Comminuting Patents (Class 419/33)
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Patent number: 12208449Abstract: This disclosure, and the exemplary embodiments provided herein, include AM processed Ti-MMCs reinforced with either aluminum oxide or tantalum pentoxide. According to an exemplary embodiment, composite feedstock powders of Ti-6Al-4V (Ti64) with 1% and 3% (by volume) reinforcements of either nano-Al2O3 or Ta2O5 are prepared by high energy ball milling and then 3-D printed using SLM.Type: GrantFiled: May 4, 2022Date of Patent: January 28, 2025Assignee: The Government of the United States of America, as represented by the Secretary of the NavyInventors: Andy Nieto, Andrew James Reinhart, Troy Y Ansell, Walter Smith
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Patent number: 12178130Abstract: Thermoelectric devices (TE) devices may be used to power wearable electronics, such as watches and sensors by harvesting heat from the body. These TE devices may fully power or partially power the wearable devices to extend a usage time, or to recharge a battery. In other example embodiments, TE devices can be used to provide heating and/or cooling. The TE devices can be integrated into garments such as clothes, vests, and armbands for outdoor and indoor environments. For outdoor environments, applications include, but are not limited to, sports such as golfing, bicycling, running, walking, training, soccer, hiking, and other outdoor activities related to occupations, such as construction, fire-fighting, military operations, law enforcement, farming, underground mining, and so on. In other example embodiments, TE devices can be used to provide thermal camouflaging for people and objects so as to not be seen by thermal imaging devices.Type: GrantFiled: November 20, 2019Date of Patent: December 24, 2024Assignee: The Regents of the University of CaliforniaInventors: Renkun Chen, Sahngki Hong
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Patent number: 12158085Abstract: An airfoil, having: a body defining a leading edge and a trailing edge, wherein the body comprises: a base having an outer boundary extending longitudinally from a first end to a second end and transversely from a first side to a second side; and beads within the outer boundary, wherein each of the beads has a bead void, and wherein one or more of the beads includes: damping element within the bead void; or stiffening element extending across the bead.Type: GrantFiled: December 8, 2023Date of Patent: December 3, 2024Assignee: HAMILTON SUNDSTRAND CORPORATIONInventors: Viktor Kilchyk, Brent J. Merritt
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Patent number: 11970754Abstract: A method and apparatus to reclaim metals from scrap material such as automobile shredder residue (ASR) that, after separating out light density components, separates out friable material such as rock and glass by crushing and screening operations to generate a high metal content product.Type: GrantFiled: January 26, 2022Date of Patent: April 30, 2024Assignee: BEST PROCESS SOLUTIONS, INC.Inventor: Timothy F. Conway
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Patent number: 11837568Abstract: A bonding structure is provided, wherein the bonding structure includes a first substrate, a second substrate, a first adhesive layer, a second adhesive layer, and a silver feature. The second substrate is disposed opposite to the first substrate. The first adhesive layer is disposed on the first substrate. The second adhesive layer is disposed on the second substrate and opposite the first adhesive layer. The silver feature is disposed between the first adhesive layer and the second adhesive layer. The silver feature includes a silver nano-twinned structure that includes twin boundaries that are arranged in parallel. The parallel-arranged twin boundaries include 90% or more [111] crystal orientation.Type: GrantFiled: August 27, 2021Date of Patent: December 5, 2023Assignee: AG MATERIALS TECHNOLOGY CO., LTD.Inventors: Tung-Han Chuang, Hsing-Hua Tsai
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Patent number: 11807921Abstract: The present invention relates to a metal powder including 0.1?C?0.4 mass %, 0.005?Si?1.5 mass %, 0.3?Mn?8.0 mass %, 2.0?Cr?15.0 mass %, 2.0?Ni?10.0 mass %, 0.1?Mo?3.0 mass %, 0.1?V?2.0 mass %, 0.010?N?0.200 mass %, and 0.01?Al?4.0 mass %, with the balance being Fe and unavoidable impurities, and satisfying the following expression (1), 10<15[C]+[Mn]+0.5[Cr]+[Ni]<20 (1), in which [C], [Mn], [Cr] and [Ni] respectively represent the contents of C, Mn, Cr and Ni by mass %.Type: GrantFiled: May 14, 2021Date of Patent: November 7, 2023Assignee: DAIDO STEEL CO., LTD.Inventors: Takashi Yoshimoto, Shinnosuke Yamada, Koichiro Inoue
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Patent number: 11801556Abstract: A metal particle aggregate includes metal particles and an organic substance. The metal particles include first particles that contain one or both of silver and copper in an amount of 70% by mass or more relative to 100% by mass of all metals and have a particle diameter of 100 nm or more and less than 500 nm at a ratio of 20 to 30% by number, and include second particles that have a particle diameter of 50 nm or more and less than 100 nm, and third particles that have a particle diameter of less than 50 nm at a ratio of 80 to 70% by number in total. Surfaces of the first to third particles are covered with the same protective film.Type: GrantFiled: February 15, 2019Date of Patent: October 31, 2023Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Tomohiko Yamaguchi, Koutarou Masuyama, Kazuhiko Yamasaki, Akihiro Higami
