Nickel Containing Patents (Class 420/108)
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Patent number: 6821360Abstract: A heat-resisting steel comprising 0.15-0.30 wt. % C, 0.05-0.3 wt. % Si, 0.01-0.7 wt. % Mn, 1.8-2.5 wt. % Cr, 0.15-0.23 wt. % V, 1.5-2.5 wt. % W, 0.01-0.02 wt. % Ti, 0.01-0.08 wt. % Nb, 0.005-0.03 wt. % N, 0.001-0.015 wt. % B, and Fe and unavoidable impurities as the remainder; a heat-resisting steel comprising 0.15-0.30 wt. % C, 0.05-0.3 wt. % Si, 0.01-0.7 wt. % Mn, 1.8-2.5 wt. % Cr, 0.15-0.23 wt. % V, 1.5-2.5 wt. % W, 0.3-0.8 wt. % Mo, 0.01-0.02 wt. % Ti, 0.01-0.08 wt. % Nb, 0.005-0.03 wt. % N, 0.001-0.015 wt. % B, and Fe and unavoidable impurities as the remainder; and a heat-resisting steel that is obtained by subjecting one of the above heat-resisting steels to a heat treatment comprising the step of oil-cooling the heat-resisting steel to a temperature of 300° C. or lower. These heat-resisting steels are excellent in both high-temperature strength and impact properties.Type: GrantFiled: November 29, 2000Date of Patent: November 23, 2004Assignee: Kabushiki Kaisha ToshibaInventors: Ryuichi Ishii, Yoichi Tsuda, Masayuki Yamada
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Patent number: 6783610Abstract: A steel alloy, particularly adapted for the manufacture of railway wheels is provided. Such alloy comprises essentially, in weight percentage, carbon 0.67-0.77, manganese 0.70-0.85, silicon 0.65-0.85, phosphorus less than 0.025, sulfur less than 0.025, chromium 0.18-0.25, molybdenum 0.08-0.12, with the balance essentially iron. Another lower carbon alloy comprises essentially, in weight percentage, carbon 0.16-0.45, manganese 0.90-1.10, silicon 0.50-0.70, phosphorous less than 0.035, sulfur less than 0.035, nickel 1.0-1.5, chromium 0.40-0.60 and molybdenum 0.40-0.60.Type: GrantFiled: March 5, 2001Date of Patent: August 31, 2004Assignee: AMSTED Industries IncorporatedInventors: Mark S. Shirley, Richard A. Pilon
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Patent number: 6776728Abstract: A weight member for a golf club head is made of a WFeNi alloy by a precision casting process. The WFeNi alloy includes wt 15%-40% of iron, wt 30%-60% of nickel, wt 15%-30% of tungsten, wt 1.5%-10.0% of chromium, and wt 0.5%-5.0% of molybdenum. Chromium improves the rust-resisting property of the weight member. Molybdenum reduces the risk of cracks in the weight member during welding. Uniformity of shining finishing of the weight member can be improved by controlling a mixture ratio of nickel to tungsten. Manganese, copper, vanadium, and niobium may be added to improve the mechanical properties of the weight member.Type: GrantFiled: July 3, 2003Date of Patent: August 17, 2004Assignee: Nelson Precision Casting Co., Ltd.Inventors: Chan-Tung Chen, Yan-Zheng Su
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Patent number: 6758764Abstract: A weight member for a golf club head is made of a WFeNi alloy by a precision casting process. The WFeNi alloy includes nickel 30-60 wt %, tungsten 15-30 wt %, chromium 1.5-10.0 wt %, and iron that is the remaining portion. Chromium improves the rust resisting property of the weight member and lengthens the life of the weight member. Uniformity of shining finishing of the weight member can be improved by controlling a mixture ratio of nickel to tungsten. Silicon may be added to improve the flowability of the molten metal. Manganese, copper, vanadium, and niobium may be added to improve the mechanical properties of the weight member.Type: GrantFiled: July 3, 2003Date of Patent: July 6, 2004Assignee: Nelson Precision Casting Co., Ltd.Inventors: Chan-Tung Chen, Yan-Zheng Su
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Patent number: 6702981Abstract: High speed steel (HSS) compositions having less C and Cr contents than standard grades of HSS to permit carburization using conventional techniques. The alloys contain less than 0.40 wt. % C and less than 2% Cr. The low Cr content is a critical factor in enhancing the ease of carburizing the present steels. The resulting HSS compositions possess high hardness and fracture resistance. More particularly, the steels include, in % by weight: 0-0.4% C; 0.5-1.5% Cr; 1.5-3.5% Ni; 0.1-0.6% M; 0.15-0.65% Si; 0.03 max % P; 0.03 max % S; one or more members selected from the group consisting of 4.0-15.3% Mo; 1.0-5.7% V; up to 13% Co and up to 28% W, and wherein the aggregate amount of %Cr+%Mo+%V+%W+%Co is between 7.5-35% and balance essentially Fe and incidental impurities. A method for treating the above alloy includes the steps of carburizing at about 960° C. followed by quenching, preheating to about 870° C. followed by austenitizing at 1125° C.-1225° C.Type: GrantFiled: December 5, 2001Date of Patent: March 9, 2004Assignee: The Timken CompanyInventor: Dennis W. Hetzner
