Abstract: An electronic component module includes a board, an electronic component, a sealing portion, a metal layer, and a magnetic layer. The board has a first main surface. The electronic component is provided on a first main surface of the board. The sealing portion seals the electronic component. The metal layer covers the sealing portion. The magnetic layer is provided between the sealing portion and the metal layer. The magnetic layer has a magnetic main body and a first cover sheet. The first cover sheet is provided between the magnetic main body and the metal layer. The first cover sheet has a first main surface and a second main surface. The first main surface faces the magnetic main body. The second main surface faces the metal layer. The second outer peripheral end of the second main surface is located inside the first outer peripheral end of the first main surface.

Abstract: A method of additive manufacture involves building a container 8 and a structure by fusing powder 12, 13, 14, such that the container contains the structure and unfused powder. The container 8 may be used in a method for predicting powder degradation in an additive manufacturing process. Containers containing different types of structure may be built to measure the effect of building different types of structures on powder degradation. A structure to be built may be characterised by classes of structural features it contains and information obtained used from building containers used to predict how building the structure will degrade powder.

Abstract: Antiballistic armour plate includes a ceramic body including a hard material, provided, on its inner face, with a back energy-dissipating coating. The ceramic body is monolithic. The constituent material of the ceramic body includes grains of ceramic material having a Vickers hardness that is higher than 15 GPa, and a matrix binding the grains, the matrix including a silicon nitride phase and/or a silicon oxynitride phase, the matrix representing between 5 and 40% by weight of the constituent material of the ceramic body. The maximum equivalent diameter of the grains of ceramic material is smaller than or equal to 800 micrometres. The constituent material of the ceramic body has an open porosity that is higher than 5% and lower than 14%. The metallic silicon content in the material, expressed per mm of thickness of the body, is lower than 0.5% by weight.

Abstract: Crack-free powder-based, near net shaped parts are fabricated using a die assembly and cold isostatic pressing. Soft materials are introduced on both sides of die components in order to balance compression loads applied to the die component, and thereby avoid deformation of the die component.

Abstract: A dynamic compaction process comprises forming first and second preforms. Forming each preform includes utilizing a container having an interior and an exterior. Filling the interior of the container with a powder material; sealing the container; subjecting the exterior of the container to an instantaneous dynamic compaction, forming a solid powder metallurgy preform encased by the container. The container gets removed from each preform. The process includes inserting the first and second preforms in another container in a predefined pattern; the predefined pattern aligns the first and second preforms creating an interface. The process includes inserting a backstop against the predefined pattern in this container; subjecting the exterior of this container to an instantaneous dynamic compaction. The process includes bonding the first preform and second preform along the interface to form a component precursor; and removing the container from the precursor.

Abstract: A hard composite composition may comprise a binder and a polymodal blend of matrix powder. The polymodal blend of matrix powder may have at least one first local maxima at a particle size of about 0.5 nm to about 30 ?m, at least one second local maxima at a particle size of about 200 ?m to about 10 mm, and at least one local minima between a particle size of about 30 ?m to about 200 ?m that has a value that is less than the first local maxima.

Abstract: A device for producing a three dimensional object from a powdery material by solidifying the powdery material through the application of energy includes a working surface, an application device for applying the powdery material onto the working surface, and a solidifying device for solidifying the powdery material applied onto the working surface. The application device can apply predefined, locally different amounts of powdery material and includes a transfer device, which can be magnetized and/or electrostatically charged and discharged, as well as a magnetizing and/or charging device.

Abstract: The disclosed method provides a way to fabricate a powder metal compact implementing a top fill through one or more of the upper tool members. The top fill step allows for pre-compaction chamber, defined at least in part by at least one of the upper tool members, to be filled with a powder metal after the upper tool member is initially lowered, but before compaction of the powder metal. The manner in which the pre-compaction chamber is filled allows for the formation of complex geometries in powder metal compacts that are not obtainable using conventional lower tool powder transfer motions and further minimizes or avoids unacceptable variations in powder fill to final part ratios across the powder metal compact.