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Patent number: 11701709Abstract: Some variations provide a method of making a nanofunctionalized metal powder, comprising: providing metal particles containing metals selected from iron, nickel, copper, titanium, magnesium, zinc, silicon, lithium, silver, chromium, manganese, vanadium, bismuth, gallium, or lead; providing nanoparticles selected from zirconium, tantalum, niobium, or titanium; disposing the nanoparticles onto surfaces of the metal particles, in the presence of mixing media, thereby generating nanofunctionalized metal particles; and isolating and recovering the nanofunctionalized metal particles as a nanofunctionalized metal powder. Some variations provide a composition comprising a nanofunctionalized metal powder, the composition comprising metal particles and nanoparticles containing one or more elements selected from the group consisting of zirconium, tantalum, niobium, titanium, and oxides, nitrides, hydrides, carbides, or borides thereof, or combinations of the foregoing.Type: GrantFiled: April 2, 2021Date of Patent: July 18, 2023Assignee: HRL Laboratories, LLCInventors: John H. Martin, Brennan Yahata, Adam F. Gross
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Patent number: 11633784Abstract: A process for manufacturing metal-ceramic composite material powder comprising ball milling metal powder and ceramic nanoparticles to yield a metal-ceramic composite powder comprising ceramic nanoparticles embedded in a metal matrix powder particles; wherein the ball milling is performed using a ceramic milling media and a milling vessel having a ceramic interior surface. Metal matrix nanocomposite powders comprising ceramic nanoparticles imbedded in metal matrix powder particles; wherein the metal matrix powder particles have a spherical shape; wherein there is uniform distribution the ceramic nanoparticles; wherein the nanocomposite powders have good flowability.Type: GrantFiled: June 15, 2020Date of Patent: April 25, 2023Assignee: THE CURATORS OF THE UNIVERSITY OF MISSOURIInventors: Lianyi Chen, Minglei Qu
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Patent number: 11390534Abstract: A tungsten trioxide whose IWO2.90/IWO3.00 is less than or equal to 0.15 is provided. IWO2.90/IWO3.00 indicates a ratio of a peak intensity IWO2.90 of a (200) plane of WO2.90 to a peak intensity IWO3.00 of a (200) plane of WO3.00 in an XRD pattern.Type: GrantFiled: November 21, 2018Date of Patent: July 19, 2022Assignee: SUMITOMO METAL MINING CO., LTD.Inventors: Toshiaki Aihara, Hiroyuki Toya
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Patent number: 11383282Abstract: A metal fused, deposition printer, that uses the thixotropic (or other) properties of a metal (or alloy) to control the viscosity of the material being deposited. In the invention presented in this patent, the viscosity of the metal is controlled by shearing it before, during, or after the deposition process. Since thixotropic (or other) properties allow for the control of the viscosity separately from the temperature, the taught invention allows for precise control of the temperature differential between the layer being deposited, and the substrate layer.Type: GrantFiled: March 22, 2018Date of Patent: July 12, 2022Assignee: ROBOTIC RESEARCH OPCO, LLCInventors: Alberto Daniel Lacaze, Karl Nicholas Murphy
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Patent number: 11242581Abstract: The invention relates to an alloy produced by powder metallurgy and having a non-amorphous matrix, the alloy consists of in weight % (wt. %): C 0-2.5 Si 0-2.5 Mn 0-15 Cr 0-25 Mo 4-35 B 0.2-2.8 optional elements, balance Fe and/or Ni apart from impurities, wherein the alloy comprises 3-35 volume % hard phase particles, the hard phase particles comprises at least one of borides, nitrides, carbides and/or combinations thereof, at least 90% of the hard phase particles have a size of less than 5 ?m and at least 50% of the hard phase particles have a size in the range of 0.3-3 ?m.Type: GrantFiled: December 15, 2015Date of Patent: February 8, 2022Assignee: Uddeholms ABInventor: Magnus Tidesten
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Patent number: 11077497Abstract: Systems, methods, and compositions disclosed herein provide for low-oxygen metal powders. These metal powders, such as very-fine powders and spherical powders of titanium and titanium alloys, can be effectively deoxidized through use of vapor deoxidation without requiring the powder to undergo re-sizing or re-shaping subsequent to the deoxidation. Systems, methods, and compositions in accordance with the present disclosure can produce low-cost, low-oxygen, metal powders, such as very-fine powders and spherical powders of, for example, titanium and titanium alloys. Moreover, systems, methods, and compositions in accordance with the present disclosure can provide for reducing the number of processes or cost of processes required to produce these low-oxygen metal powders.Type: GrantFiled: December 22, 2017Date of Patent: August 3, 2021Assignee: Global Titanium Inc.Inventors: Charles A. Motchenbacher, Robert L. Swenson, Jesse Z. Oliver
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Patent number: 10612382Abstract: The present disclosure relates to building very large gas turbines without changing rotor materials. The gas turbine part can include a structure composed of a metal and a ternary ceramic called MAX phase, having a formula Mn+1AXn, where n=1, 2, or 3, M is an early transition metal such as Ti, V, Cr, Zr, Nb, Mo, Hf, Sc, Ta, and A is an A-group element such as Al, Si, P, S, Ga, Ge, As, Cd, In, Sn, Tl, Pb, and X is C and/or N.Type: GrantFiled: November 11, 2016Date of Patent: April 7, 2020Assignee: ANSALDO ENERGIA IP UK LIMITEDInventors: Hans-Peter Bossmann, Maryam Bahraini Hasani