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Publication number: 20030152477Abstract: Bimetal saw band comprising a support band of high microstructural stability and fatigue strength, comprising 0.25 to 0.35% of carbon, 0.3 to 0.5% of silicon, 0.8 to 1.5% of manganese, 1.0 to 2.0% of molybdenum, 1.5 to 3.5% of chromium, 0.5 to 1.5% of nickel, 0.5 to 2.5% of tungsten, 0.15 to 0.30% of vanadium, 0.05 to 0.10% of niobium, 0.05 to 1.0% of copper, up to 0.2% of aluminum, up to 1% of cobalt, remainder iron including melting-related impurities, and tooth tips made from a steel with high wear resistance, comprising 1.0 to 2.0% of carbon, 3 to 6% of chromium, 1 to 5% of vanadium, 3 to 10% of molybdenum, 4 to 10% of tungsten, 4 to 10% of cobalt, up to 1% of silicon, up to 1% of manganese, up to 0.5% of niobium, up to 0.5% of nitrogen, remainder iron including melting-related impurities.Type: ApplicationFiled: February 6, 2003Publication date: August 14, 2003Inventors: Oskar Pacher, Werner Lenoir
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Patent number: 6520868Abstract: A golf club head which comprises a steel alloy which contains maximum amounts of 0.03% of C by weight, 0.2˜0.6% of Si by weight, maximum amounts of 0.15% of Mn by weight, maximum amounts of 0.03% of P by weight, maximum amounts of 0.03% of S by weight, 10.5-13.5% of Cr by weight, 0.8-1.4% of Mo by weight, 0.8-1.4% of Al by weight, 0.8˜1.4% of Ni by weight, 0.02˜0.1% of Nb by weight, maximum amounts of 0.01% of N by weight, maximum amounts of 0.03% of Cu by weight, and the rest being Fe. The steel alloy is made by a metallurgical method involving vacuum melting process and normalizing process, whereby the main crystal structure of the steel alloy is Fe.Type: GrantFiled: March 9, 2001Date of Patent: February 18, 2003Inventor: Archer C. C. Chen
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Patent number: 6500279Abstract: A material having capacity of absorbing vibration contains maximum amounts of 0.03% of C by weight, 0.2˜0.6% of Si by weight, maximum amounts of 0.15% of Mn by weight, maximum amounts of 0.03% of P by weight, maximum amounts of 0.03% of S by weight, 10.5˜13.5% of Cr by weight, 0.8˜1.4% of Mo by weight, 0.8˜1.4% of Al by weight, 0.8˜1.4% of Ni by weight, 0.02˜0.1% of Nb by weight, maximum amounts of 0.01% of N by weight, maximum amounts of 0.03% of Cu by weight, and the rest being Fe. The material being made by a metallurgical method involving vacuum melting process and normalizing process, whereby the main crystal structure of the material is Fe.Type: GrantFiled: March 9, 2001Date of Patent: December 31, 2002Inventor: Archer C. C. Chen
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Patent number: 6485678Abstract: A unique iron base alloy for wear resistant applications, characterized in one aspect by its hardening ability when exposed to a certain temperature range, is useful for valve seat insert applications. The alloy also possesses excellent wear resistance, hot hardness and oxidation resistance. The alloy comprises less than 0.1 wt % carbon; about 18 to about 32 wt % molybdenum, about 6 to about 15 wt % chromium, about 1.5 to about 3% silicon, about 8 to about 15 wt % cobalt and at least 40% iron, with less than 0.5 wt % nickel. In another aspect, for lower temperature applications, the cobalt is optional, the nickel content can be up to 14 wt %, but the molybdenum must be in the range of about 29% to about 36%. In one further aspect, for higher temperature applications, the cobalt is optional, but may be used up to 15 wt %, nickel must be used at a level of between about 3 and about 14 wt %, and the molybdenum will be in the range of about 26 to about 36 wt %.Type: GrantFiled: June 20, 2000Date of Patent: November 26, 2002Assignee: Winsert Technologies, Inc.Inventors: Xuecheng Liang, Gary R. Strong
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Patent number: 6413329Abstract: A high strength steel for dies has excellent machinability and including, by weight, 0.005 to 0.1% C, not more than 1.5% Si, not more than 2.0% Mn, from 3.0 to less than 8.0% Cr, not more than 4.0% Ni, 0.1 to 2.0% Al, not more than 3.5% Cu, and balance of Fe and unavoidable impurities including N and O, and which has a metal structure whose primary microstructure is martensite, wherein N and O as impurities are restricted to amount ranges of not more than 0.02% N and not more than 0.003% O. In the invention, an improvement in the machinability in heavy cutting an improvement in the precision electro discharge machining property and high-grade polishing property can be achieved when the above high strength steel has a chemical composition in which the value of (7.7×C (wt %))+(2.2×Si (wt %))+271.2×S (wt %)) is preferably not less than 2.5 and more preferably not more than 6.Type: GrantFiled: October 22, 2001Date of Patent: July 2, 2002Assignee: Hitachi Metals, Ltd.Inventors: Hideshi Nakatsu, Yasushi Tamura, Yoshiyuki Murakawa
