Tungsten Containing Patents (Class 420/122)
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Publication number: 20150078956Abstract: A method forms a steel sheet having a tensile strength of 440 MPa or more into a press-formed part including a flange portion and other portions by press forming. The method includes: heating the steel sheet to a temperature of 400° C. to 700° C.; and press-forming the heated steel sheet by crash forming to obtain a press-formed part such that an average temperature difference among a flange portion and other portions of the press-formed part immediately after the formation is kept within 100° C. Geometric changes such as springback that occur in a panel can thus be suppressed, dimensional accuracy of the panel can be enhanced accordingly, and the desired mechanical properties can easily be obtained in the press-formed part.Type: ApplicationFiled: March 4, 2013Publication date: March 19, 2015Inventors: Yoshikiyo Tamai, Yuichi Tokita, Toru Minote, Takeshi Fujita
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Publication number: 20150064052Abstract: A method of forming a steel sheet having a tensile strength of 440 MPa or more into a press-formed part including a flange portion and other portions by press forming includes: heating the steel sheet to a temperature of 400° C. to 700° C.; and press-forming the heated steel sheet using draw forming to obtain a press-formed part, with the steel sheet being held at a press bottom dead point in the die for one second to five seconds. Geometric changes such as springback that occur in a panel can thus be suppressed, the dimensional accuracy of the panel can be enhanced, and the desired mechanical properties can easily be obtained in the press-formed part.Type: ApplicationFiled: March 4, 2013Publication date: March 5, 2015Inventors: Yuichi Tokita, Yoshikiyo Tamai, Toru Minote, Takeshi Fujita
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Publication number: 20150044086Abstract: A steel wire rod or steel bar as hot-rolled, including: by mass %: C: 0.1 to 0.6%, Si: 0.01 to 1.5%, Mn: 0.05 to 2.5%, Al: 0.015 to 0.3%, and N: 0.0040 to 0.0150%, and P: limited to 0.035% or less and S: limited to 0.025% or less, and the balance substantially consisting of iron and unavoidable impurities, wherein a depth of d (mm) from the surface of the surface layer region with 20 HV 0.2 or more higher, relative to HV 0.2 that is the average hardness in the region where the depth from the surface is from sectional radius R×0.5 (mm) to the center satisfies the formula (1); the steel structure of the surface layer region has a ferrite fraction of 10% or less by area ratio, with the balance being one or two or more of martensite, bainite and pearlite; the steel structure where the depth from the surface is from the sectional radius R×0.Type: ApplicationFiled: April 1, 2013Publication date: February 12, 2015Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Kei Miyanishi, Atsushi Monden, Shingo Yamasaki, Shunta Homma
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Publication number: 20150024237Abstract: A hot stamping steel material, which secures good hydrogen embrittlement resistance even when the steel sheet after hot stamping is subjected to processing leading to remaining of stress, such as piercing and which is easily practicable, wherein the steel sheet has the chemical composition of: C: 0.18 to 0.26%; Si: more than 0.02% and not more than 0.05%; Mn: 1.0 to 1.5%; P: 0.03% or less; S: 0.02% or less; Al: 0.001 to 0.5%; N: 0.1% or less; O: 0.001 to 0.02%; Cr: 0 to 2.0%; Mo: 0 to 1.0%; V: 0 to 0.5%; W: 0 to 0.5%; Ni: 0 to 5.0%; B: 0 to 0.01%; Ti: 0 to 0.5%; Nb: 0 to 0.5%; Cu: 0 to 1.0%; and balance: Fe and impurities, in terms of % by mass, the concentration of a Mn-containing inclusion is not less than 0.010% by mass and less than 0.25% by mass, and the number ratio of a Mn oxide to the inclusion having a maximum length of 1.0 to 4.0 ?m is 10.0% or more.Type: ApplicationFiled: March 5, 2013Publication date: January 22, 2015Inventors: Hiroyuki Tanahashi, Toshimasa Tomokiyo
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Patent number: 8801872Abstract: A case hardened gear steel having enhanced core fracture toughness includes by weight percent about 16.3Co, 7.5Ni, 3.5Cr, 1.75Mo, 0.2W, 0.11C, 0.03Ti, and 0.02V and the balance Fe, characterized as a predominantly lath martensitic microstructure essentially free of topologically close-packed (TCP) phases and carburized to include fine M2C carbides to provide a case hardness of at least about 62 HRC and a core toughness of at least about 50 ksi?in.Type: GrantFiled: August 20, 2008Date of Patent: August 12, 2014Assignee: QuesTek Innovations, LLCInventors: James A. Wright, Jason Sebastian
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Patent number: 8765269Abstract: An APIX100-grade high strength steel pipe includes a base material containing, in mass percentage, C: more than 0.03% and 0.08% or less, Si: 0.01% to 0.5%, Mn: 1.5% to 3.0%, P: 0.015% or less, S: 0.005% or less, Al: 0.01% to 0.08%, Nb: 0.005% to 0.025%, Ti: 0.005% to 0.025%, N: 0.001% to 0.010%, O: 0.005% or less, and B: 0.0003% to 0.0020%, further contains one or more of Cu, Ni, Cr, Mo, and V, satisfies 0.19?Pcm?0.25, the balance being Fe and unavoidable impurities, and has a TS of 760 to 930 MPa, a uniform elongation of 5% or more, and a YR of 85% or less; the seam weld metal has a specific composition.Type: GrantFiled: February 5, 2010Date of Patent: July 1, 2014Assignee: JFE Steel CorporationInventors: Junji Shimamura, Nobuyuki Ishikawa, Mitsuhiro Okatsu, Nobuo Shikanai
