Vanadium, Niobium Or Tantalum Containing Patents (Class 420/69)
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Patent number: 11821049Abstract: A waste gate component for a turbo charger made of a ferritic steel including C, Cr, Ni, Nb, V, Mn, and optionally Si, and Ti as main alloying elements.Type: GrantFiled: July 28, 2017Date of Patent: November 21, 2023Assignee: BorgWarner Inc.Inventors: Gerald Schall, Ingo Dietrich, Volker Paul, Nico Kanoffsky
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Patent number: 11492690Abstract: A terrific stainless steel alloy and turbocharger kinematic components are provided. A ferritic stainless steel alloy includes or consists of, by weight, about 20% to about 35% chromium, less than about 2% nickel (i.e., from 0% to about 2%), about 1% to about 4% carbon, about 1.5% to about 1.9% silicon, less than about 0.4% nitrogen (i.e., from 0% to about 0.4%), about 0.5% to about 15% molybdenum, less than about 1% niobium (i.e., from 0% to about 1%) and a balance of iron, and other inevitable/unavoidable impurities that are present in trace amounts. The turbocharger kinematic components are made at least in part using this stainless steel alloy.Type: GrantFiled: July 1, 2020Date of Patent: November 8, 2022Assignee: GARRETT TRANSPORTATION I INCInventor: Marc Wilson
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Patent number: 9028746Abstract: Provided a build-up welding material which contains C: 0.2 to 1.5 mass %, Si: 0.5 to 2 mass %, Mn: 0.5 to 2 mass %, Cr: 20 to 40 mass %, Mo: 2 to 6 mass %, Ni: 0.5 to 6 mass %, V: 1 to 5 mass % and W: 0.5 to 5 mass %, with the balance being Fe and unavoidable impurities.Type: GrantFiled: September 28, 2011Date of Patent: May 12, 2015Assignee: Kobe Steel, Ltd.Inventors: Tsutomu Takeda, Ryuichi Kobayashi
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Patent number: 9028745Abstract: Various embodiments of the invention provide a low nickel austenitic stainless steel alloy composition including about 0.6% to about 0.8% by weight carbon; about 16% to about 18% by weight chromium; about 4.5% to about 5.5% by weight nickel; about 2.0% to about 5.0% by weight manganese; about 0.8% to about 1.2% by weight tungsten; about 0.8% to about 1.2% by weight molybdenum; about 0.65% to about 0.85% by weight niobium; about 0.3% to about 1.0% by weight silicon; balance iron and unavoidable impurities, wherein percentages are based on the overall weight of the composition. The invention further provides articles, such as turbine housings, prepared using the inventive alloys.Type: GrantFiled: November 1, 2011Date of Patent: May 12, 2015Assignee: Honeywell International Inc.Inventors: Shouxing Zhu, Li Xu, Balasubramani Nandagopal
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Patent number: 8900510Abstract: A heat-resistant, ferritic cast steel having excellent room-temperature toughness, which has a composition comprising by mass 0.32-0.48% of C, 0.85% or less of Si, 2% or less of Mn, 1.5% or less of Ni, 16-19.8% of Cr, 3.2-5% of Nb, Nb/C being 9-11.5, 0.15% or less of N, 0.002-0.2% of S, and 0.8% or less in total of W and/or Mo, the balance being Fe and inevitable impurities, and a structure in which a eutectic (?+NbC) phase formed from a ? phase and Nb carbide (NbC) has an area ratio of 60-90%, and an exhaust member made thereof.Type: GrantFiled: March 31, 2011Date of Patent: December 2, 2014Assignee: Hitachi Metals, Ltd.Inventor: Masahide Kawabata
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Patent number: 8894924Abstract: This ferrite stainless steel includes: by mass %, C: 0.020% or less; N: 0.025% or less; Si: 1.0% or less; Mn: 0.5% or less; P: 0.035% or less; S: 0.01% or less; Cr: 16% to 25%; Al: 0.15% or less; Ti: 0.05% to 0.5%; and Ca: 0.0015% or less, with the balance being Fe and inevitable impurities, wherein the following formula (1) is fulfilled, BI=3Al+Ti+0.5Si+200Ca?0.8??(1) (wherein Al, Ti, Si, and Ca in the formula (1) represent contents (mass %) of the respective components in the steel).Type: GrantFiled: February 5, 2010Date of Patent: November 25, 2014Assignee: Nippon Steel & Sumikin Stainless Steel CorporationInventors: Tooru Matsuhashi, Michio Nakata
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Publication number: 20140322560Abstract: Disclosed is a build-up welding material and a machinery part welded with a weld overlay metal. The build-up welding material contains C of 0.2 to 1.0 percent by mass, Si of 0.2 to 0.5 percent by mass, Mn of 0.5 to 2.0 percent by mass, Cr of 15 to 30 percent by mass, Mo of 0.2 to 6.0 percent by mass, and W of 0.1 to 1.5 percent by mass, with the remainder including Fe and inevitable impurities.Type: ApplicationFiled: December 7, 2012Publication date: October 30, 2014Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Ryuichi Kobayashi, Tsutomu Takeda