Abstract: A method of forming a component (30) by isostatic pressing, the method comprising: providing a canister (4) suitable for isostatic pressing, the canister comprising first and second membranes (14, 16) which, in use, are disposed within the canister (4); the first and second membranes (14, 16) defining a component cavity (24) disposed between the first and second membranes (14, 16), a first tool cavity (26) disposed between the first membrane (14) and an adjacent wall (10) of the canister (4), and a second tool cavity (28) disposed between the second membrane (16) and another adjacent wall (12) of the canister (4); filling the component cavity (24) with the component powder for forming the component (30); filling the first and second tool cavities (26, 28) with a second tool powder; and isostatically pressing the canister (4) to form the component (30).

Abstract: A method for producing a metal article according to one embodiment may involve the steps of: Providing a composite metal powder including a substantially homogeneous dispersion of molybdenum and molybdenum disulfide sub-particles that are fused together to form individual particles of the composite metal powder; and compressing the molybdenum/molybdenum disulfide composite metal powder under sufficient pressure to cause the mixture to behave as a nearly solid mass.

Abstract: A method of increasing mean time between cleans of a plasma etch chamber and chamber parts lifetimes is provided. Semiconductor substrates are plasma etched in the chamber while using at least one sintered silicon nitride component exposed to ion bombardment and/or ionized halogen gas. The sintered silicon nitride component includes high purity silicon nitride and a sintering aid consisting of silicon dioxide. A plasma processing chamber is provided including the sintered silicon nitride component. A method of reducing metallic contamination on the surface of a silicon substrate during plasma processing is provided with a plasma processing apparatus including one or more sintered silicon nitride components. A method of manufacturing a component exposed to ion bombardment and/or plasma erosion in a plasma etch chamber, comprising shaping a powder composition consisting of high purity silicon nitride and silicon dioxide and densifying the shaped component.

Abstract: The invention relates to a method for producing a penetrator (10) from a tungsten heavy metal with a high fraction of tungsten and an outer sheath (7), which consists of a material that is more ductile in relation to the penetrator core (6). To produce a penetrator (10) of this type in a cost-effective manner, according to the invention a twin-hopper filling device, which corresponds to the dimensions of the penetrator core (6), is introduced concentrically into a compression mold (1) that corresponds to the outer dimensions of the penetrator (10). The inner pipe (3) is filled with a first tungsten powder blend with a high fraction of tungsten for producing the penetrator core (6), while the annular gap between the outer wall of the inner pipe and the inner wall of the compression mold (1) is filled with a second tungsten powder blend with a lower fraction of tungsten, (approximately between 85% and 91%), than the first powder blend.

Abstract: This invention relates to a method of refurbishing sputter targets comprising: providing a sputter target comprising a temperature sensitive alloy, having regions depleted of material; providing a powder having a first phase comprising the desired temperature sensitive alloy onto the surface; and pressing the powder onto the surface to form a refurbished target, at temperatures lower than that which would damage the temperature sensitive alloy.

Abstract: A method for producing a high purity tungsten sputtering target. The method includes heat treating of high purity tungsten powder in order to consolidate it into a blank with density providing closed porosity. The consolidation may be achieved by hot pressing, HIP or any other appropriate method. Next, this plate is rolled to produce target blanks of approximate size and further increased density of the material. The method may be applicable to a variety of blanks including round shape target blanks, for example, consisting of tungsten, molybdenum, tantalum, hafnium, etc.

Abstract: A method for producing a metal article may include: Producing a supply of a composite metal powder by: providing a supply of molybdenum metal powder; providing a supply of a sodium compound; combining the molybdenum metal powder and the sodium compound with a liquid to form a slurry; feeding the slurry into a stream of hot gas; and recovering the composite metal powder; and consolidating the composite metal powder to form the metal article, the metal article comprising a sodium/molybdenum metal matrix. Also disclosed is a metal article produced accordance with this method.

Abstract: A mold assembly (100) for forming an object, the mold assembly comprising: a first mold portion (110) comprising an internal surface (112), an external surface (114) and an opening (116) leading from the internal surface to the external surface; and a second mold portion (120) positionable with respect to the opening (116) to cover the opening; wherein the first and second mold portions define an interior (130) for receiving a material to be molded into the object; and wherein the second mold portion comprises a surface (122) adapted to face the interior of the mold assembly and form a feature on the object.

