Agitating During Reaction Patents (Class 423/142)
  • Patent number: 11186492
    Abstract: Provided is a method for recovering a valuable metal sulfide, the method including: (a) adding limestone to a residual solution including a valuable metal to remove iron and aluminum; (b) adding sulfuric acid and a sulfide to the solution from which the iron and aluminum are removed to recover the valuable metal sulfide; and (c) adding air or sulfuric acid to the solution from which the valuable metal sulfide is recovered to remove sulfur.
    Type: Grant
    Filed: March 5, 2019
    Date of Patent: November 30, 2021
    Assignee: KOREA RESOURCES CORPORATION
    Inventors: Seung Ho Lee, Jeon Woong An, Youn Kyu Yi
  • Patent number: 10577255
    Abstract: Provided is a method for producing solutions, by which two solutions, namely a high-purity nickel sulfate solution and a mixed solution of nickel sulfate and cobalt sulfate are able to be obtained at the same time from a sulfuric acid solution containing nickel, cobalt and calcium. A method for producing solutions according to the present invention uses a sulfuric acid solution containing nickel, cobalt and calcium and performs a first step S1 for producing a mixed solution of nickel sulfate and cobalt sulfate from the sulfuric acid solution and a second step S2 for producing a solution of nickel sulfate from the sulfuric acid solution in parallel. In the first step, the sulfuric acid solution is subjected to solvent extraction by an extractant, thereby obtaining a first organic solvent after extraction. In the second step, the sulfuric acid solution is subjected to solvent extraction by means of an extractant.
    Type: Grant
    Filed: September 1, 2017
    Date of Patent: March 3, 2020
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Hideki Ohara, Toshirou Tan, Masatoshi Takano, Satoshi Asano, Hiroshi Kobayashi
  • Patent number: 10526684
    Abstract: A novel process for treating and recovering valuable metals and other components from pickling acid residue (PAR) has been developed. The metals and other components are recovered by neutralizing the pickling acid residue using a magnesium compound or a mixture of magnesium compounds, and separating components of the resulting mixture (metals and sulfates) into products that can be reused, such as magnesium sulfate, nickel sulfate, iron and chromium phosphate, or various metal hydroxides or oxides.
    Type: Grant
    Filed: October 17, 2018
    Date of Patent: January 7, 2020
    Assignee: CrisolteQ Ltd
    Inventors: Kenneth Ekman, Peik Ekman, Elina Lappalainen, Jan-Peter Blomquist
  • Patent number: 9242877
    Abstract: A process is provided for removing metal salt co-constituents from an iron-containing solution comprising: (a) decreasing the free acidity of the solution to produce a slurry; (b) optionally heating the solution or the slurry to a temperature at least 30° C.; (c) optionally aging the slurry; (d) adding one or more cationic polyelectrolyte flocculants to the slurry; and (e) separating a solid-containing portion from a liquid portion of the slurry.
    Type: Grant
    Filed: January 6, 2012
    Date of Patent: January 26, 2016
    Assignee: Kemira Oyj
    Inventors: Sheila St. Amour, Jan Pavlicek
  • Patent number: 8940179
    Abstract: The present invention relates to a method for preparing magnetite nanoparticles from low-grade iron ore using solvent extraction and magnetite nanoparticles prepared by the same. According to the method for magnetite nanoparticles from low-grade iron ore of the present invention, it is possible to prepare high-purity magnetite nanoparticles having a purity of 99% or higher by solvent extraction using low-grade iron ore as a starting material, and thus it is possible to reduce the processing cost and the amount of energy used, thus supplying a high-efficiency magnetite nanoparticle adsorbent, which can be industrially applied to wastewater treatment or desalination plant, in large quantities at low cost. In particular, it is possible to effectively treat livestock wastewater, heavy metal wastewater, oil discharged into rivers, etc. at low cost, thus significantly contributing to the prevention of environmental pollution.
    Type: Grant
    Filed: November 16, 2012
    Date of Patent: January 27, 2015
    Assignee: Korea Institute of Geoscience and Mineral Resources
    Inventors: Yong Jae Suh, Dae Sup Kil, Hee Dong Jang
  • Publication number: 20140314641
    Abstract: Methods of enhancing recovery of value sulfide and/or precious-metal minerals from an ore containing said minerals and a Mg-silicate, slime forming mineral, and/or clay, and which is subjected to a froth flotation process, by adding to one or more stage of the froth flotation process a froth phase modifier having a polymer containing one or more functional groups, and optionally a monovalent ion modifier enhancing agent, thereby enhancing recovery of a value sulfide mineral and/or a precious metal-bearing mineral.
    Type: Application
    Filed: April 18, 2014
    Publication date: October 23, 2014
    Applicant: CYTEC TECHNOLOGY CORP.