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Patent number: 6379611Abstract: A high strength, low alloy, heat resistant steel having excellent weldability has an average crystal grain diameter of at most 110 &mgr;m and consists essentially of, by mass %: C: 0.03-0.15%, Si: at most 1%, Mn: at most 2%, P: at most 0.03%, S: at most 0.03%, Ni: at most 0.5%, Cu: at most 0.5%, Cr: 1.8-2.8%, V: 0.1-0.3%, Nb: 0.01-0.08%, Mo: 0.05-0.35%, W: 1.2-1.8%, Ti: 0.001-0.05%, B: 0-0.02%, Al: at most 0.1%, O: at most 0.1%, N: in an amount satisfying the formula [%N]≦[%Ti]+5[%B]+0.004, and a remainder of unavoidable impurities.Type: GrantFiled: August 18, 2000Date of Patent: April 30, 2002Assignees: Sumitomo Metal Industries, Ltd., Mitsubishi Heavy Industries, Ltd.Inventors: Nobuyoshi Komai, Fujimitsu Masuyama, Tomomitsu Yokoyama, Hiroyuki Hirata, Kaori Kawano, Takao Kan
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Patent number: 6290905Abstract: A welding method for two members adapted to be welded and formed of a low-alloy steel for structural purposes causing the weld metal to develop martensite transformation during cooling after welding, so that the weld metal becomes expanded to a greater degree at room temperature than at a temperature at which the martensite transformation initiates. The welding material comprises a ferrous alloy containing C, Cr, Ni, Si, Mn, Mo and Nb, all of which meet substantially with the contents of the following equation (1): 170≦719−(795×C wt %)−(23.7×Cr wt %)−(26.5×Ni wt %)−(35.55×Si wt %)−(13.25×Mn wt %)−(23.7×Mo wt %)−(11.85×Nb wt %)<250 (1).Type: GrantFiled: February 16, 2000Date of Patent: September 18, 2001Assignee: Kawasaki Steel CorporationInventors: Osamu Watanabe, Akihiko Ohta, Chiaki Shiga, Satoshi Nishijima
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Patent number: 6245290Abstract: A high-tensile-strength steel having excellent toughness throughout its thickness, excellent properties at welded joints, and a tensile strength (TS) of at least about 900 MPa (130 ksi), and a method for making such steel, are provided. Steels according to this invention preferably have the following composition based on % by weight: carbon (C): 0.02% to 0.1%; silicon (Si): not greater than 0.6%; manganese (Mn): 0.2% to 2.5%; nickel (Ni): 0.2% to 1.2%; niobium (Nb): 0.01% to 0.1%; titanium (Ti): 0.005% to 0.03%; aluminum (Al): not greater than 0.1%; nitrogen (N): 0.001% to 0.006%; copper (Cu): 0% to 0.6%; chromium (Cr): 0% to 0.8%; molybdenum (Mo): 0% to 0.6%; vanadium (V): 0% to 0.1%; boron (B): 0% to 0.0025%; and calcium (Ca): 0% to 0.006%. The value of Vs as defined by Vs=C+(Mn/5)+5P−(Ni/10)−(Mo/15)+(Cu/10) is 0.15 to 0.42. P and S among impurities are contained in an amount of not greater than 0.015% and not greater than 0.003%, respectively.Type: GrantFiled: August 25, 1999Date of Patent: June 12, 2001Assignees: ExxonMobil Upstream Research Company, Sumitomo Metal Industries, Ltd.Inventors: Jayoung Koo, Narasimha-Rao V. Bangaru, Michael J. Luton, Clifford W. Petersen, Kazuki Fujiwara, Shuji Okaguchi, Masahiko Hamada, Yu-ichi Komizo
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Patent number: 6206983Abstract: The invention relates to medium carbon steels and low alloy steels having a concentration of a machinability enhancing agent (“MEA”), i.e. tin and/or antimony, at its ferrite grain boundaries which enhances the steel's machinability and to processes for producing such steels. The invention encompasses medium carbon steels and low alloy steels characterized by having MEA bulk contents of from about 0.02 to about 0.09 weight percent, by having the sum of the MEA bulk content and the copper bulk content being no greater than about 0.10 weight percent, and by having a microstructure at the time of machining having a concentration of MEA at ferrite grain boundaries in an amount at least about five times the MEA bulk content of the steel.Type: GrantFiled: May 26, 1999Date of Patent: March 27, 2001Assignee: University of Pittsburgh - of the Commonwealth System of Higher EducationInventors: Anthony J. DeArdo, C. Isaac Garcia
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Patent number: 6126897Abstract: A carburizing steel having the following chemical composition:C: 0.1 to 0.25%,Si: 0.2 to 0.4%,Mn: 0.3 to 0.9%,P: 0.02% or less,S: 0.001 to 0.15%,Cr: 0.5 to 0.9%,Mo: 0.15 to 1%,Al: 0.01 to 0.1%,B: 0.0005 to 0.009%,N: less than 0.006%, andthe balance of Fe and incidental impurities, wherein % is on a weight basis. Also disclosed are a method for the manufacture of the carburizing steel, parts of constant velocity universal joints for drive shafts made of the carburizing steel, as well as a method for the manufacture of such parts. The carburizing steel may further contain Ni: 0.3-4.0%, and one or more elements selected from the group consisting of Ti, Nb, V and Zr: 0.01-0.3% for each. The parts of constant velocity universal joints for drive shafts are manufactured using the carburizing steel of the present invention as a material. When they are carburized and quenched, they exhibit a surface hardness (Hv) of 650-800, core hardness (Hv) of 250-450, and carburized case depth of 0.2-1.2 mm.Type: GrantFiled: August 21, 1998Date of Patent: October 3, 2000Assignees: Sumitomo Metal Industries, Ltd., NTN CorporationInventors: Kenji Aihara, Yasuhide Fujioka, Kazuhiko Yoshida, Tatsuhiro Goto, Akira Wakita
