Leaching, Washing, Or Dissolving Patents (Class 423/98)
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Publication number: 20150050199Abstract: A leaching composition that substantially removes lead from solid materials and a method of using said composition. Preferably, the concentration of lead in the solid materials following processing is low enough that the solid materials can be reused and/or disposed of at minimal cost to the processor. Preferably, the solid materials comprise glass, such as cathode ray tube glass.Type: ApplicationFiled: April 5, 2013Publication date: February 19, 2015Applicant: Entegris, Inc.Inventors: Michael B. Korzenski, Tianniu Chen, Ping Jiang
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Publication number: 20140212347Abstract: Lead and/or Indium cam be recovered from cullet containing indium and/or lead, such as cullet from CRTs and flat panel displays. A chloride salt melt including AlCl3 is used to dissolve the cullet. The melt may be electrolyzed and the lead and/or indium and other metals may be selectively electro-deposited from the salt melt. The two steps may be combined in a continuous process. The salts in the salt melt are not consumed but can be recycled, with exception of the flux due to formation of chlorine gas and alumina. It is also possible to recover lead and/or indium and other metals from the salt melt by vaporizing the respective chlorides and condensing them, or by leaching the salt phase in water and extracting the metals as hydroxides by hydrometallurgy methods.Type: ApplicationFiled: August 17, 2012Publication date: July 31, 2014Applicant: JERNKONTORET ABInventors: Lidong Teng, Seshadri Seetharaman, Katsunori Yamaguchi, Yukari Izumi
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Publication number: 20140147353Abstract: Methods and compositions are described for preparing metal salts and selectively separating metals from substrates and other metals. The methods can include a thionyl reagent that reacts with a metal in a solution to produce a metal salt. The reaction can be controlled by varying reagents and conditions such that the method can be used to selectively separate one or more metals from another metal or from a substrate. The method can also be used for removing metals from a surface. Compositions produced by the method are also described.Type: ApplicationFiled: September 2, 2011Publication date: May 29, 2014Applicant: Georgia Tech Research CorporationInventors: Wei Lin, Ching P. Wong, Rongwei Zhang
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Patent number: 8702838Abstract: A method for recovering a metal, capable of recovering a metal easily without requiring the use of an organic medium, is provided. A complex between a chelating agent and a metal present in a sample is formed in a mixture prepared by mixing the chelating agent and the sample under pH conditions where the chelating agent can be insoluble in an aqueous medium. Then, the complex is recovered from the mixture, and further, the metal is recovered by dissolving the recovered complex in an aqueous medium under pH conditions that are different from the pH conditions where the chelating agent can be insoluble in an aqueous medium. By this method, a metal can be recovered easily without requiring the use of the use of an organic medium.Type: GrantFiled: April 2, 2012Date of Patent: April 22, 2014Assignee: ARKRAY, Inc.Inventors: Yuka Shimomura, Mayumi Yamada
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Patent number: 8616077Abstract: A non-destructive inspection method for detecting the presence of a contaminant that has alloyed with a metallic alloy of a part includes exposing the metallic alloy of the part to an extraction solution. The extraction solution extracts at least a portion of any of the contaminant that has alloyed with the metallic alloy. The extraction solution can then be analyzed to determine whether the solution includes any of the contaminant element, which indicates whether the part includes any of the contaminant element.Type: GrantFiled: August 5, 2009Date of Patent: December 31, 2013Assignee: United Technologies CorporationInventors: Joseph Parkos, Daniel A. Bales, Mimi Nguyen-Vu, Gary M. Lomasney, Philip H. Ratliff
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Patent number: 8585797Abstract: Methods for preparing nc-Ge/GeO2 composites by under reductive thermal processing conditions are described. Also described are methods of preparing freestanding nc-Ge via release from the nc-Ge/GeO2 composites.Type: GrantFiled: June 16, 2008Date of Patent: November 19, 2013Assignee: The Governors of the University of AlbertaInventors: Jonathan Gordon Conn Veinot, Eric James Henderson
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Patent number: 8585991Abstract: The present invention relates to methods for recovering precious metals including silver and gold, rare metals including indium and gallium, base metals including copper, lead and zinc or a combination of precious, rare and base metals from complex oxide ores, sulfide ores or oxide and sulphide ores using an acid chloride oxidizing leach.Type: GrantFiled: May 2, 2012Date of Patent: November 19, 2013Assignee: South American Silver Corp.Inventors: David Dreisinger, Ralph Fitch, Cornelis Verbaan