    Inventors: Devarayasamudram Ramachandran NAGARAJ, Tarun BHAMBHANI, Mukund VASUDEVAN, Puspendu DEO, Haunn-Lin Tony CHEN
  • Patent number: 8815186
    Abstract: Nickel compositions for use in manufacturing nickel metal compositions, and specifically to methods of making basic nickel carbonates used to produce nickel metal compositions are disclosed. By varying the molar ratios of carbonates and bicarbonates to nickel salts, the methods provide basic nickel carbonates that produce superior nickel-containing solids that react more effectively with phosphorous-containing ligands. The phosphorous containing ligands can be both monodentate and bidentate phosphorous-containing ligands.
    Type: Grant
    Filed: December 15, 2010
    Date of Patent: August 26, 2014
    Assignee: INVISTA North America S.a.r.l.
    Inventor: John J. Ostermaier
  • Patent number: 8790608
    Abstract: Non-spherical siliceous particles having a plurality of porous branches are disclosed and claimed. The porous branches are randomly oriented and elongated, ring-like, and/or aggregated. An additive introduced during synthesis of the particles modifies pore volume and morphology. The tunability of the pore volume includes an inner diameter ranging from about 2 ? to about 50,000 ?. Synthesizing the particles includes mixing under constant or intermittent stirring in a reaction vessel an aqueous silicic acid solution with an acidic heel solution to form a mixture. The stirring may optionally be performed at a variable speed. An additive is introduced into the mixture at a controlled rate, wherein the additive imposes a pH change from a lower pH to a higher pH to the mixture to induce siliceous particle precipitation.
    Type: Grant
    Filed: September 12, 2008
    Date of Patent: July 29, 2014
    Assignee: Nalco Company
    Inventors: Brian T. Holland, Sascha Welz
  • Patent number: 8603420
    Abstract: The invention enables processing waste sludge after galvanic treatment of metals, and particularly recycling spent pickling acids after pickling. Provided is an environmentally friendly process, which yields acids for reuse, and pure nano-sized iron pigments as a side product.
    Type: Grant
    Filed: September 7, 2010
    Date of Patent: December 10, 2013
    Assignee: Green Future Ltd.
    Inventors: Vladimir Boiko, Reuben Schapiro
  • Patent number: 8585993
    Abstract: Methods for regenerating amorphous iron oxide hydroxide after being used as desulfurizer by (1) grinding a waste mixture into waste powder, wherein the waste mixture results from use of the composition comprising amorphous iron oxide hydroxide as desulfurizer; (2) preparing the waste powder into a suspension and charging the suspension with a gas containing oxygen to obtain a slurry comprising amorphous iron oxide hydroxide and elemental sulfur; and (3) placing the slurry or a solid resulting from filtering the slurry into a container and charging the slurry or the solid with air so that the elemental sulfur floats and the amorphous iron oxide hydroxide precipitates.
    Type: Grant
    Filed: June 30, 2011
    Date of Patent: November 19, 2013
    Assignee: Beijing Sanju Enviromental Protection and New Material Co., Ltd.
    Inventors: Zhenyi Liu, Fengren Liu, Ke Lin
  • Patent number: 8337805
    Abstract: The present invention provides a method for preparing magnetite nanoparticles from low-grade iron ore and magnetite nanoparticles prepared by the same. According to the method of the present invention, in which iron ore leachate is obtained by adding low-grade iron ore powder to an acidic solution, Si and Mg that inhibit the formation of magnetite nanoparticles present in the leachate are selectively removed, iron hydroxide (Fe(OH)3) is allowed to be precipitated from a supernatant containing Fe2+ ions and Fe3+ ions, a mixed iron solution containing Fe2+ ions and Fe3+ ions is prepared using the iron hydroxide (Fe(OH)3), and the mixed iron solution is added to an alkaline solution to react, thereby preparing magnetite nanoparticles.
    Type: Grant
    Filed: November 29, 2011
    Date of Patent: December 25, 2012
    Assignee: Korea Institute of Geoscience and Mineral Resources
    Inventors: Yong Jae Suh, Myung Eun Ju, Dae Sup Kil, Hee Dong Jang
  • Patent number: 8287827
    Abstract: Process for the treatment of a lateritic nickel/cobalt ore consisting of a mixture (2) of limonite and saprolite, characterized in that: the mixture (2) in the presence of an iron-precipitating agent is made into a pulp (1), having a solids content of between 10 and 40% by weight; the pulp undergoes a leaching operation (4) with sulphuric acid (5), at a temperature between 70° C. and the boiling point and at atmospheric pressure; and a solid-liquid separation (8) is carried out so as to obtain an iron-containing solid residue (9) and a solution containing nickel and cobalt ions. Process for producing nickel and/or cobalt intermediate concentrates or commercial products using the above process.
    Type: Grant
    Filed: August 22, 2007
    Date of Patent: October 16, 2012
    Assignee: Eramet
    Inventors: Jérôme Agin, Yves Le Quesne, Bertrand Berthomieu
  • Patent number: 8241594
    Abstract: There are provided processes for extracting aluminum ions from aluminous ores. Such processes can be used with various types of aluminous ores such as aluminous ores comprising various types of metals such as Fe, K, Mg, Na, Ca, Mn, Ba, Zn, Li, Sr, V, Ni, Cr, Pb, Cu, Co, Sb, As, B, Sn, Be, Mo, or mixtures thereof.