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Patent number: 10316391Abstract: Disclosed herein is a novel approach to the chemical synthesis of titanium metal from a titanium oxide source material. In the approach described herein, a titanium oxide source is reacted with Mg vapor to extract a pure Ti metal. The method disclosed herein is more scalable, cheaper, faster, and safer than prior art methods.Type: GrantFiled: August 2, 2016Date of Patent: June 11, 2019Assignee: Sri Lanka Institute of Nanotechnology (PVT) Ltd.Inventors: Gayani Abayaweera, Gehan Amaratunga, Niranjala Fernando, Veranja Karunaratne, Nilwala Kottegoda, Ruwini Ekanayake
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Patent number: 10105796Abstract: Disclosed herein are embodiments of hardfacing/hardbanding materials, alloys, or powder compositions that can have low chromium content or be chromium free. In some embodiments, the alloys can contain transition metal borides and borocarbides with a particular metallic component weight percentage. The disclosed alloys can have high hardness and ASTM G65 performance, making them advantageous for hardfacing/hardbanding applications.Type: GrantFiled: September 1, 2016Date of Patent: October 23, 2018Assignee: Scoperta, Inc.Inventor: Cameron Eibl
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Patent number: 9620269Abstract: A method and an equipment for processing NdFeB rare earth permanent magnetic alloy with a hydrogen pulverization are provided. The method includes steps of: providing a continuous hydrogen pulverization equipment; while driving by a transmission device, passing a charging box loaded with rare earth permanent magnetic alloy flakes orderly through a hydrogen absorption chamber, having a temperature of 50-350° C. for absorbing hydrogen, a heating and dehydrogenating chamber, having a temperature of 600-900° C. for dehydrogenating, and a cooling chamber of the continuous hydrogen pulverization equipment; receiving the charging box by a discharging chamber through a discharging valve; pouring out the alloy flakes after the hydrogen pulverization into a storage tank at a lower part of the discharging chamber; sealing up the storage tank under a protection of nitrogen; and, moving the charging box out through a discharging door of the discharging chamber and re-loading, for repeating the previous steps.Type: GrantFiled: May 11, 2015Date of Patent: April 11, 2017Assignee: SHENYANG GENERAL MAGNETIC CO., LTDInventor: Baoyu Sun
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Patent number: 9048016Abstract: The invention relates to the field of permanent magnet materials, and discloses a composite permanent magnet material. The material is formed by splicing at least one permanent magnet material, with binding agent in between. The novel composite permanent magnet material that is formed by splicing different magnets greatly enriches the existing permanent magnet system and can completely replace the expensive rare metallic magnetic material. The composite permanent magnet material disclosed by the invention has high performances. The magnetic performance of the magnet can be regulated and controlled by adjusting the type and length of the magnets. In particular, the magnetic blank between the bonded NdFeB and the sintered NdFeB provides the designer and user of permanent magnetic motors with broader and flexible in material selection space and cost selection space.Type: GrantFiled: July 14, 2012Date of Patent: June 2, 2015Assignee: DONGGUAN XUANYAO ELECTRONICS CO., LTD.Inventors: Yongjun Hu, Jiahong Meng, Yunxiu Hu
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Publication number: 20150125336Abstract: A method for producing a NdFeB system sintered magnet. The method includes: a hydrogen pulverization process, in which coarse powder of a NdFeB system alloy is prepared by coarsely pulverizing a lump of NdFeB system alloy by making this lump occlude hydrogen; a fine pulverization process, in which fine powder is prepared by performing fine pulverization for further pulverizing the coarse powder; a filling process, in which the fine powder is put into a filling container; an orienting process, in which the fine powder in the filling container is oriented; and a sintering process, in which the fine powder after the orienting process is sintered as held in the filling container. The processes from hydrogen pulverization through orienting are performed with neither dehydrogenation heating nor evacuation each for desorbing hydrogen occluded in the hydrogen pulverization process. The processes from hydrogen pulverization through sintering are performed in an oxygen-free atmosphere.Type: ApplicationFiled: June 27, 2013Publication date: May 7, 2015Inventors: Masato Sagawa, Tetsuhiko Mizoguchi, Yasuhiro Une
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Publication number: 20150122302Abstract: According to an embodiment, a thermoelectric conversion material is made of a polycrystalline material which is represented by a composition formula (1) shown below and has a MgAgAs type crystal structure. The polycrystalline material includes a MgAgAs type crystal grain having regions of different Ti concentrations. (AaTib)cDdXe??Composition formula (1) wherein 0.2?a?0.7, 0.3?b?0.8, a+b=1, 0.93?c?1.08, and 0.93?e?1.08 hold when d=1; A is at least one element selected from the group consisting of Zr and Hf, D is at least one element selected from the group consisting of Ni, Co, and Fe, and X is at least one element selected from the group consisting of Sn and Sb.Type: ApplicationFiled: January 15, 2015Publication date: May 7, 2015Inventor: Takao SAWA