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Publication number: 20140227090Abstract: Disclosed is an austenitic stainless steel alloy that includes, by weight, about 16% to about 21% chromium, about 4.5% to about 5.5% nickel, about 2% to about 5% manganese, about 1% to about 2% silicon, about 0.8% to about 1.2% tungsten, about 0.4% to about 0.8% molybdenum, about 0.4% to about 0.6% niobium, about 0.4% to about 0.5% carbon, and a balance of iron. The alloy is suitable for use in turbocharger turbine housing applications for temperature up to about 1020° C.Type: ApplicationFiled: February 12, 2013Publication date: August 14, 2014Applicant: HONEYWELL INTERNATIONAL INC.Inventors: Pavan Chintalapati, Balasubramani Nandagopal, Praveen Guruprasanna, Marc Wilson, Vijaymahantesh Patil, Jean-Jacques Laissus
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Patent number: 8747733Abstract: A precipitation hardenable martensitic stainless steel excellent in the stability of martensite, having the high strength, high toughness and high corrosion resistance is provided. The precipitation hardenable martensitic stainless steel contains at a mass rate, C: 0.05-0.10%, Cr: 12.0-13.0%, Ni: 6.0-7.0%, Mo: 1.0-2.0%, Si: 0.01-0.05%, Mn: 0.06-1.0%, Nb: 0.3-0.5%, V: 0.3-0.5%, Ti: 1.5-2.5%, Al: 1.0-2.3%, and the remainder consisting of Fe and an unavoidable impurity.Type: GrantFiled: April 14, 2011Date of Patent: June 10, 2014Assignee: Hitachi, Ltd.Inventors: Shinji Oikawa, Hideo Yoda, Masahiko Arai, Hiroyuki Doi
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Publication number: 20140086785Abstract: An austenitic iron-based alloy containing manganese and at most 10% by weight and in particular at most 5% by weight nickel, based in each case on the overall weight of the iron-based alloy.Type: ApplicationFiled: April 30, 2012Publication date: March 27, 2014Applicant: BORGWARNER INC.Inventor: Antoine Claude
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Patent number: 8623108Abstract: A wear-resistant material which comprises certain concentrations of carbon, nitrogen, oxygen, niobium/tantalum as well as other metallic elements. The material comprises a metal matrix and hard phases embedded therein. The hard phases comprise one or more of carbides, nitrides, carbonitrides, and oxide carbonitrides and have a diameter of from about 0.2 ?m to about 50 ?m. This abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.Type: GrantFiled: January 13, 2010Date of Patent: January 7, 2014Assignee: Boehler Edelstahl GmbH & Co KGInventors: Werner Theisen, Stephan Huth, Jochen Perko, Herbert Schweiger
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Publication number: 20130316262Abstract: A ferritic stainless steel excellent in corrosion resistance and conductivity and a method for manufacturing the same, the stainless steel having a chemical composition containing, by mass %, C: 0.001% or more and 0.05% or less, Si: 0.001% or more and 0.5% or less, Mn: 0.001% or more and 1.0% or less, Al: 0.001% or more and 0.5% or less, N: 0.001% or more and 0.05% or less, Cr; 17% or more and 23% or less, Mo: 0.1% or less and the balance being Fe and inevitable impurities and a passivation film on the surface of the stainless steel which is obtained by immersing the stainless steel in a solution for an immersion treatment, said solution mainly contains hydrofluoric acid or a liquid mixture of hydrofluoric acid and nitric acid.Type: ApplicationFiled: October 6, 2011Publication date: November 28, 2013Applicant: JFE STEEL CORPORATIONInventors: Tomohiro Ishii, Shin Ishikawa, Takumi Ujiro
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Publication number: 20130171472Abstract: Provided a build-up welding material which contains C: 0.2 to 1.5 mass %, Si: 0.5 to 2 mass %, Mn: 0.5 to 2 mass %, Cr: 20 to 40 mass %, Mo: 2 to 6 mass %, Ni: 0.5 to 6 mass %, V: 1 to 5 mass % and W: 0.5 to 5 mass %, with the balance being Fe and unavoidable impurities.Type: ApplicationFiled: September 28, 2011Publication date: July 4, 2013Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Tsutomu Takeda, Ryuichi Kobayashi
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Publication number: 20130108426Abstract: Various embodiments of the invention provide a low nickel austenitic stainless steel alloy composition including about 0.6% to about 0.8% by weight carbon; about 16% to about 18% by weight chromium; about 4.5% to about 5.5% by weight nickel; about 2.0% to about 5.0% by weight manganese; about 0.8% to about 1.2% by weight tungsten; about 0.8% to about 1.2% by weight molybdenum; about 0.65% to about 0.85% by weight niobium; about 0.3% to about 1.0% by weight silicon; balance iron and unavoidable impurities, wherein percentages are based on the overall weight of the composition. The invention further provides articles, such as turbine housings, prepared using the inventive alloys.Type: ApplicationFiled: November 1, 2011Publication date: May 2, 2013Applicant: HONEYWELL INTERNATIONAL INC.Inventors: Shouxing Zhu, Li Xu, Balasubramani Nandagopal
