Magnesium Containing Patents (Class 420/541)
  • Patent number: 11939654
    Abstract: A method for producing a corrosion resistant aluminum alloy extrusion. The method includes providing molten alloy with a composition comprising ?0.30, % by weight of silicon, ?0.40, % by weight of iron, 0.01-0.6% manganese, ?0.30, % magnesium, ?0.70, % zinc, 0.05-0.35% chromium, 0.02-0.20% zirconium, ?0.25% titanium, ?0.20% vanadium, ?0.10% copper, up to 0.15% by weight of other impurities, each not greater than 0.03% by weight, and the balance aluminum. The method includes casting the alloy into an extrusion billet, subjecting the billet to a homogenization treatment at a holding temperature of 550 to 620 deg.C for 6 to 10 hours, heating the billet to a temperature of 400 to 550 deg.C, and extruding the billet to a tube.
    Type: Grant
    Filed: February 16, 2021
    Date of Patent: March 26, 2024
    Assignee: HYDRO EXTRUDED SOLUTIONS AS
    Inventors: Arvid Espedal, Xiao-Jun Jiang, Minxia Li
  • Patent number: 11724313
    Abstract: A scandium-containing aluminium powder alloy, wires and materials including said alloy, and a method for producing the scandium-containing aluminium powder alloy, the wires and materials, the proportion of scandium in the scandium-containing aluminium powder alloy being elevated, are disclosed. At least one element is selected from the group consisting of the lanthanum group except for Ce, Y, Ga, Nb, Ta, W, V, Ni, Co, Mo, Li, Th, Ag.
    Type: Grant
    Filed: June 3, 2022
    Date of Patent: August 15, 2023
    Inventor: Blanka Lenczowski
  • Patent number: 11517960
    Abstract: A method for producing a component from an aluminum alloy using a semisolid method is provided. The alloy contains less than 1.3% by weight of iron and no more than 0.2% by weight of silicon, and the component has sufficient ductility such that the component can be joined to other components by self-piercing riveting, flow drilling, high-speed tack setting, friction welding and/or weld riveting.
    Type: Grant
    Filed: September 24, 2020
    Date of Patent: December 6, 2022
    Assignee: Ford Global Technologies, LLC
    Inventors: Mohamed Youssef, Matthias Warkentin
  • Patent number: 11306379
    Abstract: The present invention relates to an aluminum alloy for the manufacture of thick blocks comprising (as a percentage by weight), Zn: 5.3-5.9%, Mg: 0.8-1.8%, Cu: <0.2%, Zr: 0.05 to 0.12%, Ti<0.15%, Mn<0.1%, Cr<0.1%, Si<0.15%, Fe<0.20%, impurities having an individual content of <0.05% each and <0.15% in total, the rest aluminum, The alloy may be used in a process comprising the steps of: (a) casting a thick block of an alloy according to the invention (b) solution heat treating said cast block at a temperature of 500 to 560° C. for 10 minutes to 20 hours, (c) cooling said solution heat treated block to a temperature below 100° C., (d) tempering said solution heat treated and cooled block by heating to 120 to 170° C. for 4 to 48 hours, In this process, said block is not subjected to any significant deformation by working between the casting and the tempering.
    Type: Grant
    Filed: December 6, 2011
    Date of Patent: April 19, 2022
    Assignees: CONSTELLIUM VALAIS SA (AG, LTD), CONSTELLIUM ISSOIRE
    Inventors: Cedric Gasqueres, Jean-Etienne Fournier
  • Patent number: 10670269
    Abstract: A liner panel for use in a combustor of a gas turbine engine, the liner panel includes a radiused gate blended into a hot side of the liner panel. A combustor for a gas turbine engine including a liner panel mounted to a support shell via a multiple of studs, the liner panel including a radiused gate blended into a hot side of the liner panel, the hot side including a thermal barrier coating. A method of manufacturing including casting a radiused gate tangentially cast into a hot side of a liner panel; and applying a thermal barrier coating to the hot side of the liner panel over the remnant of the radiused gate.
    Type: Grant
    Filed: October 26, 2016
    Date of Patent: June 2, 2020
    Assignee: Raytheon Technologies Corporation
    Inventors: Jonathan Jeffery Eastwood, Kevin Zacchera, Brian T. Hazel, William F. Werkheiser
  • Patent number: 9206496
    Abstract: A 7000-series aluminum alloy hollow extruded material formed by porthole extrusion contains Zn: 3.0 to 8.0 mass %, Mg: 0.4 to 2.0 mass %, Cu: 0.05 to 2.0 mass %, Si: 0.3 mass % or less, Fe: 0.35 mass % or less, and one or more of Mn, Cr, and Zr: 0.10 mass % or less in total, with the balance being Al and unavoidable impurities. The aluminum alloy hollow extruded material has a recrystallized structure throughout the cross-section. In the case of pipe expansion by electro-magnetic forming, excellent pipe expansion formability is obtained.