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Patent number: 6099797Abstract: This invention reveals steel alloys for use in manufacturing reinforcing wires for rubber products, such as tires. The steel filaments made with such steel alloys have an outstanding combination of strength and ductility. The steel alloys of this invention can be manufactured into filaments having a tensile strength in the range of 4000 MPa to 5000 MPa. Additionally, these can be patented in a low-cost process due to their having a very fast rate of isothermal transformation. This allows the steel in the steel wire being patented to transform from a face-centered cubic microstructure to an essentially body-centered cubic microstructure within a very short period. This invention more specifically discloses a steel alloy composition which is particularly suitable for use in manufacturing reinforcing wire for rubber products which consists essentially of (a) iron, (b) about 1.05 to about 1.7 weight percent carbon, (c) about 0.2 to about 0.8 weight percent manganese, (d) about 0.1 to about 0.Type: GrantFiled: January 28, 1999Date of Patent: August 8, 2000Assignee: The Goodyear Tire & Rubber CompanyInventors: Anand Waman Bhagwat, Sameer Suresh Vijayakar, Dong Kwang Kim
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Patent number: 6048491Abstract: A steel alloy ahs the following composition in weight % 0.075-0.15% C from traces to max. 1.0 Si, 1-3 Mn, 2-5 Cr, 1-4 Ni, wherein the total amount of Mn+Cr+Ni>6, 0.1-1.0 Mo, which wholly or partly can be replaced by the double amount of W, max. 0.015 P, max 0.02 S, balance essentially only iron and impurities and accessory elements in normal amounts.Type: GrantFiled: November 30, 1998Date of Patent: April 11, 2000Assignee: Uddeholm Tooling AktiebolagInventors: Lars-.ANG.ke Norstrom, Henrik Jesperson
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Patent number: 5972130Abstract: A steel and tool made therefrom which in a tempered condition of 388 BHN or softer has high strength, high wear resistance together with excellent toughness in the range of 15% elongation and 35 ft-lbs. charpy and having the following composition:______________________________________ C .33-.39 Mn .50-.70 P .025 max. S .025 max. Si .40-.60 Ni 1.05-1.35 Cr 1.33-1.68 Mo .40-.60 Cu .60-.90 Al .010-.Type: GrantFiled: July 28, 1997Date of Patent: October 26, 1999Assignee: A. Finkl & Sons Co.Inventors: Algirdas A. Underys, Charles W. Finkl
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Patent number: 5866066Abstract: An age hardenable martensitic steel alloy having a unique combination of very high strength and good toughness consists essentially of, in weight percent, about______________________________________ C 0.21-0.34 Mn 0.20 max. Si 0.10 max. P 0.008 max. S 0.003 max. Cr 1.5-2.80 Mo 0.90-1.80 Ni 10-13 Co 14.0-22.0 Al 0.1 max. Ti 0.05 max. Ce 0.030 max. La 0.010 max. ______________________________________the balance essentially iron. In addition, cerium and sulfur are balanced so that the ratio Ce/S is at least about 2 and not more than about 15. A small but effective amount of calcium can be present in place of some or all of the cerium and lanthanum.Type: GrantFiled: September 9, 1996Date of Patent: February 2, 1999Assignee: CRS Holdings, Inc.Inventors: Raymond M. Hemphill, David E. Wert, Paul M. Novotny, Michael L. Schmidt
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Patent number: 5855845Abstract: Steel for the manufacture of molds for injection molding of plastics, wherein its chemical composition contains, by weight: 0.35%.ltoreq.C.ltoreq.0.5%, 0%.ltoreq.Si.ltoreq.0.5%, 0.2%.ltoreq.Mn.ltoreq.2.5%, 0%.ltoreq.Ni.ltoreq.4%, 0%.ltoreq.Cr.ltoreq.4%, 0%.ltoreq.Mo+W/2.ltoreq.2%, 0%.ltoreq.Cu.ltoreq.1%, 0%.ltoreq.V+Nb/2+Ta/4.ltoreq.0.5%, 0.005%.ltoreq.Al.ltoreq.0.2%, 0%.ltoreq.B.ltoreq.0.015%, 0%.ltoreq.Ti+Zr/2.ltoreq.0.3%, 0%.ltoreq.S+Se+Te .ltoreq.0.2%, 0%.ltoreq.Pb+Bi.ltoreq.0.2%, 0%.ltoreq.Ca.ltoreq.0.1%, the remainder being iron and impurities resulting from the production, the analysis simultaneously satisfying the following relationships: Cr+3.times.(Mo+W/2)+10.times.(V+Nb/2+Ta/4).gtoreq.1, R=3.8.times.C+10.times.Si+3.3.times.Mn+2.4.times.Ni+1.4.times.(Cr+Mo+W/2). ltoreq.11, Qu=3.8.times.C+1.1.times.Mn+0.7.times.Ni+0.6.times.Cr+1.6.times.(Mo+W/2)+k B.gtoreq.3, with kB=0.5 if B.gtoreq.0.0005% and kB=0 if not, and: R.ltoreq.Max(2.33.times.Qu-1, 0.9.times.Qu+4).Type: GrantFiled: April 29, 1997Date of Patent: January 5, 1999Assignee: Creusot Loire Industrie Societe AnonymeInventors: Jean Beguinot, Gilbert Primon, Frederic Chenou