    Type: Grant
    Filed: October 7, 2010
    Date of Patent: August 14, 2012
    Assignee: Orbite Aluminae Inc.
    Inventors: Richard Boudreault, Serge Alex, Fabienne Biasotto
  • Patent number: 8211389
    Abstract: Uses for a composition comprising a polymer derived from at least two monomers: acrylic-x and an alkylamine, wherein said polymer is modified to contain a functional group capable of scavenging one or more compositions containing one or more metals are disclosed. These polymers have many uses in various mediums, including wastewater systems.
    Type: Grant
    Filed: April 6, 2010
    Date of Patent: July 3, 2012
    Assignee: Nalco Company
    Inventors: Paul J. Zinn, Jitendra T. Shah, William J. Andrews
  • Patent number: 8062620
    Abstract: The present invention relates to a process for the conversion of cobalt(II)hydroxide into cobalt(III)oxidehydroxide (CoOOH) by reaction of the cobalt(II)hydroxide with oxygen in the presence of certain metal compounds. The invention further relates to the use of cobalt(III)oxidehydroxide thus prepared in the preparation of catalysts or catalysts precursors, especially catalysts or catalyst precursors for the conversion of synthesis gas into normally liquid and normally solid hydrocarbons and to normally liquid or solid hydrocarbons, optionally after additional hydrotreatment, obtained in such a conversion process.
    Type: Grant
    Filed: November 28, 2005
    Date of Patent: November 22, 2011
    Assignee: Shell Oil Company
    Inventors: Ronald Jan Dogterom, Heiko Oosterbeek, Marinus Johannes Reynhout
  • Patent number: 8038979
    Abstract: Disclosed is a method of manufacturing a metal oxide nano powder comprising preparing a first dispersed solution by adding a nano-sized metal powder to water and dispersing the metal powder within the water, performing a hydration reaction of the first dispersed solution at a temperature of about 30 to about 70° C. to generate a precipitation, and filtering and drying the precipitation to prepare a metal oxide powder. Also, disclosed is a metal oxide nano powder manufactured by the method described above, and having any one of a bar-form, a cube-form, and a fiber-form.
    Type: Grant
    Filed: November 6, 2007
    Date of Patent: October 18, 2011
    Assignee: Korea Atomic Energy Research Institute
    Inventors: Chang Kyu Rhee, Min Ku Lee, Young Rang Uhm, Jin Ju Park, Byung Sun Han, Hi Min Lee, Seung-Hee Woo
  • Patent number: 7998452
    Abstract: A method of preparation of spherical tricobalt tetraoxide, including at least oxidizing a bivalent cobalt salt in a wet environment and in the presence of a precipitant, a complexing agent, and an oxidant to yield spherical cobalt oxyhydroxide.cobalt hydroxide according to the following equation Co2++3OH?+O?CoOOH.Co(OH)2; oxidizing the spherical hydroxy cobalt oxyhydroxide.cobalt hydroxide to yield spherical tricobalt tetraoxide according to the following equation 6CoOOH.Co(OH)2+O?4Co3O4+9H2O; and roasting the spherical tricobalt tetraoxide at low or intermediate temperature to yield a black powder. The method is easily practiced and suitable for mass production, and the resultant spherical tricobalt tetraoxide has stable structure, reliable properties, and high activity.
    Type: Grant
    Filed: November 9, 2009
    Date of Patent: August 16, 2011
    Assignee: Ningbo Jinhe New Materials Co., Ltd.
    Inventor: Jinhua He
  • Patent number: 7964165
    Abstract: The separation method for zinc sulfide, in the hydrometallurgical process by a High Pressure Acid Leach for nickel oxide ore comprising leaching and solid/liquid separation step, neutralization step, zinc removal step, and nickel recovery step, which can inhibit clogging of a filter cloth and reduce a frequency of washing operation and replacement operation of a filter cloth by improving filtration performance of zinc sulfide, and inhibit decrease of nickel recovery ratio, in the zinc removal step in which zinc sulfide is formed by adding a sulfurizing agent to the neutralization final liquid containing zinc as well as nickel and cobalt and zinc sulfide is separated to obtain a mother liquid for nickel recovery containing nickel and cobalt. The separation method for zinc sulfide of the present invention is characterized in that in the above-described neutralization step, the leach residue is added to the leach liquor, and pH of the neutralization final liquid is adjusted so as to fall to the range from 3.
    Type: Grant
    Filed: July 23, 2009
    Date of Patent: June 21, 2011
    Assignee: Sumitomo Metal Mining Co., Ltd.
    Inventors: Osamu Nakai, Yoshitomo Ozaki, Keisuke Shibayama, Takao Ooishi, Satoshi Matsumoto
  • Patent number: 7922917
    Abstract: Porous, ferro- or ferrimagnetic, glass particles are described that selectively bind molecules of interest, especially nucleic acid molecules, under appropriate conditions. Methods of preparing the porous, ferro- or ferrimagnetic, glass particles and their use for identifying or separating molecules of interest are also described. Kits comprising the porous, ferro- or ferrimagnetic, glass particles are also provided.