    Type: Grant
    Filed: February 4, 2013
    Date of Patent: December 8, 2015
    Assignee: KOBE STEEL, LTD.
    Inventors: Takahiro Shikama, Shinji Yoshihara
  • Publication number: 20150072170
    Abstract: Al—Mg and Al—Mg—Zn weld filler alloy compositions for use with fusion weldable 7xxx, 6xxx, 5xxx and 2xxx series aluminum alloy base metals are disclosed. The weld filler alloys may be used for joining a first aluminum base metal segment to a second aluminum base metal segment, where the base metal segments is at least one of 7xxx, 6xxx, 5xxx and 2xxx series aluminum alloy. The weld filler alloys, in wire or rod form, may also be used to repair a defective weld.
    Type: Application
    Filed: November 18, 2014
    Publication date: March 12, 2015
    Inventors: Jen C. Lin, Israel Stol, Kyle L. Williams
  • Patent number: 8974728
    Abstract: The invention relates to hot-dip cast aluminum alloy for anticorrosion treatment on engineering parts resistant to marine climate and a preparation method thereof, wherein said cast aluminum alloy contains Al, Zn, Si, Mg, RE, Ti, Ni and nanometer oxide particle reinforcing agent, said nanometer oxide particle reinforcing agent is selected from one or two of TiO2 and CeO2, the mass percentage of the components is as follows: Zn: 35-58%, Si: 0.3-4.0%, Mg: 0.1-5.0%, RE: 0.02-1.0%, Ti: 0.01-0.5%, Ni: 0.1-3.0%, and the total content of the nanometer oxide particle reinforcing agent: 0.01-1.0%; and the balance consists of Al and unavoidable impurities. The coating using cast aluminum alloy prepared by the invention has sufficient corrosion resistance and scour resistance in marine climate.
    Type: Grant
    Filed: March 31, 2010
    Date of Patent: March 10, 2015
    Assignee: Jiangsu Linlong New Materials Co., Ltd.
    Inventors: Lixin Feng, Minyan Zhang, Qiang Miao
  • Publication number: 20150064058
    Abstract: Provided are a method of manufacturing an aluminum-zinc-based alloy sheet using twin-roll casting and an aluminum-zinc-based alloy sheet manufactured thereby. Specifically, a method of manufacturing an aluminum-zinc-based alloy sheet, including preparing a melt by melting elements corresponding to an aluminum alloy including 0.5 wt % to 10 wt % of zinc, inevitable impurities and aluminum as a balance (step 1); and twin-roll casting by introducing the melt prepared in step 1 between a pair of rotating cooling rolls (step 2), and an aluminum-zinc-based alloy sheet manufactured thereby are provided. The present invention may manufacture an aluminum-zinc-based alloy sheet, in which twin-roll casting is known to be difficult due to a wide solid-liquid coexistence region, by twin-roll casting by using cooling rolls having high thermal conductivity and controlling a reduction force by the rotational speed of the rolls.
    Type: Application
    Filed: October 16, 2013
    Publication date: March 5, 2015
    Applicant: KOREA INSTITUTE OF MACHINERY AND MATERIALS
    Inventors: Hyoung-Wook KIM, Yun-Soo LEE, Cha Yong LIM, Jae Hyung CHO
  • Publication number: 20140360712
    Abstract: Disclosed is an aluminum alloy material for a heat exchanger fin, the aluminum alloy material containing Si: 1.0% to 5.0% by mass, Fe: 0.1% to 2.0% by mass, and Mn: 0.1% to 2.0% by mass with balance being Al and inevitable impurities, wherein 250 pieces/mm2 or more to 7×104 pieces/mm2 or less of Si-based intermetallic compound particles having equivalent circle diameters of 0.5 to 5 ?m are present in a cross-section of the aluminum alloy material; and wherein 10 pieces/mm2 or more and 1000 pieces/mm2 or less of the Al—Fe—Mn—Si-based intermetallic compounds having equivalent circle diameters of more than 5 ?m are present in a cross-section of the aluminum alloy material. The aluminum alloy material may further contain one or more additive elements of Mg, Cu, Zn, In, Sn, Ti, V, Zr, Cr, Ni, Be, Sr, Bi, Na, and Ca.
    Type: Application
    Filed: January 25, 2013
    Publication date: December 11, 2014
    Inventors: Kazuko Fujita, Akio Niikura, Takashi Murase
  • Publication number: 20140334973
    Abstract: A wear-resistant alloy is provided that has a complex microstructure. from the microstructure includes a range of about 8 to about 17 wt % of zinc (Zn), a range of about 5 to about 8 wt % of tin (Sn), a range of about 1.0 to about 2.0 wt % of iron (Fe), and a balance of aluminum (Al).