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Patent number: 8568670Abstract: A process for producing basic lead carbonate is provided. The process comprises: (1) immersing neutralization slag to obtain sodium hydroxide solution; (2) leaching lead chloride slag with the aqueous solution containing sodium chloride and hydrochloric acid, adding sodium sulfide and filtering; (3) neutralizing the filtrate with sodium hydroxide solution, filtering and washing the precipitate; and (4) converting the precipitate to basic lead carbonate with ammonium bicarbonate, crystallizing and washing. Said neutralization slag and lead chloride slag are the redundant slag from fire refining bismuth. Said process makes better use of the redundant slag from fire refining bismuth, saves resources and reduces environmental pollution.Type: GrantFiled: December 30, 2009Date of Patent: October 29, 2013Assignee: Jiangxi Rare Earth and Rare Metals Tungsten Group Holding Co., Ltd.Inventors: Guorong Lin, Huanrong Yu, Jihong Li
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Patent number: 8454915Abstract: Calcium (Ca), manganese (Mn) and magnesium (Mg) carbonate plus lead (Pb) and zinc (Zn) sulphide minerals in a permeable host, crushed ore, concentrates or as mine discharge tailing are selectively solution mined (in-situ or ex-situ) with a selected acid e.g. acetic acid to extract Ca, Mn, and Mg followed by multivalent oxidizing salts e.g. ferric salts to extract Pb and Zn sequentially. For in-situ leaching, an inter relationship has been identified between pressure, temperature, target depth and leachate concentration such that carbonate leaching is performed in a manner to prevent carbon dioxide gas (CO2) discharge thereby plugging host rock permeability avenues to preclude further leaching. This requires controlling the rate of acetic acid leaching to be in step with availability of solution to dissolve the resulting discharged CO2. Sulphide leaching is subsequently conducted on the carbonate-depleted host.Type: GrantFiled: August 17, 2010Date of Patent: June 4, 2013Assignee: Yava Technologies Inc.Inventors: Robert A. Geisler, Madhav P. Dahal
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Patent number: 8409421Abstract: The present invention relates to an electrolytic process for producing metallic lead starting from desulfurized lead pastel comprising the following operative phases: a) leaching the desulfurized pastel by putting it in contact with a solution comprising ammonium chloride, with the formation of a leach liquor and evolution of gaseous CO2; b) separating a first solid residue and a first clarified leach liquor from the leach liquor coming from phase a); c) leaching the solid residue separated in phase b) by putting it in contact with a solution comprising ammonium chloride and hydrogen peroxide; d) separating a second solid residue and a second clarified leach liquor from the leach liquor coming from phase c); e) joining the first clarified leach liquor coming from phase b) with the second clarified leach liquor coming from phase d) and forming a single solution; f) subjecting the solution leaving phase e) to electrolysis in a flow cell, with a current density ranging from 50 to 10,000 A/m2, said electrolysis rType: GrantFiled: November 27, 2008Date of Patent: April 2, 2013Assignee: Engitec Technologies S.p.A.Inventors: Massimo Maccagni, Silvano Cossali, Carmelita Roncaldier, Carlo Olper, Luigi Olper, Alessandro Olper
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Publication number: 20120328494Abstract: The present invention relates to methods for recovering precious metals including silver and gold, rare metals including indium and gallium, base metals including copper, lead and zinc or a combination of precious, rare and base metals from complex oxide ores, sulfide ores or oxide and sulphide ores using an acid chloride oxidizing leach.Type: ApplicationFiled: May 2, 2012Publication date: December 27, 2012Inventors: David DREISINGER, Ralph FITCH, Cornelis VERBAAN
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Patent number: 8323376Abstract: The present invention describes a method of recycling lead from lead containing waste, the method comprising the steps of mixing the battery paste with aqueous citric acid solution so as to generate lead citrate; isolating lead citrate from the aqueous solution; and converting the lead citrate to lead and/or lead oxide.Type: GrantFiled: November 6, 2007Date of Patent: December 4, 2012Assignee: Cambridge Enterprise LimitedInventors: Ramachandran Vasant Kumar, Vega Petrova Kotzeva, Seref Sonmez
