Silicon Containing Patents (Class 420/544)
  • Publication number: 20070297936
    Abstract: The aluminum alloy is an aluminum-magnesium-scandium-zirconium alloy having a long term corrosion resistance combined with high strength as compared to standard AA 5052 alloy, and is suitable for use in marine and salt water environments with a minimum of corrosion. The aluminum alloy contains about 2.2-3.0 wt. % magnesium, about 0.1-0.97 wt. % scandium, and about 0.14-0.9 wt. % zirconium. The alloy may also contain about 0.1-0.4% wt. % iron, 0.001-0.2 wt. % chromium, 0.02-0.94 wt. % titanium, and silicon, copper, zinc and manganese up to about 0.20 wt. %, 0.1 wt. %, 0.1 wt. %, and 0.01 wt. %, respectively, either as additives intentionally added during processing or as impurities, the remainder being aluminum.
    Type: Application
    Filed: June 23, 2006
    Publication date: December 27, 2007
    Inventors: Zaki Ahmad, Anwar Ul-Hamid, B.J. Abdul-Aleem
  • Patent number: 6929706
    Abstract: An aluminum-magnesium alloy for casting operations consisting of, in weight percent, Mg 2.7-6.0, Mn 0.4-1.4, Zn 0.10-1.5, Zr 0.3 max., V 0.3 max., Sc 0.3 max., Ti 0.2 max., Fe 1.0 max., Si 1.4 max., balance aluminum and inevitable impurities. The casting alloy is particularly suitable for application in die-casting operations. Further the invention relates to the method of use of the casting alloy for die-casting automotive components.
    Type: Grant
    Filed: February 12, 2004
    Date of Patent: August 16, 2005
    Assignees: Corus Aluminium Voerde GmbH, Corus Aluminium Walzprodukte GmbH
    Inventors: Martinus Godefridus Johannes Spanjers, Desikan Sampath, Alfred Johann Peter Haszler
  • Patent number: 6808864
    Abstract: Disclosed is a support for a lithographic printing plate obtained by subjecting an aluminum plate to a graining treatment and an anodizing treatment, the support comprising at least any one of Mn in a range from 0.1 to 1.5 wt % and Mg in a range from 0.1 to 1.5 wt %; Fe of 0 to 1 wt %; Si of 0 to 0.5 wt %; Cu of 0 to 0.2 wt %; at least one kind of element out of the elements listed in items (a) to (d) below in a range of content affixed thereto, (a) 1 to 100 ppm each of one or more kinds of elements selected from a group consisting of Li, Be, Sc, Mo, Ag, Ge, Ce, Nd, Dy and Au, (b) 0.
    Type: Grant
    Filed: September 10, 2002
    Date of Patent: October 26, 2004
    Assignee: Fuji Photo Film Co., Ltd.
    Inventors: Hirokazu Sawada, Akio Uesugi
  • Patent number: 6783869
    Abstract: The invention relates to an aluminium alloy for an anti-friction element containing respectively, as a % by weight, 4.2% to 4.8% Zn, 3.0% to 7.0% Si, 0.8% to 1.2% Cu, 0.7% to 1.3% Pb, 0.12% to 0.18% Mg, 0% to 0.3% Mn and 0% to 0.2% Ni. Also incorporated, based on % by weight, are 0.05% to 0.1% Zr, 0% to 0.05% Ti, 0% to 0.4% Fe, 0% to 0.2% Sn. The rest is formed by Al with the usual incidental impurities depending on the melt.
    Type: Grant
    Filed: November 7, 2002
    Date of Patent: August 31, 2004
    Assignee: MIBA Gleitlager Aktiengesellschaft
    Inventors: Johannes Humer, Herbert Kirsch, Markus Manner, Robert Mergen
  • Patent number: 6773664
    Abstract: An aluminum-magnesium alloy for casting operations consisting of, in weight percent, Mg 2.7-6.0, Mn 0.4-1.4, Zn 0.10-1.5, Zr 0.3 max., V 0.3 max., Sc 0.3 max., Ti 0.2 max., Fe 1.0 max., Si 1.4 max., balance aluminum and inevitable impurities. The casting alloy is particularly suitable for application in die-casting operations. Further the invention relates to the method of use of the casting alloy for die-casting automotive components.
    Type: Grant
    Filed: March 26, 2001
    Date of Patent: August 10, 2004
    Assignees: Corus Aluminium Voerde GmbH, Corus Aluminium Walzprodukte GmbH
    Inventors: Martinus Godefridus Johannes Spanjers, Desikan Sampath, Alfred Johann Peter Haszler
  • Patent number: 6773666
    Abstract: An improved Al—Si—Mg—Mn casting alloy that consists essentially of: about 6.0-9.0 wt. % silicon, about 0.2-0.8 wt. % magnesium, about 0.1-1.2 wt. % manganese, less than about 0.15 wt. % iron, less than about 0.3 wt. % titanium and less than about 0.04 wt. % strontium, the balance aluminum. Preferrably, this casting alloy is substantially copper-free, chromium-free and beryllium-free.
    Type: Grant
    Filed: February 27, 2003
    Date of Patent: August 10, 2004
    Assignee: Alcoa Inc.