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Publication number: 20140141280Abstract: Provided is a high-strength steel sheet having good warm press formability and excellent strength and ductility after warm press forming, and a method for manufacturing such. The high-strength steel sheet has a tensile strength at room temperature not less than 780 MPa, a yield stress at a heating temperature range of 400° C. to 700° C. not more than 80% of the yield stress at room temperature, total elongation at the heating temperature range not less than 1.1 times the total elongation at room temperature, yield stress and total elongation after the steel sheet is heated to the heating temperature range, subjected to a strain of not more than 20%, and cooled from the heating temperature to room temperature, not less than 70% of the yield stress and total elongation, respectively, at room temperature before the heating.Type: ApplicationFiled: July 11, 2012Publication date: May 22, 2014Applicant: JFE Steel CorporationInventors: Noriaki Kosaka, Yoshimasa Funakawa, Masato Shigemi, Hidekazu Okubo
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Publication number: 20140044987Abstract: A steel sheet for a hot stamping member contains, as a chemical composition, 0.10 mass % to 0.35 mass % of C; 0.01 mass % to 1.0 mass % of Si; 0.3 mass % to 2.3 mass % of Mn; 0.01 mass % to 0.5 mass % of Al; limited to 0.03 mass % or less of P; limited to 0.02 mass % or less of S; limited to 0.1 mass % or less of N; and a balance consisting of Fe and unavoidable impurities, in which a standard deviation of diameters of iron carbides which are contained in a region from a surface to a ¼ thickness position of the steel sheet is less than or equal to 0.8 ?m.Type: ApplicationFiled: April 26, 2012Publication date: February 13, 2014Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hiroyuki Tanahashi, Jun Maki
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Patent number: 8647449Abstract: Disclosed herein are iron-based alloys having a microstructure comprising a fine-grained ferritic matrix and having a 60+ Rockwell C surface, wherein the ferritic matrix comprises <10 ?m carbide precipitates. Also disclosed are methods of welding comprising forming a crack free hardbanding weld overlay coating with such an iron-based alloy. Also disclosed are families of alloys capable of forming crack-free weld overlays after multiple welding passes.Type: GrantFiled: March 6, 2012Date of Patent: February 11, 2014Assignee: Scoperta, Inc.Inventors: Justin Lee Cheney, John Hamilton Madok
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Publication number: 20140000770Abstract: A tool steel family with outstanding thermal diffusivity, hardness and wear resistance has been developed, also exhibiting good hardenability. Also its mechanical strength, as well as its yield strength, at ambient and high temperature (superior to 600° C.) are high, due to a high alloying level in spite of the high thermal conductivity. Because of its high thermal conductivity and good toughness, steels of this invention have also good resistance to thermal fatigue and thermal shock. This steels are ideal for discontinuous processes where it is interesting to reduce cycle time and that require high hardness and/or wear resistance (plastic injection molding, other plastic forming processes and curing of thermosets, hot forming of sheet . . . ). These tool steels are also appropriate for processes requiring high wear resistance and good resistance to thermal fatigue (forging, hot stamping, light-alloy injection . . . ).Type: ApplicationFiled: January 13, 2012Publication date: January 2, 2014Applicant: ROVALMA, S.A.Inventor: Isaac Valls Anglés
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Publication number: 20130323112Abstract: In a hot-rolled sheet, an average value of pole densities of an orientation group {100}<011> to {223}<110>, which is represented by an arithmetic mean of pole densities of orientations {100}<011>, {116}<110>, {114}<110>, {112}<110>, and {223}<110> in a thickness center portion of a thickness range of ? to ? from a surface of the steel sheet, is 1.0 to 6.5 and a pole density of a crystal orientation {332}<113> is 1.0 to 5.0; and a Lankford value rC in a direction perpendicular to a rolling direction is 0.70 to 1.10 and a Lankford value r30 in a direction that forms 30° with respect to the rolling direction is 0.70 to 1.10.Type: ApplicationFiled: March 5, 2012Publication date: December 5, 2013Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Riki Okamoto, Nobuhiro Fujita, Manabu Takahashi, Kunio Hayashi, Tetsuo Kishimoto, Kazuaki Nakano, Takeshi Yamamoto
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Patent number: 8562760Abstract: Disclosed herein are iron-based alloys having a microstructure comprising a fine-grained ferritic matrix and having a 60+ Rockwell C surface, wherein the ferritic matrix comprises <10 ?m Nb and W carbide precipitates. Also disclosed are methods of welding comprising forming a crack free hardbanding weld overlay coating with such an iron-based alloy. Also disclosed are methods of designing an alloy capable of forming a crack free hardbanding weld overlay, the methods comprising the steps of determining an amorphous forming epicenter composition, determining a variant composition having a predetermined change in constituent elements from the amorphous forming epicenter composition, and forming and analyzing an alloy having the variant composition.Type: GrantFiled: November 3, 2010Date of Patent: October 22, 2013Assignee: Scoperta, Inc.Inventors: Justin Lee Cheney, John Hamilton Madok