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Patent number: 8383034Abstract: A ferritic stainless steel sheet for a water heater with excellent corrosion resistance of welds and toughness includes, in terms of mass %, 0.020% or less of C, 0.30 to 1.00% of Si, 1.00% or less of Mn, 0.040% or less of P, 0.010% or less of S, 20.0 to 28.0% of Cr, 0.6% or less of Ni, 0.03 to 0.15% of Al, 0.020% or less of N, 0.0020 to 0.0150% of O, 0.3 to 1.5% of Mo, 0.25 to 0.60% of Nb, and 0.05% or less of Ti, the remainder being composed of Fe and unavoidable impurities, and the ferritic stainless steel sheet satisfying the following formulae (1) and (2): 25?Cr+3.3Mo?30??(1) 0.35?Si+Al?0.85??(2) wherein Cr, Mo, Si, and Al represent the content (mass %) of Cr, Mo, Si, and Al, respectively.Type: GrantFiled: January 7, 2008Date of Patent: February 26, 2013Assignee: JFE Steel CorporationInventors: Kunio Fukuda, Yoshimasa Funakawa, Shuji Okada, Toshihiro Kasamo, Katsuhiro Kobori, Takumi Ujiro, Tomohiro Ishii
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Patent number: 8361247Abstract: A quenched and tempered high strength, corrosion resistant steel suitable for aircraft landing gears and structures, having a unique combination of mechanical and corrosion resistant properties: ultimate tensile strength of 295 to 305 ksi, yield strength of 225 to 235 ksi; elongation of 12 to 13.5%, reduction of area of 34 to 36%, Charpy v-notch impact toughness energy of about 14 to 16 ft-lb, fracture toughness of 55 to 60 ksiVin, and corrosion resistance in salt spray test.Type: GrantFiled: July 31, 2010Date of Patent: January 29, 2013Inventor: Gregory Vartanov
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Publication number: 20130022489Abstract: A heat-resistant, ferritic cast steel having excellent room-temperature toughness, which has a composition comprising by mass 0.32-0.48% of C, 0.85% or less of Si, 2% or less of Mn, 1.5% or less of Ni, 16-19.8% of Cr, 3.2-5% of Nb, Nb/C being 9-11.5, 0.15% or less of N, 0.002-0.2% of S, and 0.8% or less in total of W and/or Mo, the balance being Fe and inevitable impurities, and a structure in which a eutectic (?+NbC) phase formed from a ? phase and Nb carbide (NbC) has an area ratio of 60-90%, and an exhaust member made thereof.Type: ApplicationFiled: March 31, 2011Publication date: January 24, 2013Applicant: HITACHI METALS, LTD.Inventor: Masahide Kawabata
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Publication number: 20130004361Abstract: This ferritic stainless steel for components of an automobile exhaust system includes, in terms of percent by mass: C: ?0.015%; Si: 0.01% to 0.50%; Mn: 0.01% to 0.50%; P: ?0.050%; S: ?0.010%; N: ?0.015%; Al: 0.010% to 0.100%; Cr: 16.5% to 22.5%; Ni: 0.5% to 2.0%; and Sn: 0.01% to 0.50%, and further includes either one or both of Ti: 0.03% to 0.30% and Nb: 0.03% to 0.30%, with a remainder being Fe and inevitable impurities.Type: ApplicationFiled: March 9, 2011Publication date: January 3, 2013Inventors: Shunji Sakamoto, Shinichi Teraoka, Nobuhiko Hiraide
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Patent number: 8337748Abstract: An austenitic stainless steel composition including relatively low nickel and molybdenum levels, and exhibiting corrosion resistance, resistance to elevated temperature deformation, and formability properties comparable to certain alloys including higher nickel and molybdenum levels. Embodiments of the austenitic stainless steel include, in weight %, up to 0.20 C, 2.0-9.0 Mn, up to 2.0 Si, 16.0-23.0 Cr, 1.0-7.0 Ni, up to 3.0 Mo, up to 3.0 Cu, 0.05-0.35 N, up to 4.0 W, (7.5(% C))?(Nb+Ti+V+Ta+Zr)?1.5, up to 0.01 B, up to 1.0 Co, iron and impurities. Additionally, embodiments of the steel may include 0.5?(Mo+W/2)?5.0 and/or 1.0?(Ni+Co)?8.0.Type: GrantFiled: February 20, 2008Date of Patent: December 25, 2012Assignee: ATI Properties, Inc.Inventors: James M. Rakowski, David S. Bergstrom, Charles P. Stinner, John J. Dunn, John F. Grubb
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Patent number: 8337749Abstract: An austenitic stainless steel composition including relatively low Ni and Mo levels, and exhibiting corrosion resistance, resistance to elevated temperature deformation, and formability properties comparable to certain alloys including higher Ni and Mo levels. Embodiments of the austenitic stainless steel include, in weight percentages, up to 0.20 C, 2.0-9.0 Mn, up to 2.0 Si, 15.0-23.0 Cr, 1.0-9.5 Ni, up to 3.0 Mo, up to 3.0 Cu, 0.05-0.35 N, (7.5(% C))?(% Nb+% Ti+% V+% Ta+% Zr)?1.5, Fe, and incidental impurities.Type: GrantFiled: November 2, 2009Date of Patent: December 25, 2012Assignee: ATI Properties, Inc.Inventors: David S. Bergstrom, James M. Rakowski
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Publication number: 20120273092Abstract: A method of manufacturing a hot press-hardened component comprises the following production steps: a) providing a steel product produced at least in sections from a stainless steel comprising of the following composition (specified in % wt.) C: 0.010-1.200%, P: up to 0.1%, S: up to 0.1%, Si: 0.10-1.5%, Cr: 10.5-20.0% and optionally one or more elements from the group “Mn, Mo, Ni, Cu, N, Ti, Nb, B, V, Al, Ca, As, Sn, Sb, Pb, Bi, H” with the requirement Mn: 0.10-3.0%, Mo: 0.05-2.50%, Ni: 0.05-8.50%, Cu: 0.050-3.00%, N: 0.01-0.2%, Ti: up to 0.02%, Nb: up to 0.1%, B: up to 0.1%, V: up to 0.2%, Al: 0.001-1.50%, Ca: 0.0005-0.003%, As: 0.003-0.015%, Sn: 0.003-0.01%, Sb: 0.002-0.01%, Pb: up to 0.01%, Bi: up to 0.01%, H: up to 0.Type: ApplicationFiled: June 17, 2010Publication date: November 1, 2012Applicant: THYSSENKRUPP NIROSTA GMBHInventor: Evelin Ratte