    Inventors: Jen C. Lin, Que-Tsang Fang, Carl E. Garesche, Holger Haddenhorst
  • Publication number: 20040151615
    Abstract: There is disclosed a cast-forged product of an aluminum alloy consisting essentially of: 0.6 to 1.8 wt % of silicon; 0.6 to 1.8 wt % of magnesium; 0.8 wt % or less of copper; 0.2 to 1.0 wt % of manganese; 0.25 wt % or less of chromium; 0.0 to 0.15 wt % of titanium; and unavoidably contained impurities. When the product is used as various parts for automobiles formed of aluminum, such as suspension parts, frames, and parts for engines, the product is more superior in mechanical properties such as a tensile strength, proof stress, and elongation, and can be manufactured with a low cost.
    Type: Application
    Filed: October 1, 2003
    Publication date: August 5, 2004
    Applicants: Asahi Tec Corporation, Hoei Industries Co., Ltd.
    Inventors: Kohji Kotani, Masatoshi Watanabe, Daisuke Machino
  • Publication number: 20040118492
    Abstract: The invention refers to an aluminium alloy, a clad or unclad material for brazed products containing said alloy as a core, as well as a method of producing materials to be used in brazed products from said alloy. The material is suitable for controlled atmosphere brazing (CAB) using fluxes that manage higher Mg levels in the materials. The alloy is intended as a fin-stock material for brazed products, such as heat exchangers.
    Type: Application
    Filed: October 14, 2003
    Publication date: June 24, 2004
    Inventor: Torkel Stenqvist
  • Patent number: 6695935
    Abstract: Aluminum-magnesium alloy product for welded mechanical construction, having the following composition, in weight percent: Mg 3.5-6.0, Mn 0.4-1.2, Zn 0.4-1.5, Zr 0.25 max., Cr 0.3 max., Ti 0.2 max., Fe 0.5 max., Si 0.5 max., Cu 0.4 max.; one or more selected from the group: Bi 0.005-0.1, Pb 0.005-0.1, Sn 0.01-0.1, Ag 0.01-0.5, Sc 0.01-0.5, Li 0.01-0.5, V 0.01-0.3, Ce 0.01-0.3, Y 0.01-0.3, and Ni 0.01-0.3; others (each) 0.05 max., (total) 0.15 max.; and balance aluminum.
    Type: Grant
    Filed: February 15, 2002
    Date of Patent: February 24, 2004
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Alfred Johann Peter Haszler, Desikan Sampath
  • Patent number: 6682609
    Abstract: A hydrogen-absorbing alloy which is excellent in stability in an aqueous solution and in mechanical pulverizability is disclosed. This hydrogen-absorbing alloy contains an alloy represented by the following general formula (I): Mg2M1y  (I) wherein M1 is at least one element selected (excluding Mg, elements which are capable of causing an exothermic reaction with hydrogen, Al and B) from elements which are incapable of causing an exothermic reaction with hydrogen; and y is defined as 1<y≦1.5.
    Type: Grant
    Filed: March 17, 1999
    Date of Patent: January 27, 2004
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Shinji Tsuruta, Tatsuoki Kohno, Motoya Kanda
  • Patent number: 6676899
    Abstract: A chemical composition of alloys, in particular naturally hard semifinished-material alloys, which are intended to be used in this form as material for semifinished materials. A naturally hard aluminum alloy for semifinished materials which, in addition to magnesium, titanium, beryllium, zirconium, scandium, and cerium, is also made of manganese, copper, zinc, and an element group containing iron and silicon, the ratio of iron to silicon being in the range of 1 to 5.
    Type: Grant
    Filed: November 12, 2002
    Date of Patent: January 13, 2004
    Assignee: Eads Deutschland GmbH
    Inventors: Valentin Georgijevich Davydov, Yuri Filatov, Blanka Lenczowski, Viktor Yelagin, Valeri Zakarov
  • Publication number: 20030185701
    Abstract: The present invention relates to an improved process for the production of high strength and high wear resistant Al—Fe—V—Si alloys. The present invention comprises modifying/blocking primary intermetallic phases as well as interdendritic silicide phases by treating the melt with elemental magnesium or magnesium bearing master alloys to get a structure containing uniform distribution of intermetallic phases. The uniform distribution of primary and interdendritic phases are obtained with addition of magnesium or magnesium bearing master alloys because morphology of the interface changes resulting in the creation of more nuclei. It also breaks dendrite of the primary particles leading to structural change and fine particles. The present invention is useful for the industries engaged in production of high strength wear resistant aluminium alloys which are widely used in aerospace, transport and other engineering sectors.
    Type: Application
    Filed: April 1, 2002
    Publication date: October 2, 2003
    Inventors: Kanai L. Sahoo, Sivaramakrishnan S. Chittur
  • Patent number: 6623693
    Abstract: An aluminum alloy composition consists essentially of controlled amounts of iron, silicon, copper, manganese, magnesium, titanium, zinc, zirconium, and free machining elements with the balance being aluminum and incidental impurities. The alloy provides improvements in combined strength, corrosion resistance, machinability, and brazeability. A component or article made from the aluminum alloy can be machined to the right configuration and can be brazed to another component to form a high quality brazed joint. In addition, the article can withstand corrosive environments and has the necessary mechanical properties to interface with other components. The alloy is adapted for particular use as a component in a heat exchanger assembly, such as a connector block having one or more machined surfaces or passageways.