Abstract: A method of producing a reactive powder includes providing a bulk structure of reactive material comprising a first reactant and a second reactant, the bulk structure having a preselected average spacing between the first and the second reactants; and mechanically processing the bulk structure of reactive material to produce a plurality of particles from the bulk structure such that each of the plurality of particles comprises the first and second reactants having an average spacing that is substantially equal to the preselected average spacing of the bulk structure of reactive material. The first and second materials of the plurality of particles react with each other in an exothermic reaction upon being exposed to a threshold energy to initiate the exothermic reaction and remain substantially stable without reacting with each other prior to being exposed to the threshold energy.

Abstract: A method for producing a metal article according to one embodiment may include: Providing a supply of a sodium/molybdenum composite metal powder; compacting the sodium/molybdenum composite metal powder under sufficient pressure to form a preformed article; placing the preformed article in a sealed container; raising the temperature of the sealed container to a temperature that is lower than a sintering temperature of molybdenum; and subjecting the sealed container to an isostatic pressure for a time sufficient to increase the density of the article to at least about 90% of theoretical density.

Abstract: A method for producing an article (1) having a cavity (4), in which method a mould (2) provided with a core (3) is filled with article material, the article material is hardened around the core (3) to form the article (1), and the core (3) is removed from the solidified article (1). The core (3) is made of yttria tetragonal zirconia polycristal material (Y-TZP) or partially stabilized zirconium (PSZ), and after the hardening phase the core (3) is exposed to a steam atmosphere, after which the core (3) is removed from the article (1).

Abstract: A method for producing a metal article according to one embodiment may involve the steps of: Providing a composite metal powder including a substantially homogeneous dispersion of molybdenum and molybdenum disulfide sub-particles that are fused together to form individual particles of the composite metal powder; and compressing the molybdenum/molybdenum disulfide composite metal powder under sufficient pressure to cause the mixture to behave as a nearly solid mass.

Abstract: A restored metallic extrusion processing element comprises a tubular metal core around which is consolidated a powdered metal extrusion component that includes metallurgically bonded interior shell and exterior working portions. The interior shell portion covers the core and is characterized by a first multiple-crystalline microstructure, and the exterior working portion is characterized by a second multiple crystalline microstructure of densified powdered metal particles. The exterior working portion has an outside surface including outer working surface features that extend along the length of the extrusion processing element. A bond interface of metallurgical type defines a crystalline microstructure boundary between the first and second multiple-crystalline microstructures.

Abstract: A multilayered structure may include a doped buffer layer on a transparent conductive oxide layer.

Abstract: A method of making a cutting insert using powder metallurgical methods including using a press with a main pressing direction and a press tool setup with a die, a male core rod, a female core rod, a bottom punch, a top punch and a feed shoe. The insert has a noncylindrical hole perpendicular to the main pressing direction, herein referred to as a cross-hole. A cross-hole with increased dimensional accuracy is obtained if the powder also is compacted by the two core rods.

Abstract: A stator for a helicoidal down-hole drilling motor is formed with a through-hole, in addition to the main stator bore. The through-hole can be a straight hole extending parallel to the axis of the stator, or a hole of helical form, the helix extending about the axis of the stator. The through-hole can be used to accommodate a communications cable extending through the through-hole, and/or the through-hole can be connected to a fluid supply. The stator is produced from metal-based powder by producing an insert of accurate dimensions corresponding to the dimensions of a bore to be created in the finished stator, the bore having a length of at least 750 mm, supporting the insert within a mould cavity, filling the mould cavity with metal-based powder, subjecting the powder to isostatic pressing, and subsequently removing the material of the insert.

Abstract: A method of fabricating and using a braze preform, the method comprising cold pressing a powdered brazing material in a die, thereby forming a braze preform in the die. The braze preform can then be diffusion brazed to a damaged component to repair the component.