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Publication number: 20120195785Abstract: The present invention relates to a cast steel alloy for producing cast parts with ferritic structure, wherein the alloy contains iron (Fe), carbon (C), chromium (Cr) and molybdenum (Mo). An increased resistance to intercrystalline corrosion is obtained when the alloy additionally contains titanium (Ti) and niobium (Nb).Type: ApplicationFiled: January 30, 2012Publication date: August 2, 2012Applicant: J. Eberspacher GmbH & Co. KGInventor: Sylvia Hartmann
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Publication number: 20120187093Abstract: A filler material for welding is characterized by the following chemical composition (amounts in % by weight): 0.05-0.15 C, 8-11 Cr, 2.8-6 Ni, 0.5-1.9 Mo, 0.5-1.5 Mn, 0.15-0.5 Si, 0.2-0.4 V, 0-0.04 B, 1-3 Re, 0.001-0.07 Ta, 0.01-0.06 N, 0-60 ppm Pd, max. 0.25 P, max. 0.02 S, remainder Fe and manufacturing-related unavoidable impurities. The material has outstanding properties, in particular a good creep rupture strength/creep resistance, a good oxidation resistance and a very high toughness.Type: ApplicationFiled: January 10, 2012Publication date: July 26, 2012Inventors: Mohamed Youssef Nazmy, Claus Paul Gerdes, Andreas Kuenzler, Sorin Keller
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Publication number: 20120111529Abstract: A ferritic stainless steel suitable for use as an EGR cooler member, which can be Ni-brazed into an EGR cooler, contains, by mass, C: at most 0.03%, Si: from more than 0.1 to 3%, Mn: from 0.1 to 2%, Cr: from 10 to 25%, Nb: from 0.3 to 0.8%, and N: at most 0.03%, and optionally selectively contains (a) one or more of Mo, Cu, V and W in a total amount of at most 4%, (b) one or more of Ti, Al and Zr in a total amount of at most 0.3%, (c) one or more of Ni and Co in a total amount of at most 5%, and (d) one or more of REMs (rare earth metals) and Ca in a total amount of at most 0.2%, with a balance of Fe and inevitable impurities.Type: ApplicationFiled: July 27, 2009Publication date: May 10, 2012Applicant: NISSHIN STEEL CO., LTD.Inventors: Manabu Oku, Sadayuki Nakamura, Yoshiaki Hori
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Patent number: 8163233Abstract: A martensitic stainless steel for welded structures including by mass %, C: 0.001 to 0.05%, Si: 0.05 to 1%, Mn: 0.05 to 2%, P: 0.03% or less, REM: 0.0005 to 0.1%, Cr: 8 to 16%, Ni: 0.1 to 9% and sol. Al: 0.001 to 0.1%; and further including one or more elements selected from among Ti: 0.005 to 0.5%, Zr: 0.005 to 0.5%, Hf: 0.005 to 0.5%, V: 0.005 to 0.5% and Nb: 0.005 to 0.5%; and O: 0.005% or less, N: 0.1% or less, with the balance being Fe and impurities; and the P and REM content satisfies: P?0.6×REM. This steel possesses excellent SCC (stress corrosion cracking) resistance in welded sections in Sweet environments.Type: GrantFiled: February 27, 2009Date of Patent: April 24, 2012Assignee: Sumitomo Metal Industries, Ltd.Inventors: Hisashi Amaya, Kazuhiro Ogawa, Akira Taniyama, Masakatsu Ueda, Hideki Takabe
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Patent number: 8158057Abstract: Various embodiments relate to interconnects for solid oxide fuel cells (“SOFCs”) comprising ferritic stainless steel and having at least one via that when subjected to an oxidizing atmosphere at an elevated temperature develops a scale comprising a manganese-chromate spinel on at least a portion of a surface thereof, and at least one gas flow channel that when subjected to an oxidizing atmosphere at an elevated temperature develops an aluminum-rich oxide scale on at least a portion of a surface thereof. Other embodiments relate to interconnects comprising a ferritic stainless steel and having a fuel side comprising metallic material that resists oxidation during operation of the SOFCs, and optionally include a nickel-base superalloy on the oxidant side thereof. Still other embodiments relate to ferritic stainless steels adapted for use as interconnects comprising ?0.1 weight percent aluminum and/or silicon, and >1 up to 2 weight percent manganese. Methods of making interconnects are also disclosed.Type: GrantFiled: June 28, 2005Date of Patent: April 17, 2012Assignee: ATI Properties, Inc.Inventor: James M. Rakowski
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Patent number: 8153054Abstract: An iron-based high-temperature alloy is disclosed which contains the following chemical composition: 20% by weight Cr; 5 to 6% by weight Al; 4% by weight Ta; 4% by weight Mo; 3 to 4% by weight Re; 0.2% by weight Zr; 0.05% by weight B; 0.1% by weight Y; 0.1% by weight Hf; 0 to 0.05% by weight C; and remainder Fe and unavoidable impurities. The alloy can be produced at low cost and can possess outstanding oxidation resistance and good mechanical properties at temperatures up to 1200° C.Type: GrantFiled: July 24, 2009Date of Patent: April 10, 2012Assignee: Alstom Technology LtdInventors: Mohamed Nazmy, Andreas Künzler, Giuseppe Bandiera, Hanspeter Zinn