    Type: Grant
    Filed: November 17, 2000
    Date of Patent: September 23, 2003
    Assignee: Reynolds Metals Company
    Inventor: Subhahish Sircar
  • Patent number: 6623570
    Abstract: A casting alloy of the AlMgSi type comprises Magnesium 3.0 to 7.0 wt. % Silicon 1.7 to 3.0 wt. % Manganese 0.2 to 0.48 wt. % Iron 0.15 to 0.35 wt. % Titanium as desired max. 0.2 wt. % Ni 0.1 to 0.4 wt % and aluminum as the rest along with production related impurities, individually at most 0.02 wt. %, in total at most 0.2 wt. %, with the further provision that the magnesium and silicon are present in the alloy in a Mg:Si weight ratio of 1.7:1, corresponding to the composition of the quasi binary eutectic made up of the solid state phases Al and Mg2Si, whereby the deviation from the exact composition of the quasi-binary eutectic amounts to at most −0.5 to +0.3 wt. % for magnesium and −0.3 to +0.5 wt. % for silicon the finely dispersed precipitates of the intermetallic phase Mg2Si results in high ductility.
    Type: Grant
    Filed: February 8, 2002
    Date of Patent: September 23, 2003
    Assignee: Alcan Technology & Management Ltd.
    Inventors: Reinhard Winkler, Gunter Höllrigl, Jürgen Wuest, Klaus Währisch
  • Publication number: 20030164208
    Abstract: In the production of an aluminum alloy plate for an automobile body, a molten alloy having an aluminum alloy composition of 3.00% by weight≦Mg≦3.50% by weight, 0.20% by weight≦Fe≦0.60% by weight, 0.10% by weight≦Si≦0.15% by weight, 0.01% by weight≦Ti≦0.05% by weight, Mn≦0.05% by weight and the balance of aluminum containing inevitable impurities is subjected to a liquid metal rolling to provide a plate material; the plate material is subjected to a cold rolling to provide a cold-rolled plate; and the cold-rolled plate is subjected to an annealing treatment at a temperature T set in a range of 340° C.≦T≦400° C. and for a period of time t set in a range of 9 hours≦t≦11 hours.
    Type: Application
    Filed: January 30, 2003
    Publication date: September 4, 2003
    Applicant: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Kunihiro Yasunaga, Hitoshi Kazama
  • Patent number: 6607616
    Abstract: The invention relates to an aluminum casting alloy and to cast products made thereof consisting of, in weight percent: Mg 1.0-2.6, Si 0.5-2.0, Mn 0.9-1.4, Fe<0.50, Cu<1.0, Zn<0.30, Ti<0.20, Be<0.003, balance aluminum and inevitable impurities.
    Type: Grant
    Filed: June 15, 2001
    Date of Patent: August 19, 2003
    Assignee: Corus Aluminium Voerde GmbH
    Inventors: Martinus Godefridus Johannes Spanjers, Timothy John Hurd
  • Publication number: 20030143101
    Abstract: An aluminum alloy for die casting, contains, in terms of mass percentage: Si in the range of 1.0˜3.5 %; Mg in the range of 2.5˜4.5 %; Mn in the range of 0.3˜1.5%; Fe in the range equal to or less than 0.15%; Ti in the range of equal to or less than 0.20%; and the balance of aluminum and inevitable impurities. A die cast product having good strength and elongation in a high strain rate region is produced from the aluminum alloy without the need for solution heat treatment.
    Type: Application
    Filed: March 17, 2003
    Publication date: July 31, 2003
    Applicant: NISSAN MOTOR CO., LTD
    Inventors: Sanji Kitaoka, Yukio Kuramasu, Syuichi Asakuno, Kenji Tsushima, Masahiko Shioda, Hiroshi Kambe, Shinichiro Sumi, Takaaki Ikari
  • Patent number: 6592687
    Abstract: A cast article from an aluminum alloy, which has improved mechanical properties at elevated temperatures, has the following composition in weight percent: Silicon 14-25.0, Copper 5.5-8.0, Iron 0.05-1.2, Magnesium 0.5-1.5, Nickel 0.05-0.9, Manganese 0.05-1.0, Titanium 0.05-1.2, Zirconium 0.05-1.2, Vanadium 0.05-1.2, Zinc 0.05-0.9, Phosphorus 0.001-0.1, and the balance is Aluminum, wherein the silicon-to-magnesium ratio is 10-25, and the copper-to-magnesium ratio is 4-15. The aluminum alloy contains a simultaneous dispersion of three types of Al3X compound particles (X═Ti, V, Zr) having a L12 crystal structure, and their lattice parameters are coherent to the aluminum matrix lattice. A process for producing this cast article is also disclosed, as well as a metal matrix composite, which includes the aluminum alloy serving as a matrix and containing up to about 60% by volume of a secondary filler material.
    Type: Grant
    Filed: July 11, 2002
    Date of Patent: July 15, 2003
    Assignee: The United States of America as represented by the National Aeronautics and Space Administration
    Inventors: Jonathan A. Lee, Po-Shou Chen
  • Patent number: 6544358
    Abstract: An aluminium alloy in the AA5XXX series has the composition: Si 0.10-0.25 %; Fe 0.18-0.30 %; Cu up to 0.5 %; Mn 0.4-0.7 %; Mg 3.0-3.5%; Cr up to 0.2%; and Ti up to 0.1%. Rolled and annealed sheet of the alloy is readily formed into shaped components for use in vehicles which components have good strength and resistance to stress corrosion cracking.
