Acid Treatment Patents (Class 423/157.3)
  • Patent number: 11333491
    Abstract: A contact angle measurement system includes a housing that can hold a volume of a first fluid having a first density, an adjustable rock sample holder positioned within the housing, a fluid dropper attached to the housing, an image capturing a device, and a computer system. The holder can support a rock sample. An orientation of the holder relative to the housing is adjustable such that an outer surface of the rock sample is at a non-zero angle relative to a lower wall of the housing. When the orientation of the holder relative to the housing is such that the outer surface of the rock sample is at the non-zero angle relative to the lower wall, the fluid droplet traverses the outer surface of the rock sample. The image capturing device can capture images of the fluid droplet as the fluid droplet traverses the outer surface of the rock sample.
    Type: Grant
    Filed: April 2, 2020
    Date of Patent: May 17, 2022
    Assignee: Saudi Arabian Oil Company
    Inventors: Amar Alshehri, Abdulkareem AlSofi
  • Patent number: 9217108
    Abstract: In one embodiment, a method includes providing agricultural grade gypsum to a mixing device using a conveyor, providing a fluid to the mixing device using a pump, mixing the agricultural grade gypsum with the fluid to produce a gypsum slurry using the mixing device, and pumping the gypsum slurry to a storage tank. In another embodiment a system includes a conveyor providing an agricultural grade gypsum, a pump providing a fluid, a mixing device configured to mix the agricultural grade gypsum provided by the conveyor with the fluid provided by the pump to produce a gypsum slurry, and a slurry pump configured to pump the gypsum slurry from the mixing device to a storage tank.
    Type: Grant
    Filed: August 13, 2013
    Date of Patent: December 22, 2015
    Assignee: Enviro Water Minerals Company, Inc.
    Inventor: Paul Steven Wallace
  • Publication number: 20150086451
    Abstract: The present invention discloses the use of Rhodococcus opacus bacteria for bioflotation of minerals of the apatite-quartz system, by adsorption on their surface and subsequent changing of the zeta potential, making them hydrophobic, in addition to reducing the surface tension of water.
    Type: Application
    Filed: March 26, 2013
    Publication date: March 26, 2015
    Inventors: Maurício Leonardo Torem, Antonio Gutiérrez Merma
  • Patent number: 8470272
    Abstract: The present invention resides in a process of recovering nickel and cobalt, regenerating the main raw materials, said process including the steps of: granulometric separation; leaching; neutralization; MHP production in only one stage and the pressure crystallization of magnesium sulphite. The process proposes a way to recovery nickel and cobalt from laterite ores through the atmospheric and heap leaching with staged addition of ore—by size separation—and H2SO4, decreasing the nickel losses and simplifying the neutralization circuit and producing a more purified MHP. The present process route is employed for nickel extraction, including the one from high magnesium containing lateritic ores.
    Type: Grant
    Filed: June 1, 2009
    Date of Patent: June 25, 2013
    Assignee: Vale S.A.
    Inventors: Antonio Clareti Pereira, Felipe Hilario Guimaraes, Joao Alberto de Lessa Tude, Lino Rodrigues de Freitas, Tiago Valentim Berni
  • Publication number: 20120087850
    Abstract: The present invention, named Bunge/Fosfertil process, is applicable at different lithologies of phosphate ore with carbonated-silica matrix from igneous and sedimentary sources, i.e., consists of comminutioning the ore by crushing, homogenization, milling and disliming, prior to the apatite flotation. The dislimed and milled ore pulp with solids concentration above 40%, being initialy conditioned with a depressor reactant, a vegetable source polymer gelled with sodium hydroxide solution; and subsequently, submitted to a conditioning with a scavenger reactant of the sulphosuccinate or sulphosuccinamate groups. This pulp conditioned with reactants goes to the apatite flotation in a circuit comprising the “rougher”, “scavenger”, “cleaner” and “recleaner” steps. In all steps of the circuit flotation the carbon dioxide gas may be added up to saturation of such gas in the temperature and pressure conditions of the pulp.
    Type: Application
    Filed: June 9, 2010
    Publication date: April 12, 2012
    Inventors: Sebastião Eduardo De Rezende, Josiane Silvia Martins, Elves Matiolo, Lauro Akira Takata
  • Patent number: 7824634
    Abstract: A method for etching phosphate ores includes a single-pass digesting of ores which P205 content is greater than 20% in weight by a hydrochloric aqueous acid solution having an HCI concentration less than 10% by weight with an etching solution formation and the separation of the insoluble solid phase and the aqueous phase of the etching solution. Preneutralization of the etching solution is accomplished by a neutralizing agent prior to the separation in such a way that the etching solution pH which is less than pH to which an important part of phosphate ions in solution precipitates in the form of calcium monohydrogen phosphate (DCP) is adjusted and in subsequently neutralizing the separated aqueous phase in such a way that a pure DCP is precipitated.
    Type: Grant
    Filed: December 23, 2004
    Date of Patent: November 2, 2010
    Assignee: Ecophos
    Inventor: Mohamed Takhim
  • Patent number: 7695699
    Abstract: A metal sulfate alcohol composition as well as a process to produce such composition is disclosed. Also disclosed is a process to produce polyester containing the metal sulfate alcohol composition.