    Type: Grant
    Filed: December 7, 2006
    Date of Patent: April 12, 2011
    Assignee: QIAGEN GmbH
    Inventors: Philippe Sauer, Bernd Springer, Thomas Manz, Christoph Ritt, Roland Fabis
  • Patent number: 7914756
    Abstract: A method of treating alkaline industrial by-products, such as red mud generated by Bayer process bauxite refining, is described. Embodiments of the method comprise treating the alkaline industrial by-products with salts of divalent and/or polyvalent cations, thereby lowering pH of the alkaline industrial by-products. The method involves replacement reactions in which relatively insoluble hydroxide salts form precipitates, thereby removing hydroxide ions from solution.
    Type: Grant
    Filed: November 10, 2003
    Date of Patent: March 29, 2011
    Inventors: Philip N. Baldwin, Jr., Norman K. Murray, Charles Richard Lee, Michael W. Farrall
  • Patent number: 7910085
    Abstract: The process for production of iron oxyhydroxide particles according to the invention is characterized by comprising a step (A) in which a suspension containing iron(II) is prepared, and a step (B) in which fine bubbles with diameters of 0.05-500 ?m are generated in the suspension to form a reaction mixture, and the iron(II) in the reaction mixture is oxidized by the bubbles to produce iron oxyhydroxide particles.
    Type: Grant
    Filed: December 23, 2008
    Date of Patent: March 22, 2011
    Assignee: TDK Corporation
    Inventor: Mika Kawase
  • Patent number: 7871584
    Abstract: A process for the recovery of nickel and cobalt from nickel and cobalt containing ores, including the steps of first leaching a laterite ore and/or a partially oxidized sulfide ore with an acid solution to produce a pregnant leach solution containing at least dissolved nickel, cobalt and ferric ions, and subsequently leaching a sulfide ore or concentrate with the pregnant leach solution to produce a product liquor. Alternatively, the laterite ore and/or partially oxidized sulfide ore can be leached in a combined leach with the sulfide ore or concentrate. The ferric ion content in the pregnant leach solution or in the combined leach is sufficient to maintain the oxidation and reduction potential in the sulfide leach high enough to assist in leaching nickel from the sulfide ore or concentrate.
    Type: Grant
    Filed: May 8, 2007
    Date of Patent: January 18, 2011
    Assignee: BHP Billiton SSM Technology Pty. Ltd.
    Inventors: Houyuan Liu, Alexey Duarte, Wolf Meihack
  • Patent number: 7837961
    Abstract: There are provided processes for extracting aluminum ions from aluminous ores. Such processes can be used with various types of aluminous ores such as aluminous ores comprising various types of metals such as Fe, K, Mg, Na, Ca, Mn, Ba, Zn, Li, Sr, V, Ni, Cr, Pb, Cu, Co, Sb, As, B, Sn, Be, Mo, or mixtures thereof.
    Type: Grant
    Filed: May 7, 2008
    Date of Patent: November 23, 2010
    Assignee: Exploration Orbite VSPA Inc.
    Inventors: Richard Boudreault, Serge Alex, Fabienne Sotto
  • Patent number: 7601314
    Abstract: A process for the recovery of nickel and/or cobalt from an impure nickel, cobalt or mixed nickel/cobalt material including the steps of: a) providing a nickel, cobalt or mixed nickel/cobalt material; and b) contacting the nickel, cobalt or mixed nickel/cobalt material with a feed ammoniacal ammonium carbonate solution and a reductant in a leach step.
    Type: Grant
    Filed: April 8, 2004
    Date of Patent: October 13, 2009
    Assignee: BHP Billiton SSM Technology Pty Ltd
    Inventors: Peter Allan Anderson, Mark Fisher, John Ernest Fittock, Victoria Margaret Hultgren, Erin Maree Jones, Robert Bruce Messenger, Adam Sean Moroney
  • Publication number: 20090252662
    Abstract: The invention relates to a process for purifying inorganic materials by treating the materials with a solution of hydrogen fluoride in aqueous hydrofluorosilicic acid. The process involves treating an inorganic material containing at least two species, to at least partially separate a first species contained in the material from a second species contained in the material, and comprises treating the material with a fluorine acid solution comprising aqueous hydrofluorosilicic acid and hydrofluoric acid (HF), such that the first species is converted to a product selected from the group consisting of a fluoride, a fluorosilicate and mixtures thereof, and such that the second species is at least partly unreacted, and separating the second species from the product.
    Type: Application
    Filed: June 12, 2009
    Publication date: October 8, 2009
    Applicant: ADVORTECH HOLDINGS PTY LTD
    Inventor: Robert Lloyd
  • Patent number: 7563421
    Abstract: A hydrometallurgical process based on pressure leaching at elevated temperature for recovering nickel from nickel oxide ores, characterized by a simplified and efficient process as a whole, realizing a simplified leaching stage, reduced neutralizer consumption and precipitate production in the neutralization stage, and efficient use of recycled water. The hydrometallurgical process of the present invention, comprising a leaching stage which stirs the slurried ore in the presence of sulfuric acid at 220 to 280° C.