    Type: Grant
    Filed: July 8, 1999
    Date of Patent: April 8, 2003
    Assignee: Alcan International Limited
    Inventors: Alan Robert Carr, Kevin Michael Gatenby, Michael Bull
  • Patent number: 6494137
    Abstract: A support for a lithographic printing plate obtained by performing surface graining and anodizing of an aluminum alloy plate, wherein the foregoing aluminum alloy plate contains specific contents of Fe, Si, Cu, Ti, Zn and Mg, with the balance being Al and incidental impurities. The presensitized plate obtained from this support for a lithographic printing plate is excellent in press life and in resistance to dot ink stain when processed into a lithographic printing plate. Preferably, the support for a lithographic printing plate, with regard to the surface of the support, has a center line average roughness Ra in the range of 0.2-0.6 &mgr;m, a maximum height Rmax in the range of 3.0-6.0 &mgr;m, a ten-point mean roughness Rz in the range of 2.0-5.5 &mgr;m, a center line peak height Rp in the range of 1.0-3.0 &mgr;m, a center line valley depth Rv in the range of 2.0-3.5 &mgr;m, a mean spacing Sm in the range of 40-70 &mgr;m, an average inclination &Dgr;a in the range of 6.0-12.
    Type: Grant
    Filed: July 3, 2001
    Date of Patent: December 17, 2002
    Assignee: Fuji Photo Film Co., Ltd.
    Inventors: Hirokazu Sawada, Akio Uesugi
  • Publication number: 20020155022
    Abstract: A casting alloy of the AlMgSi type comprises 1 Magnesium 3.0 to 7.0 wt. % Silicon 1.7 to 3.0 wt. % Manganese 0.2 to 0.48 wt. % Iron 0.15 to 0.35 wt. % Titanium as desired max. 0.2 wt. % Ni 0.1 to 0.
    Type: Application
    Filed: February 8, 2002
    Publication date: October 24, 2002
    Inventors: Reinhard Winkler, Gunter Hollrigl, Jurgen Wuest, Klaus Wahrisch
  • Patent number: 6447982
    Abstract: A litho strip for use as an offset printing plate is described which has a composition of 0.05-0.25% Si, 0.30-0.40% Fe, 0.10-0.30% Mg, max. 0.05% Mn, and max. 0.04% Cu. The strip is produced from a continuous cast ingot of the above composition which is hot rolled to a thickness of up to 2-7 mm. The residual resistance ratio of the hot rolled strip is RR=10-20. The cold rolling is carried out with or without intermediate annealing, wherein the degree of rolling reduction after intermediate annealing is >60%. The further processing up to the EC roughening takes place with the microstructure adjusted in the rolling process at <100° C. The litho strip is characterized by a high thermal stability, a good roughening behavior in the EC processes, and a high reverse bending fatigue strength perpendicular to the rolling direction.
    Type: Grant
    Filed: June 30, 2000
    Date of Patent: September 10, 2002
    Assignee: VAW Aluminium AG
    Inventors: Wolfgang von Asten, Bernhard Kernig, Barbara Grzemba
  • Patent number: 6440583
    Abstract: Disclosed is an Al alloy for a welded construction having excellent welding characteristics, which Al alloy comprises 1.5 to 5 wt % of Si (hereinafter, wt % is referred to as %), 0.2 to 1.5% of Mg, 0.2 to 1.5% of Zn, 0.2 to 2% of Cu, 0.1 to 1.5% of Fe, and at least one member selected from the group consisting of 0.01 to 1.0% of Mn, 0.01 to 0.2% of Cr, 0.01 to 0.2% of Ti, 0.01 to 0.2% of Zr, and 0.01 to 0.2% of V, with the balance being Al and inevitable impurities. Also disclosed is a welded joint having this Al alloy base metal welded with an Al—Mg- or Al—Si-series filler metal.
    Type: Grant
    Filed: October 26, 2000
    Date of Patent: August 27, 2002
    Assignees: The Furukawa Electric Co., Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Seizo Ueno, Yoichiro Bekki, Noboru Hayashi
  • Patent number: 6440359
    Abstract: An alloy of composition in wt. % (see table (I)) and incidental impurities up to 0.05 each 0.15 total, balance A1. The alloy can be extruded at high speed to provide extruded sections which meet T5 or T6 strength requirements.
    Type: Grant
    Filed: September 22, 1999
    Date of Patent: August 27, 2002
    Assignee: Alcan International Limited
    Inventors: Nicholas Charles Parson, Jeffrey David Hankin, Kevin Paul Hicklin
  • Publication number: 20020088512
    Abstract: An aluminum alloy for die casting, contains, in terms of mass percentage: Si in the range of 1.0˜3.5%; Mg in the range of 2.5˜4.5%; Mn in the range of 0.3˜1.5%; Fe in the range equal to or less than 0.15%; Ti in the range of equal to or less than 0.20%; and the balance of aluminum and inevitable impurities. A die cast product having good strength and elongation in a high strain rate region is produced from the aluminum alloy without the need for solution heat treatment.