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Patent number: 8147748Abstract: A creep-resistant steel is characterized by the following chemical composition (values in % by weight): 9.0 to 12.0 Cr, 0.1 to 0.5 Mn, 2.3 to 3 Ni, 1.5 to 2.0 Mo, 0.1 to 0.4 V, 0.01 to 0.06 Nb, 0.08 to 0.16 C, 0.02 to 0.08 N, 0.004 to 0.012 B, 0.001 to 2 Ta, 0.001 to 0.5 La, 0.0001 to 1 Pd, maximum 0.005 P, maximum 0.005 S, maximum 0.05 Si, maximum 0.005 Sn, the remainder iron and unavoidable impurities. This steel is distinguished, as compared with commercial steels, by a greatly improved creep behavior at temperatures of 550° C. and above. Moreover, it has an improved resistance to embrittlement during long-term aging and comparatively high toughness. The steel is advantageously used as a material for gas turbine rotors which are exposed to high inlet temperatures in order to increase the efficiency of the gas turbine, but is also used for steam turbines.Type: GrantFiled: September 23, 2009Date of Patent: April 3, 2012Assignee: ALSTOM Technology Ltd.Inventors: Mohamed Nazmy, Markus Staubli, Andreas Kuenzler
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Publication number: 20110294636Abstract: A roll (1) for supporting and conveying hot material, including a roll element that has a roll jacket (2) made of a basic material and a wear coat which is applied to the basic material by means of a surface welding process (4) using a welding additive which surrounds the surface of the roll jacket. In order to increase the service life of the wear coat, improve the resistance to wear, and reduce the cost for producing the welded-on surface. The basic material of the roll jacket (2) is steel and contains up to 0.45 percent of C. The welded-on surface (4) is designed as a single-layer weld, and the wear coat contains 12.5 to 14.0 percent of Cr at least in an external zone that surrounds the surface of the roll jacket. Also disclosed are a method for producing the roll (1), a method for repairing a used roll (1), a welding additive and a welding rod for producing the welded-on surface.Type: ApplicationFiled: March 2, 2009Publication date: December 1, 2011Inventors: Stefan Lechner, Marinko Lekic-Ninic, Johann Poeppl, Guoxin Shan, Heinrich Thoene, Knrl Trnka, Franz Wimmer
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Patent number: 8007715Abstract: A steel has the following chemical composition (amounts in % by weight): 0.05-0.14 C, 8-13 Cr, 1-2.6 Ni, 0.5-1.9 Mo, 0.5-1.5 Mn, 0.15-0.5 Si, 0.2-0.4 V, 0-0.04 B, 2.1-4.0 Re, 0-0.07 Ta, 0-60 ppm Pd, remainder Fe and unavoidable impurities. The steel can be used effectively as a welding additive material and has outstanding properties at very high temperatures, in particular a good creep rupture strength/resistance and a good oxidation resistance.Type: GrantFiled: February 12, 2010Date of Patent: August 30, 2011Assignee: ALSTOM Technology Ltd.Inventors: Mohamed Nazmy, Paul Claus Gerdes, Andreas Kuenzler
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Patent number: 7985372Abstract: A ferritic stainless steel sheet for use in raw material pipes for forming bellows pipes has excellent formability. More specifically, the ferritic stainless steel sheet contains 10 % to 25 % by mass of Cr and has a yield stress in the range of 300 to 450 MPa and the product of the yield stress and the uniform elongation properties of at least 5200 (MPa·%). Preferably, the ferritic stainless steel sheet for use in raw material pipes for forming bellows pipes has an average crystal grain size D of 35 ?m or less or a surface roughness of 0.40 ?m or less as determined by Ra.Type: GrantFiled: May 29, 2006Date of Patent: July 26, 2011Assignee: JFE Steel CorporationInventors: Yoshihiro Ozaki, Yasushi Kato, Takaaki Iguchi
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Publication number: 20110162612Abstract: A chromium-iron alloy comprises in weight %, 1 to 3% C, 1 to 3% Si, up to 3% Ni, 25 to 35% Cr, 1.5 to 3% Mo, up to 2% W, 2.0 to 4.0% Nb, up to 3.0% V, up to 3.0% Ta, up to 1.2% B, up to 1% Mn and 43 to 64% Fe. In a preferred embodiment, the chromium-iron alloy comprises in weight %, 1.5 to 2.3% C, 1.6 to 2.3% Si, 0.2 to 2.2% Ni, 27 to 34% Cr, 1.7 to 2.5% Mo, 0.04 to 2% W, 2.2 to 3.6% Nb, up to 1% V, up to 3.0% Ta, up to 0.7% B, 0.1 to 0.6% Mn and 43 to 64% Fe. The chromium-iron alloy is useful for valve seat inserts for internal combustion engines such as diesel or natural gas engines.Type: ApplicationFiled: January 5, 2010Publication date: July 7, 2011Applicant: L.E. Jones CompanyInventors: Cong Yue Qiao, Todd Trudeau
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Patent number: 7914732Abstract: The present invention provides: a ferritic stainless steel cast iron including: Fe as a main component; C: 0.20 to 0.40 mass %; Si: 1.00 to 3.00 mass %; Mn: 0.30 to 3.00 mass %; Cr: 12.0 to 30.0 mass %; and one of Nb and V, or both of Nb and V in total: 1.0 to 5.0 mass %, the ferritic stainless steel cast iron satisfying the following formula (1): 1400?1562.3?{133WC+14WSi+5WMn+10(WNb+WV)}?1480??(1) wherein, WC (mass %), WSi (mass %), WMn (mass %), WCr (mass %), WNb (mass %), WV (mass %) and WCu (mass %) are contents of C, Si, Mn, Cr, Nb, V and Cu, respectively; a process for producing a cast part from the ferritic cast steel; and the cast part.Type: GrantFiled: February 23, 2007Date of Patent: March 29, 2011Assignee: Daido Tokushuko Kabushiki KaishaInventors: Hiroyuki Takabayashi, Shigeki Ueta, Tetsuya Shimizu, Toshiharu Noda