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Patent number: 8557056Abstract: A tool steel, in particular a hot-work steel, has the following composition: 0.26 to 0.55% by weight C; less than 2% by weight Cr; 0 to 10% by weight Mo; 0 to 15% by weight W; wherein the W and Mo contents in total amount to 1.8 to 15% by weight; carbide-forming elements Ti, Zr, Hf, Nb, Ta forming a content of from 0 to 3% by weight individually or in total; 0 to 4% by weight V; 0 to 6% by weight Co; 0 to 1.6% by weight Si; 0 to 2% by weight Mn; 0 to 2.99% by weight Ni; 0 to 1% by weight S; remainder: iron and inevitable impurities. The hot-work steel has a significantly higher thermal conductivity than known tool steels.Type: GrantFiled: June 8, 2007Date of Patent: October 15, 2013Assignee: Rovalma, S.A.Inventor: Isaac Valls Angles
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Patent number: 8557060Abstract: The invention provides a steel material with satisfactory hydrogen embrittlement resistance, and particularly it relates to high-strength steel with satisfactory hydrogen embrittlement resistance and a strength of 1200 MPa or greater, as well as a process for production thereof. At least one simple or compound deposit of oxides, carbides or nitrides as hydrogen trap sites which trap hydrogen with a specific trap energy is added to steel, where the mean sizes, number densities, and length-to-thickness ratios (aspect ratio) are in specific ranges. By applying the specific steel components and production process it is possible to obtain high-strength steel with excellent hydrogen embrittlement resistance.Type: GrantFiled: July 15, 2011Date of Patent: October 15, 2013Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Shingo Yamasaki, Daisuke Hirakami, Toshimi Tarui, Seiki Nishida
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Publication number: 20130177469Abstract: Methods comprising providing a composition comprising iron and a high melting point element; heating the composition to an elevated temperature up to about 3,500° F.; holding the composition at the elevated temperature for a time sufficient for the heat's temperature to stabilize; and allowing the composition to cool or solidify. Methods comprising providing a master alloy comprising iron and up to about 30% by weight of a high melting point element; and adding the master alloy to a heat of steel. Compositions comprising an alloy of iron and high melting point element in which the alloy is up to about 30% by weight of the high melting point element. Compositions comprising an alloy of iron and high melting point element having a substantially uniform microstructure.Type: ApplicationFiled: December 21, 2012Publication date: July 11, 2013Inventors: James D. Ruhlman, Charles Scherrer, Randall W. Schudalla
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Publication number: 20130153091Abstract: A hot-rolled steel sheet has an average value of the X-ray random intensity ratio of a {100} <011> to {223} <110> orientation group at least in a sheet thickness central portion that is in a sheet thickness range of ? to ? from a steel sheet surface of 1.0 to 6.0, an X-ray random intensity ratio of a {332} <113> crystal orientation of 1.0 to 5.0, rC which is an r value in a direction perpendicular to a rolling direction of 0.70 to 1.10, and r30 which is an r value in a direction that forms an angle of 30° with respect to the rolling direction of 0.70 to 1.10.Type: ApplicationFiled: July 27, 2011Publication date: June 20, 2013Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Nobuhiro Fujita, Kunio Hayashi, Riki Okamoto, Manabu Takahashi, Tetsuo Kishimoto, Hiroshi Yoshida
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Patent number: 8070894Abstract: An alloy suitable for coating metal surfaces is provided in which the alloy provides a liquid melt which contains a fraction of dissolved oxide forming additives as deoxidizers. The alloyed combination of elements in the liquid melt resists compound formation thus preserving the chemical activity of the individual elements. In a coating application, the alloy may form a coating that can interact with and remove the oxide or residual oxide coating of the base metal to be coated, i.e., scrub the surface of the metal clean. This results in increased coating bond strength and the ability to bond effectively to normally difficult alloys such as stainless steel, refractory metals (W, Ti, Ta etc.), or aluminum alloys which form protective oxide layers.Type: GrantFiled: February 11, 2004Date of Patent: December 6, 2011Assignee: The NanoSteel Company, Inc.Inventor: Daniel James Branagan
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Patent number: 8057650Abstract: A soft-magnetic FeCo based target material is provided which has a high saturation magnetic flux density and superior atmospheric corrosion resistance. The target material is a soft-magnetic FeCo based target material made of an FeCo based alloy. The FeCo based alloy comprises 0 to 30 at. % of one or more metal elements selected from the group consisting of B, Nb, Zr, Ta, Hf, Ti and V; and the balance being Fe and Co with unavoidable impurities. The Fe:Co atomic ratio ranges from 10:90 to 70:30. The FeCo based alloy may further comprise 0.2 at. % to 5.0 at. % of Al and/or Cr.Type: GrantFiled: November 7, 2007Date of Patent: November 15, 2011Assignee: Sanyo Special Steel Co., Ltd.Inventors: Ryoji Hayashi, Akihiko Yanagitani, Yoshikazu Aikawa, Toshiyuki Sawada