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Patent number: 5772957Abstract: An iron composition and method for processing the composition that produces a steel alloy having enhanced low temperature toughness, without compromising other desirable mechanical properties, is described. The composition can be used to produce devices, such as saw chain, particularly useful for low temperature applications. In general, the steel composition comprises from about 0.2 weight percent to about 0.4 weight percent nickel, from about 0.2 to about 0.4 weight percent chromium, from about 0.5 weight percent to about 1.0 weight percent carbon, from about 0.3 to about 0.5 weight percent manganese, from about 0.1 to about 0.35 weight percent silicon, and from about 0.08 weight percent to about 0.20 weight percent molybdenum. After heat treating, the steel composition has an average fracture toughness of greater than about 42 ksi in.sup.1/2, and an average modified Charpy energy-to-failure of greater than about 2 ft.lbs at temperatures greater than about -20.degree. F.Type: GrantFiled: August 23, 1996Date of Patent: June 30, 1998Assignee: Blount, Inc.Inventors: Iain A. Thomson, Larry G. Ward, James Peck, Dwayne E. Lewis
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Patent number: 5746842Abstract: Steel for forming a gear by carburizing and quenching consisting essentially of: 0.1 to 0.35 wt. % C, 0.5 to 2.5 wt. % Si, 0.2 to 2.5 wt. % Mn, 0.01 to 2.5 wt. % Cr, 0.01 to 0.7 wt. % Mo, and the balance being Fe and inevitable impurities. The steel has an Ac.sub.3 point parameter (Ac.sub.3) and an ideal critical diameter (D.sub.I), the Ac.sub.3 point parameter being in a range of 850.degree. to 960 .degree. C., the ideal critical diameter (D.sub.I) being in a range of 30 to 250 mm, and the Ac.sub.3 point parameter (Ac.sub.3) and the ideal critical diameter (D.sub.I) being defined by the following equations.Ac.sub.3 =920-203.sqroot.C+44.7 Si+31.5.times.Mo-30.times.Mn-11.times.CrD.sub.I =7.95.sqroot.C(1+0.70.times.Si) (1+3.3.times.Mn)(1+2.16.times.Cr) (1+3.0.times.Mo)The steel has a non-carburized portion after carburizing and quenching, an internal structure of the non-carburized portion comprising a dual phase of martensite and ferrite, said ferrite having an area percentage of 10 to 70% in the dual phase.Type: GrantFiled: September 29, 1995Date of Patent: May 5, 1998Assignee: Toa Steel Co., Ltd.Inventors: Toyoaki Eguchi, Hiroshi Majima
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Patent number: 5720920Abstract: The present invention relates to a steel having excellent corrosion resistance and workability and more particularly to a steel having excellent corrosion resistance and workability in an exhaust system of internal combustion engines in, for example, internal combustion engines in automobiles and ships. A steel having excellent corrosion resistance and a steel having excellent corrosion resistance and workability, characterized by comprising Si: not less than 0.01 to less than 1.2%, Mn: 0.1 to 1.5%, Cr: 2.5 to 9.9%, and Al: more than 3.0 to 8.0%, and, reduced to, C: not more than 0.02%, P: not more than 0.03%, S: not more than 0.01%, and N: not more than 0.02%, and further comprising 0.01 to 0.5% in total of Nb, V, Ti, Zr, Ta, and Hf so as to meet a particular conditional formula, or further comprising at least one member selected from Cu, Mo, Sb, Ni, W, rare earth elements, and Ca, with the balance consisting of Fe and unavoidable impurities.Type: GrantFiled: January 14, 1997Date of Patent: February 24, 1998Assignee: Nippon Steel CorporationInventors: Kenji Kato, Akihiro Miyasaka
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Patent number: 5714116Abstract: A steel composition useful for the manufacture of articles and components having high abrasion resistance.Type: GrantFiled: April 24, 1996Date of Patent: February 3, 1998Assignee: Creusot Loire Industrie (Societe Anonyme)Inventors: Jean Beguinot, Jean-Georges Brisson
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Patent number: 5645794Abstract: Low alloy steel for the manufacture of molds for plastics or for rubber, the chemical composition of which comprises, by weight, 0.24% to 0.35% of carbon, 1% to 2.5% of manganese, 0.3% to 2.5% of chromium, 0.1% to 0.8% of molybdenum plus tungsten divided by 2, up to 2.5% of nickel, 0% to 0.3% of vanadium, less than 0.5% of silicon, 0.002% to 0.005% of boron, 0.005% to 0.1% of aluminum, 0% to 0.1% of titanium and less than 0.02% of phosphorus. The chemical composition must furthermore satisfy the relationship:U=409(% C)+19.3[% Cr+% Mo+% W/2+% V]+29.4(% Si)+10(% Mn)+7.2(% Ni)<200and the relationship:R=3.82(% C)+9.79(% Si)+3.34(% Mn)+11.94(% P)+2.39(% Ni)+1.43(% Cr)+1.43(% Mo+% W/2)<11.Type: GrantFiled: October 6, 1995Date of Patent: July 8, 1997Assignee: Creusot Loire InudstrieInventors: Jean Beguinot, Frederic Chenou, Gilbert Primon
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Patent number: 5639421Abstract: A precipitation hardening steel excellent in machinability, toughness (10J/cm.sup.2 or above), hardness (HRC43 or above) after aging treatment and suitable to a metallic mold for plastics, which consists by weight percentage of C: 0.05-0.18%, Si:0.15-1.00%, Mn:1.0-2.0%, Ni:2.5-3.5%, Cr:0.7-2.0%, Al:0.5-1.5%, Cu:0.7-1.7%, Mo:0.1-0.4%, S:0.05-0.35%, and the balannce of Fe, and H-value obtained through the following equation indicates zero or a positive value:H=(3.843 Mn+4.378 Cr.sup.0.58)-(4.220 S+8.Type: GrantFiled: October 10, 1995Date of Patent: June 17, 1997Assignee: Daido Tokushuko Kabushhiki KaishaInventors: Jiro Ichikawa, Toshihiro Kitagawa