    Type: Application
    Filed: May 7, 2014
    Publication date: November 13, 2014
    Applicant: Hyundai Motor Company
    Inventor: Hee Sam Kang
  • Publication number: 20140334971
    Abstract: A wear-resistant alloy having a complex microstructure is provided. The microstructure includes a range of about 28 to about 38 wt % of zinc (Zn),a range of about 1 to about 3 wt % of tin (Sn), a range of about 6.2 to about 9.4 wt % of silicon (Si), and a balance of aluminum (Al).
    Type: Application
    Filed: May 6, 2014
    Publication date: November 13, 2014
    Applicant: Hyundai Motor Company
    Inventor: Hee Sam Kang
  • Publication number: 20140334972
    Abstract: A wear-resistant alloy having a complex microstructure, which may include a range of about 28 to 38 wt % of zinc (Zn), a range of about 1 to 3 wt % of tin (Sn), a range of about 0.4 to 1.4 wt of iron (Fe) and a balance of aluminum (Al), is provided.
    Type: Application
    Filed: May 7, 2014
    Publication date: November 13, 2014
    Applicant: HYUNDAI MOTOR COMPANY
    Inventor: Hee Sam Kang
  • Publication number: 20140334970
    Abstract: A wear-resistant aluminum alloy having a complex microstructure may include a range of about 19 to 27 wt % of zinc (Zn); a range of about 3 to 5 wt % of tin (Sn); a range of about 0.6 to 2.0 wt % of iron (Fe); and a balance of aluminum (Al).
    Type: Application
    Filed: May 6, 2014
    Publication date: November 13, 2014
    Applicant: Hyundai Motor Company
    Inventor: Hee Sam Kang
  • Publication number: 20140334969
    Abstract: A wear-resistant alloy having a complex microstructure is provided. from the microstructure includes a range of about 19 to about 27 wt % of zinc (Zn), a range of about 3 to about 5 wt % of tin (Sn), a range of about 7.6 to about 11 wt % of silicon (Si), and a balance of aluminum (Al).
    Type: Application
    Filed: May 6, 2014
    Publication date: November 13, 2014
    Applicant: HYUNDAI MOTOR COMPANY
    Inventor: Hee Sam Kang
  • Publication number: 20140308155
    Abstract: An efficient polishing method for polishing an alloy material to have an excellent mirror surface is provided. The alloy material contains a main component and 0.1% by mass or more of an element that has a Vickers hardness (HV) different from the Vickers hardness of the main component by 5 or more. A polishing composition used in the polishing method contains abrasive grains and an oxidant. The alloy material is preferably an aluminum alloy, a titanium alloy, a stainless steel, a nickel alloy, or a copper alloy. It is also preferable that the alloy material is subjected to preliminary polishing before being subjected to polishing in which the polishing composition is used.
    Type: Application
    Filed: November 19, 2012
    Publication date: October 16, 2014
    Inventors: Hitoshi Morinaga, Hiroshi Asano, Maiko Asai, Shogo Tsubota, Kazusei Tamai
  • Publication number: 20140261907
    Abstract: Copper-free aluminum alloys suitable for high pressure die casting and capable of age-hardening under elevated temperatures are provided. The allow includes about 9.5-13 wt % silicon, about 0.2 to 0.6 wt % Magnesium, about 0.1 to 2 wt % iron, about 0.1 to 2 wt % manganese, about 0.1 to 1 wt % nickel, about 0.5 to 3 wt % zinc, and 0 to 0.1 wt % strontium, with a balance of aluminum. Methods for making high pressure die castings and castings manufactured from the alloy are also provided.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 18, 2014
    Applicant: GM Global Technology Operations LLC
    Inventors: Qigui Wang, Wenying Yang, Jason R. Traub
  • Publication number: 20140251511
    Abstract: New heat treatable aluminum alloys having magnesium and zinc are disclosed. The new aluminum alloys generally contain 3.0-6.0 wt. % Mg, 2.5-5.0 wt. % Zn, where (wt. % Mg)/(wt. % Zn) is from 0.60 to 2.40.
    Type: Application
    Filed: March 9, 2013
    Publication date: September 11, 2014
    Applicant: ALCOA INC.
    Inventor: Jen Lin
  • Publication number: 20140127076
    Abstract: New 5xxx-lithium aluminum alloys and related products are disclosed. The new 5xxx-lithium aluminum alloy may contain from 3.75 to 5.0 wt. % Mg, from 1.6 to 2.3 wt. % Li, and from 0.50 to 2.5 wt. % Zn, among others.
    Type: Application
    Filed: February 26, 2013
    Publication date: May 8, 2014
    Applicant: ALCOA INC.
    Inventors: Roberto J. Rioja, Francine S. Bovard, Ralph R. Sawtell
  • Publication number: 20140117001
    Abstract: A composition for welding or brazing aluminum comprises silicon (Si) and magnesium (Mg) along with aluminum in an alloy suitable for use in welding and brazing. The Si content may vary between approximately 4.7 and 10.9 wt %, and the Mg content may vary between approximately 0.15 wt % and 0.50 wt %. The alloy is well suited for operations in which little or no dilution from the base metal affects the Si and/or Mg content of the filler metal. The Si content promotes fluidity and avoids stress concentrations and cracking. The Mg content provides enhanced strength. Resulting joints may have a strength at least equal to that of the base metal with little or no dilution (e.g., draw of Mg). The joints may be both heat treated and artificially aged or naturally aged.