    Type: Grant
    Filed: May 21, 2008
    Date of Patent: April 13, 2010
    Inventor: Jiwen F. Duan
  • Patent number: 7687046
    Abstract: A method of preparing a phosphoric acid salt which includes at least one attack on phosphate ore by an aqueous solution of hydrochloric acid, with the formation of an attack liquor, a first separation, in the attack liquor, between an insoluble solid phase and an aqueous phase, a neutralization of the separated aqueous phase by the addition of a calcium compound in order to form, with phosphate ions contained in this aqueous phase, a calcium phosphate insoluble in water, which precipitates, and a second separation, in the neutralized aqueous phase, between a liquid phase and a precipitated solid phase based on the calcium phosphate insoluble in water, wherein the attack on the phosphate ore includes dissolving the phosphate in the ore, the attack liquor containing this phosphate in the form of phosphate ions, and the solid phase separated from the attack liquor contains impurities and the aqueous phase separated from the attack liquor contains the phosphate ions thereof, chloride ions and calcium ions, this a
    Type: Grant
    Filed: April 16, 2008
    Date of Patent: March 30, 2010
    Assignee: ECOPHOS
    Inventor: Mohamed Takhim
  • Patent number: 7374740
    Abstract: Phosphate rock is reacted with phosphoric acid to produce monobasic calcium phosphate. Monobasic calcium phosphate is reacted with ammonium carbonate to produce ammonium phosphate. Dibasic calcium phosphate is also produced as a by-product when monobasic calcium phosphate reacting with ammonium carbonate. The dibasic calcium phosphate is reacted with sulfuric acid to produce phosphoric acid. The phosphoric acid is used to react with phosphate rock. Ammonium sulfate or ammonium hydroxide may be used instead of ammonium carbonate. Phosphate other than ammonium phosphate can be produced if calcium phosphate is reacted with x-y to produce x-phosphate, where x is lithium, sodium, ammonium or potassium and y is carbonate, bicarbonate hydroxide or sulfate.
    Type: Grant
    Filed: March 31, 2005
    Date of Patent: May 20, 2008
    Assignee: Cargill, Incorporated
    Inventors: Xiangsheng Meng, Paris Tsobanakis, Alan Peacock, Don Clark, Colin Weyrauch
  • Patent number: 7361323
    Abstract: A method for the production of phosphoric acid comprising a phosphate ore attack by a first aqueous chlorohydric acid solution, separation in the attack liquor between a solid insoluble phase containing impurities and a separate aqueous phase comprising phosphate ions in a solution, chloride ions and calcium ions, neutralization of said attack phase separated from the liquor by adding a calcium compound so that water-insoluble calcium phosphate can be formed with said phosphate ions, precipitating a separation in said neutralized aqueous phase comprising chloride ions and calcium ions in a solution and a solid precipitated phase based on said water-insoluble calcium phosphate, and solubilization of at least one part of the precipitated solid phase in a separated manner in a second aqueous chlorohydric acid solution, with formation of an aqueous solution containing phosphate ions, chloride ions and calcium ions to be extracted by an organic extractant in a liquid-liquid-type extraction.
    Type: Grant
    Filed: June 26, 2003
    Date of Patent: April 22, 2008
    Assignee: ECOPHOS
    Inventor: Mohamed Takhim
  • Patent number: 7101522
    Abstract: A process is provided for the production of dicalcium phosphate form a phosphate source material in which a solution of phosphoric acid is produced by the action of a suitable mineral acid, generally sulphuric acid, on a phosphate source material. Calcium fluoride is precipitated at a pH of between 3.5 and 4.5 followed by hydrolyzing the solution by diluting it with water to a ratio of approximately 1:7 to about 1:10 monocalcium phosphate to water at a temperature of approximately 40 degrees Centigrade to form a primary precipitate containing substantially all of the fluoride present as CaF2 together with some dicalcium phosphate and a primary calcium and phosphate containing solution. The primary precipitate is dissolved, the pH adjusted to form 3.5 to 4.5 and the hydrolyzation repeated to form a secondary precipitate containing substantially all of the fluoride present as CaF2 together with some dicalcium phosphate and a secondary calcium and phosphate containing solution.
    Type: Grant
    Filed: April 4, 2001
    Date of Patent: September 5, 2006
    Inventor: Jan Christoffel De Waal
  • Patent number: 6989136
    Abstract: The invention concerns a method for producing phosphoric acid, which consists in: at least an attack of phosphate ore with an attacking liquid containing soluble phosphate ions, forming of an attacking product, separating in the attacking product between an insoluble solid phase containing impurities and a liquid phase having soluble phosphate ions and calcium ions, introducing in the separated liquid phase an acid stronger than phosphoric acid and which forms, with said calcium ions, a soluble calcium salt, and isolating a solution of said calcium salt, not contaminated by the impurities, thereby obtaining a phosphoric acid solution.