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Publication number: 20110024540Abstract: A refiner or disperser blade is made of a steel alloy by casting. The alloy comprises, in weight percent: 0.6 to 4 wt-% carbon (C), 0.5 to 1.5 wt-% silicon (Si), 0.4 to 1.5 wt-% manganese (Mn), 12 to 28 wt-% chromium (Cr), 4 to 12 wt-% niobium (Nb), as well as iron (Fe).Type: ApplicationFiled: March 19, 2009Publication date: February 3, 2011Applicant: METSO PAPER, INC.Inventors: Karri Vihma, Johan Norberg
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Patent number: 7862666Abstract: A highly corrosion resistant high strength stainless steel pipe for linepipe, having a composition containing about 0.001 to about 0.015% C, about 0.01 to about 0.5% Si, about 0.1 to about 1.8% Mn, about 0.03% or less P, about 0.005% or less S, about 15 to about 18% Cr, about 0.5% or more and less than about 5.5% Ni, about 0.5 to about 3.5% Mo, about 0.02 to about 0.2% V, about 0.001 to about 0.015% N, and about 0.006% or less O, by mass, so as to satisfy (Cr+0.65 Ni +0.6Mo+0.55Cu?20C?18.5), (Cr+Mo+0.3Si?43.5C?0.4Mn?Ni?0.3Cu?9 N?11.5) and (C+N?0.025). Preferably quenching and tempering treatment is applied to the pipe. The composition may further contain about 0.002 to about 0.05% Al, and may further contain one or more of Nb, Ti, Zr, B, and W, and/or Cu and Ca. The microstructure preferably contains martensite, ferrite, and residual ?.Type: GrantFiled: October 22, 2004Date of Patent: January 4, 2011Assignee: JFE Steel CorporationInventors: Mitsuo Kimura, Takanori Tamari, Yoshio Yamazaki, Ryosuke Mochizuki
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Patent number: 7819991Abstract: A ferritic stainless steel sheet for forming a raw material pipe for bellows pipe is excellent in formability and high-temperature properties (high-temperature salt corrosion resistance and high-temperature fatigue properties). Specifically, the ferritic stainless steel sheet for forming a raw material pipe for bellows pipe contains 0.015% by mass or less of C, 1.0% by mass or less of Si, 1.0% by mass or less of Mn, 0.04% by mass or less of P, 0.010% by mass or less of S, 11% to 19% by mass of Cr, 0.015% by mass or less of N, 0.15% by mass or less of Al, 1.25% to 2.5% by mass of Mo, 0.3% to 0.7% by mass of Nb, 0.0003% to 0.003% by mass of B, and the balance being Fe and incidental impurities. In the ferritic stainless steel sheet for forming a raw material pipe for bellows pipe, preferably, the average crystal grain diameter D of the steel sheet is 35 ?m or less, and alternatively, the surface roughness Ra of the steel sheet is 0.40 ?m or less.Type: GrantFiled: May 29, 2006Date of Patent: October 26, 2010Assignee: JFE Steel CorporationInventors: Yasushi Kato, Yoshihiro Ozaki, Osamu Furukimi, Norimasa Hirata, Takumi Ujiro
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Patent number: 7820098Abstract: In the thermal power system, the electricity production efficiency may be improved by providing turbine members having the improved high temperature characteristic over the corresponding prior art turbine members. Turbine members may be provided by using high resistant steels composed of any one or ones selected from the group consisting of the components, including 0.08 to 0.13% of carbon (C), 8.5 to 9.8% of chromium (Cr), 0 to 1.5% of molybdenum (Mo), 0.10 to 0.25% of vanadium (V), 0.03 to 0.08% of niobium (Nb), 0.2 to 5.0% of tungsten (W), 1.5 to 6.0% of cobalt (Co), 0.002 to 0.015% of boron (B), 0.015 to 0.025% of nitrogen (N), and optionally, 0.01 to 3.0% of rhenium (Re), 0.1 to 0.50% of silicon (Si), 0.1 to 1.0% of manganese (Mo), 0.05 to 0.8% of nickel (Ni) and 0.1 to 1.3% of cupper.Type: GrantFiled: August 16, 2001Date of Patent: October 26, 2010Assignees: The Japan Steel Works, Ltd., The Kansai Electric Power Co., Inc.Inventors: Masahiko Morinaga, Yoshinori Murata, Tsukasa Azuma, Kazuhiro Miki, Tohru Ishiguro, Ryokichi Hashizume
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Patent number: 7806993Abstract: The present invention provides a ferritic stainless steel that has excellent strength at high temperature, oxidation resistance at high temperature, and salt corrosion resistance at high temperature and that can be used under high temperatures exceeding 900° C., and a method of producing the same. Specifically, the composition thereof is adjusted, on a % by mass basis, so as to include C: 0.02% or less; Si: 2.0% or less; Mn: 2.0% or less; Cr: from 12.0 to 40.0%; Mo: from 1.0 to 5.0%; W: more than 2.0% and 5.0% or less; wherein the total content of Mo and W: (Mo+W)?4.3%, Nb: from 5 (C+N) to 1.0%, N: 0.02% or less, and Fe and inevitable impurities as residual.Type: GrantFiled: June 2, 2003Date of Patent: October 5, 2010Assignee: JFE Steel CorporationInventors: Atsushi Miyazaki, Kenji Takao, Osamu Furukimi