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Publication number: 20150118095Abstract: A method of manufacturing a ferrous alloy article is disclosed and includes the steps of melting a ferrous alloy composition into a liquid, atomizing and solidifying of the liquid into powder particles, outgassing to remove oxygen from the surface of the powder particles, and consolidating the powder particles into a monolithic article.Type: ApplicationFiled: May 20, 2014Publication date: April 30, 2015Applicant: CRS HOLDINGS INC.Inventors: David E. Wert, Timothy R. Armstrong, David A. Helmick, Michael L. Schmidt
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Publication number: 20150110664Abstract: A scalable process is detailed for forming bulk quantities of high-purity ?-MnBi phase materials suitable for fabrication of MnBi based permanent magnets.Type: ApplicationFiled: October 22, 2013Publication date: April 23, 2015Applicant: BATTELLE MEMORIAL INSTITUTEInventors: Jung Pyung Choi, Curt A. Lavender, Guosheng Li, Jun Cui
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Patent number: 8993132Abstract: A cubic boron nitride sintered body tool has, at least at a cutting edge, a cubic boron nitride sintered body composed of a cubic boron nitride particle and a binder phase. The binder phase contains at least Al2O3 and a Zr compound. On any straight line in the sintered body, the mean value of a continuous distance occupied by Al2O3 is 0.1-1.0 ?m, and the standard deviation of the continuous distance occupied by Al2O3 is not more than 0.8. On the straight line, X/Y is 0.1-1 where X represents the number of points of contact between Al2O3 and the Zr compound, and Y represents the sum of the number of points of contact between Al2O3 and cBN and the number of points of contact between Al2O3 and binder phase component(s) other than Al2O3 and the Zr compound.Type: GrantFiled: July 25, 2011Date of Patent: March 31, 2015Assignee: Sumitomo Electric Hardmetal Corp.Inventors: Katsumi Okamura, Machiko Abe, Satoru Kukino
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Patent number: 8992827Abstract: A process is provided for producing aluminum-titanium-boron grain refining master alloys containing soluble titanium aluminide and insoluble aluminum boride particles, the process comprising mixing aluminum-boron alloy powder and K2TiF6 salt to obtain a blended mixture, heat treating the mixed powder blend thus obtained in an inert gas furnace just below the melting point of aluminum, at approximately 650 degrees Celcius sufficiently long and compacting the heated powder blend in the form of tablets. The cast grain size of an aluminum- 7 wt % silicon foundry alloy after inoculation with this master alloy at an addition level of 0.02% Ti was less than 200 microns for contact times of upto 15 minutes.Type: GrantFiled: February 27, 2009Date of Patent: March 31, 2015Assignee: TubitakInventor: Yucel Birol
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Patent number: 8961868Abstract: In a nanocomposite bulk magnet according to the present invention, nanocomposite magnet powder particles, including an Nd2Fe14B crystalline phase and an ?-Fe phase, are combined together. The composition of the magnet is represented by T100-x-y-z-n(B1-qCq)xRyTizMn, where T is at least one transition metal element selected from the group consisting of Fe, Co and Ni and always including Fe, R is at least one rare-earth element including substantially no La or Ce, M is an additive metallic element, and x, y, z, n and q satisfy 4 at %?x?10 at %, 6 at %?y?10 at %, 0.05 at %?z?5 at %, 0 at %?n?10 at %, and 0?q?0.5, respectively. The powder particles have a minor-axis size of less than 40 ?m. And powder particles, of which the major-axis size exceeds 53 ?m, account for at least 90 mass % of the entire magnet. And those powder particles are directly combined with each other. Consequently, a full-dense magnet, of which the density is 96% or more of the true density of its material alloy, is realized.Type: GrantFiled: March 30, 2010Date of Patent: February 24, 2015Assignee: Hitachi Metals, Ltd.Inventor: Toshio Miyoshi
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Publication number: 20140377120Abstract: A method of manufacturing a thermoelectric material comprising: ball-milling a compound comprising a plurality of components, the first component M comprising at least one of a rare earth metal, an actinide, an alkaline-earth metal, and an alkali metal, the second component T comprising a metal of subgroup VIII, and the third component X comprises a pnictogen atom. The compound may be ball-milled for up to 5 hours, and then thermo-mechanically processed by, for example, hot pressing the compound for less than two hours. Subsequent to the thermo-mechanical processing, the compound comprises a single filled skutterudite phase with a dimensionless figure of merit (ZT) above 1.0 and the compound has a composition following a formula of MT4X12.Type: ApplicationFiled: June 19, 2014Publication date: December 25, 2014Inventors: Qing Jie, Zhifeng Ren
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Patent number: 8916091Abstract: Disclosed is a method for producing semi-finished products from a shape memory alloy, particularly an NiTi shape memory alloy, wherein a powder is first produced from a shape memory alloy, and subsequently the powder is divided into a coarse fraction and a fine fraction in a separating cut T. While the fine fraction is required, in particular, for the production of a first semi-finished product, employing the metal injection molding (MIM) method, the coarse fraction can be used for the production of a second semi-finished product, employing the hot isostatic pressing (HIP) method. The advantages of the invention can be summarized as follows. The MIM method for producing semi-finished products from a shape memory alloy is qualitatively improved and more cost-effective to implement if the coarse fraction that is typically obtained during powder production, but not used for the MIM process, can advantageously be supplied to a further process, in this case the HIP process.Type: GrantFiled: August 27, 2008Date of Patent: December 23, 2014Assignee: Forschungszentrum Juelich GmbHInventors: Manuel Koehl, Martin Bram, Berthold Coenen, Hans Peter Buchkremer, Detlev Stoever