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Publication number: 20120177551Abstract: Calcium (Ca), manganese (Mn) and magnesium (Mg) carbonate plus lead (Pb) and zinc (Zn) sulphide minerals in a permeable host, crushed ore, concentrates or as mine discharge tailing are selectively solution mined (in-situ or ex-situ) with a selected acid e.g. acetic acid to extract Ca, Mn, and Mg followed by multivalent oxidizing salts e.g. ferric salts to extract Pb and Zn sequentially. For in-situ leaching, an inter relationship has been identified between pressure, temperature, target depth and leachate concentration such that carbonate leaching is performed in a manner to prevent carbon dioxide gas (CO2) discharge thereby plugging host rock permeability avenues to preclude further leaching. This requires controlling the rate of acetic acid leaching to be in step with availability of solution to dissolve the resulting discharged CO2. Sulphide leaching is subsequently conducted on the carbonate-depleted host.Type: ApplicationFiled: August 17, 2010Publication date: July 12, 2012Applicant: YAVA TECHNOLOGIES INC.Inventors: Robert A. Geisler, Madhav P. Dahal
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Patent number: 8147780Abstract: Wet process of low environmental impact recovers the lead content of an electrode slime and/or of lead minerals in the valuable form of high purity-lead carbonates that are convertible to highly pure lead oxide by heat treatment in oven at relatively low temperature, perfectly suited for making active electrode pastes of new batteries or other uses.Type: GrantFiled: January 15, 2008Date of Patent: April 3, 2012Assignee: Millbrook Lead Recycling Technologies LimitedInventor: Federica Martini
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Patent number: 8097064Abstract: The invention provides a method of chemical recovery of no-carrier-added radioactive tin (NCA radiotin) from intermetallide TiSb irradiated with accelerated charged particles. An irradiated sample of TiSb can be dissolved in acidic solutions. Antimony can be removed from the solution by extraction with dibutyl ether. Titanium in the form of peroxide can be separated from tin using chromatography on strong anion-exchange resin. In another embodiment NCA radiotin can be separated from iodide solution containing titanium by extraction with benzene, toluene or chloroform. NCA radiotin can be finally purified from the remaining antimony and other impurities using chromatography on silica gel. NCA tin-117m can be obtained from this process. NCA tin-117m can be used for labeling organic compounds and biological objects to be applied in medicine for imaging and therapy of various diseases.Type: GrantFiled: April 16, 2009Date of Patent: January 17, 2012Assignee: Brookhaven Science AssociatesInventors: Elena V. Lapshina, Boris L. Zhuikov, Suresh C. Srivastava, Stanislav V. Ermolaev, Natalia R. Togaeva
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Patent number: 8021461Abstract: A system and method are disclosed for improving component extraction from heap leach operations. Following heap leaching for some time, portions of the heap deficient in component extraction are identified, and treatment wells are drilled and remedial treatments are selectively performed on the identified portions of the heap. The remedial treatment can include hydraulically fracturing the identified portions of the heap followed by selective treatment with leach solution of the area impacted by the fracturing.Type: GrantFiled: March 18, 2005Date of Patent: September 20, 2011Assignee: Newmont USA LimitedInventor: Thomas Joseph Seal
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Patent number: 7998440Abstract: An outstandingly low environmental impact wet process recovers the lead content of an electrode slime and/or of lead minerals in the valuable form of high purity lead oxide or compound convertible to highly pure lead oxide by heat treatment in oven at relatively low temperature, perfectly suited for making active electrode pastes of new batteries or other uses.Type: GrantFiled: November 3, 2009Date of Patent: August 16, 2011Assignee: Millbrook Lead Recycling Technologies LimitedInventor: Federica Martini
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Publication number: 20110182786Abstract: A mineral processing facility is provided that includes a cogen plant to provide electrical energy and waste heat to the facility and an electrochemical acid generation plant to generate, from a salt, a mineral acid for use in recovering valuable metals.Type: ApplicationFiled: January 20, 2011Publication date: July 28, 2011Applicant: MOLYCORP MINERALS, LLCInventor: John L. Burba, III
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Patent number: 7943256Abstract: A method for producing at least one lead battery electrode, comprising the step of disposing an active paste on a support in such a manner as to form said electrode, and locating said electrode in a controlled atmosphere environment to expose said electrode to a gas enriched in ozone, characterised in that said electrode is exposed to an ozone-enriched gas of flow rate less than 100 liters per hour for each square meter of surface of said electrode.Type: GrantFiled: October 17, 2006Date of Patent: May 17, 2011Assignees: P.C. Di Pompeo Catelli, Oerlikon Stationar-Batterien AG Aesch BLInventors: Cesare Catelli, Pascal Häring