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Publication number: 20110129381Abstract: The present invention provides a high-tensile steel material having a tensile strength of the 550 MPa class or more which can simultaneously raise the strength and toughness of the heat affected zone of weld to equal those of the matrix and a method of production of the same, that is, a high-tensile steel material with excellent weldability and toughness and with tensile strength of the 550 MPa class or more containing, by mass %, C: 0.005 to 0.10%, W: 0.10 to 3.0%, Nb: 0.010 to 0.080%, and V: 0.010 to 0.50%, limiting the Ti to less than 0.005%, satisfying equation; EC=2[C]?[Nb]/9?[V]/12>0.020, having an amount of precipitation of W contained in the steel material, in terms of analytical value obtained by quantitative analysis of potential electrolysis extraction residue by fluorescent X-ray analysis, of 0.0050% or less, and having 60% or more of its structural composition in a cross-section of the steel as a bainite structure.Type: ApplicationFiled: May 2, 2005Publication date: June 2, 2011Applicant: NIPON STEEL CORPORATIONInventors: Yasushi Hasegawa, Naoki Saitoh, Youichi Tanaka
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Publication number: 20110121056Abstract: Disclosed herein are iron-based alloys having a microstructure comprising a fine-grained ferritic matrix and having a 60+ Rockwell C surface, wherein the ferritic matrix comprises <10 ?m Nb and W carbide precipitates. Also disclosed are methods of welding comprising forming a crack free hardbanding weld overlay coating with such an iron-based alloy. Also disclosed are methods of designing an alloy capable of forming a crack free hardbanding weld overlay, the methods comprising the steps of determining an amorphous forming epicenter composition, determining a variant composition having a predetermined change in constituent elements from the amorphous forming epicenter composition, and forming and analyzing an alloy having the variant composition.Type: ApplicationFiled: November 3, 2010Publication date: May 26, 2011Inventors: Justin Lee Cheney, John Hamilton Madok
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Patent number: 7875130Abstract: The present invention provides: a steel for a welded structure to be used for a crude oil tank that exhibits excellent general and local corrosion resistance in crude oil corrosion caused in a steel oil tank and is capable of suppressing the formation of corrosion products (sludge) containing solid sulfur; a method for producing said steel; a crude oil tank; and a method for preventing a crude oil tank against corrosion. The present invention makes it possible to obtain general and local corrosion resistance in a crude oil tank environment and suppress the formation of corrosion products (sludge) containing solid sulfur by using a steel: containing, in mass, 0.001 to 0.2% C, 0.01 to 2.5% Si, 0.1 to 2% Mn, 0.03% or less P, 0.007% or less S, 0.01 to 1.5% Cu, 0.001 to 0.3% Al, 0.001 to 0.01% N as basic components and, further, 0.01 to 0.2% Mo and/or 0.01 to 0.5% W; and preferably satisfying the following expression; Solute Mo+Solute W?0.005%.Type: GrantFiled: September 3, 2009Date of Patent: January 25, 2011Assignee: Nippon Steel CorporationInventors: Akira Usami, Kenji Katoh, Toshiei Hasegawa, Akira Shishibori
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Publication number: 20100196189Abstract: A high-strength steel sheet has high stretch flangeability after working and corrosion resistance after painting. The steel sheet contains, on the basis of mass percent, C: 0.02% to 0.20%, Si: 0.3% or less, Mn: 0.5% to 2.5%, P: 0.06% or less, S: 0.01% or less, Al: 0.1% or less, Ti: 0.05% to 0.25%, and V: 0.05% to 0.25%, the remainder being Fe and incidental impurities. The steel sheet has a substantially ferritic single phase, the ferritic single phase containing precipitates having a size of less than 20 nm, the precipitates containing 200 to 1750 mass ppm Ti and 150 to 1750 mass ppm V, V dissolved in solid solution being 200 or more but less than 1750 mass ppm.Type: ApplicationFiled: July 31, 2008Publication date: August 5, 2010Applicant: JFE STEEL CORPORATIONInventors: Koichi Nakagawa, Takeshi Yokota, Nobuyuki Nakamura, Kazuhiro Seto, Satoshi Kinoshiro, Katsumi Yamada
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Publication number: 20100043662Abstract: A diffusion alloyed iron powder is provided wherein tungsten W is bonded to the surfaces of the particles of an iron or iron-based powder, and wherein the diffusion alloyed iron powder comprises by weight-%: 30-60 W, with the balance being essentially only iron and unavoidable impurities.Type: ApplicationFiled: January 21, 2008Publication date: February 25, 2010Applicant: HOGANAS AB (publ)Inventors: Johan Arvidsson, Hans Söderhjelm