    Type: Grant
    Filed: May 10, 2005
    Date of Patent: July 21, 2009
    Assignee: Sumitomo Metal Mining Co., Ltd.
    Inventors: Hiroshi Kobayashi, Hirofumi Shouji, Masaki Imamura, Yoshitomo Ozaki, Naoyuki Tsuchida
  • Patent number: 7470647
    Abstract: Decomposition of methane to produce carbon monoxide-free hydrogen is accomplished using un-supported, nanometer sized, hydrogen reduced, nickel oxide particles made by a precipitation process. A nickel compound, such as NiCl2 or Ni(NO3) is dissolved in water and suitably precipitated as nickel hydroxide. The precipitate is separated, dried and calcined to form the NiO catalyst precursor particles.
    Type: Grant
    Filed: March 1, 2005
    Date of Patent: December 30, 2008
    Assignees: GM Global Technology Operations, Inc., Dalian Institute of Chemical Physics, Chinese Academy of Sciences
    Inventors: Mei Cai, Yong Li, Wenjie Shen, Jerry Dale Rogers
  • Patent number: 7294319
    Abstract: This invention relates to a method for the removal of iron as hematite from a zinc sulphate solution in atmospheric conditions during the electrolytic preparation of zinc. According to the method, the pH of the iron-containing solution is adjusted to a value of at least 2.7, oxygen-containing gas is fed into the solution and part of the hematite thus formed is recirculated to the precipitation stage.
    Type: Grant
    Filed: December 3, 2002
    Date of Patent: November 13, 2007
    Assignee: Outotec Oyj
    Inventors: Marko Lahtinen, Leena Lehtinen, Heikki Takala
  • Patent number: 7144561
    Abstract: Described is a method for the manufacture of iron hydroxide, iron oxide hydrate or iron oxide from filter salts from thin acid recovery, in which the filter salts are dissolved in water, the solution is adjusted to a pH of <1, then a pH of 2 to 4 is established by the addition of a strong base, with stirring, the substances precipitating are separated in a known manner, the remanent solution is adjusted to a pH of 6 to 8 by the addition of a strong base, the precipitating iron hydroxide is separated from the solution, washed, dried, and, if desired, dried and/or calcined to form iron oxide.
    Type: Grant
    Filed: July 8, 2003
    Date of Patent: December 5, 2006
    Assignee: Sachtleben Chemie GmbH
    Inventor: Bodo Gosch
  • Patent number: 7141227
    Abstract: This invention provides a method for preparing cerium oxide nanoparticles with a narrow size distribution. The cerium oxide nanoparticles obtained by the method of the invention are nearly all crystalline. The method comprises providing a first aqueous solution comprising cerium nitrate and providing a second aqueous solution comprising hexamethylenetetramine. The first and second aqueous solutions are mixed to form a mixture, and the mixture is maintained at a temperature no higher than about 320° K to form nanoparticles. The nanoparticles that are formed are then separated from the mixture. A further aspect of the present invention is an apparatus for preparing cerium oxide nanoparticles. The apparatus comprises a mixing vessel having a first compartment for holding a first aqueous solution comprising cerium nitrate and a second compartment for holding a second aqueous solution comprising hexamethylenetetramine. The mixing vessel has a retractable partition separating the first and second compartments.
    Type: Grant
    Filed: May 7, 2002
    Date of Patent: November 28, 2006
    Assignee: The Trustees of Columbia University in the City of New York
    Inventor: Siu-Wai Chan
  • Patent number: 6949232
    Abstract: There is provided an improvement in a process for producing cobalt (III) hexammine sulphate which process comprises oxidatively pressure leaching nickel cobalt sulphides in an ammoniacal ammonium sulphate solution. The nickel and cobalt sulphides are oxidized to sulphates, and an ammoniacal leach liquor in which dissolved cobalt is predominantly in the (III) oxidation state is produced. The ammoniacal leach liquor is combined with ammonia to precipitate the triple salt of cobalt (III) hexammine sulphate, nickel (II) hexammine and ammonium sulphate which is further treated to produce a crystalline cobalt (III) hexammine sulphate and a nickel enriched leach liquor. The improvement involves the provision of a second oxidative pressure treatment effective to maximize the formation of the desired cobalt (III) hexammine ion, prior to the triple salt precipitation step.
    Type: Grant
    Filed: May 31, 2002
    Date of Patent: September 27, 2005
    Assignee: Sherritt International Corporation
    Inventors: Gavin Kerry Wyllie Freeman, Ockert Gerbrandt Pauw, Russell Peter Kofluk, James John Budac
  • Patent number: 6811758
    Abstract: The present invention relates to a process for inducing homogeneous precipitation of a metal oxide, wherein said metal is capable of existing in at least two cationic oxidation states, which process comprises the steps of: i) providing an aqueous solution of a metal in a lower cationic oxidation state; and ii) adding an oxidant capable of oxidising said metal to a higher cationic oxidation state under conditions such that the mixing of said aqueous solution and said oxidant is substantially complete before precipitation of an oxide of said metal in its higher oxidation state occurs.