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Publication number: 20140346038Abstract: Provided are a crystalline alloy having significantly better thermal stability than an amorphous alloy as well as glass-forming ability, and a method of manufacturing the crystalline alloy. The present invention also provides an alloy sputtering target that is manufactured by using the crystalline alloy, and a method of manufacturing the alloy target. According to an aspect of the present invention, provided is a crystalline alloy having glass-forming ability which is formed of three or more elements having glass-forming ability, wherein the average grain size of the alloy is in a range of 0.1 ?m to 5 ?m and the alloy includes 5 at % to 20 at % of aluminum (Al), 15 at % to 40 at % of any one or more selected from copper (Cu) and nickel (Ni), and the remainder being zirconium (Zr).Type: ApplicationFiled: December 4, 2012Publication date: November 27, 2014Inventors: Seung-Yong Shin, Kyoung-Il Moon, Ju-Hyun Sun, Chang-Hun Lee
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Publication number: 20140314610Abstract: A method for producing a thermoelectric object for a thermoelectric conversion device is provided. A starting material which contains elements in the ratio of a half-Heusler alloy is melted and then cast form an ingot. The ingot is heat-treated for 12 to 24 hours at a temperature of 1000° C. to 1200° C. The homogenised ingot is crushed and ground to provide a powder. The powder is cold-pressed and sintered for 0.5 to 24 hours at a temperature of 1000° C. to 1500° C.Type: ApplicationFiled: April 16, 2014Publication date: October 23, 2014Inventors: Joachim GERSTER, Alberto BRACCHI, Michael MULLER
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Publication number: 20140308152Abstract: An R-T-B based alloy strip including columnar crystals of an R2T14B phase, wherein in a cross-section along the thickness direction, columnar crystals extend out in a radial fashion from the crystal nuclei, the R-T-B based alloy strip satisfying the following inequality (1), where D1 and D2 are, respectively, the average value for the lengths of the columnar crystals on one side and the average value for the lengths on the other side that is opposite the one side, in the direction perpendicular to the thickness direction of the cross-section. 0.9/1.1?D2/D1?1.1/0.Type: ApplicationFiled: October 11, 2012Publication date: October 16, 2014Inventors: Taeko Tsubokura, Eiji Kato, Tamotsu Ishiyama, Nobuhiro Jingu, Chikara Ishizaka
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Publication number: 20140294651Abstract: A thermal mechanical treatment method includes consolidating a powder by a severe plastic deformation process and ageing the consolidated powder at low temperature. The method may include cryomilling the powder before consolidating the powder by a severe plastic deformation process; hot isostatic pressing the consolidated powder into a dense powder before aging the consolidated powder; hot extruding the dense powder into a stock shape before aging the consolidated powder; hot-working the stock shape on a gyrating forge at a predetermined temperature before aging the consolidated powder; or heating the consolidated powder to a predetermined temperature, and maintaining the consolidated powder at the predetermined temperature for a predetermined time.Type: ApplicationFiled: March 31, 2014Publication date: October 2, 2014Applicant: SCHLUMBERGER TECHNOLOGY CORPORATIONInventors: Indranil Roy, Rashmi Bhavsar
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Publication number: 20140286816Abstract: An R-T-B sintered magnet including a composition containing a rare earth element, a transition element and boron, containing essentially no dysprosium as a rare earth element, and having crystal grains with a composition containing a rare earth element, a transition element and boron, and grain boundary regions formed between the crystal grains, wherein the triple point regions which are grain boundary regions surrounded by 3 or more crystal grains have a composition containing a rare earth element, a transition element and boron and have a higher mass ratio of the rare earth element than the crystal grains, the average value of the area of the triple point regions in a cross-section being no greater than 2 ?m2 and the standard deviation of the area distribution being no greater than 3.Type: ApplicationFiled: October 11, 2012Publication date: September 25, 2014Applicant: TDK CORPORATIONInventors: Eiji Kato, Chikara Ishizaka, Taeko Tsubokura, Tamotsu Ishiyama, Nobuhiro Jingu
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Publication number: 20140286815Abstract: An R-T-B based alloy strip containing dendritic crystals including a R2T14B phase, wherein on at least one surface, the average value for the widths of the dendritic crystals is no greater than 60 ?m, and the number of crystal nuclei in the dendritic crystals is at least 500 per 1 mm square area.Type: ApplicationFiled: October 11, 2012Publication date: September 25, 2014Applicant: TDK CORPORATIONInventors: Tamotsu Ishiyama, Taeko Tsubokura, Eiji Kato, Nobuhiro Jingu, Chikara Ishizaka