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Patent number: 7799226Abstract: A process for separation of no-carrier-added thallium radionuclide from no-carrier-added lead and mercury comprising providing a solution of no-carrier-added thallium radionuclide and no-carrier-added lead and mercury to dialysis. By this method separation of 199Tl radionuclides has also been achieved in presence of macro quantity of inactive thallium, which is as high as 10 mM. The method is capable of being used in Medical industry, diagnosis of cardiac diseases by 201Tl or 199Tl and all other industries where trace amount of thallium separation is required from mercury and lead.Type: GrantFiled: January 6, 2006Date of Patent: September 21, 2010Assignee: Saha Institute of Nuclear PhysicsInventors: Susanta Lahiri, Samir Kumar Maji, Dalia Nayak
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Publication number: 20100226837Abstract: A process for producing metal compounds directly from underground mineral deposits including the steps of forming a borehole at a site into a mineral deposit containing metal compounds, inserting a slurry-forming device having a nozzle into the borehole adapted to direct pressurized water through the nozzle into the mineral deposit, supplying pressured water through the nozzle into the mineral deposit forming a mineral slurry containing metal compounds, extracting the mineral slurry containing metal compounds through the borehole, leaching the mineral slurry to convert the metal compounds to a soluble form in a leach solution, and removing metals and metal compounds by treating the leach solution with an extraction treatment adapted to remove the metal products. Steps of leaching the mineral slurry and removing metal products are performed at a location remote from the borehole site. Alternatively, the step of removing metal products from mineral slurry may be accomplished by pyrometallurgical processes.Type: ApplicationFiled: January 27, 2010Publication date: September 9, 2010Applicant: COOPERATIVE MINERAL RESOURCES, LLCInventors: Steven C. CARLTON, Steven G. AXEN, Kevin P. KRONBECK
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Patent number: 7749302Abstract: The invention relates to a method, by means of which the valuable metals contained in a sulphidic, multicomponent concentrate are recovered using hydrometallurgical treatment. One constituent of the concentrate is copper sulphide, which is leached using an alkali chloride-copper (II) chloride solution. The sulphides of other valuable metals, such as zinc, nickel, cobalt and lead are leached before copper leaching and each is recovered as a separate product before copper recovery.Type: GrantFiled: December 21, 2005Date of Patent: July 6, 2010Assignee: Outotec OyjInventors: Stig-Erik Hultholm, Olli Hyvärinen
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Process for the recovery of elemental sulphur from residues produced in hydrometallurgical processes
Patent number: 7604785Abstract: The present invention relates to a process for the recovery of elemental sulphur from residues produced in hydrometallurgical processes based on leaching with a solution of sodium sulphide in which the sulphur contained in the residues is selectively leached as sodium polysulphide. The sulphur leaching solution is conveniently regenerated and recycled to the process.Type: GrantFiled: May 22, 2007Date of Patent: October 20, 2009Assignee: Engitec Technologies S.p.A.Inventors: Marco Olper, Massimo Maccagni, Silvano Cossali -
Patent number: 7553474Abstract: It is an object to provide a method for producing stable alkaline metal oxide sols having a uniform particle size distribution. The method comprises the steps of: heating a metal compound at a temperature of 60° C. to 110° C. in an aqueous medium that contains a carbonate of quaternary ammonium; and carrying out hydrothermal processing at a temperature of 110° C. to 250° C. The carbonate of quaternary ammonium is (NR4)2CO3 or NR4HCO3 in which R represents a hydrocarbon group, or a mixture thereof. The metal compound is one, or two or more metal compounds selected from a group of compounds based on a metal having a valence that is bivalent, trivalent, or tetravalent.Type: GrantFiled: August 8, 2005Date of Patent: June 30, 2009Assignee: Nissan Chemical Industries, Ltd.Inventors: Yutaka Ohmori, Hirokazu Kato, Yoshinari Koyama, Kenji Yamaguchi
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Patent number: 7537741Abstract: A method for treating a polymetallic sulfide ore containing gold and/or silver, and further containing base metals selected from the group consisting of iron, aluminum, chromium, titanium, copper, zinc, lead, nickel, cobalt, mercury, tin, and mixtures thereof, is disclosed. The method comprises the steps of grinding the polymetallic sulfide ore to produce granules, oxidizing the granules to produce oxidized granules, and chloride leaching the granules using a brine solution including dissolved halogens, as well as chloride and bromide salts.Type: GrantFiled: November 9, 2007Date of Patent: May 26, 2009Assignee: Nichromet Extraction Inc.Inventor: Jean-Marc Lalancette