    Type: Application
    Filed: October 22, 2001
    Publication date: July 11, 2002
    Applicant: Nissan Motor Company, Ltd
    Inventors: Sanji Kitaoka, Yukio Kuramasu, Syuichi Asakuno, Kenji Tsushima, Masahiko Shioda, Hiroshi Kambe, Shinichiro Sumi, Takaaki Ikari
  • Patent number: 6364970
    Abstract: The diecasting alloy based on aluminium-silicon contains 9.5 to 11.5 w. % silicon 0.1 to 0.5 w. % magnesium 0.5 to 0.8 w. % manganese max 0.15 w. % iron max 0.03 w. % copper max 0.10 w. % zinc max 0.15 w. % titanium with the remainder aluminium and for permanent refinement 30 to 300 ppm strontium.
    Type: Grant
    Filed: November 21, 1994
    Date of Patent: April 2, 2002
    Assignee: Aluminium Rheinfelden GmbH
    Inventors: Ulrich Hielscher, Horst Sternau, Hubert Koch
  • Patent number: 6364969
    Abstract: A 6XXX series aluminium alloy containing Mg and Si is disclosed. The 6XXX series aluminium alloy is characterized in that the Mg and Si that is available to form MgSi precipitates is present in amounts such that the ratio of Mg:Si, on an atomic weight basis, is between 0.8:1 and 1.2:1.
    Type: Grant
    Filed: October 12, 1999
    Date of Patent: April 2, 2002
    Inventor: Malcolm James Couper
  • Patent number: 6361741
    Abstract: This invention relates to an aluminum alloy with B-rated or better machineability, said alloy being suitable for using as brazing in the Nocolock® process. The alloy consists essentially of: about 0.5-0.8 wt. % silicon; about 0.4-0.6 wt. % magnesium; about 0.4-0.72 wt. % tin; up to about 0.5 wt. % iron; up to about 0.3 wt. % copper; up to about 0.35 wt. % manganese; up to about 0.15 wt. % chromium; and up to about 0.2 wt. % zinc; the balance aluminum and incidental elements and impurities. This product is preferentially processed into one or more of the following tempers: T1, T5, T6, T651, T6510, T6511, T8, T851, and T9.
    Type: Grant
    Filed: January 31, 2000
    Date of Patent: March 26, 2002
    Assignee: Alcoa Inc.
    Inventors: Thomas J. Klemp, Richard A. Jeniski, Jr., David W. Hohman
  • Publication number: 20020015658
    Abstract: An aluminum-copper-zinc alloy having ancillary additions of lithium. The alloy composition includes from about 5 to 13 wt % zinc and from about 0.01 to 1.0 wt % lithium.
    Type: Application
    Filed: June 3, 1999
    Publication date: February 7, 2002
    Inventors: ROBERTO J. RIOJA, GARY H. BRAY, JAMES T. STALEY, DIANA K. DENZER
  • Publication number: 20020006352
    Abstract: An aluminum-magnesium alloy for casting operations consisting of, in weight percent, Mg 2.7-6.0, Mn 0.4-1.4, Zn 0.10-1.5, Zr 0.3 max., V 0.3 max., Sc 0.3 max., Ti 0.2 max., Fe 1.0 max., Si 1.4 max., balance aluminum and inevitable impurities. The casting alloy is particularly suitable for application in die-casting operations. Further the invention relates to the method of use of the casting alloy for die-casting automotive components.
    Type: Application
    Filed: March 26, 2001
    Publication date: January 17, 2002
    Inventors: Martinus Godefridus Johannes Spanjers, Desikan Sampath, Alfred Johann Peter Haszler
  • Patent number: 6334978
    Abstract: The present invention is directed to the additions of alkaline earth metals, in particular strontium and optionally combinations with other metals, to aluminum and aluminum alloys to improve the appearance of, eliminate surface imperfections, and reduce the surface oxidation of the as-cast ingots.
    Type: Grant
    Filed: July 13, 1999
    Date of Patent: January 1, 2002
    Assignee: Alcoa, Inc.
    Inventors: David H. DeYoung, Mark J. Dunlay
  • Patent number: 6309481
    Abstract: An aluminium casting alloy contains: 2.0 to 3.5 w. % magnesium 0.15 to 0.35 w. % silicon 0.20 to 1.2  w. % manganese max. 0.40 w. % iron max. 0.10 w. % copper max. 0.05 w. % chromium max. 0.10 w. % zinc  max. 0.003 w. % beryllium max. 0.20 w. % titanium max. 0.60 w. % cobalt max. 0.80 w. % cerium and aluminium as the remainder with further impurities individually max. 0.02 w. %, total max. 0.2 w. %. The aluminium alloy is particularly suitable for diecasting, thixocasting and thixoforging. A particular application is diecasting for components with high requirements for mechanical properties, as these are present even in the cast state and thus no further heat treatment is required.
    Type: Grant
    Filed: September 30, 1998
    Date of Patent: October 30, 2001
    Assignee: Aluminium Rheinfelden, GmbH
    Inventors: Hubert Koch, Horst Schramm
  • Publication number: 20010032688
    Abstract: A corrosion resistant aluminum alloy has controlled amounts of iron, manganese, chromium, and titanium along with levels of copper, silicon, nickel, and no more than impurity levels of zinc. The alloy chemistry is tailored such that the electrolytic potential of the grain boundaries matches the alloy matrix material to reduce intergranular corrosion. The alloy is particularly suited for the manufacture of tubing for heat exchangers using extrusion and brazing techniques.