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Patent number: 8834785Abstract: A method for producing a metal article according to one embodiment may involve the steps of: Providing a composite metal powder including a substantially homogeneous dispersion of molybdenum and molybdenum disulfide sub-particles that are fused together to form individual particles of the composite metal powder; and compressing the molybdenum/molybdenum disulfide composite metal powder under sufficient pressure to cause the mixture to behave as a nearly solid mass.Type: GrantFiled: July 11, 2011Date of Patent: September 16, 2014Assignee: Climax Engineered Materials, LLCInventors: Matthew C. Shaw, Carl V. Cox, Yakov Epshteyn
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Patent number: 8834786Abstract: Carbide pellets including relatively small amounts of metallic binder are produced by steps of pressing, comminuting, shaping and sintering. The carbide pellets may be used as wear resistant hard facing materials that are applied to various types of tools. The carbide pellets provide improved mechanical properties such as hardness and abrasiveness while maintaining required levels of toughness and strength.Type: GrantFiled: June 30, 2010Date of Patent: September 16, 2014Assignee: Kennametal Inc.Inventors: Terry Wayne Kirk, Hongbo Tian, Xin Deng, Debangshu Banerjee, Qingjun Zheng
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Publication number: 20140251801Abstract: Provided are a sputtering target which has excellent machinability and is capable of forming a compound film that mainly contains Cu and Ga and a method for producing the sputtering target. The sputtering target of the present invention has a component composition that contains 15 to 40 at % of Ga, 0.1 to 5 at % of Bi, and the balance composed of Cu and unavoidable impurities with respect to all metal elements in the sputtering target. The method for producing the sputtering target includes a step of melting at least Cu, Ga and Bi as simple substances or an alloy that contains two or more of these elements at 1,050° C. or higher to produce an ingot.Type: ApplicationFiled: July 6, 2012Publication date: September 11, 2014Applicants: MITSUBISHI MATERIALS CORPORATION, Showa Shell Sekiyu K.K.Inventors: Shoubin Zhang, Masahiro Shoji, Keita Umemoto
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Publication number: 20140247100Abstract: An R-T-B sintered magnet 100 including particles containing an R2T14B phase, obtained using an R-T-B alloy strip containing crystal grains of an R2T14B phase, wherein the R-T-B alloy strip has, in a cross-section along the thickness direction, the crystal grains extending in a radial fashion from the crystal nuclei, the following inequality (1) being satisfied, where the average value of the lengths of the crystal grains on one side in the direction perpendicular to the thickness direction and the average value of the lengths on the other side opposite the one side are represented as D1 and D2, respectively, the mean particle diameter of the particles is 0.5 to 5 ?m, and essentially no heavy rare earth elements are present. 0.9?D2/D1?1.Type: ApplicationFiled: October 11, 2012Publication date: September 4, 2014Applicant: TDK CORPORATIONInventors: Taeko Tsubokura, Chikara Ishizaka, Eiji Kato, Tamotsu Ishiyama, Nobuhiro Jingu
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Publication number: 20140241929Abstract: There are provided a rare-earth permanent magnet and a manufacturing method of the rare-earth permanent magnet with improved magnetic performance which is achieved through milling-ability-improved fine wet-milling step. In the method, coarsely milled magnet material is finely wet-milled in an organic solvent together with an organometallic compound expressed with a structural formula of M-(OR)x (M including at least one of Nd, Al, Cu, Ag, Dy, Tb, V, Mo, Zr, Ta, Ti, W, and Nb, R representing a substituent group consisting of a straight-chain or branched-chain hydrocarbon with carbon chain length of 2-16, and x representing an arbitrary integer) to obtain magnet powder and to make the organometallic compound adhere to particle surfaces of the magnet powder. Subsequently, the magnet powder having adhesion of the organometallic compound to particle surfaces thereof is formed into a formed body and sintered so as to obtain a permanent magnet 1.Type: ApplicationFiled: September 25, 2012Publication date: August 28, 2014Inventors: Takashi Ozaki, Katsuya Kume, Toshiaki Okuno, Izumi Ozeki, Tomohiro Omure, Keisuke Taihaku, Takashi Yamamoto
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Publication number: 20140241930Abstract: There are provided a permanent magnet and a manufacturing method thereof enabling, even when wet milling is employed, carbon content contained in magnet particles to be reduced in advance before sintering, and also enabling the entirety of the magnet to be densely sintered without causing a gap between a main phase and a grain boundary phase in the sintered magnet. Coarsely-milled magnet powder is further milled by a bead mill in an organic solvent. Thereafter, the magnet powder is compacted to produce a formed body. Hydrogen calcination process is performed through holding the formed body for several hours in hydrogen atmosphere at a pressure higher than normal atmospheric pressure at 200 through 900 degrees Celsius. Thereafter, through sintering process, a permanent magnet 1 is manufactured.Type: ApplicationFiled: September 25, 2012Publication date: August 28, 2014Applicant: NITTO DENKO CORPORATIONInventors: Tomohiro Omure, Takashi Ozaki, Katsuya Kume, Toshiaki Okuno, Izumi Ozeki, Keisuke Taihaku, Takashi Yamamoto