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Publication number: 20090311125Abstract: Provided is a hot-working steel excellent in machinability and impact value comprising, in mass %, C: 0.06 to 0.85%, Si: 0.01 to 1.5%, Mn: 0.05 to 2.0%, P: 0.005 to 0.2%, S: 0.001 to 0.35%, and Al: 0.06 to 1.0% and N: 0.016% or less, in contents satisfying Al×N×105?96, and a balance of Fe and unavoidable impurities, total volume of AlN precipitates of a circle-equivalent diameter exceeding 200 nm accounting for 20% or less of total volume of all AlN precipitates.Type: ApplicationFiled: April 17, 2008Publication date: December 17, 2009Inventors: Kei Miyanishi, Masayuki Hashimura, Atsushi Mizuno
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Publication number: 20090274572Abstract: The invention provides a high-strength pearlitic steel rail, which is inexpensive, and has a tensile strength of 1200 MPa or more, and is excellent in delayed fracture properties. Specifically, the rail contains, in mass percent, C of 0.6 to 1.0%, Si of 0.1 to 1.5%, Mn of 0.4 to 2.0%, P of 0.035% or less, S of 0.0005 to 0.010%, and the remainder is Fe and inevitable impurities, wherein tensile strength is 1200 MPa or more, and size of a long side of an A type inclusion is 250 mm or less in at least a cross-section in a longitudinal direction of a rail head, and the number of A type inclusions, each having a size of a long side of 1 mm to 250 mm, is less than 25 per observed area of 1 mm2 in the cross-section in the longitudinal direction of the rail head.Type: ApplicationFiled: March 16, 2007Publication date: November 5, 2009Applicant: JFE Steel CorporationInventors: Minoru Honjo, Tatsumi Kimura, Shinichi Suzuki, Nobuo Shikanai
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Publication number: 20090252955Abstract: Disclosed is a steel sheet, containing: Si: 0.20-2% (the term “%” herein means “mass %”, the same is true hereinbelow), Mn: 1-2.5%, a total mass of Si and Mn being 1.5% or more, and O: 0.002% or less (exclusive of 0%), C: 0.02-0.25%, P: 0.1% or less (exclusive of 0%), S: 0.05% or less (exclusive of 0%), Al—0.02-0.2%, and N: 0.0015-0.015%. The steel sheet of the invention can be advantageously used for forming wide beads even in high-speed arc welding of 100 cm/min or higher.Type: ApplicationFiled: June 19, 2009Publication date: October 8, 2009Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Tetsuo Soshiroda, Reiichi Suzuki, Kei Yamazaki
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Patent number: 7572407Abstract: A martensitic stainless steel sheet having superior corrosion resistance, toughness at the weld zones, and workability. The composition of the steel sheet is, on a mass basis: less than about 0.02% of carbon; about 1.0% or less of silicon; less than about 1.5% of manganese; about 0.04% or less of phosphorus; about 0.01% or less of sulfur; about 0.1% or less of aluminum; about 1.5% or more and less than about 4.0% of nickel; about 11% or more and less than about 15% of chromium; about 0.5% or more and less than about 2.0% of molybdenum; and less than about 0.02% of nitrogen, the balance being iron and unavoidable impurities, wherein 15.0%?[Cr]+1.5×[Mo]+1.2×[Ni]?20.0%; [C]+[N]<0.030%; [Ni]+0.5×([Mn]+[Mo])+30×[C]>3.0%; and 8.0%?72×[C]+40×[N]+3×[Si]+2×[Mn]+4×[Ni]+[Mo]?18.0%.Type: GrantFiled: December 23, 2002Date of Patent: August 11, 2009Assignee: JFE Steel CorporationInventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
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Patent number: 7404866Abstract: A sliding member includes a superficial portion forming a sliding surface. The superficial portion includes an oxygen-containing alloy containing at least one metallic element selected from the group consisting of molybdenum and tungsten in an amount of from 2 to 80% by weight; and oxygen in an amount of from 0.5 to 15% by weight. The sliding member sustains lubricating characteristics given to the sliding surface over a long period of time to maintain a low friction coefficient and durability.Type: GrantFiled: June 26, 2002Date of Patent: July 29, 2008Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Kazuyuki Nakanishi, Hideo Tachikawa, Hiroyuki Mori, Tadashi Oshima
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Publication number: 20080156403Abstract: Disclosed herein is a steel for high-speed cold working which exhibits good cold workability during working and also exhibits high hardness after working. The steel for high-speed cold working contains C: 0.03 to 0.6% (by mass), Si: 0.005 to 0.6%, Mn: 0.05 to 2%, P: no more than 0.05% (excluding 0%), S: no more than 0.05% (excluding 0%), and N: no more than 0.04% (excluding 0%), with the remainder being iron and inevitable impurities and the amount of dissolved nitrogen in the steel being no less than 0.006%.Type: ApplicationFiled: December 5, 2007Publication date: July 3, 2008Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd)Inventors: Tomokazu MASUDA, Takuya Kochi, Shogo Murakami, Hiroshi Yaguchi
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Ductile medium-and high-density, non-toxic shot and other articles and method for producing the same
Patent number: 7267794Abstract: Density-enhanced compositions that are comprised of at least iron and tungsten, and articles, including firearm projectiles, formed therefrom. The articles have a density that exceeds that of steel, and which may be less than, equal to, or greater than that of lead. In some embodiments, iron is the majority component and tungsten is a minority component, with steel optionally forming a portion of the iron-containing component. In some embodiments, the article includes at least one additional minority component, such as one or more of nickel, manganese, tin, carbon, steel, chromium, molybdenum, silicon, aluminum, zinc, copper, potassium, sulfur, vanadium, and/or titanium. In some embodiments, the article is cast or otherwise formed from molten material, and in some embodiments the article is formed via powder metallurgy. In some embodiments, the article is firearm shot, a firearm slug, or a bullet.Type: GrantFiled: May 28, 2004Date of Patent: September 11, 2007Inventor: Darryl D. Amick -