Abstract: In order to compact a blank from silicon powder, the latter is uniaxially pressed in a mold chamber.

Abstract: An electrically conductive cadmium sulfide sputtering target, the method of making the same, and the method of manufacturing a photovoltaic cell using the same.

Abstract: A method for producing a magnetizable metal shaped body comprising a ferromagnetic starting material that is present in powder and in particulate form, using the following steps: (a) first compaction of the starting material (S3) such that adjoining particles become bonded to each other by means of positive adhesion and/or integral bonding in sections along the peripheral surfaces thereof and while forming hollow spaces, (b) creating an electrically isolating surface coating on the peripheral surfaces of the particles in regions outside the joining sections (S4), and (c) second compaction of the particles (S5) provided with the surface coating, such that the hollow spaces are reduced in size or eliminated.

Abstract: In a hot isostatic pressing process or hot uniaxial pressing process for producing a net or near net shape product, a diffusion filter comprising boron nitride is provided between a graphite former and metal powder to be pressed thereagainst. The diffusion filter allows a controlled amount of carbon to diffuse into the surface of the pressed component. The boron nitride is conveniently applied as an aqueous slurry by spraying. In order to obtain adherence between the coating and the surfaces of the former, one or more thin ghost coat layers of slurry are applied to the surface of the graphite former before one or more layers of normal strength slurry are applied. Each layer of coating is allowed to dry before the next layer is applied, and the former may be heated to dry each layer. Pressed components of length greater than 2m can be processed, relative contraction of the component and former during cooling of the component being accommodated by the boron nitride coating on the former.

Abstract: A method of producing a net or near net-shape component from metal powder comprises producing an insert of accurate dimensions corresponding to the dimensions of a bore to be created in the finished component, the bore having a length of at least 750 mm, supporting the insert within a mould cavity, filling the mould cavity with metal powder, subjecting the powder to isostatic pressing, and subsequently removing the material of the insert. The mould can be an independent mould that is removed after an initial step to bind the powder together into a pre-form, and the pre-form is then encapsulated in a suitable containment, such as a canister or a sprayed coating. The insert can be a metallic insert of a material, such as copper, that is subsequently removable by chemical etching. The insert can be coated with a material that is amenable to removal by etching, and to enable the insert to be extracted.

Abstract: A method of forming a component (30) by isostatic pressing, the method comprising: providing a canister (4) suitable for isostatic pressing, the canister comprising first and second membranes (14, 16) which, in use, are disposed within the canister (4); the first and second membranes (14, 16) defining a component cavity (24) disposed between the first and second membranes (14, 16), a first tool cavity (26) disposed between the first membrane (14) and an adjacent wall (10) of the canister (4), and a second tool cavity (28) disposed between the second membrane (16) and another adjacent wall (12) of the canister (4); filling the component cavity (24) with the component powder for forming the component (30); filling the first and second tool cavities (26, 28) with a second tool powder; and isostatically pressing the canister (4) to form the component (30).

Abstract: In one embodiment, the present invention may be a method of forming a porous and/or dense article from metal powder (12), including adding to a mold a first feedstock comprising an agglomerated metal powder (12) and an agglomeration agent, forming said first feedstock into a green state dense article (22); and removing said agglomeration agent. Furthermore, the present invention may include a second feedstock including an agglomerated metal powder (12), a space filling material and an agglomeration agent which may be formed into a green state porous article (21). The present invention also includes a dense and/or porous article (22 and 21) manufactured by various methods, as well as methods for creating the dense and porous feedstocks. Moreover, the present invention may include an article which may be a medical implant.