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Publication number: 20140210582Abstract: There are provided a rare-earth permanent magnet based on Nd—Fe—B, capable of improving coercive force through reducing a residual nitrogen concentration after sintering to be 800 ppm or lower, and a manufacturing method of the rare-earth permanent magnet. The rare-earth permanent magnet based on Nd—Fe—B is obtained through milling a magnet material in an atmosphere of a noble gas by dry milling, and thereafter, compacting the milled magnet material into a formed body in an atmosphere of a noble gas. The formed body is then sintered at 800 through 1180 degrees Celsius so as to obtain a permanent magnet 1 whose nitrogen concentration is 800 ppm or lower, or more preferably 300 ppm or lower.Type: ApplicationFiled: October 1, 2012Publication date: July 31, 2014Applicant: NITTO DENKO CORPORATIONInventors: Izumi Ozeki, Katsuya Kume, Toshiaki Okuno, Tomohiro Omure, Takashi Ozaki, Keisuke Taihaku, Takashi Yamamoto
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Publication number: 20140154088Abstract: The invention refers to a method for manufacturing a three-dimensional metallic article/component entirely or partly. The method includes a) successively building up said article/component from a metallic base material by means of an additive manufacturing process by scanning with an energy beam, thereby b) establishing a controlled grain orientation in primary and in secondary direction of the article/component, c) wherein the secondary grain orientation is realized by applying a specific scanning pattern of the energy beam, which is aligned to the cross section profile of said article/component, or with characteristic load conditions of the article/component.Type: ApplicationFiled: November 27, 2013Publication date: June 5, 2014Applicant: ALSTOM Technology Ltd.Inventors: Thomas Etter, Maxim Konter, Matthias Hoebel, Julius Schurb
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Publication number: 20140152408Abstract: There are provided a rare-earth permanent magnet and a manufacturing method of a rare-earth permanent magnet capable of improving magnetic properties with drastically enhanced manufacturing efficiency. In the method, magnet material is milled into magnet powder. Next, the magnet powder and a binder are mixed to obtain a mixture 12. Next, the thus prepared mixture 12 is formed into a long-sheet-like shape on a supporting base 13 by hot-melt molding so as to obtain a green sheet 14. The thus formed green sheet 14 is heated to soften and a magnetic field is applied to multiple layers of the heated green sheet 14 for magnetic field orientation. The green sheet 14 subjected to the magnetic field orientation is sintered and thereby a permanent magnet 1 is obtained.Type: ApplicationFiled: March 8, 2013Publication date: June 5, 2014Inventors: Tomohiro Omure, Katsuya kume, Toshiaki Okuno, Izumi Ozeki, Takashi Ozaki, Keisuke Taihaku, Takashi Yamamoto
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Publication number: 20140145808Abstract: There are provided a rare-earth permanent magnet and a manufacturing method of a rare-earth permanent magnet capable of preventing deterioration of magnet properties. In the method, magnet material is milled into magnet powder. Next, a mixture 12 is prepared by mixing the magnet powder and a binder, and the mixture 12 is formed into a sheet-like shape to obtain a green sheet 14. Thereafter, magnetic field orientation is performed to the green sheet 14, which is then held for several hours in a non-oxidizing atmosphere at a pressure higher than normal atmospheric pressure, at 200 through 900 degrees Celsius for calcination. Thereafter, the calcined green sheet 14 is sintered at a sintering temperature. Thereby a permanent magnet 1 is manufactured.Type: ApplicationFiled: March 8, 2013Publication date: May 29, 2014Applicant: NITTO Denko CorporationInventors: Katsuya Kume, Toshiaki Okuno, Izumi Ozeki, Tomohiro Omure, Takashi Ozaki, Keisuke Taihaku, Takashi Yamamoto
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Patent number: 8657915Abstract: The present invention provides a metal powder composed of tantalum or niobium that achieves both sinterability and fluidity and the manufacturing method thereof. The present invention also provides a tantalum or niobium powder that enables the manufacturing of an anode for a solid electrolytic capacitor in which holes are formed for a conductive polymer-containing solution to pass through, without using a hole molding material or pore forming material. Furthermore, the present invention provides an anode for a solid electrolytic capacitor that enables the manufacturing of a high-volume and low ESR solid electrolytic capacitor. The present invention further provides a manufacturing method of a metal powder that allows the manufacturing of a metal powder of a given diameter range from a raw powder at high yield, without requiring a lot of work and time.Type: GrantFiled: May 31, 2006Date of Patent: February 25, 2014Assignee: Global Advanced Metals Japan, K.K.Inventors: Yujiro Mizusaki, Isao Sugiyama, Hitoshi Iijima, Osamu Kubota
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Publication number: 20140048414Abstract: Provided are a sputtering target which has excellent machinability and is capable of forming a compound film that mainly contains Cu and Ga and a method for producing the sputtering target. The sputtering target of the present invention has a component composition that contains 20 to 40 at % of Ga, 0.1 to 3 at % of Sb, and the balance composed of Cu and unavoidable impurities. A method for producing the sputtering target includes a step of producing a starting material powder that is obtained by pulverizing at least Cu, Ga and Sb as simple substances or an alloy that contains two or more of these elements; and a step of subjecting the starting material powder to hot processing in a vacuum, in an inert atmosphere or in a reducing atmosphere, wherein Ga is contained in the starting material powder in the form of a Cu—Ga alloy or in the form of a Ga—Sb alloy.Type: ApplicationFiled: April 20, 2012Publication date: February 20, 2014Applicant: Mitsubishi Materials CorporationInventors: Shoubin Zhang, Masahiro Shoji