    Type: Application
    Filed: January 7, 2014
    Publication date: May 1, 2014
    Applicant: ILLINOIS TOOL WORKS INC.
    Inventor: Bruce Edward Anderson
  • Publication number: 20140034713
    Abstract: A fin stock material from an 3xxx-series aluminium alloy and including at least 0.5% to 2.0% Mn, and furthermore a purposive addition of one or more wetting elements selected from the group of: Bi 0.03% to 0.5%, Pb 0.03% to 0.5%, Sb 0.03% to 0.5%, Li 0.03% to 0.5%, Se 0.03% to 0.5%, Y 0.03% to 0.05%, Th 0.03% to 0.05%, and the sum of these elements being 0.5% or less, with the remainder including aluminium and tolerable impurities. Also provided is a method for manufacturing a heat exchanger assembly incorporating such a fin stock material.
    Type: Application
    Filed: March 13, 2012
    Publication date: February 6, 2014
    Applicant: ALERIS ROLLED PRODUCTS GERMANY GMBH
    Inventors: Adrianus Jacobus Wittebrood, Steven Kirkham, Achim Burger, Klaus Vieregge
  • Publication number: 20140003993
    Abstract: This aluminum alloy sheet has increased BH properties under low-temperature short-time-period conditions after long-term room-temperature aging by means of causing aggregates of specific atoms to be contained having a large effect in BH properties, the distance between atoms being no greater than a set distance, and containing either Mg atoms or Si atoms measured by 3D atom probe field ion microscopy in a 6000 aluminum alloy sheet containing a specific amount of Mg and Si.
    Type: Application
    Filed: March 13, 2012
    Publication date: January 2, 2014
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Katsushi Matsumoto, Yasuhiro Aruga, Hidemasa Tsuneishi
  • Patent number: 8608876
    Abstract: An AA7000-series alloy including 3 to 10% Zn, 1 to 3% Mg, at most 2.5% Cu, Fe<0.25%, and Si<0.12%. Also, a method of manufacturing aluminum wrought products in relatively thick gauges, i.e. about 30 to 300 mm thick. While typically practiced on rolled plate product forms, this method may also find use with manufacturing extrusions or forged product shapes. Representative structural component parts made from the alloy product include integral spar members, and the like, which are machined from thick wrought sections, including rolled plate.
    Type: Grant
    Filed: July 5, 2007
    Date of Patent: December 17, 2013
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventors: Sunil Khosla, Andrew Norman, Hugo Van Schoonevelt
  • Patent number: 8491733
    Abstract: An aluminum alloy of the AlZnMg type, which is suitable for producing low-stress, high-strength aluminum input materials, and to a method for producing such aluminum input materials.
    Type: Grant
    Filed: September 3, 2007
    Date of Patent: July 23, 2013
    Assignee: Aluminium Lend Gesellschaft m.b.H.
    Inventor: Günther Trenda
  • Publication number: 20120273098
    Abstract: A method for producing a structural sheet metal component formed from an aluminum alloy for a motor vehicle includes providing an aluminum sheet blank in a state T4 or T5 or T6 or T7, heating the aluminum sheet blank to a heating temperature between 100° C. and 450° C., forming the aluminum sheet blank to a structural sheet metal component, and heat post-treatment of the formed structural sheet metal component.
    Type: Application
    Filed: April 25, 2012
    Publication date: November 1, 2012
    Applicant: Benteler Automobiltechnik GmbH
    Inventors: Friedrich Bohner, Jochen Dörr, Jochem Grewe
  • Publication number: 20120164021
    Abstract: A cold-hardening aluminium casting alloy with good thermal stability for the production of thermally and mechanically stressed cast components, wherein the alloy includes from 11.0 to 12.0 wt % silicon from 0.7 to 2.0 wt % magnesium from 0.1 to 1 wt % manganese less than or equal to 1 wt % iron less than or equal to 2 wt % copper less than or equal to 2 wt % nickel less than or equal to 1 wt % chromium less than or equal to 1 wt % cobalt less than or equal to 2 wt % zinc less than or equal to 0.25 wt % titanium 40 ppm boron optionally from 80 to 300 ppm strontium and aluminium as the remainder with further elements and impurities due to production individually at most 0.05 wt %, in total at most 0.2 wt %. The alloy is suitable in particular for the production of cylinder crank cases by the die-casting method.