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Patent number: 7507496Abstract: A process for recovering lead oxides from the spent paste of exhausted lead acid batteries. The process provides heating the spent paste with an alkali hydroxide solution at elevated temperatures prior to calcinations. Calcination is at various temperatures so that either lead mono-oxide, lead dioxide or red lead is obtained as the principal product. There is also provided the use of the lead oxide to prepare the paste for positive and negative electrodes or other lead compounds.Type: GrantFiled: December 7, 2004Date of Patent: March 24, 2009Assignees: Toxco, Inc, Kinsbursky Brothers IncInventors: Steven A. Kinsbursky, W. Novis Smith, Richard Schutte
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Patent number: 6843970Abstract: A process for recovering metal values from a metal containing material including the metal values comprising digesting the metal containing material in a sulfuric acid solution comprising sulfuric acid, a reducing agent, and a carbon source, heating the digestion mixture and separating the resulting solution from the remaining solids. The sulfuric acid solution may additionally include hydrofluoric acid (HF) as a source of fluoride ion.Type: GrantFiled: March 26, 1996Date of Patent: January 18, 2005Assignee: Cabot CorporationInventor: Robert A. Hard
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Patent number: 6793908Abstract: A solution method for preparing indium-tin oxide (ITO) powders is provided. Indium compounds and tin compounds are dissolved in water respectively to form two solution bodies. Some proper additives are added into the solution bodies to form metal hydroxyl compounds with determined composition. After water washing and filtration, proper additives are added into the solution to peptize the solution. During the peptization process, hydrolysis and condensation reactions occurs between different metal hydroxyl compounds. Solvent of the solution is then removed to form high quality nanometer grade ITO powders.Type: GrantFiled: May 9, 2002Date of Patent: September 21, 2004Assignee: Cheng Loong CorporationInventors: Hsin Chung Lu, Chio Hao Hsu, I Chiao Lin, Chien Lung Weng
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Patent number: 6777511Abstract: An industrially excellent process for producing a poly(meth)acrylate having a reduced metal content which comprises contacting a mixture of a poly(meth)acrylate and an organic solvent with an acidic aqueous solution, such as an aqueous solution obtained by dissolving a polyprotic carboxylic acid having about 2 to 12 carbon atoms in water, is provided, and, by this invention, contents of metals such as sodium, potassium, iron and the like can be remarkably reduced.Type: GrantFiled: September 21, 2001Date of Patent: August 17, 2004Assignee: Sumitomo Chemical Company, LimitedInventors: Koshiro Ochiai, Akira Kamabuchi
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Patent number: 6770249Abstract: A hydrometallurgical process utilizing an atmospheric calcium chloride leach to selectively recover from various metal feed stocks (consisting of elemental metals, metal oxides, metal ferrite, metal hydroxide, metal carbonates, metal sulfate/sulfur compounds, and their hydrates, specifically including but not limited to EAF Dust KO61) zinc, lead, cadmium, silver, copper and other valuable metals to the exclusion of iron, magnesium, halogen salts and other unwanted elements. The process solves the problem of iron and magnesium leach solution contamination because iron is unexpectedly converted to magnetite. The heavy metals are cemented out of solution using zinc or other selected dust at a pH of 6 or greater under unique and unexpected conditions, which do not require acid.Type: GrantFiled: January 5, 2000Date of Patent: August 3, 2004Inventors: Loren P. Hoboy, Nick A. Wolf, Tonya F. Yoder
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Patent number: 6608001Abstract: A method for producing small spherical particles that are especially useful as catalysts and catalyst supports employed in chemical processes is disclosed. According to some embodiments, the method includes impregnating a porous support with a metal or metal oxide and dissolving the support to release spherical particles. In certain embodiments the support that is employed in the method comprises a number of spherical voids which determine the size of the spherical particles, and preferably have micrometer range diameters. One embodiment of an attrition resistant Fischer-Tropsch catalyst comprises a plurality of micrometer size spherical metal and/or metal oxide particles that are prepared according to the above-described method.Type: GrantFiled: September 14, 2001Date of Patent: August 19, 2003Assignee: ConocoPhillips CompanyInventor: Joe D. Allison