    Type: Application
    Filed: April 23, 2001
    Publication date: October 25, 2001
    Inventor: Baolute Ren
  • Patent number: 6258465
    Abstract: Provided is an energy absorbing member which makes it possible to induce contraction and deformation into a form of bellows, with Euler's buckle being restrained. An energy absorbing member comprises a hollow extrusion which is made of an aluminum alloy and has an outer portion and an inner rib connected to the outer portion, and the radius of the corner where the rib and the outer portion are connected to each other is not more than a half of the thickness of the rib. A similar energy absorbing member has plural inner ribs which are connected to the outer portion and cross each other, and the radius of the corner where the ribs cross each other is 1 mm or less.
    Type: Grant
    Filed: July 8, 1998
    Date of Patent: July 10, 2001
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Takashi Oka, Hiroyuki Yamashita, Masakazu Hirano
  • Patent number: 6132531
    Abstract: Alloy and cast alloy product ideally suited for use as a component in a vehicle frame or subframe, i.e., body-in-white, comprising an alloy consisting of about 2.80 to 3.60 wt. % magnesium, less than approximately 0.20 wt. % silicon, approximately 1.10 to 1.40 wt. % manganese, less than approximately 0.2 wt. % iron, less than approximately 0.15 wt. % titanium, about 0.0005 to 0.0015 beryllium, the balance substantially aluminum and incidental elements and impurities. The aluminum/magnesium alloy is typically solidified into ingot derived working stock by die casting into a shape suitable for remelt for die casting, which shape is typically an ingot billet. Excellent mechanical properties are obtained from a cast product that is not subjected to heat treating operations subsequent to casting.
    Type: Grant
    Filed: February 11, 1999
    Date of Patent: October 17, 2000
    Assignee: Aluminum Company of America
    Inventors: Que Tsang Fang, Jen C. Lin, Manfred G. Sindel
  • Patent number: 6063210
    Abstract: A superplastically formable, aluminum alloy product which consists essentially of about 2-10 wt. % magnesium; at least one dispersoid-forming element selected from the group consisting of: up to about 1.6 wt. % manganese, up to about 0.2 wt. % zirconium, and up to about 0.3 w. % chromium; at least one nucleation-enhancing element for recrystallization selected from: up to about 1.0 wt. % silicon, up to about 1.5 wt. % copper, and combinations thereof. Said alloy product has greater than about 300% elongation at a strain rate of at least about 0.0003/sec and a superplastic forming temperature between about 1000-1100.degree. F. due, in part, to the preferred thermomechanical processing steps subsequently applied thereto. A related method of manufacture is also disclosed herein.
    Type: Grant
    Filed: August 28, 1997
    Date of Patent: May 16, 2000
    Assignee: Aluminum Company of America
    Inventors: Dhruba J. Chakrabarti, Roger D. Doherty
  • Patent number: 5993572
    Abstract: In a thixocasting process, the following steps are used: a step of subjecting, to a heating treatment, an Al-Si based alloy material having a hypo eutectic crystal composition and a characteristic that a first angled endothermic section appearing due to the melting of a eutectic crystal and a second angled endothermic section appearing due to the melting of a component having a melting point higher than a eutectic point exist in a differential calorimetric curve, thereby preparing a semi-molten Al-Si based alloy material having solid and liquid phases coexisting therein; a step of pouring the semi-molten Al-Si based alloy material into a cavity in a casting mold under pressure; and a step of solidifying the semi-molten Al-Si based alloy material under pressure. When the temperature of a rise-start point in the first angled endothermic section is represented by T.sub.1, and the temperature of a drop-end point the first angled endothermic sections is represented by T.sub.
    Type: Grant
    Filed: October 9, 1996
    Date of Patent: November 30, 1999
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Nobuhiro Saito, Haruo Shiina, Takeyoshi Nakamura, Takeshi Sugawara, Kazuo Kikawa
  • Patent number: 5944923
    Abstract: The invention provides an aluminum alloy sheet that has excellent formability, high coat-baking hardenability, and ensures a proof stress of 200 MPa or more after the coat-baking stage, and that gives favorable product surface quality after the forming stage and excellent corrosion resistance, and that is particularly suitable for external automobile body plates. The aluminum alloy sheet comprises: 0.9 to 1.3 wt. % of Si, 0.4 to 0.6 wt. % of Mg, 0.05 to 0.15 wt. % of Mn, 0.01 to 0.1 wt. % of Ti, with the remainder comprising Al and inevitable impurities, while limiting Fe as an impurity to 0.2 wt. % or less and Cu as an impurity to 0.1 wt. % or less; a coating film of a lubricant composition containing a water-dispersible polyurethane resin and a natural wax on the aluminum alloy sheet.
    Type: Grant
    Filed: January 10, 1997
    Date of Patent: August 31, 1999
    Assignees: Honda Giken Kogyo Kabushiki Kaisha, Sumitomo Light Metal Industries, Ltd.