    Type: Application
    Filed: May 20, 2008
    Publication date: June 28, 2012
    Applicant: ALUMINIUM RHEINFELDEN GMBH
    Inventors: Dan Dragulin, Rudiger Franke
  • Publication number: 20120138481
    Abstract: The invention relates to an aluminium alloy lithographic sheet product having an enhanced electrolytic graining response in which Zn between 0.5 and 2.5 wt % is added to an aluminium base alloy, in particular an alloy of the 1XXX, 3XXX or 5XXX series alloys. The invention also relates to a method of producing a lithographic sheet product.
    Type: Application
    Filed: March 22, 2010
    Publication date: June 7, 2012
    Inventors: Andrew Coleman, David S. Wright, Nicolas Kamp, Jeremy Mark Brown
  • Publication number: 20120103476
    Abstract: Improved 5xxx aluminum alloys having an improved combination of properties are disclosed. The new 5xxx aluminum alloys generally contain 0.50 to 3.25 wt. % Mg, 0.05 to 0.20 wt. % Sc, 0.05 to 0.20 wt. % Zr, up to 0.50 wt. % in total of Cu and Ag, less than 0.10 wt. % Mn, up to 0.30 wt. % in total of Cr, V and Ti, up to 0.50 wt. % in total of Ni and Co, up to 0.25 wt. % Fe, up to 0.25 wt. % Si, up to 0.50 wt. % Zn, and up to 0.10 wt. % of any other element, with the total of these other elements not exceeding 0.35 wt. %, the balance being aluminum. The new 5xxx aluminum alloys may be used in high strength electrical conductor products, among others.
    Type: Application
    Filed: October 28, 2011
    Publication date: May 3, 2012
    Applicant: Alcoa Inc.
    Inventors: John M. Newman, Francine S. Bovard, Ralph R. Sawtell
  • Publication number: 20120094103
    Abstract: The invention relates to an aluminium alloy for producing lithographic printing plate supports. The object of providing an aluminium alloy and an aluminium strip made of an aluminium alloy which make it possible to produce printing plate supports having improved flexural fatigue strength transverse to the rolling direction and having improved heat resistance, without impairing roughening properties, is achieved for an aluminium alloy in that the aluminium alloy contains the following alloy components in percent by weight: 0.2%?Fe?0.5%, 0.41%?Mg?0.7%, 0.05%?Si?0.25%, 0.31%?Mn?0.6%, Cu?0.04%, Ti<0.1%, Zn?0.1%, Cr?0.1%, the rest being Al and unavoidable impurities, each in an amount of 0.05% at most to give a total of 0.15% at most.
    Type: Application
    Filed: October 21, 2011
    Publication date: April 19, 2012
    Applicant: HYDRO ALUMINIUM DEUTSCHLAND GMBH
    Inventors: Bernhard Kernig, Jochen Hasenclever, Gerd Steinhoff, Christoph Settele
  • Patent number: 8133331
    Abstract: Aluminum-zinc-magnesium-scandium alloys containing controlled amounts of alloying additions such as silver and tin are disclosed. The presence of Ag and/or Sn alloying additions improves fabrication characteristics of the alloys, such as the ability to be extruded at high temperatures and very high extrusion rates. The Al—Zn—Mg—Sc alloys may optionally include other alloying additions such as Cu, Mn, Zr, Ti and the like. The alloys possess good properties such as relatively high strength and excellent corrosion resistance. The alloys may be fabricated into various product forms such as extrusions, forgings, plate, sheet and weldments.
    Type: Grant
    Filed: February 1, 2006
    Date of Patent: March 13, 2012
    Assignee: Surface Treatment Technologies, Inc.
    Inventor: Timothy Langan
  • Publication number: 20110293467
    Abstract: The invention relates to hot-dip cast aluminum alloy for anticorrosion treatment on engineering parts resistant to marine climate and a preparation method thereof, wherein said cast aluminum alloy contains Al, Zn, Si, Mg, RE, Ti, Ni and nanometer oxide particle reinforcing agent, said nanometer oxide particle reinforcing agent is selected from one or two of TiO2 and CeO2, the mass percentage of the components is as follows: Zn: 35-58%, Si: 0.3-4.0%, Mg: 0.1-5.0%, RE: 0.02-1.0%, Ti: 0.01-0.5%, Ni: 0.1-3.0%, and the total content of the nanometer oxide particle reinforcing agent: 0.01-1.0%; and the balance consists of Al and unavoidable impurities.
    Type: Application
    Filed: March 31, 2010
    Publication date: December 1, 2011
    Applicant: JIANGSU LINLONG NEW MATERIALS CO., LTD.
    Inventors: Lixin Feng, Minyan Zhang, Qiang Miao
  • Patent number: 8062585
    Abstract: A method includes releasing mercury in devices requiring mercury, in particular fluorescent lamps. The method includes the use of manganese-mercury compositions.
    Type: Grant
    Filed: June 21, 2007
    Date of Patent: November 22, 2011
    Assignee: Saes Getters S.p.A.