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Patent number: 6500395Abstract: A method for the treatment of air pollution control (APC) residues comprising the steps of washing the residues at least one time in an alkaline solution maintained at a pH not lower than about 11.5, separating the alkaline washed residues from the alkaline solution. The present method further comprises an optional step of verifying whether the alkaline washed residues are substantially devoid of metal components. When the alkaline washed residues are not substantially devoid of metal components, the alkaline washed residues are washed at least one time in an acid solution maintained at a pH between about 2 and about 4.5 and the acid washed residues are separated from the acid solution so as to produce residues substantially devoid of metal components. The APC residues obtained in application of the methods according to the present invention constitute non-hazardous material/waste.Type: GrantFiled: September 21, 2000Date of Patent: December 31, 2002Assignee: Institut National de la Recherche ScientifiqueInventors: Guy Mercier, Myriam Chartier, Guy Roberge, Christine Sauvageau
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Patent number: 6482371Abstract: A process for the separation of heavy metal and halogen from unwanted waste material or residue. Halogen is selectively extracted or washed out from the waste material. Metal is selectively extracted or washed out from the essentially halogen free waste material.Type: GrantFiled: July 11, 2000Date of Patent: November 19, 2002Assignee: NKT Research A/SInventor: Erik Rasmussen
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Patent number: 6409978Abstract: A process for removing impurities contained in the crystal lattice of minerals, comprising the steps of forming a mixture of a mineral capable of structurally reorganizing its crystal lattice which contains an impurity in its crystal lattice and a halogen anion, and water; heating the mixture to the mineral's structural reorganization transition temperature; holding the mixture at the structural reorganization transition temperature for a sufficient period of time to allow the impurity to freely migrate from the lattice to combine with the halogen anion; and separating the combined impurity and anion from the mixture to render the mineral essentially free of the impurity. The process is applicable to numerous minerals and impurities, but is especially useful to remove arsenic from fluorspar. Numerous halogen anions can be employed, such as chlorides, fluorides, bromides and iodides, but the preferred halogen anion is a metal chloride such as calcium chloride.Type: GrantFiled: July 13, 2000Date of Patent: June 25, 2002Assignee: Svedala Industries, Inc.Inventors: Bobby P. Faulkner, John M. Paustian
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Patent number: 6403045Abstract: A method for treating residues derived from garbage and/or industrial waste incineration fumes including the steps of desalting the residues by washing with sodium carbonate in sufficient amount or slightly in excess to solubilize all the salts including the sulphates and precipitate the soluble calcium, the pH being higher than 11, then carrying out a solid/liquid separation to obtain a desalinated cake; leaching the desalinated cake with sodium carbonate in sufficient amount or slightly in excess to obtain, by reaction with the lime present in the cake or added thereto if necessary, the alkalinity required for solubilising amphoteric metals, the pH being higher than 12, and obtaining by solid/liquid separation a cake and a supernatant which is neutralised with carbon dioxide, and filtering the recovered solution to obtain metal hydroxide sludge and an aqueous sodium carbonate solution; and neutralising the resulting residues at a pH between 6.5 and 8.5.Type: GrantFiled: March 14, 2000Date of Patent: June 11, 2002Assignee: FIBACInventors: Daniel Daviller, Laurent Rizet
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Patent number: 6319482Abstract: The present invention relates to a process for treating fly ash/APC residues chlorides, sulphates, earth alkali metals selected from the group consisting of calcium, potassium, and sodium, and heavy metals selected from the group consisting of lead, which residues are obtained from air pollution control processes that utilize dry/semi-dry line injection, such that said residues may be disposed of as non-hazardous materials. The process comprises the sequential steps of: (a) washing and agitating the fly ash/APC residue (20) with water (50) to form a residue slurry containing solubilized lead salts and calcium chloride; (b) filtering (42) the residue slurry to remove a filtrate (46) having a pH of higher than about 11.8 and containing the solubilized lead salts and calcium chloride; and (c) recovering a first calcium enriched filter cake (44).Type: GrantFiled: November 18, 1998Date of Patent: November 20, 2001Assignee: Apex Residue Recovery Inc.Inventors: Steven E. Sawell, Stephen A. Hetherington