    Type: Grant
    Filed: August 2, 2001
    Date of Patent: January 24, 2006
    Assignee: ECOPHOS
    Inventor: Mohamed Takhim
  • Patent number: 6676914
    Abstract: Phosphoric acid, essentially free from impurities, is prepared by reacting aqueous hydrofluoric acid with phosphate in particles of calcium bearing phosphate rock to form a calcium fluoride pseudomorph solid from which filter-grade phosphoric acid is separated. By reacting the pseudomorph solid with sulfuric acid and thermally treating the reaction product, the HF can be liberated and recycled back to the reaction step of the process. All of the impurities from the phosphate rock are contained in the resulting CaSO4.
    Type: Grant
    Filed: June 9, 2000
    Date of Patent: January 13, 2004
    Assignee: HF Extraction, LLC
    Inventors: Samuel Franklin Sweat, Claude E. Breed, Kenneth E. McGill
  • Patent number: 6562308
    Abstract: There is disclosed a wet process for the recovery of phosphate from phosphate rock which comprises leaching finely divided particles of phosphate rock with a protic acid at a temperature and for a time that favours dissolution, into a leachate, of the phosphate in relation to an impurity, and, isolating the leachate. An appropriate combination of particle size, leach time and leach temperature can achieve high phosphate recovery while reducing the amount of impurities.
    Type: Grant
    Filed: November 15, 2000
    Date of Patent: May 13, 2003
    Assignee: Agrium, Inc.
    Inventors: Leslie L. Carstens, Nick P. Wynnyk
  • Patent number: 6451276
    Abstract: Disclosed is a method of recovering elemental phosphorus from a sludge that contains water, dirt, and elemental phosphorus. In the first step, the sludge is melted. A mixture is formed of the melted sludge and about 0.5 to about 5 wt % of an oxidizing agent, based on the weight of elemental phosphorus in the sludge, and about 75 to about 580 wt % water, based on the weight of the sludge. The mixture is stirred until a continuous elemental phosphorus phase forms. The purified phosphorus phase is separated from the mixture.
    Type: Grant
    Filed: August 10, 1999
    Date of Patent: September 17, 2002
    Assignee: Glenn Springs Holdings, Inc.
    Inventors: Mohan S. Saran, James R. Brooks, David C. Potts
  • Patent number: 6428764
    Abstract: A process is disclosed for producing calcium fluoride. The process comprises (a) mixing phosphate rock with aqueous H2SiF6 at ambient temperature for at least one hour; (b) nucleating the calcium fluoride in the slurry prepared in step (a) by reacting the slurry at a temperature and for a time sufficient to initiate and sustain nucleation of calcium fluoride and SiO2 by-product; (c) aggregating the SiO2 by-product by heating the slurry produced in step (b) at a temperature of about 90° C. to about 105° C. for at least 0.5 hours; and (d) recovering a calcium fluoride-containing product of an average particle size of less than 1 micron.
    Type: Grant
    Filed: May 5, 2000
    Date of Patent: August 6, 2002
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: John Byrne Michel, Paul Douglas Vernooy
  • Patent number: 6251352
    Abstract: Disclosed is a method of recovering elemental phosphorus from a sludge that contains water, dirt, and elemental phosphorus. In the first step, the sludge is melted. A mixture is formed of the melted sludge and about 0.5 to about 3 wt % of an oxidizing agent, based on the weight of said elemental phosphorus in the sludge, and about 75 to about 400 wt % water, based on the weight of the sludge. The mixture is stirred until a continuous elemental phosphorus phase forms. The purified phosphorus phase is separated from the mixture.
    Type: Grant
    Filed: August 10, 1999
    Date of Patent: June 26, 2001
    Assignee: Glenn Springs Holdings, Inc.
    Inventors: Mohan S. Saran, James R. Brooks, David C. Potts
  • Patent number: 6224844
    Abstract: A process is disclosed for producing calcium fluoride comprising: (a) mixing aqueous H3PO4 with aqueous H2SiF6 to form a mixture such that the concentration of H3PO4 is at least about 3 moles/liter, (b) adding phosphate rock to the mixture at a rate such that the pH of the mixture is maintained at less than about 1.0 and at a temperature sufficient to form a second mixture containing calcium fluoride, and (c) separating calcium fluoride from the second mixture.
    Type: Grant
    Filed: September 10, 1999
    Date of Patent: May 1, 2001
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Paul Douglas VerNooy, John Byrne Michel
  • Patent number: 6183712
    Abstract: A method of producing dicalcium phosphate from calcium phosphate includes reacting the calcium phosphate with a mineral acid such as sulphuric acid to produce a calcium salt and phosphoric acid. The calcium salt may then be hydrolyzed to form a calcium alkali which may then be reacted with the phosphoric acid to produce dicalcium phosphate. Also, a method of producing monocalcium phosphate from calcium phosphate includes reacting the calcium phosphate with sulphuric acid to produce monocalcium phosphate. The monocalcium phosphate may be further processed to remove fluorine contamination and to produce fluorine-free dicalcium phosphate or dicalcium phosphate dihydrate.
    Type: Grant
    Filed: August 25, 1999
    Date of Patent: February 6, 2001
    Inventor: Jan C. De Waal