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Patent number: 5562881Abstract: Special-steel alloys for high-load-bearing chains and corresponding chain parts containing portions of carbon, silicon, manganese, phosphorus, sulfur, chromium, molybdenum, nickel and aluminum. In order to impart a higher strength and toughness for this purpose to the special-steel an additional alloy proportion of tungsten is used in a given weight ratio.Type: GrantFiled: June 26, 1995Date of Patent: October 8, 1996Assignee: J.D. Theile GmbH & Co., KGInventor: J urgen Berghoff
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Patent number: 5508002Abstract: Disclosed is a spring steel for a high corrosion resistant and high strength, which exhibits an excellent drawability without softening heat treatment after hot rolling, and which has a strength of 1900 MPa or more by quenching and tempering and an excellent corrosion resistance. The spring steel contains elements of C, Si, Mn and Cr, and elements of Ni and/or Mo in suitable amounts, the balance being essentially Fe and inevitable impurities, wherein the elements satisfy the following requirement:2.5.ltoreq.(FP).ltoreq.4.52.0.ltoreq.(FP/log D).ltoreq.4.0where D is a diameter (mm) of the rolled material, and FP=(0.23[C]+0.1).times.(0.7[Si]+1).times.(3.5[Mn]+1).times.(2.2[Cr]+1).tim es.(0.4[Ni]+1).times.(3[Mo]+1) in which [element] represents mass % of the element.Type: GrantFiled: November 3, 1994Date of Patent: April 16, 1996Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Yasunobu Kawaguchi, Masataka Shimotsusa, Kan Momozaki, Takenori Nakayama, Shigeaki Miyauchi, Yoshinori Yamamoto, Norio Ohkouchi
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Patent number: 5279902Abstract: An air hardened steel having a reduced nickel content and acceptable impact hardness. The air hardened steel may include 0.18-0.35 w/o carbon, 1.3-1.75 w/o silicon, 1.3-2.0 w/o manganese, 0.65-2.1 w/o chromium, 0.9-2.0 w/o nickel and 0.2-0.35 w/o molybdenum and the balance impurities, deoxidants, and iron.Type: GrantFiled: December 3, 1991Date of Patent: January 18, 1994Assignee: Kennametal Inc.Inventor: James P. Materkowski
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Patent number: 5268044Abstract: A high strength, high fracture toughness steel alloy consisting essentially of, in weight percent, about______________________________________ C 0.2-0.33 Mn 0.20 max. Si 0.1 max. P 0.008 max. S 0.004 max. Cr 2-4 Ni 10.5-15 Mo 0.75-1.75 Co 8-17 Ce Effective amount-0.030 La Effective amount-0.01 Fe Balance ______________________________________and an article made therefrom are disclosed. A small but effective amount of calcium can be present in this alloy in substitution for some or all of the cerium and lanthanum. The alloy is an age-hardenable martensitic steel alloy which provides a unique combination of tensile strength and fracture toughness. The alloy provides excellent mechanical properties when hardened by vacuum heat treatment with inert gas cooling and has a low ductile-to-brittle transition temperature.Type: GrantFiled: June 30, 1992Date of Patent: December 7, 1993Assignee: Carpenter Technology CorporationInventors: Raymond M. Hemphill, David E. Wert, Paul M. Novotny, Michael L. Schmidt
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Patent number: 5133928Abstract: A steel composition is especially suitable for pressure vessels and comprises carbon (0.32-0.37%), silicon (0.15-0.35%), manganese (0.60-0.90%), chromium (0.80-1.10%), molybdenum (0.35-0.55%), aluminum (0.01-0.05%), phosphorus up to a maximum of 0.02%, sulphur up to a maximum of 0.005% and nickel up to a maximum of 0.25%. The composition gives enhanced strength and toughness for the purpose using straightforward heat treatment methods.Type: GrantFiled: August 17, 1990Date of Patent: July 28, 1992Assignee: Chesterfield Cylinders LimitedInventor: Frederick K. Oldfield
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Patent number: 5122336Abstract: The invention relates to a high-hardness steel for armouring having the following chemical composition by weight: 0.4 to 0.7% of carbon, 0.3 to 1.5% of manganese, 0.1 to 2% of chromium, 0.5 to 1.5% of silicon, 1 to 5% of nickel, 0.2 to 1% of molybdenum, less than 0.015% of phosphorus and less than 0.005% of sulphur, the remainder being iron and residual impurities resulting from the smelting of the materials necessary for the production.The invention also relates to a process for the production of such a steel.Type: GrantFiled: October 9, 1990Date of Patent: June 16, 1992Assignee: Creusot-Loire IndustrieInventors: Remi Roux, Laurent Sangoy, J. Henri Leger