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Patent number: 6197210Abstract: A process for the treatment of brass components to reduce leachable lead therefrom when the components are exposed to water which includes the steps of first cleaning the brass components with a cleaning agent in the form of a mineral acid, a mineral acid plus an oxidizing agent, ammonium chloride or ferric chloride and then rinsing to remove the cleaning agent. Thereafter, the brass components are contacted with a lead removal reagent after which the brass components are washed again. It is also possible, in the preferred embodiment, to remove any leachable lead remaining on the surface of the brass components by the additional step of treating the brass components with a water soluble acid and thereafter rinsing the components to leave the components substantially free of the acid. The process as disclosed reduces the leachable lead to well within the most stringent state and/or federal guidelines.Type: GrantFiled: August 17, 1998Date of Patent: March 6, 2001Assignee: Gerber Plumbing Fixtures Corp.Inventor: Allan S. Myerson
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Patent number: 6153155Abstract: The invention relates to a process for recovering the transition metal component of catalysts used in the hydroconversion of heavy hydrocarbonaceous materials. In accordance with the invention, a slurry of a transition metal catalyst and hydrocarbon is catalytically desulfurized resulting in a desulfurized product and a solid residue containing the transition metal. The transition metal may be recovered by coking the residue and then dividing the coker residue into two portions are combusted with the flue dust from the first combustion zone being conducted to the second combustion zone. The flue dust from the second combustion zone is treated with ammonia and ammonium carbonate in order to obtain ammonium molybdate.Type: GrantFiled: December 15, 1998Date of Patent: November 28, 2000Assignee: Exxon Research and Engineering CompanyInventors: Michael Y. Wen, Georgui S. Golovin, Mikhail Ja. Shpirt, Leonid A. Zekel, Andrew Sullivan, Stephen Mark Davis
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Patent number: 6117209Abstract: A hydrometallurgical method involves treating a dross source containing typically both antimony and tin and treating the dross to a series of chemical operations to yield a soft lead precursor, suitable for making soft lead for lead-based alloys for batteries or other applications, which method includes utilizing sulfuric acid to decompose the dross source to provide a slurry in which the liquid contains the principal tin values and the solid phase contains the antimony and lead values, followed by treating of the separated solid phase so as to either separate the lead values from the antimony values via an antimony leach and a solid/liquid separation or by desulfurizing the solid phase, carrying out a solid/liquid separation, treating the solid phase with a lead leach to solubilize the lead values and carrying out a further solid/liquid separation to recover the lead-rich phase as the filtrate, separated from the antimony-rich solid phase.Type: GrantFiled: November 2, 1998Date of Patent: September 12, 2000Assignee: GNB Technologies, Inc.Inventor: Prosper K. Adanuvor
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Patent number: 6090353Abstract: A process for removing impurities contained in the crystal lattice of minerals, comprising the steps of forming a mixture of a mineral capable of structurally reorganizing its crystal lattice which contains an impurity in its crystal lattice and a halogen anion, and water; heating the mixture to the mineral's structural reorganization transition temperature; holding the mixture at the structural reorganization transition temperature for a sufficient period of time to allow the impurity to freely migrate from the lattice to combine with the halogen anion; and separating the combined impurity and anion from the mixture to render the mineral essentially free of the impurity. The process is applicable to numerous minerals and impurities, but is especially useful to remove arsenic from fluorspar. Numerous halogen anions can be employed, such as chlorides, fluorides, bromides and iodides, but the preferred halogen anion is a metal chloride such as calcium chloride.Type: GrantFiled: April 1, 1998Date of Patent: July 18, 2000Assignee: Svedala Industries, Inc.Inventors: Bobby P. Faulkner, John M. Paustian
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Patent number: 6027543Abstract: A method for removing a heavy metal from sludge, including the step of putting the sludge into contact with a treating liquid to dissolve the heavy metal contained in the sludge into the treating liquid. The treating liquid is formed of either A or B, where (A) is an aqueous solution of phosphoric acid, and (B) is an aqueous solution of phosphoric acid containing at least one of B1 and B2, where (B1) is at least one acid other than phosphoric acid, and (B2) is at least one oxidant. The concentration of the phosphoric acid in the treating liquid is 3% by weight or more. Alternatively, the sludge is put into contact with the treating liquid at a temperature of 40.degree. C. or higher.Type: GrantFiled: June 6, 1997Date of Patent: February 22, 2000Assignee: Shiro YoshizakiInventors: Shiro Yoshizaki, Tahei Tomida