Abstract: Method for determining a reference for a powder press, which comprises a die plate for attaching a die and an upper adaptor plate which may be actuated by a drive which is hydraulic, mechanical, electric or the like for attaching an upper punch, a lower adaptor plate which may be actuated by a hydraulic drive for attaching a lower punch or the die plate and at least one distance measuring system for the upper and lower punch and/or the die plate with the following steps: a reference die and at least one reference punch are made, the reference die is attached to the die plate, by an optical measuring device usefully arranged on a base plate and/or die plate, the position of the upper edge of the reference die is measured and the position value stored, the reference die is removed, the adaptor plate with the reference punch previously attached therein, is moved in the direction of the die until the lower edge of the reference punch has reached the stored position of the upper edge of the reference die, the sum

Abstract: Device for monitoring the production of tablets in a rotary press, with die bores in a circular die plate for the accommodation of a powder to be pressed, upper- and lower stamps, a pressing station for pressing the powder in the die bores by means of the upper and lower stamps, a tablet stripper for stripping off the tablets ejected by the lower stamps from the upper side of the circular die plate and a machine computer, wherein a contactless working temperature measurement device, being in communication with the machine computer, with a measurement plane between the pressing station and the tablet stripper, is arranged in the press room of the rotary press, and the measurement time of the temperature measurement device is such that at least some of the tablets per rotation of the circular die plate can be established in their temperature.

Abstract: A cold work steel article. The article comprises a material which comprises, in addition to Fe, the elements C, Si, Mn, P, S, Cr, Mo, Ni, V, W, Cu, Co, Al, N and O in certain concentrations and has been produced by by a powder metallurgical process. This abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way. This abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.

Abstract: The invention relates to mixtures of metal, alloy or composite powders which have a mean particle diameter D50 of not more than 75 ?m, preferably not more than 25 ?m, and are produced in a process in which a starting powder is firstly deformed to give platelet-like particles and these are then comminuted in the presence of milling aids together with further additives and also the use of these powder mixtures and shaped articles produced therefrom.

Abstract: Provided are a method for producing a clad material, and a clad material which can prevent a brazing filler metal layer from having a higher melting point so as to prevent the strength degradation and thermal deformation of a metal material, which can reduce production costs, which can reduce in thickness the layer to prevent sagging of the brazing filler metal upon brazing and which can improve press formability. A powder press-fixing machine 12 is used to press-fix metal powder to surfaces of a base material 1 uncoiled from a coil 2 by an uncoiler 3. In order to provide a required composition of brazing filler metal, at least two kinds of metal powder is mixed, the mixed powder being press-fixed to the base material 1 to form the brazing filler metal layer 11, the brazing filler metal constituting the layer 11 having the composition such that copper is added with at least phosphor to lower a melting point of the same relative to that of copper, thus producing the clad material 8.

Abstract: The invention relates to mixtures of metal, alloy or composite powders which have a mean particle diameter D50 of not more than 75 ?m, preferably not more than 25 ?m, and are produced in a process in which a starting powder is firstly deformed to give platelet-like particles and these are then comminuted in the presence of milling aids together with further additives and also the use of these powder mixtures and shaped articles produced therefrom.

Abstract: A photovoltaic cell can include a transparent conductive layer including cadmium stannate.

Abstract: The present invention relates to a high speed steel with a chemical composition that comprises, in % by weight: 0.6-2.1 C 3-5 Cr 4-14 Mo max 5 W max 15 Co 0.5-4 V, balance Fe and impurities from the manufacturing of the material, which steel is powder metallurgically manufactured and has a content of Si in the range of 0.7<Si?2.

Abstract: A method of making a cutting insert using powder metallurgical methods including using a press with a main pressing direction and a press tool setup with a die, a male core rod, a female core rod, a bottom punch, a top punch and a feed shoe. The insert has a noncylindrical hole perpendicular to the main pressing direction, herein referred to as a cross-hole. A cross-hole with increased dimensional accuracy is obtained if the powder also is compacted by the two core rods.

Abstract: Provided is a hydrogen separation membrane prepared by compression-molding metal microparticles having hydrogen adsorbing properties, wherein the microparticles are composed of 0.5 to 50% by weight of a first metal powder and 50 to 99.5% by weight of a second metal powder having a relatively larger average particle diameter than the first metal powder.