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Patent number: 5110379Abstract: A low alloy hot work implement which retains its fine grain size at elevated working temperatures up to the range of 2,200 degrees F. to 2,250 degrees F. characterized in having a substantial content of N in the range of 75-150 ppm and, preferably, Co in the range of 0.01 to 0.1 the implement being further characterized by relatively narrow ranges of C, Mn, Si, Ni, Cr, Mo, and V, and substantial contents of Al which furnishes the basis for a substantial presence of aluminum nitrides in the final product.Type: GrantFiled: April 18, 1991Date of Patent: May 5, 1992Assignee: A. Finkl & Sons Co.Inventor: Charles W. Finkl
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Patent number: 5102619Abstract: A high strength vacuum melted ferrous alloy having enhanced fracture toughness comprising not more than about 0.01% by weight sulfur, not more than about 0.1% manganese, and titanium in an amount in atomic percent of not less than about twice the atomic percentage of sulfur present in the alloy. Other detailed limits of titanium, zirconium, and niobium are also disclosed.Type: GrantFiled: June 6, 1989Date of Patent: April 7, 1992Assignee: Latrobe Steel CompanyInventors: Warren M. Garrison, Jr., Jack W. Bray, James L. Maloney, III
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Patent number: 5094923Abstract: An air hardened steel having a reduced nickel content and acceptable impact toughness. The air hardened steel may include 0.18-0.35 w/o carbon, 1.3-1.75 w/o silicon, 1.3-2.0 w/o manganese, 0.65-2.1 w/o chromium, 0.9-2.0 w/o nickel and 0.2-0.35 w/o molybdenum and the balance impurities, deoxidants, and iron.Type: GrantFiled: April 24, 1990Date of Patent: March 10, 1992Assignee: Kennametal Inc.Inventor: James P. Materkowski
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Patent number: 5032356Abstract: A high fatigue strength metal band saw backing material of the present invention comprises 0.27 to 0.40% of C, not more than 0.35% of Si, 0.3 to 1.2% of Mn, 0.45 to 0.75% of Ni, more than 3.0% to 4.5% of Cr, 1.5 to 2.3% of one or two of Mo and W in terms of "Mo+W/2", 0.03 to 0.2% of one or two of V and Nb in terms of "V+Nb/2", in terms of percent by weight, the balance Fe and inevitable impurities. The metal band saw can maintain its high fatigue strength even if it is subjected to heat treatment under the same conditions as those for high speed steel used as an edge material and thus exhibits excellent properties as a metal band saw backing material.Type: GrantFiled: April 17, 1990Date of Patent: July 16, 1991Assignee: Hitachi Metals, Ltd.Inventors: Atushi Kumagai, Toshio Okuno, Yoshihiro Minagi, Katuaki Fukushima
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Patent number: 5023049Abstract: The invention relates to a precipitation hardening tool steel for mould tools. The steel contains, expressed in weight-%:0.01-0.1 Cfrom traces to max 2 Si0.3-3.0 Mn1-5 Cr0.1-1 Moand Ni as a toughness and hardenability improving element, and Ni and Al as a compound and/or Cu for precipitation hardening purposes, wherein the contents of Ni and Al and/or Cu amount to1-7 Ni1.0-3.0 Al and/or1.0-4.0 Cu,wherein 1.5.times.Al+Cu.gtoreq.2.0, balance essentially only iron, impurities and accessory elements in normal amounts. The invention also relates to a mould tool made from the steel according to the invention.Type: GrantFiled: May 10, 1990Date of Patent: June 11, 1991Assignee: Uddeholm Tooling AktiebolagInventors: Larsake Norstrom, Anders Cederlund, Henrik Jespersson
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Patent number: 5009843Abstract: A spring steel having a good durability and a good sag-resistance consisting essentially of by weight 0.35-0.55% carbon, 1.80-3.00% silicon, 0.50-1.50% manganese, 0.50-3.00% nickel, 0.10-1.50% chromium, 0.01-0.05% aluminum and 0.010-0.025% nitrogen, the remainder being iron and inevitable impurities.The spring steel has been completed for the purpose of obtaining a spring steel having a high toughness in a high hardness of not less than HRC 55 and having a good sag-resistance, in particular examining the contents of nickel, chromium and nitrogen in addition to the carbon content.Type: GrantFiled: May 22, 1990Date of Patent: April 23, 1991Assignees: Aichi Steel Works, Ltd., Toyota Jidosha Kabushiki Kaisha, Chuo Hatsujo Kabushiki KaishaInventors: Atsushi Sugimoto, Osamu Nakano, Shigeru Yasuda, Chikatoshi Maeda, Toshio Ozone, Makoto Kawagoe
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Patent number: 4902473Abstract: A brake disc material which does not crack under a great braking action, such as in a large-sized truck, consisting of 0.03 percent to 1 percent of carbon, 1.2 percent to 20 percent of chromium, and 0.1 percent to 1 percent of molybdenum, the balance being essentially iron.Type: GrantFiled: November 16, 1987Date of Patent: February 20, 1990Assignee: Nippon Steel CorporationInventors: Hiroto Arata, Kenji Shiga, Daihachiro Sakurai, Kazuo Fujisawa, Isao Souma, Yusiyo Watanabe, Akira Tanaka