    Type: Grant
    Filed: November 15, 2001
    Date of Patent: November 2, 2004
    Assignee: European Community, Represented by the Commision of the European Communities
    Inventors: Stephen Pickering, Boro Djuricic
  • Patent number: 6800260
    Abstract: Processes for treating iron containing waste streams are provided. According to these processes, metal-containing compounds, particularly iron oxides are produced. These methods may, for example, be used in the processing of the waste streams from the chlorination of titanium-bearing raw materials and involve the use of certain combinations of neutralization and precipitation steps.
    Type: Grant
    Filed: February 11, 2002
    Date of Patent: October 5, 2004
    Assignee: Millennium Inorganic Chemicals, Inc.
    Inventors: Peter Carter, Christopher John Davis, Michael Robinson, Kirit Talati
  • Patent number: 6800396
    Abstract: A nickel hydroxide for rechargeable batteries which is provided with a cobalt hydroxide coating which is stable to oxidation is described. The stability to oxidation is achieved by covering the surface of the cobalt hydroxide layer with anions of weak inorganic oxygen acids.
    Type: Grant
    Filed: December 18, 2001
    Date of Patent: October 5, 2004
    Assignee: H. C. Starck GmbH
    Inventors: Viktor Stoller, Michael Erb, Armin Olbrich, Juliane Meese-Marktscheffel
  • Patent number: 6767529
    Abstract: This invention relates to a process for producing magnetite particles having a coercivity of 6.366 kA/m to 10.345 kA/m (=80 to 130 Oe) and an octahedral particle shape, comprising heating an alkaline component and an iron(II) component in the form of an aqueous solution to a temperature of 50° C. to 100° C., whereby the molar ratio of iron(II) component to one equivalent of alkaline component is 0.38 to 0.45, and treating the suspension with an oxidizing agent at a rate of oxidation of 20 to 50 mol. % Fe(II)/h until the iron compound has an Fe(III) content of more than 65 mol. %, and then again adding an Fe(II) component in the form of an aqueous solution at a molar ratio of Fe(II) to one equivalent of total alkaline component used is 0.47 to 0.49, and treating the suspension with an oxidizing agent, at a rate of oxidation is 20 to 50 mol. % Fe(II)/h until the iron compound has an Fe(III) content of more than 65 mol.
    Type: Grant
    Filed: January 14, 2002
    Date of Patent: July 27, 2004
    Assignee: Bayer Aktiengesellschaft
    Inventor: Ulrich Meisen
  • Patent number: 6680035
    Abstract: A hydrometallurgical process is provided for leaching nickeliferous laterite ores at temperatures below the boiling point of the pulp and at atmospheric pressure. The high iron fraction of the laterite, referred to as limonite, is first contacted with concentrated sulfuric acid to partially or completely dissolve the iron and nickel into solution. A reducing agent is used to keep the redox potential in solution below 1000 mV to enhance cobalt dissolution and more advantageously between 1000 and 900 mV to avoid reduction of ferric iron. Further mixing of the leach slurry in the presence of sodium, potassium, or ammonium allows formation of iron jarosite at ambient pressure. The resulting acid from iron hydrolysis is neutralized with the low iron fraction of the laterite ore (saprolite), thereby dissolving nickel into solution. The resulting final leach slurry can then be treated with conventional methods to recover nickel and cobalt from solution.
    Type: Grant
    Filed: May 24, 2001
    Date of Patent: January 20, 2004
    Assignee: BHP Minerals International Inc.
    Inventors: J. Carlos Arroyo, David A. Neudorf
  • Patent number: 6596246
    Abstract: Stable copper hydroxide is prepared by removing ferrous ion from the beginning cupric solution. The ferrous ion is oxidized to ferric ion, and the ferric ion is precipitated by raising the pH of the solution to 3-4. The utilization of phosphate ion both increases the efficiency of oxidation and simultaneously precipitates ferric ion. A second raising the pH of the purified solution precipitates highly pure copper hydroxide that can be harvested.
    Type: Grant
    Filed: March 20, 2001
    Date of Patent: July 22, 2003
    Assignee: Dermet SA de CV
    Inventors: Julio Huato, Tetsuya Ogura
  • Patent number: 6576205
    Abstract: A process for decreasing the crystallinity of nickel hydroxide by generating and supplying large numbers of heteronuclei into the nickel hydroxide producing reaction system. Nickel sulfate and sodium hydroxide are initially forcefully and intimately combined to form a supersaturated solution of heteronuclei. These heteronuclei are introduced into a nickel powder containing slurry wherein nickel hydroxide having a crystallinity FWHM value of greater than about 0.5° is generated.