Patent number: 7210388Abstract: A bimetal saw band which is suitable for cutting materials of high hardness and wear resistance at high cutting speeds and with a reduced consumption of coolant is disclosed. The saw band includes a support band with from 0.20 to 0.45% of carbon, from 0.2 to 0.6% of silicon, from 0.5 to 1.8% of manganese, from 0.1 to 3.5% of molybdenum, from 1.0 to 5.0% of chromium, from 0.5 to 1.5% of nickel, from 0.1 to 1.0% of copper, from 0.1 to 2.0% of tungsten, from 0.1 to 0.5% of vanadium, from 0.01 to 0.30% of niobium and/or tantalum and less than 0.2% of cobalt, and the remainder iron including melting-related impurities, with the tungsten, vanadium and niobium/tantalum contents matched to one another. The saw includes hardmetal tips including at least 75% of tungsten carbide and 5 to 15% of cobalt, as well as grain stabilizers with a grain size of less than 5 ?m.Type: GrantFiled: January 23, 2003Date of Patent: May 1, 2007Assignee: Stahlwerk Ergste Westig GmbHInventors: Oskar Pacher, Werner Lenoir
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Patent number: 6942741Abstract: An iron alloy strip having a gage of 0.1 to 5 mm and a magnetic field strength variation within the strip of 0 to 10 Hz, made of an iron alloy consisting essentially of, in % by weight, 0.0001-0.02% of C, 0.0001-5% of Si, 0.001-0.2% of Mn, 0.0001-0.05% of P, 0.0001-0.05% of S, 0.0001-5% of Al, 0.001-0.1% of O, 0.0001-0.03% of N, 0-10% of Co, 0-10% of Cr, 0.01-5% in total of Ti, Zr, Nb, Mo, V, Ni, W, Ta and/or B, and the balance of Fe, and having a saturation magnetic flux density of 1.7-2.3 Tesla, a maximum relative permeability of 1,200-22,000 and a coercive force of 20-380 A/m is suited for use as yokes in voice coil motor magnetic circuits. The iron alloy strip is highly resistant to corrosion and eliminates a need for a corrosion resistant coating.Type: GrantFiled: August 7, 2002Date of Patent: September 13, 2005Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Masanobu Shimao, Masaaki Nishino, Takehisa Minowa
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Patent number: 6890480Abstract: Medium- and high-density articles are formed from melting and casting alloys containing tungsten, iron, nickel and optionally manganese and/or steel. In some embodiments, the articles have densities in the range of 8-10.5 g/cm3, and in other embodiments, the articles have densities in the range of 10.5-15 g/cm3. In some embodiments, the articles are ferromagnetic, and in others the articles are not ferromagnetic. In some embodiments, tungsten forms the largest weight percent of the alloy, and in other embodiments the alloy contains no more than 50 wt % tungsten. In some embodiments, the articles are shell shot.Type: GrantFiled: February 3, 2003Date of Patent: May 10, 2005Inventor: Darryl D. Amick
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Patent number: 6822831Abstract: An object of the present invention is to provide a recording head having a magnetic pole simultaneously possessing a high saturation magnetic flux density, a high permeability and a high electric resistivity, and the magnetic pole of the recording head is a polycrystalline film comprising Fe whose content is not less than 57.5 atomic % and not more than 94.5 atomic %; one or more kinds of elements selected from the element group of Al, B, Ga, Si, Ge, Y, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W and Rh, whose whole content is not less than 1 atomic % and not more than 15 atomic %; N whose content is not less than 0.5 atomic % and not more than 10 atomic %; and O whose content is not less than 1.5 atomic % and not more than 22.5 atomic %.Type: GrantFiled: February 12, 2002Date of Patent: November 23, 2004Assignee: Fujitsu LimitedInventors: Shoji Ikeda, Yuji Uehara, Ikuya Tagawa, Naoki Takeguchi, Masahiro Kakehi
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Publication number: 20040191110Abstract: The object of the present invention is to provide a sliding member which sustains lubricating characteristics given to the sliding surface over a long period of time to maintain the low friction coefficient and durability.Type: ApplicationFiled: December 29, 2003Publication date: September 30, 2004Inventors: Kazuyuki Nakanishi, Hideo Tachikawa, Hiroyuki Mori, Tadashi Oshima
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Publication number: 20030121577Abstract: A weldable structural steel product having TiN and ZrN precipitates, which contains, in terms of percent by weight, 0.03 to 0.17% C, 0.01 to 0.5% Si, 0.4 to 2.0% Mn, 0.005 to 0.2% Ti, 0.0005 to 0.1% Al, 0.001 to 0.03% Zr, 0.008 to 0.030% N, 0.0003 to 0.01% B, 0.001 to 0.2% W, at most 0.03% P, at most 0.03% S, at most 0.01% O, and balance Fe and incidental impurities while satisfying conditions of 1.2≦Ti/N≦2.5, 0.3≦Zr/N≦2.0, 10≦N/B≦40, 2.5≦Al/N≦7, and 6.8≦(Ti+Zr+2Al+4B)/N≦17, and having a microstructure essentially consisting of a complex structure of ferrite and pearlite having a grain size of 20 &mgr;m or less.Type: ApplicationFiled: August 13, 2002Publication date: July 3, 2003Inventors: Hae-Chang Choi, Hong-Chul Jeong