Abstract: A method for fabricating a magnesium-based composite material, the method includes the steps of: (a) providing a large amount of magnesium-based powder and a large amount of nanoscale reinforcements; (b) uniformly mixing the magnesium-based powder and the nanoscale reinforcements to form a mixture; and (c) compacting the mixture at a high velocity in a protective gas to achieve the magnesium-based composite material. High velocity compaction equipment for fabricating the magnesium-based composite material includes a sealing chamber, a gas pumping device, a mold, and a hammer. The gas pumping device is connected to the sealing chamber. The mold is disposed in the sealing chamber with an aperture formed on the top thereof. The hammer is disposed in the sealing chamber and above the mold, and moving along longitudinal thereof at a controllable ramming speed.

Abstract: A method for manufacturing a single-element matrix cobalt-based granular media alloy composition formulated as Cof1-(MuOv)f2, M representing a base metal selected from the group consisting of magnesium (Mg), titanium (Ti), vanadium (V), chromium (Cr), manganese (Mn), iron (Fe), nickel (Ni), copper (Cu), zinc (Zn), aluminum (Al), silicon (Si), yttrium (Y), zirconium (Zr), niobium (Nb), molybdenum (Mo), ruthenium (Ru), indium (In), lanthanum (La), hafnium (Hf), tantalum (Ta), and tungsten (W), u and v representing the number of atoms of base metal M and oxygen (O) per oxide formula, respectively, and f1 and f2 being mole fractions represented by the equation f1+(u+v)f2=1. The method includes the steps of blending a Co-M master alloy powder and a Cou?Ov? powder into a corresponding (CoaM1?a)f1?-(Cou?Ov?)f2? formula, and densifying the blended powders.

Abstract: A method of fabricating a sputtering target assembly comprises steps of mixing/blending selected amounts of powders of at least one noble or near-noble Group VIII metal at least one Group IVB, VB, or VIB refractory metal; forming the mixed/blended powder into a green compact having increased density; forming a full density compact from the green compact; cutting a target plate slice from the full density compact; diffusion bonding a backing plate to a surface of the target plate slice to form a target/backing plate assembly; and machining the target/backing plate assembly to a selected final dimension. The disclosed method is particularly useful for fabricating large diameter Ru—Ta alloy targets utilized in semiconductor metallization processing.

Abstract: In one aspect of the present invention, a high-temperature, high-pressure press apparatus has a cartridge assembly adapted for connection to a unitary frame. An anvil is attached at a front end of a cylindrical body of the cartridge and a hydraulic chamber within the body is adapted to apply axial pressure to the anvil. A threaded end of the anvil is adapted for mating with a threaded inside diameter of a borehole disposed within a wall of the frame. A radial compression element disposed around an outer diameter of the body is adapted to limit radial expansion of the body proximate the hydraulic chamber. At least one mechanism is attached to the radial compression element; the at least one mechanism being adapted to preload the threaded connection between the cartridge assembly and the frame.

Abstract: A method of producing an electrically conductive composite composition, which is particularly useful for fuel cell bipolar plate applications.

Abstract: This invention relates to the formation manufacturing method for constructing a thermoelectric device, by dispensing a slurry composed of thermoelectric solids in a carrier fluid across a substrate. The process uses a mold to confine the slurry, and heat and pressure to cure the thermoelectric slurry into a solid. The specific method of curing the thermoelectric material is outlined, employing a new method of condensing the particulate solids into dense thermoelectric elements.

Abstract: An endoprosthesis that includes a composite having a metal matrix and a plurality of stiffening particles in the matrix. The metal of the metal matrix can include titanium, niobium, tantalum, or alloys thereof The stiffening particles can include a metal core and a thin surface layer. The thin surface layer can include oxides, carbides, nitrides, or combinations thereof.

Abstract: There is provided a compression molding machine capable of manufacturing briquettes by compression molding a material efficiently. The compression molding machine includes a mold device (12) formed with a molding chamber and a plunger (15) provided so as to be capable of advancing and retreating in the axial direction to compression mold the material in the molding chamber. The molding device (12) includes an axially fixed pressure receiving member (16) facing to a tip end surface (15a) of the plunger (15), an outside mold (44) in sliding contact with the outer peripheral surface of the plunger (15), and supporting means which supports the outside mold (44) so that the outside mold (44) moves in an extrusion direction of the plunger (15) in association with the movement of the plunger (15) in the extrusion direction.