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Publication number: 20140026776Abstract: High-density thermodynamically stable nanostructured copper-based metallic systems, and methods of making, are presented herein. A ternary high-density thermodynamically stable nanostructured copper-based metallic system includes: a solvent of copper (Cu) metal; that comprises 50 to 95 atomic percent (at. %) of the metallic system; a first solute metal dispersed in the solvent that comprises 0.01 to 50 at. % of the metallic system; and a second solute metal dispersed in the solvent that comprises 0.01 to 50 at. % of the metallic system. The internal grain size of the solvent is suppressed to no more than 250 nm at 98% of the melting point temperature of the solvent and the solute metals remain uniformly dispersed in the solvent at that temperature. Processes for forming these metallic systems include: subjecting powder metals to a high-energy milling process, and consolidating the resultant powder metal subjected to the milling to form a bulk material.Type: ApplicationFiled: September 6, 2013Publication date: January 30, 2014Applicant: U.S. Army Research Laboratory ATTN: RDRL-LOC-IInventors: Laszlo J. Kecskes, Micah J. Gallagher, Anthony J. Roberts, Kristopher A. Darling
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Publication number: 20130323110Abstract: The disclosure relates to a p-type skutterudite material and a method of making the same, comprising providing a p-type skutterudite material having a general formula: IyFe4-xMxSb12/z(J) wherein I represents one or more filling atoms in a skutterudite phase, the total filling amount y satisfying 0.01?y?1; M represents one or more dopant atoms with the doping amount x satisfying 0?x?4; J represents one or more second phases with the molar ratio z satisfying 0?z?0.5; wherein second phase precipitates are dispersed throughout the skutterudite phase.Type: ApplicationFiled: August 10, 2011Publication date: December 5, 2013Inventors: Monika Backhaus-Ricoult, Lidong Chen, Lin He, Xiangyang Huang, Ruiheng Liu, Pengfei Qiu, Jiong Yang, Wenqing Zhang
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Publication number: 20130319527Abstract: A Cu—Ga alloy sintered-compact sputtering target having a Ga concentration of 40 to 50 at % and Cu as the balance, wherein the sintered-compact sputtering target is characterized in that the relative density is 80% or higher, and the compositional deviation of the Ga concentration is within ±0.5 at % of the intended composition. A method of producing a Cu—Ga alloy sintered-compact sputtering target having a Ga concentration of 40 to 50 at % and Cu as the balance, wherein the method thereof is characterized in that Cu and Ga raw materials are melted and cooled/pulverized to produce a Cu—Ga alloy raw material powder, and the obtained material powder is further hot-pressed with a retention temperature being between the melting point of the mixed raw material powder and a temperature 15° C. lower than the melting point and with a pressure of 400 kgf/cm2 or more applied to the sintered mixed raw material powder.Type: ApplicationFiled: August 10, 2011Publication date: December 5, 2013Applicant: JX NIPPON MINING & METALS CORPORATIONInventors: Tomoya Tamura, Hiroyoshi Yamamoto, Masaru Sakamoto
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Publication number: 20130315772Abstract: A powder metal composition for high wear and temperature applications is made by atomizing a melted iron based alloy including 3.0 to 7.0 wt. % carbon; 10.0 to 25.0 wt. % chromium; 1.0 to 5.0 wt. % tungsten; 3.5 to 7.0 wt. % vanadium; 1.0 to 5.0 wt. % molybdenum; not greater than 0.5 wt. % oxygen; and at least 40.0 wt. % iron. The high carbon content reduces the solubility of oxygen in the melt and thus lowers the oxygen content to a level below which would cause the carbide-forming elements to oxidize during atomization. The powder metal composition includes metal carbides in an amount of at least 15 vol. %. The microhardness of the powder metal composition increases with increasing amounts of carbon and is typically about 800 to 1,500 Hv50.Type: ApplicationFiled: March 15, 2013Publication date: November 28, 2013Applicant: Federal-Mogul CorporationInventor: Federal-Mogul Corporation
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Publication number: 20130309122Abstract: The present invention provides a producing method of R-T-B-based sintered magnets in which, the recovery chamber 40 includes inert gas introducing means 42, evacuating means 43, a carry-in port, a discharge port 40a, and a recovery container 60. The recovery step includes a carrying-in step of conveying a processing container 50 into the recovery chamber 40, a discharging step of discharging coarsely pulverized powder in the processing container 50 into the recovery chamber 40, a gas introducing step of introducing inert gas into the recovery chamber 40, and an alloy accommodating step of recovering the coarsely pulverized powder into the recovery container 60. Addition of pulverization aid is carried out in the alloy accommodating step. A remaining amount of coarsely pulverized powder in the recovery chamber 40, an oxygen-containing amount of the R-T-B-based sintered magnet is reduced, and magnetic properties are enhanced.Type: ApplicationFiled: January 26, 2012Publication date: November 21, 2013Applicant: HITACHI METALS, LTD.Inventors: Mitsuaki Mochizuki, Shoji Nakayama, Kazuhiro Sonoda