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Publication number: 20030106623Abstract: A weldable structural steel product having fine complex precipitates of TiN and MnS is provided which contains, in terms of percent by weight, 0.03 to 0.17% C, 0.01 to 0.05% Si, 1.0 to 2.5% Mn, 0.05 to 0.2% Ti, 0.0005 to 0.1% Al, 0.008 to 0.030% N, 0.0003 to 0.01% B, 0.001 to 0.2% W, at most 0.03% P, 0.003 to 0.05% S, at most 0.005 % O, and balance Fe and incidental impurities while satisfying conditions of 1.2≦Ti/N≦2.5, 10≦N/B≦40, 2.5≦Al/N≦7, 6.5≦(Ti+2Al+4B)/N≦14, and 220≦Mn/S≦400. The steel has a microstructure consisting essentially of a complex structure of ferrite and pearlite having a grain size of 20 &mgr;m or less.Type: ApplicationFiled: July 26, 2002Publication date: June 12, 2003Inventors: Hong-Chul Jeong, Hae-Chang Choi, Wung-Yong Choo
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Patent number: 6562207Abstract: Sputter target, method of manufacture of same and sputter coating process using the target as a sputtering source are disclosed. The sputter target comprises an Me/Si multi-phase, consolidated blend wherein the Si component is present in a very small amount of about trace—0.99 mole Si:1 mole Me. Preferably, Me comprises one or more of Ta, Ti, Mo, or W. The targets are made from the requisite powders via HIP consolidation to provide densities of greater than 98 % of the theoretical density. The targets are especially useful in reactive cathodic sputtering systems employing N2 as the reactive gas to form amorphous Me/Si/N layers.Type: GrantFiled: January 14, 2000Date of Patent: May 13, 2003Assignee: Tosoh SMD, Inc.Inventor: Eugene Y. Ivanov
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Patent number: 6313412Abstract: A method of assembling a substrate and an electrical or electronic component, the component having electrically conductive leads with surfaces of an alloy from the list consisting of tin, nickel, tin copper, tin silver, nickel palladium, gold palladium, and silver palladium, and the leads being soldered to copper-based terminals of the substrate by a solder alloy, the solder alloy comprising, by weight, 99.3% tin and 0.7% copper. The soldering takes place in a chamber having a nitrogen inert atmosphere. Lead solder is thus avoided.Type: GrantFiled: August 6, 1998Date of Patent: November 6, 2001Assignee: Nortel Networks LimitedInventors: William P. Trumble, Murray W. Hamilton, David Bilton
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Patent number: 6149862Abstract: An alloy and alloy product has about 1.3% to 1.7% by weight concentration of silicon, along with iron, alloying elements, and inevitable impurities and exhibits improved resistance to hydrogen embrittlement and sulfide stress cracking in an intensive hydrogen-charged medium wherein H from the medium acts as an alloying element. The alloy is characterized by an Fe--Si--H system wherein Fe is a donor element with respect to Si and Si is an acceptor element with respect to Fe. Further, the alloying elements are Fe--Si noninteractive elements with respect to Fe and Si, such that the presence of the alloying elements are not donor or acceptor elements with respect to Fe or Si. In several alloy compositions, the alloy has between about 1.38% to 1.63% weight Si. The alloy may further include between about 0.10% to 0.25% weight of C. In one particular alloy, the alloy composition includes about 0.18% of C; although, in one alloy product, an alloy is used having about 0.16% to 0.24% weight of C.Type: GrantFiled: May 18, 1999Date of Patent: November 21, 2000Assignee: The Atri Group Ltd.Inventors: Naum I. Gliklad, Avgust B. Kuslitskiy, Leonid A. Kuslitskiy
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Patent number: 6112669Abstract: A lead-free projectile made from a composition containing about 5-25% by weight tungsten and more than about 97% by weight tungsten plus iron.Type: GrantFiled: June 5, 1998Date of Patent: September 5, 2000Assignee: Olin CorporationInventors: Brian Mravic, Peter W. Robinson
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Patent number: 5831188Abstract: Methods of making high specific gravity shotgun shot and small arms projectiles from melts containing primarily tungsten and iron, and particularly including specific melting temperature depressants and using specific quenching both compositions are described and specific conditions and materials and methods for making high specific gravity shot pellets and projectiles by powder metallurgical techniques are described.Type: GrantFiled: April 17, 1997Date of Patent: November 3, 1998Assignee: Teledyne Industries, Inc.Inventors: Darryl D. Amick, John C. Haygarth, Lloyd Fenwick, Larry K. Seal
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Patent number: 5817191Abstract: An iron-based, cobalt-containing soft magnetic alloy suitable for use as a core in a magnetic switch or other exciting circuits has a cobalt content of 6 through 30 weight percent, at least one of the elements chromium, molybdenum, vanadium and tungsten in range of 3 through 8 weight percent, and a remainder iron, possibly including inconsequential contaminants. The alloy has a coercive field strength of lower than or equal to 3.2 A/cm, and a saturation flux density of greater than 1.9 Tesla.Type: GrantFiled: August 26, 1997Date of Patent: October 6, 1998Assignee: Vacuumschmelze GmbHInventors: Kurt Emmerich, Hartwin Weber, Hermann Wegerle