    Type: Grant
    Filed: September 4, 2001
    Date of Patent: June 10, 2003
    Assignee: INCO Limited
    Inventors: Juraj Babjak, Feng Zou, Stephen Joseph Baksa, Victor Alexander Ettel
  • Patent number: 6447650
    Abstract: A method for preparing a CdS photocatalyst represented by general formula (I): m(a)/Cd[M(b)]S, comprising the steps of: dissolving Cd-containing and M-containing compounds in water in such an amount that the mol % of M ranges from 0.001 to. 20.00; adding one H2S or Na2S as a reactant in the solution with stirring to precipitate Cd[M]S; washing the precipitate with water and vacuum-drying the precipitate in a nitrogen environment at a temperature of 105˜150° C. for 1.5˜3.0 hours; doping a liquid m-containing compound to this precipitate in such an amount that the % by weight of m ranges from 0.10 to 5.00. In the formula, m represents a doped metal element as an electron acceptor selected from the group of Ni, Pd, Pt, Fe, Ru, Co or an oxidized compound of these metals; a represents a percentage by weight of m, ranging from 0.10 to 5.00; M is a promoter selected from the group consisting of V, Cr, Al, P, As, Sb and Pb; b represents mol % of M/(M+Cd), ranging from 0.
    Type: Grant
    Filed: February 7, 2001
    Date of Patent: September 10, 2002
    Assignees: Korea Research Institute of Chemical Technology, Chonggu Co., Ltd.
    Inventors: Dae-Chul Park, Jin-Wook Baeg
  • Patent number: 6379637
    Abstract: The present invention provides an atmospheric acid leaching process for leaching nickel and cobalt from highly-serpentinized saprolitic fractions of nickel laterite deposits that are generally too low in nickel to support economical extraction of their nickel contents by pyrometallurgical processing except under special circumstances, and generally too high in magnesium to be suitable for processing by modern high pressure acid leaching processes employed for treating predominantly limonitic nickel laterites. The process involves leaching the highly-serpentinized saprolitic portion of the nickel laterite ore profile in strong sulphuric acid solutions at atmospheric pressure and temperatures between 80° C. and 100° C., essentially autogenously, to extract at least 90% of its contained nickel content and a large proportion of its cobalt content after leaching reaction times of about one hour or less.
    Type: Grant
    Filed: October 31, 2000
    Date of Patent: April 30, 2002
    Inventor: Walter Curlook
  • Patent number: 6270738
    Abstract: The invention relates to a process for preparing a usable product, in particular a water treatment solution which contains ferric iron, from an impure ferric sulfate solution which contains as an impurity at least one other metal, the process comprising a first precipitation step in which a base is added to the said impure ferric sulfate solution in order to raise the pH to approx. 2-5, preferably approx. 3-4, whereupon ferric hydroxide precipitates; following the first precipitation step, a second precipitation step in which there are added to the solution an oxidant and a base to raise the pH to approx. 6-10, preferably approx. 8-9, whereupon the said impurity metal precipitates; and one or more separation steps to separate from the sulfate solution the solids precipitated in the first and the second precipitation steps; as well as possibly an additional step in which the said separated solids, or a portion thereof, are treated further in order to form a usable product.
    Type: Grant
    Filed: October 20, 1999
    Date of Patent: August 7, 2001
    Assignee: Kemira Chemicals OY
    Inventors: Simo Jokinen, Stefan Jäfverström, Timo Kenakkala
  • Patent number: 6139753
    Abstract: The present invention relates to a method of treatment of acid waste waters or acid drainage waters containing metals comprising ferrous and ferric ions, the method comprising increasing the pH of the acid waste to at least 7.5 by addition of an alkaline reagent under conditions such that ferrous ions are stable with respect to oxidation to ferric ions, to form a precipitate and collecting the precipitate.
    Type: Grant
    Filed: March 25, 1999
    Date of Patent: October 31, 2000
    Assignee: GEO2 Limited
    Inventor: Reginald Morton Taylor
  • Patent number: 5746994
    Abstract: A method of producing ferrate is disclosed, in which Fe.sup.3+ is oxidized with monoperoxosulfate (HSO.sub.5.sup.-) to form K.sub.2 FeO.sub.4 /K.sub.2 SO.sub.4. The isolation of the potassium ferrate (K.sub.2 FeO.sub.4) product in a sulfate matrix (K.sub.2 SO.sub.4) stabilizes the ferrate against decomposition and inhibits clumping of the solid product by inhibiting moisture adsorption. The method is a safe, simple process for the production of ferrate that is reliable, fast, and inexpensive, and that avoids the use of chlorine or chlorinated products, thus avoiding their harmful side effects. The improved ferrate product of this method is particularly useful for water and wastewater treatment, especially in the treatment of sulfides and hydrazines, and in other applications.
    Type: Grant
    Filed: August 9, 1996
    Date of Patent: May 5, 1998
    Assignee: New Mexico State University Technology Transfer Corporation
    Inventor: Michael D. Johnson
  • Patent number: 5376342
    Abstract: A process for recycling a zinc phosphating system sludge comprising forming a mixture of the sludge with water and phosphoric acid. The mixture is formed at an elevated temperature and a pH of between 1.5 and 2.4. The sludge substantially dissolves in the mixture and iron phosphate precipitates out. The resultant liquid comprises a substantially zinc ion and phosphate ion solution suitable for use as a make-up feed in zinc phosphating system.