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Patent number: 7785426Abstract: A welded joint of a tempered martensitic heat resisting steel includes a fine-grained heat affected zone of weldment of a heat resisting steel having a tempered martensite structure which exhibits a creep strength of 90% or more of the creep strength of the base metal thereof. The welded joint is inhibited in the formation of the fine-grained HAZ exhibiting a significantly reduced creep strength.Type: GrantFiled: March 31, 2004Date of Patent: August 31, 2010Assignees: National Institute for Materials Science, Sumitomo Metal Industries, Ltd., Mitsubishi Heavy Industries, Ltd.Inventors: Masaaki Tabuchi, Hirokazu Okada, Masayuki Kondo, Susumu Tsukamoto, Fujio Abe
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Patent number: 7785531Abstract: An alloy for aircraft roller bearings containing: 0.45 to 1.0 wt. % carbon, max 2.0 wt. % manganese, max 1.0 wt. % silicon, 8.5 to 11.5 wt. % chromium, 1.0 to 4.5 wt. % molybdenum, 1.0 to 2.5 wt. % vanadium, max 2.0 wt. % tungsten, max 0.5 wt. % niobium, max 0.5 wt. % tantalum, max 3.0 wt. % nickel, max 0.5 wt. % cobalt, max 0.1 wt. % aluminum, max 0.01 wt. % nitrogen, and the balance being iron and impurities due to production.Type: GrantFiled: March 19, 2007Date of Patent: August 31, 2010Assignee: Boehler Edelstahl GmbHInventors: Roland Rabitsch, Sven Peissl, Reinhold Ebner, Sabine Eglsaeer
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Publication number: 20100206937Abstract: A steel has the following chemical composition (amounts in % by weight): 0.05-0.14 C, 8-13 Cr, 1-2.6 Ni, 0.5-1.9 Mo, 0.5-1.5 Mn, 0.15-0.5 Si, 0.2-0.4 V, 0-0.04 B, 2.1-4.0 Re, 0-0.07 Ta, 0-60 ppm Pd, remainder Fe and unavoidable impurities. The steel can be used effectively as a welding additive material and has outstanding properties at very high temperatures, in particular a good creep rupture strength/resistance and a good oxidation resistance.Type: ApplicationFiled: February 12, 2010Publication date: August 19, 2010Inventors: Mohamed Nazmy, Paul Claus Gerdes, Andreas Kuenzler
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Patent number: 7767037Abstract: A stainless steel pipe for use in oil wells which has a high strength having a YS of 654 MPa or more and superior corrosion resistance even in a severe corrosive environment in which CO2 and are present and the temperature is high, such as up to 230° C. The pipe contains on a mass percent basis: 0.005% to 0.05% of C; 0.05% to 0.5% of Si; 0.2% to 1.8% of Mn; 0.03% or less of P; 0.005% or less of S; 15.5% to 18% of Cr; 1.5% to 5% of Ni; 1% to 3.5% of Mo; 0.02% to 0.2% of V; 0.01% to 0.15% of N; 0.006% or less of 0; and the balance being Fe and unavoidable impurities, in which Cr+0.65Ni+0.6Mo+0.55Cu?20C?19.5 and Cr+Mo+0.3Si?43.5C?0.4Mn?Ni?0.3Cu?9N?11.5 are satisfied (where Cr, Ni, Mo, Cu, C, Si, Mn, and N represent the respective contents on a mass percent basis).Type: GrantFiled: August 11, 2004Date of Patent: August 3, 2010Assignee: JFE Steel CorporationInventors: Mitsuo Kimura, Takanori Tamari, Yoshio Yamazaki, Ryosuke Mochizuki
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Publication number: 20100122800Abstract: Provided is a ferritic stainless steel for heat pipes of high-temperature exhaust heat recovery systems, which comprises, in terms of % by mass, from 16 to 32% of Cr, at most 0.03% of C, at most 0.03% of N, at most 3% of Si, at most 2% of Mn, at most 0.008% of S, from 0 to 0.3% of Al, and at least one of at most 0.7% of Nb, at most 0.3% of Ti, at most 0.5% of Zr and at most 1% of V, and optionally at least one of at most 3% of Mo, at most 3% of W, at most 3% of Cu, at most 0.1% of Y, at most 0.1% of REM (rare earth metal) and at most 0.01% of Ca, with a balance of Fe and inevitable impurities, and which satisfies at least the following formula (1), formula (2) and formula (5): Cr+3(Mo+Cu)?20??(1) Cr+3(Si+Mn+Al?Ti)?20??(2) 0.037{(C+N)/(V+Ti+0.5Nb+0.5Zr)}+0.001?0.01??(5).Type: ApplicationFiled: November 13, 2009Publication date: May 20, 2010Inventors: Yukihiro Nishida, Yoshitomo Fujimura, Manabu Oku, Yuki Mukobara, Kimio Kohara, Kazuaki Kafuku
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Publication number: 20100108199Abstract: A ferrous abrasion resistant sliding material capable of improving seizing resistance, abrasion resistance and heat crack resistance is provided. The ferrous abrasion resistant sliding material has a martensite parent phase which forms a solid solution with carbon of 0.15 to 0.5 wt %, and the martensite parent phase contains one or more types of each special carbide of Cr, Mo, W and V dispersed therein in a total content of 10 to 50% by volume.Type: ApplicationFiled: December 30, 2009Publication date: May 6, 2010Inventor: Takemori Takayama
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Patent number: 7686898Abstract: A maraging heat-treatment steel includes 8.5 to 9.5% by weight of Cr, 0.15 to 0.25% by weight of Mn, 2 to 2.7% by weight of Ni, 0.5 to 2.5% by weight of Mo, 0.4 to 0.8% by weight of V, 0.001 to 0.15% by weight of Si, 0.06 to 0.1% by weight of C, 0.11 to 0.15% by weight of N, 0.02 to 0.04% by weight of Nb, maximum 0.007% by weight of P, maximum 0.005% by weight of S, maximum 0.01% by weight of Al, iron and standard impurities, wherein a weight ratio of vanadium to nitrogen V/N is in a range between 4.3 and 5.5.Type: GrantFiled: April 27, 2007Date of Patent: March 30, 2010Assignee: Alstom Technology LtdInventors: Mohamed Nazmy, Markus Staubli, Andreas Kuenzler