    Inventors: Alessio Corazza, Vincenzo Massaro, Alessandro Gallitognotta
  • Publication number: 20110194974
    Abstract: An aluminum alloy extrusion material for a connector which is excellent in extrusion property and sacrificial anode property consists of 0.2 to 0.8% (hereinafter, “%” means “mass %”) of Si, 0.45 to 0.9% of Mg, 1.0 to 3.5% of Zn, 0.001 to 0.2% of Ti and the balance of Al plus unavoidable impurities.
    Type: Application
    Filed: July 1, 2010
    Publication date: August 11, 2011
    Applicant: FURUKAWA-SKY ALUMINUM CORP.
    Inventors: Satoshi WAKAGURI, Akira ICHINOSE, Toshiyuki KAKINOKI
  • Publication number: 20110194973
    Abstract: A composition for welding or brazing aluminum comprises silicon (Si) and magnesium (Mg) along with aluminum in an alloy suitable for use in welding and brazing. The Si content may vary between approximately 4.7 and 10.9 wt %, and the Mg content may vary between approximately 0.15 wt % and 0.50 wt %. The alloy is well suited for operations in which little or no dilution from the base metal affects the Si and/or Mg content of the filler metal. The Si content promotes fluidity and avoids stress concentrations and cracking. The Mg content provides enhanced strength. Resulting joints may have a strength at least equal to that of the base metal with little or no dilution (e.g., draw of Mg). The joints may be both heat treated and artificially aged or naturally aged.
    Type: Application
    Filed: February 8, 2011
    Publication date: August 11, 2011
    Applicant: Illinois Tool Works Inc.
    Inventor: Bruce Edward Anderson
  • Publication number: 20110123391
    Abstract: Provided are an aluminium alloy and a manufacturing method thereof. In the method, aluminium and a magnesium (Mg) master alloy containing a calcium (Ca)-based compound are provided. A melt is prepared, in which the Mg master alloy and the Al are melted. The aluminum alloy may be manufactured by casting the melt.
    Type: Application
    Filed: November 18, 2010
    Publication date: May 26, 2011
    Applicant: KOREA INSTITUTE OF INDUSTRIAL TECHNOLOGY
    Inventors: Shae-Kwang KIM, Jin-Kyu LEE, Min-Ho CHOI, Young-Ok YOON
  • Publication number: 20100209288
    Abstract: Disclosed herein is an aluminum alloy that is both age-hardenable and degradable in water-containing fluids. Some embodiments include aluminum alloy compositions with about 0.5 to 8.0 wt. % Ga (Gallium); about 0.5 to 8.0 wt. % Mg (Magnesium); less than about 2.5 wt. % In (Indium); and less than about 4.5 wt. % Zn (Zinc).
    Type: Application
    Filed: February 16, 2009
    Publication date: August 19, 2010
    Applicant: Schlumberger Technology Corporation
    Inventor: Manuel P. Marya
  • Publication number: 20100129683
    Abstract: Al—Mg and Al—Mg—Zn weld filler alloy compositions for use with fusion weldable 7xxx, 6xxx, 5xxx and 2xxx series aluminum alloy base metals are disclosed. The weld filler alloys may be used for joining a first aluminum base metal segment to a second aluminum base metal segment, where the base metal segments is at least one of 7xxx, 6xxx, 5xxx and 2xxx series aluminum alloy. The weld filler alloys, in wire or rod form, may also be used to repair a defective weld.
    Type: Application
    Filed: November 23, 2009
    Publication date: May 27, 2010
    Inventors: Jen C. LIN, Israel STOL, Kyle L. WILLIAMS
  • Publication number: 20100068090
    Abstract: Aluminum-zinc-magnesium-scandium alloys containing controlled amounts of alloying additions such as silver and tin are disclosed. The presence of Ag and/or Sn alloying additions improves fabrication characteristics of the alloys, such as the ability to be extruded at high temperatures and very high extrusion rates. The Al—Zn—Mg—Sc alloys may optionally include other alloying additions such as Cu, Mn, Zr, Ti and the like. The alloys possess good properties such as relatively high strength and excellent corrosion resistance. The alloys may be fabricated into various product forms such as extrusions, forgings, plate, sheet and weldments.
    Type: Application
    Filed: February 1, 2006
    Publication date: March 18, 2010
    Inventor: Timothy Langan
  • Publication number: 20100047113
    Abstract: The present invention provides an aluminum casting alloy with a composition including 4%-9% Si; 0.1%-0.7% Mg; less than or equal to 5% Zn; less than 0.15% Fe; less than 4% Cu; less than 0.3% Mn; less than 0.05% B; less than 0.15% Ti; and the remainder consisting essentially of aluminum. The inventive AlSiMg composition provides increased mechanical properties (Tensile Yield Strength and Ultimate Tensile Strength) in comparison to similiarly prepared E357 alloy at room temperature and high temperature. The present invention also includes a shaped casting formed from the inventive composition and a method of forming a shaped casting from the inventive composition.
