract: The formation of amorphous porous bodies and in particular to a method of manufacturing such bodies from amorphous particulate materials. The method allows for the control of the volume fraction as well as the spatial and size distribution of gas-formed pores by control of the size distribution of the powder particulates. The method allows for the production of precursors of unlimited size, and because the softened state of the amorphous metals used in the method possesses visco-plastic properties, higher plastic deformations can be attained during consolidation as well as during expansion.

Abstract: A wear-resistant iron-based sintered contact material is provided which is sintered by powder sintering so as to have high density, high seizure resistance and wear resistance. A wear-resistant iron-based sintered composite contact component composed of the wear-resistant iron-based sintered contact material sinter-bonded to a backing metal and its producing method are also provided. To this end, at least Cr7C3-type carbide and/or M6C-type carbide which have an average particle diameter of 5 ?m or more are precipitately dispersed in an amount of 20 to 50% by volume within an iron-based martensite parent phase which has a hardness of HRC 50 or more even when tempered at up to 600° C.

Abstract: The subject invention reveals a process for making hardened powder metal parts which comprises compacting a powder metal composition into a green preformed metal part and subsequently sintering said green metal part to produce the powder metal part at an elevated temperature and subsequently cooling the sintered part at a rate which is sufficient to insure the formation of a substantial amount of martensite, wherein the powder metal composition is comprised of copper powder, a nickel powder and a base iron powder wherein said composition contains from about 1 weight percent to about 5 weight percent of the total sum of said copper powder and said nickel powder and wherein the ratio of the nickel powder to the copper powder is within the range of 1:1 to 9:1, and wherein the balance of said composition constitutes iron.

Abstract: There is provided an iron-based sintered material resistant to the metal fatigue developing from the voids therein functioning as the initial points and improved in the strength and machinability thereof. An iron-based sintered material, including a mixed structure of martensite, bainite, and pearlite and multiple voids formed in the mixed structure, wherein the ratio of martensite and bainite in the mixed structure is 70% or more; the ratio of martensite and/or bainite in the mixed structure forming the void surface is 90% or more; and the density of the iron-based sintered material is 7.4 g/cm3 or more.

Abstract: Clutch components for automotive use usually include a pair of clutch members with operative faces. In particular, planar one way clutches include a pair of clutch members whose operative faces are enclosed spaced opposition, with each clutch face including a plurality of recessed defining respective load bearing shoulders. A plurality of struts are disposed between the coupling face of the members, and such struts are moveable between the coupling position and non coupling position. A preferable method of manufacturing such clutch components includes powder metal operations comprising die compacting a metal powder into a metal blank, sintering the metal blank to form a sintered metal blank, and cooling the sintered metal blank to form a cooled metal blank. The preferred metallic structure of the cooled metal blank is 50-80% martensite and 20-50% bainite and fine pearlite. The application is especially useful for clutches used as backing plates in clutch brake applications.

Abstract: In a direct-metal deposition (DMD) process used to deposit successive layers in accordance with instructions from a CAD/CAM program, the laser beam, or an additional beam, is deployed as a localized heat treatment tool instead of a deposition tool. The use of laser energy during the process can minimize, if not eliminate, the periodic heat treatments now required for stress alleviation, thereby compressing the DMD fabrication cycle. In the preferred embodiment, every deposition run may be followed by a dry (i.e., without powder) run of one or more intensities to manipulate the stress magnitude and location. Since it is well known that residual stress is a function of cooling rate, a plurality of laser beams may alternatively be used to control the cooling rate of the deposited layer. Examples of stress reduction using H13 tool steel are provided.

Abstract: A conveyor for hot material comprising a conveying unit for conveying the hot material, a material delivery unit for delivering the hot material to the conveying unit, a housing for covering at least a portion of the length of the conveying unit, introduction devices disposed in the housing for furnishing water to the hot material on the conveying unit, wherein the introduction devices are disposed exclusively in a section of the housing that in the conveying direction is remote from the material delivery unit, and an exhaust unit connected to the material delivery unit for withdrawal of water vapor, generated by the furnishing of water, to produce a water vapor stream that is counter to the conveying direction of the hot material and is directed toward the material delivery unit.