    Type: Grant
    Filed: April 9, 1993
    Date of Patent: December 27, 1994
    Inventor: Michael D. Waite
  • Patent number: 5128047
    Abstract: A process for separately removing zinc and iron from acidic wastewater. The process involves adding alkali metal hydroxide to the acidic wastewater (below about pH 4) to achieve a first pH of about 4.8 to at most about 5.4 and precipitate an iron hydroxide-containing precipitate at this pH. The precipitate from the wastewater is separated and then additional alkali metal hydroxide is added to achieve a second pH in the range from about 8.8 to about 9.4. A zinc hydroxide containing precipitate forms at this second pH and is then recovered by filtration.
    Type: Grant
    Filed: April 20, 1990
    Date of Patent: July 7, 1992
    Assignee: Rhone-Poulenc Inc.
    Inventors: John M. Stewart, George Chan
  • Patent number: 5032367
    Abstract: A method for producing a powdered iron oxide comprises the steps of adjusting the pH of a crude iron chloride solution to 2.5-4.5; reducing the P content of the solution by mechanical stirring or air bubbling and filtering; and oxidizing the solution into a powdered iron oxide having a maximum P content of 0.005 wt. %. The P content of the solution may also be reduced by ultrafilter treatment. The soft ferrite made by using the powdered iron oxide by this process shows excellent magnetic properties.
    Type: Grant
    Filed: December 16, 1988
    Date of Patent: July 16, 1991
    Assignees: Chemirite, Ltd., TDK Corporation
    Inventors: Naoe Hirai, Tohoru Murase, Katsunobu Okutani, Teruo Mori
  • Patent number: 4943418
    Abstract: In a method of preparing high-purity manganese compounds, wherein the method comprises adding a member selected from ferromanganese and metallic manganeses to an aqueous electrolyte-containing solution, dissolving said member while stirring and maintaining a pH of 2 to 9, and then removing insolubles by filtration and recovering solubles by precipitation, heavy metal elements as well as non-metllic elements, such as P, Si, etc. can be removed efficiently, and high-purity manganese compounds of stable quality can be prepared.
    Type: Grant
    Filed: May 30, 1989
    Date of Patent: July 24, 1990
    Assignee: Japan Metals & Chemicals Co., Ltd.
    Inventors: Koichi Kambe, Kiyoshi Matsuura, Tatsuo Seino, Yoshiyuki Kimura, Hiroshi Kemmochi, Koichi Yoshioka, Hideaki Hohnoki
  • Patent number: 4872909
    Abstract: A method of processing manganese ore by adding the ore to an aqueous solution of acid and H.sub.2 O.sub.2 to form a leach pulp. The leach pulp is agitated for a predetermined time period at predetermined temperatures. The leach pulp is then separated into a solid fraction and a liquid fraction containing solubilized metals. The solubilized metals are then recovered from the liquid fraction.
    Type: Grant
    Filed: August 8, 1988
    Date of Patent: October 10, 1989
    Assignee: The United States of America, as Represented by the Secretary of the Interior
    Inventors: James P. Allen, Richard R. Corwin
  • Patent number: 4830836
    Abstract: A metal stripping system and an operation process therefor which includes the following elements and steps. A main part of this system is a crystallization apparatus for metal stripping comprising a mixing zone of organic solvent and fluoride series stripping solution, a settling zone for organic solvent, a settling zone for stripping solution, a separation zone for fluorinated metal complex crystal and a stripping solution cooling zone. In the operation of the system wherein the organic solvent containing extracted metal ions is contacted with the fluoride series stripping solution to deposit the fluorinated metal complex crystal and then the crystal is recovered as metal or metal oxide, the stripping solution is circularly used by supplying NH.sub.4 HF.sub.
    Type: Grant
    Filed: March 20, 1985
    Date of Patent: May 16, 1989
    Assignee: Kawasaki Steel Corporation
    Inventors: Kazuhiro Uchino, Toshio Watanabe, Yoshio Nakazato, Minoru Hoshino, Akira Yamamoto, Kanji I
  • Patent number: 4594230
    Abstract: A process is disclosed for recovering cobalt in a relatively pure form from an impure cobalt bearing material. The process involves digesting the material in hydrochloric acid to form a solution essentially all of the cobalt and some impurities and insoluble material containing the remainder of the impurities, separating the solution from the insolubles, adding an oxalate producing compound in an amount sufficient to subsequently convert essentially all of the cobalt to cobalt oxalate to the solution, adjusting the pH of the oxalate treated solution to from about 1.5 to about 2.0 with a base to precipitate the cobalt, and finally separating the precipitate from the resulting mother liquor.
    Type: Grant
    Filed: February 4, 1985
    Date of Patent: June 10, 1986
    Assignee: GTE Products Corporation
    Inventors: Richard A. Scheithauer, Michael J. Miller, Clarence D. Vanderpool