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Patent number: 7682559Abstract: A Cr-bearing heat-resistant steel sheet with excellent workability comprising, in mass %, C of 0.001% to 0.010%, Si of 0.01% to 0.60%, Mn of 0.05% to 0.60%, P of 0.01% to 0.04%, S of 0.0005% to 0.0100%, Cr of 14% to 19%, N of 0.001% to 0.020%, Nb of 0.3% to 1.0%, Mo of 0.5% to 2.0% and, as required, one or more of Cu of 0.5% to 3.0%, W of 0.01% to 1.0% and Sn of 0.01% to 1.00%, and/or one or more of Ti of 0.01% to 0.20%, Al of 0.005% to 0.100%, Mg of 0.0002% to 0.0100%, and B of 0.0003% to 0.001%, with the remainder comprising iron and unavoidable impurities, and having an x-ray intensity ratio {111}/({100}+{211}) of 2 or greater in the central region of thickness.Type: GrantFiled: December 12, 2003Date of Patent: March 23, 2010Assignee: Nippon Steel CorporationInventors: Junichi Hamada, Naoto Ono, Akihiko Takahashi, Tadashi Komori
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Publication number: 20090252639Abstract: An annealed prealloyed water atomised iron-based powder is provided which is suitable for the production of pressed and sintered components having high wear resistance. The iron-based powder comprises 15-30% by weight of Cr, 0.5-5% by weight of each of at least one of Mo, W and V, and 0.5-2%, preferably 0.7-2% and most preferably 1-2% by weight of C. The powder has a matrix comprising less than 10% by weight of Cr, and comprises large chromium carbides. A method for production of the iron-based powder also is provided.Type: ApplicationFiled: September 20, 2007Publication date: October 8, 2009Applicant: HÖGANÄS AB (PUBL)Inventors: Ola Bergman, Paul Dudfield Nurthen
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Patent number: 7572407Abstract: A martensitic stainless steel sheet having superior corrosion resistance, toughness at the weld zones, and workability. The composition of the steel sheet is, on a mass basis: less than about 0.02% of carbon; about 1.0% or less of silicon; less than about 1.5% of manganese; about 0.04% or less of phosphorus; about 0.01% or less of sulfur; about 0.1% or less of aluminum; about 1.5% or more and less than about 4.0% of nickel; about 11% or more and less than about 15% of chromium; about 0.5% or more and less than about 2.0% of molybdenum; and less than about 0.02% of nitrogen, the balance being iron and unavoidable impurities, wherein 15.0%?[Cr]+1.5×[Mo]+1.2×[Ni]?20.0%; [C]+[N]<0.030%; [Ni]+0.5×([Mn]+[Mo])+30×[C]>3.0%; and 8.0%?72×[C]+40×[N]+3×[Si]+2×[Mn]+4×[Ni]+[Mo]?18.0%.Type: GrantFiled: December 23, 2002Date of Patent: August 11, 2009Assignee: JFE Steel CorporationInventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
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Patent number: 7531053Abstract: An inexpensive metallic material for interconnects of solid-oxide fuel cells, a fuel cell using the metallic material, and a method for producing the metallic material having excellent oxidation resistance and spalling resistance of an oxide layer, high electrical conductivity, and a small difference in thermal expansion from an electrolyte. Specifically, 0.20 percent by mass or less of C, 0.02 to 1.0 percent by mass of Si, 2.0 percent by mass or less of Mn, 10 to 40 percent by mass of Cr, 0.03 to 5.0 percent by mass of Mo, 0.1 to 3.0 percent by mass of Nb, and at least one element selected from the group consisting of Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Zr, and Hf in a total of 1.0 percent by mass or less are added so as to satisfy 0.1?Mo/Nb?30, for decreasing the growth rate of the oxide layer and improving the spalling resistance.Type: GrantFiled: August 7, 2003Date of Patent: May 12, 2009Assignee: JFE Steel CorporationInventors: Shinsuki Ide, Shin Ishikawa, Kenji Takao, Osamu Furukimi, Kunio Fukuda, Atsushi Miyazaki
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Patent number: RE44709Abstract: The soft Cr-containing steel includes, on a % by mass basis, C: from about 0.001% to about 0.020%, Si: more than about 0.10% and less than about 0.50%, Mn: less than about 2.00%, P: less than about 0.060%, S: less than about 0.008%, Cr: from about 12.0% to about 16.0%, Ni: from about 0.05% to about 1.00%, N: less than about 0.020%, Nb: from about 10×(C+N) to about 1.00%, Mo: more than about 0.80% and less than about 3.00%, wherein the contents of alloying elements, represented by Si and Mo, respectively, on a % by mass, satisfy the formula Si?1.2-0.4 Mo, so as to prevent precipitation of the Laves phase and to stably secure an effect of increasing high-temperature strength due to solid solution Mo.Type: GrantFiled: May 13, 2009Date of Patent: January 21, 2014Assignee: JFE Steel CorporationInventors: Atsushi Miyazaki, Junichiro Hirasawa, Mineo Muraki, Yoshihiro Yazawa, Osamu Furukimi