    Type: Application
    Filed: November 3, 2009
    Publication date: February 25, 2010
    Applicant: Alcoa Inc.
    Inventors: Jen C. Lin, Xinyan Yan, Cagatay Yanar, Larry D. Zellman, Xavier Dumant, Robert Tombari
  • Publication number: 20090263273
    Abstract: High temperature heat treatable aluminum alloys that can be used at temperatures from about ?420° F. (?251° C.) up to about 650° F. (343° C.) are described. The alloys are strengthened by dispersion of particles based on the L12 intermetallic compound Al3X. These alloys comprise aluminum, zinc, magnesium, at least one of scandium, erbium, thulium, ytterbium, and lutetium; and at least one of gadolinium, yttrium, zirconium, titanium, hafnium, and niobium. Copper is an optional alloying element.
    Type: Application
    Filed: April 18, 2008
    Publication date: October 22, 2009
    Applicant: United Technologies Corporation
    Inventor: Awadh B. Pandey
  • Publication number: 20090180920
    Abstract: A copper-free wrought aluminum alloy product and method for producing the same are provided. In one example, the alloy has a composition of about 0.01 to about 1.5 weight percent silver; about 1.0 to about 3.0 weight percent magnesium; about 4.0 to about 10.0 weight percent zinc; about 0.05 to about 0.25 weight percent zirconium; a maximum of 0.15 weight percent iron; a maximum of 0.15 weight percent silicon; and a remainder including aluminum, incidental elements, and impurities. In one example, the alloy may be used to manufacture structural elements for aircraft.
    Type: Application
    Filed: January 14, 2008
    Publication date: July 16, 2009
    Inventors: Burke L. Reichlinger, Brien J. McElroy, Iulian Gheorghe
  • Patent number: 7494043
    Abstract: A method for constructing a welded construction, including the steps of: (a) providing separate component parts of the construction and (b) welding the separate parts together with an Al—Mg—Mn weld filler alloy having a good corrosion resistance and improved strength levels. The separate component parts having the following composition (in weight percent): Mg 4.9 to 6.0; Mn 0.6 to 1.2; Zn 0.25 to 1.5; Zr 0.05 to 0.25; Cr 0.3 max.; Ti 0.2 max.; Fe 0.5 max.; Si 0.5 max.; Cu 0.25 max.; Sc 0.3 max., balance inevitable impurities and aluminium. The Al—Mg—Mn weld filler alloy having the following composition (in weight percent): Mg 7.0-9.5; Mn 0.9-2.0; Zn 0.2-0.9 Zr?0.3; Cr?0.5; Sc?2.8; Cu?0.5; Fe?0.5; Si?0.5; Ti?0.3, the balance aluminium and incidental elements and impurities.
    Type: Grant
    Filed: October 12, 2005
    Date of Patent: February 24, 2009
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventors: Klaus Alfons Mechsner, Huibrecht Adriaan Wouters
  • Publication number: 20070297936
    Abstract: The aluminum alloy is an aluminum-magnesium-scandium-zirconium alloy having a long term corrosion resistance combined with high strength as compared to standard AA 5052 alloy, and is suitable for use in marine and salt water environments with a minimum of corrosion. The aluminum alloy contains about 2.2-3.0 wt. % magnesium, about 0.1-0.97 wt. % scandium, and about 0.14-0.9 wt. % zirconium. The alloy may also contain about 0.1-0.4% wt. % iron, 0.001-0.2 wt. % chromium, 0.02-0.94 wt. % titanium, and silicon, copper, zinc and manganese up to about 0.20 wt. %, 0.1 wt. %, 0.1 wt. %, and 0.01 wt. %, respectively, either as additives intentionally added during processing or as impurities, the remainder being aluminum.
    Type: Application
    Filed: June 23, 2006
    Publication date: December 27, 2007
    Inventors: Zaki Ahmad, Anwar Ul-Hamid, B.J. Abdul-Aleem
  • Patent number: 7255756
    Abstract: Disclosed herein is an aluminum alloy composition consisting essentially of, on the basis of total weight of the composition, 13 to 28 wt % of silicon, 1.5 to 5 wt % of a metal element selected from iron and manganese, 3 to 10 wt % of zinc, 0.5 to 1 wt % of magnesium, and aluminum as balance. Also disclosed herein is an aluminum alloy product made from said aluminum alloy composition and exhibiting improved mechanical properties at high temperatures, including excellent wear resistance, hardness and thermal stability.
    Type: Grant
    Filed: July 25, 2005
    Date of Patent: August 14, 2007
    Assignee: National Cheng Kung University
    Inventors: Chi-Yuan Tsao, Yen-Hao Su, Chun-Hsien Chiang
  • Patent number: 7211161
    Abstract: The invention relates to an Al—Zn—Mg—Cu alloy worked product, characterised in that contains (percentage by weight) Mg 4.85–5.35 Mn 0.20–0.50 Zn 0.20–0.45 Si < 0.20 Fe < 0.30 Cu < 0.25 Cr < 0.15 Ti < 0.15 Zr < 0.15 the remainder being aluminium with its inevitable impurities. This product preferentially has an elongation at fracture A(LT) of at least 24% and an Rm(LT)×A(LT) parameter of at least 8500. It shows a good stress and intergranular corrosion resistance. It may be used for welded constructions, particularly tankers, motor car bodywork, and industrial vehicles.