    Inventors: Noboru Hayashi, Kunihiro Yasunaga, Hideo Yoshida, Hidetoshi Uchida, Hideo Itoh
  • Patent number: 5938867
    Abstract: A method of producing an aluminum product comprising providing stock including an aluminum alloy comprising about 4.0 to 4.4 wt. % copper, about 1.25 to 1.5 wt. % magnesium, about 0.35 to 0.5 wt. % manganese, not more than 0.12 wt. % silicon, not more than 0.08 wt. % iron, not more than 0.06 wt. % titanium, the remainder substantially aluminum, incidental elements and impurities; hot working the stock; annealing at 725-875.degree. F.; cold rolling; solution heat treating; cooling; holding for at least 12 hours at room temperature; and cold working from about 4% to 7% thereby producing a product having increased strength and toughness properties.
    Type: Grant
    Filed: March 25, 1997
    Date of Patent: August 17, 1999
    Assignee: Kaiser Aluminum & Chemical Corporation
    Inventors: Ralph C. Dorward, Steven D. Kennedy
  • Patent number: 5925313
    Abstract: There is provided an Al base alloy containing boron which is superior in mechanical properties such as strength, ductility or workability and the like and has a neutron absorbing capacity and an ability to recycle. This is an Al base alloy containing boron with Mg: 2 to 8% (massed %, similarly applied hereinafter) and B: 0.5 to 1.5% and satisfying a relation of .sup.10 B/(.sup.10 B+.sup.11 B).gtoreq.95%, and a rate of AlB.sub.2 in all boron compounds is 80% or more by a volumetric rate.
    Type: Grant
    Filed: April 22, 1996
    Date of Patent: July 20, 1999
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Katsura Kajihara, Haruo Kakunai, Yuichi Seki, Tadahiko Yamashita, Masahiro Yanagawa
  • Patent number: 5908518
    Abstract: The invention relates to a rolled or extruded AlMgMn aluminum alloy product for welded mechanical construction with the composition (% by weight): 3.0<Mg<65, 0.2<Mn<1.0, Fe<0.8, 0.05<Si<0.6, Zn<1.3, possibly Cr<0.15 and/or one or more of the elements Cu, Ti, Ag, Zr, V at a content of<0.30 each, other elements and inevitable impurities <0.05 each and <0.15 in total, in which the number of Mg.sub.2 Si particles between 0.5 .mu.m and 5 .mu.m, in size is between 150 and 2,000 per mm.sup.2, and preferably between 300 and 1,500 per mm.sup.2. The products according to the invention have good corrosion resistance and are used for structural applications such as for example, boats, offshore structures or industrial vehicles.
    Type: Grant
    Filed: July 25, 1997
    Date of Patent: June 1, 1999
    Assignee: Pechiney Rhenalu
    Inventors: Jean-Luc Hoffmann, Martin Peter Schmidt
  • Patent number: 5906689
    Abstract: An aluminum-based alloy composition having improved corrosion resistance and extrudability consists essentially of, in weight percent, an amount of copper up to about 0.03%, between about 0.1 and 0.5% manganese, between about 0.03 and 0.30% titanium, between about 0.06 and 1.0% zinc, an amount of iron up to about 0.50%, between about 0.05 and 0.12% Si, less than 0.01% manganese, less than 0.01% nickel, up to 0.5% chromium with the balance aluminum and incidental impurities. A process of making an aluminum alloy article having high corrosion resistance also is provided.
    Type: Grant
    Filed: June 6, 1996
    Date of Patent: May 25, 1999
    Assignee: Reynolds Metals Company
    Inventor: Subhasish Sircar
  • Patent number: 5837070
    Abstract: The invention relates to an aluminum alloy sheet heat treated by natural aging, quenching and possibly tempering so as to obtain a yield strength greater than 320 MPa, for use in mechanical, naval, aircraft, or spacecraft construction, with a composition (by weight) of:Si: 6.5 to 11%Mg: 0.5 to 1.0%Cu: <0.8%Fe: <0.
    Type: Grant
    Filed: January 22, 1996
    Date of Patent: November 17, 1998
    Assignee: Pechiney Rhenalu
    Inventors: Pierre Sainfort, Denis Bechet
  • Patent number: 5766546
    Abstract: An alloy suitable for manufacturing components out of a hollow body by high internal pressure forming contains, in wt. %,______________________________________ Silicon 0.3 to 1.6 Magnesium 0.3 to 1.3 Iron max. 0.5 Copper max. 0.9 Manganese max. 0.5 Vanadium 0.05 to 0.3 Cobalt max. 0.3 Chromium max. 0.3 Nickel max.0.8 Zirconium max. 0.3 ______________________________________and other alloying elements, individually at most 0.05, in total at most 0.15, the remainder aluminum.
    Type: Grant
    Filed: March 13, 1997
    Date of Patent: June 16, 1998
    Assignee: Alusuisse Technology & Management Ltd.
    Inventor: Pius Schwellinger
  • Patent number: 5714018
    Abstract: A high-strength and high-toughness aluminum-based alloy having a composition represented by the general formula: Al.sub.a Ni.sub.b X.sub.c M.sub.d Q.sub.e, wherein X is at least one element selected from the group consisting of La, Ce, Mm, Ti and Zr; M is at least one element selected from the group consisting of V, Cr, Mn, Fe, Co, Y, Nb, Mo, Hf, Ta and W; Q is at least one element selected from the group consisting of Mg, Si, Cu and Zn; and a, b, c, d and e are, in atomic percentage, 83.ltoreq.a.ltoreq.94,3, 5.ltoreq.b.ltoreq.10, 0.5.ltoreq.c.ltoreq.3, 0.1.ltoreq.d.ltoreq.2, and 0.1.ltoreq.e.ltoreq.2. The aluminum-based alloy has a high strength and an excellent toughness and can maintain the excellent characteristics provided by a quench solidification process even when subjected to thermal influence at the time of working. In addition, it can provide an alloy material having a high specific strength by virtue of minimized amounts of elements having a high specific gravity to be added to the alloy.