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Patent number: 5435827Abstract: A high speed steel which has been manufactured power metallurgically and has the following chemical composition in weight-%: 0.6-0.9 C, from traces to max 1.0 Si, from traces to max 1.0 Mn, 3-5 Cr, 0-5 Mo, 0-10 W, where (Mo+W/2) shall be at least 4, 0.7-2 V, max 14 Co, 0.7-1.5 Nb, with the balance being substantially iron, incidental impurities and accessory elements in normal amounts. The steel is suited for tools the use of which require a high toughness, a suitable hardness and strength.Type: GrantFiled: February 4, 1994Date of Patent: July 25, 1995Assignee: Erasteel Kloster AktiebolagInventor: Henry Wisell
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Patent number: 5264022Abstract: Lead free shotshell pellets are disclosed which consist essentially of an alloy of iron and 30 to 46% by weight of tungsten. The shotshells may include a plurality of pellet sizes, and the pellets may be coated substantially uniformly with a polymeric coating, resin, or lubricant.Type: GrantFiled: May 5, 1992Date of Patent: November 23, 1993Assignee: Teledyne Industries, Inc.Inventors: John C. Haygarth, Darryl D. Amick, Lloyd Fenwick
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Patent number: 5160553Abstract: The invention concerns a cold-worked steel of high compressive strength for tools and parts simultaneously subjected to several stresses.The steel of the invention evinces a composition in % by weight ofC: 0.6 to 1.5Si: 0.2 to 1.6Mn: 0.2 to 1.2Cr: 5.0 to 10.0Mo: up to 3.0W: up to 6.0(Mo+2W): 1.0 to 3.0V: 0.3 to 1.5Al: 0.2 to 1.6Nb: up to 0.5N: up to 0.1the remainder being iron and process-entailed contaminations, and it is especially provided for tools and parts comprising an anti-wear layer made at higher temperature.Type: GrantFiled: October 23, 1990Date of Patent: November 3, 1992Assignee: Bohler Gesellschaft m.b.H.Inventors: Karl Leban, Herbert Schweiger
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Patent number: 4915901Abstract: A high-purity reinforcing steel resistant to salt and capable of preventing deterioration of concrete substantially completely over a long period when the salt content of the concrete is not greater than 0.5 wt % in terms of Nacl amount in the sand of concrete. The reinforcing steel essentially consists of 0.001 to 1.0 wt % of C, less than 0.01 wt % of Si, 0.01 to 2.0 wt % of Mn, less than 0.015 wt % of P, less than 0.005 wt % of S, 0.01 to 0.5 wt % of Cu, 0.01 to 0.5 wt % of W, 0.001 to 0.10 wt % of Al and the balance Fe and incidental impurities. Disclosed also is another reinforcing steel capable of remarkably retarding deterioration of concrete even under such a severe corrosive condition that the salt content of the concrete exceeds 0.5 wt % in terms of Nacl amount in the same of concrete. This reinforcing steel essentially consists of 0.001 to 1.0 wt % of C, not greater than 0.05 wt % of Si, 0.01 to 2.0 wt % of Mn, less than 0.015 wt % of P, less than 0.005 wt % of S, 1.0 to 5.5 wt % of Ni, 0.001 to 0.Type: GrantFiled: December 2, 1985Date of Patent: April 10, 1990Assignee: Nippon Steel CorporationInventors: Haruo Shimada, Yoshiaki Sakakibara, Takashi Waseda
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Patent number: 4710347Abstract: Cobalt-free maraging steels consist essentially of 15% to 25% nickel, 2% to 8% tungsten, 0.5% to 2.0% titanium, 0.05% to 0.3% aluminum, and the balance iron so that the maraging steels exhibit a yield strength in the range of 240,000 Psi (1656 Mpa) to 265,000 Psi (1826 Mpa) and a Charpy impact energy of about 25 joules.Type: GrantFiled: May 30, 1986Date of Patent: December 1, 1987Assignee: Korea Advanced Institute of Science and TechnologyInventors: Kim Y. Gil, Lee C. Sun
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Patent number: 4668591Abstract: A matrix for magnetic separators which comprises wire or ribbon of a crystalline magnetic alloy having a fine-grained structure and a supersaturated solid solution structure.Type: GrantFiled: March 11, 1985Date of Patent: May 26, 1987Assignee: Hitachi, Ltd.Inventors: Tetsuroh Minemura, Joo Ishihara, Masaichi Nagai, Takeo Tamamura
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Patent number: 4668310Abstract: Amorphous alloys having high strength, high hardness, high crystallization temperature, high saturation magnetic induction, low coercive force, high magnetic permeability and particularly low deterioration of magnetic properties with lapse of time, have a composition formula ofT.sub.a X.sub.b Z.sub.c or T.sub.a' X.sub.b' Z.sub.c' M.sub.d,whereinT is at least one of Fe, Co and Ni,X is at least one of Zr, Ti, Hf and Y,Z is at least one of B, C, Si, Al, Ge, Bi, S and P,a is 70-98 atomic %,b is not more than 30 atomic %,c is not more than 15 atomic %,sum of a, b and c is 100 atomic %,M is at least one Mo, Cr, W, V, Nb, Ta, Cu, Mn, Zn, Sb, Sn, Be, Mg, Pd, Pt, Ru, Os, Rh, Ir, Ce, La, Pr, Nd, Sm, Eu, Gd, Tb and Dy,a' is 70-98 atomic %,b' is not more than 30 atomic %,c' is not more than 15 atomic %,d is not more than 20 atomic %, andsum of a', b', c' and d is 100 atomic %.Type: GrantFiled: March 14, 1983Date of Patent: May 26, 1987Assignees: Hitachi Metals, Ltd., Hitachi, Ltd.Inventors: Mitsuhiro Kudo, Shinji Takayama, Yoshizo Sawada, Yasunobu Ogata