    Type: Grant
    Filed: March 20, 2003
    Date of Patent: May 1, 2007
    Assignee: Alcan Rhenalu
    Inventors: Georges Pillet, Jerome Guillemenet, Ronan Dif, Christine Henon, Herve Ribes
  • Patent number: 7045094
    Abstract: An aluminum-based material and method of manufacturing products from the aluminum-based material formed by a solid solution of zinc, magnesium and copper in aluminum with dispersed phase particles of aluminum, zinc, magnesium and copper essentially evenly distributed in the solution and particles of nickel aluminide being essentially evenly distributed in the matrix of the aluminum-based material that contains particles, essentially evenly distributed in the matrix, of at least one of the aluminides group such as chromium aluminide and zirconium aluminide, with a total content of 0.1–0.5% of the volume with the maximum amount of nickel aluminide particles being 3 ?m and the proportion between the maximum and minimum amount of nickel aluminide particles of no more than 2 and with the maximum amount of chromium aluminide and zirconium aluminide particles is 0.
    Type: Grant
    Filed: June 9, 2003
    Date of Patent: May 16, 2006
    Inventors: Andrei Anatolyevich Axenov, Nikolay Alexandrovich Belov, Vadim Semenovich Zolotorevskij
  • Patent number: 6929706
    Abstract: An aluminum-magnesium alloy for casting operations consisting of, in weight percent, Mg 2.7-6.0, Mn 0.4-1.4, Zn 0.10-1.5, Zr 0.3 max., V 0.3 max., Sc 0.3 max., Ti 0.2 max., Fe 1.0 max., Si 1.4 max., balance aluminum and inevitable impurities. The casting alloy is particularly suitable for application in die-casting operations. Further the invention relates to the method of use of the casting alloy for die-casting automotive components.
    Type: Grant
    Filed: February 12, 2004
    Date of Patent: August 16, 2005
    Assignees: Corus Aluminium Voerde GmbH, Corus Aluminium Walzprodukte GmbH
    Inventors: Martinus Godefridus Johannes Spanjers, Desikan Sampath, Alfred Johann Peter Haszler
  • Patent number: 6848233
    Abstract: A composite aluminium panel comprising two parallel plates and/or sheets secured to the peaks and troughs of a corrugated aluminium stiffener sheet between the parallel plates and/or sheets, wherein the corrugated aluminium stiffener sheet is made from an aluminium alloy rolled sheet of composition (in weight percent): Mg 1.5-6.0, Mn 0.3-1.4, Zn 0.4-5.0, Fe up to 0.5, Si up to 0.5, Zr up to 0.30; optionally one or more of Cr 0.05-0.3, Ti 0.01-0.20, V 0.05-0.25, Ag 0.05-0.40, and Cu up to 0.40; and other elements up to 0.05 each, 0.15 total, with a balance of Al; and having in an H-condition or in an O-condition a ratio of PS/UTS in the range of 0.4 to 0.9 and having good roll formability.
    Type: Grant
    Filed: October 29, 1999
    Date of Patent: February 1, 2005
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Alfred Johann Peter Haszler, Desikan Sampath, Klaus Alfons Mechsner
  • Patent number: 6843863
    Abstract: Aluminum alloy compositions are disclosed, which include small amounts of calcium that result in improved surface properties of the cast aluminum. The calcium, and up to 0.25% grain refiners, are added along with alkaline earth metals, transition metals and/or rare earth metals to the aluminum alloy as a melt. The addition results in improved appearance, substantially reduced surface imperfections and reduced surface oxidation in cast ingot aluminum and aluminum alloys. The addition of small amounts of these additives, surprisingly were found to substantially eliminate vertical folds, pits and ingot cracking in more than one ingot casting technique. The additions also improved the appearance of the ingots, including reflectance. As a result, the ingots could be reduced or worked essentially right out of the casting without first conditioning the surface by, for example, scalping.
    Type: Grant
    Filed: January 18, 2002
    Date of Patent: January 18, 2005
    Assignee: Alcoa Inc.
    Inventors: David H. DeYoung, William F. McGinnis, Ray T. Richter, Jeffrey J. Wiesner
  • Publication number: 20040191111
    Abstract: The present invention relates to Er-containing aluminum alloys with greatly improved strength properties without significant deterioration of the toughness.
    Type: Application
    Filed: December 31, 2003
    Publication date: September 30, 2004
    Applicant: Beijing University of Technology
    Inventors: Zuoren Nie, Tounan Jin, Jingxia Zou, Tieyong Zuo