    Type: Grant
    Filed: October 27, 1992
    Date of Patent: February 3, 1998
    Assignee: YKK Corporation
    Inventors: Kazuhiko Kita, Hidenobu Nagahama, Takeshi Terabayashi, Makoto Kawanishi
  • Patent number: 5667602
    Abstract: Alloy and cast alloy product ideally suited for use as a component in a vehicle frame or subframe, i.e., body-in-white, comprising an alloy consisting of about 2.00 to 5.00 wt. % magnesium, up to approximately 0.30 wt. % silicon, approximately 0.20 to 1.60 wt. % manganese, up to approximately 1.00 wt. % iron, and between about 0.10 to 0.30 wt. %, zirconium, the balance substantially aluminum and incidental elements and impurities. The aluminum/magnesium alloy is typically solidified into ingot derived working stock by continuous casting or semi-continuous casting into a shape suitable for remelt for casting, which shape is typically an ingot billet. Excellent mechanical properties are obtained from a cast product that is not subjected to high temperature heat treating operations subsequent to casting.
    Type: Grant
    Filed: March 31, 1995
    Date of Patent: September 16, 1997
    Assignee: Aluminum Company of America
    Inventors: Que-Tsang Fang, Steven A. Jones, James R. Van Wert, Roger C. Dickenson
  • Patent number: 5624632
    Abstract: An aluminum alloy product for use as a damage tolerant product for aerospace applications, including fuselage skin stock. The aluminum alloy composition contains about 3-7 wt % magnesium, about 0.03-0.2 wt % zirconium, about 0.2-1.2 wt % manganese, up to 0.15 wt % silicon and about 0.05-0.5 wt % of a dispersoid-forming element selected from the group consisting of: scandium, erbium, yttrium, gadolinium, holmium and hafnium, the balance being aluminum and incidental elements and impurities.
    Type: Grant
    Filed: January 31, 1995
    Date of Patent: April 29, 1997
    Assignee: Aluminum Company of America
    Inventors: Stephen F. Baumann, Edward L. Colvin, Robert W. Hyland, Jr., Jocelyn I. Petit
  • Patent number: 5620652
    Abstract: Applications for aluminum alloys containing scandium with or without zirconium additions. Such modified aluminum alloys possess enhanced properties and exhibit improved processing characteristics, and, as such, are especially suited for use in recreational and athletic structures and components, and in certain aerospace, ground transportation and marine structures and components.
    Type: Grant
    Filed: March 27, 1995
    Date of Patent: April 15, 1997
    Assignee: Ashurst Technology Corporation (Ireland) Limited
    Inventors: William T. Tack, Inge L. H. Hansson
  • Patent number: 5616189
    Abstract: An alloy of aluminum containing magnesium, silicon and optionally copper in amounts in percent by weight falling within one of the following ranges:(1) 0.4.ltoreq.Mg.ltoreq.0.8, 0.2.ltoreq.Si.ltoreq.0.5, 0.3.ltoreq.Cu.ltoreq.3.5;(2) 0.8.ltoreq.Mg.ltoreq.1.4, 0.2.ltoreq.Si.ltoreq.0.5, Cu.ltoreq.2.5; and(3) 0.4.ltoreq.Mg.ltoreq.1.0, 0.2.ltoreq.Si.ltoreq.1.4, Cu.ltoreq.2.0; said alloyhaving been formed into a sheet having properties suitable for automotive applications. The alloy may also contain at least one additional element selected from the group consisting of Fe in an amount of 0.4 percent by weight or less, Mn in an amount of 0.4 percent by weight or less, Zn in an amount of 0.3 percent by weight or less and a small amount of at least one other element, such as Cr, Ti, Zr and V.
    Type: Grant
    Filed: July 22, 1994
    Date of Patent: April 1, 1997
    Assignee: Alcan International Limited
    Inventors: Iljoon Jin, John Fitzsimon, Michael J. Bull, Pierre H. Marois, Alok K. Gupta, David J. Lloyd
  • Patent number: 5597529
    Abstract: A method for assembling a structure using a filler alloy which includes aluminum and scandium. The method generally includes selecting parts for the structure which are formed from aluminum and/or an aluminum alloy and welding the same together with the aluminum-scandium filler alloy. Similar to the filler alloy, the parts may also include scandium. In one embodiment, the filler alloy and/or the parts further include zirconium. A method for assembling a bicycle frame is also provided. The method includes the steps of forming a first tube, at least a portion of which comprises scandium, forming a second tube, at least a portion of which comprises scandium, and joining the first and second tubes together. A number of aluminum-based alloys are also disclosed which possess enhanced properties. The alloys include scandium in combination with other alloying elements such as, for example, zirconium, copper, magnesium and silicon.
    Type: Grant
    Filed: November 7, 1994
    Date of Patent: January 28, 1997
    Assignee: Ashurst Technology Corporation (Ireland Limited)
    Inventor: William T. Tack