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Patent number: 4820486Abstract: The present invention relates to low alloy steel and specifically to nickel-chrome-molybdenum steel.A low alloy steel having excellent stress corrosion cracking resistance containing C:.ltoreq.0.40%, Si:.ltoreq.0.15%, Mn:.ltoreq.0.20%, P:.ltoreq.0.010%, S:.ltoreq.0.030%, Ni: 0.50 to 4.00%, Cr: 0.50 to 2.50%, Mo: 0.25 to 4.00% and V:.ltoreq.0.30%, said Si, Mn and P being fulfilled with relationship of Si+Mn+20P.ltoreq.0.30%, the remainder comprising Fe and unavoidable impurities, the prior austenite crystal grain size being in excess of 4 of ASTM crystal grain size number.Type: GrantFiled: March 31, 1986Date of Patent: April 11, 1989Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Kazutoshi Shimogori, Kazuo Fujiwara, Kiyoshi Sugie, Kikuo Morita, Takenori Nakayama, Mutsuhiro Miyakawa, Yasushi Torii
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Patent number: 4729872Abstract: Isotropic tool steel consisting essentially of necessary elements as tool steel, less than 0.005 weight % of S and less than 30 ppm of O, the balance being substantially Fe. The necessary elements are, by weight, 0.10-0.70% of C, 2.00% or less of Si, 2.00% or less of Mn, 7.00% or less of Cr, 0.20-12.00% of W and/or Mo alone or in combination (1/2W+Mo), 3.00% or less of V. They may further include at least one of 4.00% or less of Ni, 6.50% or less of Co and 0.20% or less of N. The isotropic tool steel has cleanliness with respect to non-metallic inclusions defined by JIS G 0555 of dA60.times.400.ltoreq.0.010% and d(B+C)60.times.400.ltoreq.0.020%, and a ratio of transverse direction toughness to longitudinal direction toughness of more than 0.70. Since it is highly resistant to the generation and propagation of cracks and fracture, dies for hot working made therefrom can enjoy a long life.Type: GrantFiled: September 10, 1986Date of Patent: March 8, 1988Assignee: Hitachi Metals, Ltd.Inventors: Tamiya Kishida, Mitsuru Suzuki, Toshio Okuno, Atsusuke Nakao
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Patent number: 4726417Abstract: A compound roll for rolling composed of a shell made of adamite having a carbon content of 1.4-2.5 weight % and a core made of forged or cast steel, the shell being metallurgically bonded to the core by casting an adamite melt around the already prepared core, and the shell having a large residual compressive stress. The adamite shell has a composition consisting essentially, by weight, of 1.4-2.5% of C, 0.6-0.8% of Si, 0.8-1.0% of Mn, 0.5-2.5% of Ni, 1.0-4.0% of Cr, 0.2-2.0% of Mo and the balance being essentially Fe. The residual compressive stress of the shell is desirably at least 20 kg/mm.sup.2 so that cracks are effectively prevented from penetrating into the depths of the shell, thereby preventing the breakage of the compound roll at a roll body thereof.Type: GrantFiled: September 12, 1986Date of Patent: February 23, 1988Assignee: Hitachi Metals, Ltd.Inventor: Yoshikazu Sano
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Patent number: 4721600Abstract: A superplastic hot working method for a duplex-phase, nitrogen-containing ferrous alloy and stainless steel, and a superplastic duplex-phase ferrous alloy are disclosed. The ferrous alloy comprises: at least one of Si and Mn in an amount of not less than 0.5% and not less than 1.7%, respectively; and N: at least 0.01% in solid solution, wherein Si eq and Mn eq which are defined as:Si eq=Si+(2/3)(Cr+Mo), and Mn eq=Mn+2 Ni+60 C+50 N,satisfy the formula:(5/6)(Si eq)-15/2.ltoreq.Mn eq.ltoreq.(11/5)(Si eq)-77/5,and its superplastic hot working is carried out by deforming the alloy heated to 700.degree.-1200.degree. C. at a strain rate of 1.times.10.sup.-6 S.sup.-1 to 1.times.10.sup.0 S.sup.-1. In another aspect, superplastic hot working of a duplex-phase stainless steel comprising Cr: 10.0-35.0%, Ni: 2.0-18.0%, Mo: 0-6.0%, and N: 0.005-0.3% and having the values of Si eq and Mn eq as above is carried out by deforming the steel at a strain rate of from 1.times.10.sup.-6 S.sup.-1 to 1.times.10.sup.1 S.sup.Type: GrantFiled: March 27, 1986Date of Patent: January 26, 1988Assignee: Sumitomo Metal Industries, Ltd.Inventors: Yasuhiro Maehara, Yoshio Tarutani
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Patent number: 4650645Abstract: A heat-resisting steel suitable for use in valve parts of internal combustion engine is disclosed, which consists essentially by weight percentage of 0.3-0.5% of C, more than 1.0% to 2.5% of Si, 0.1-2.0% of Mn, 0.5-7.0% of Cr, 0.3-2.0% of Mo and 0.1-1.0% of V as basic ingredients, at least one of 0.3-2.0% of Cu and 0.001-0.05% of REM as sub-ingredients and if necessary, at least one of 0.1 to less than 2.0% of Ni, 0.1-1.5% of W and 0.03-1.0% of Nb+Ta, and the balance of Fe and inevitable impurities.Type: GrantFiled: December 3, 1984Date of Patent: March 17, 1987Assignee: Daido Steel Company LimitedInventors: Tetsuo Kato, Susumu Isobe, Kenkichi Matsunaga