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Patent number: 6022406Abstract: A method for preparing inorganic pigments from steel mill dust, particularly electric steel mill dust, wherein (a) the dust is separated into a magnetic fraction and a non-magnetic fraction; (b) the non-magnetic fraction is subjected to a basic leaching reaction; (c) the resulting solid batch is rinsed until neutralized and then separated; (d) the resulting batch is calcined at 450-650.degree. C.; (e) the calcined batch is treated with sulfuric acid in the presence of a catalyst; (f) the inorganic pigments are recovered; and (g) the solutions from (c) and (e) are used to precipitate other pigments.Type: GrantFiled: May 27, 1998Date of Patent: February 8, 2000Assignee: RecupacInventors: Gilles Roux, Farouk Tedjar
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Patent number: 5961691Abstract: The present invention is concerned with a process for extracting and recovering lead or lead derivatives in high purity from various materials containing lead sulphate, and particularly copper smelter flue dusts. The present process also allows the substantially complete recovery or recycling of precious metals otherwise lost in flue dusts wastes.Type: GrantFiled: October 1, 1997Date of Patent: October 5, 1999Assignee: Noranda, Inc.Inventors: Denys Pinard, Jean Guimont
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Patent number: 5945342Abstract: The present invention relates to methods for digesting diphosphonic acid substituted cation exchange resins that have become loaded with actinides, rare earth metals, or heavy metals, in a way that allows for downstream chromatographic analysis of the adsorbed species without damage to or inadequate elution from the downstream chromatographic resins. The methods of the present invention involve contacting the loaded diphosphonic acid resin with concentrated oxidizing acid in a closed vessel, and irradiating this mixture with microwave radiation. This efficiently increases the temperature of the mixture to a level suitable for digestion of the resin without the use of dehydrating acids that can damage downstream analytical resins. In order to ensure more complete digestion, the irradiated mixture can be mixed with hydrogen peroxide or other oxidant, and reirradiated with microwave radiation.Type: GrantFiled: May 18, 1998Date of Patent: August 31, 1999Assignee: Westinghouse Savannah River CompanyInventors: Sherrod L. Maxwell, III, Sheldon T. Nichols
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Patent number: 5879830Abstract: A process is disclosed for treating lead paste from exhausted batteries. Calcium sulfite and calcium thiosulfite are formed by the reaction:3Ca(OH).sub.2 +4S.degree..fwdarw.2CaS+CaS.sub.2 O.sub.3 +3H.sub.2 O(1).The CaS and CaS.sub.2 O.sub.3 is reacted with sodium sulfate to effect the double exchange reaction:2CaS+CaS.sub.2 O.sub.3 +3Na.sub.2 SO.sub.4 .fwdarw.2Na.sub.2 S+Na.sub.2 S.sub.2 O.sub.3 +3CaSO.sub.4 (2).The sodium sulfide and sodium thiosulfate is then reacted with the lead paste for converting the various lead paste components (PbSO.sub.4, PbO and PbO.sub.2) into PbS with the concomitant production of sodium sulfate. The sodium sulfate can be recycled to reaction (2).Type: GrantFiled: December 4, 1997Date of Patent: March 9, 1999Assignee: Ecochem AktiengesellschaftInventors: Marco Olper, Massimo Maccagni, Silvano Cossali
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Patent number: 5840262Abstract: The present invention relates to an improved process for producing lead oxide in a pure state from a spent paste resulting from exhausted acid batteries. The spent paste is first calcined and desulfurized, then leached by a concentrated solution comprising an alkali hydroxide at a temperature above 100.degree. C. The separated solution is contacted with a ketone resulting in a suspension from which the .alpha.-lead oxide constituent is recovered. The solutions of alkali and ketone are recycled in the process. The preferred alkali constituents are selected from sodium hydroxide or potassium hydroxide, preferably containing also a small amount of sulfate of the respective alkali metal of the hydroxide used.Type: GrantFiled: February 7, 1996Date of Patent: November 24, 1998Assignee: Margulead Ltd.Inventor: Efim Margulis
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Patent number: 5770170Abstract: There is provided a novel class of additives, specifically coals, which are useful in zinc extraction processes involving one or more pressure leach stages carried out at temperatures above the melting point of sulphur. Such processes may include those incorporating a single stage pressure leach, a process involving two stage countercurrent or cocurrent pressure leaches or a multistage leach process for recovering zinc, lead and silver from zinc bearing sulphidic materials which also contain lead and silver.Type: GrantFiled: August 20, 1996Date of Patent: June 23, 1998Assignee: 698638 Alberta Ltd.Inventors: Michael J. Collins, Donald K. Kofluk
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Patent number: 5744107Abstract: Heavy metals are efficiently removed from contaminated soil by a process which comprises leaching or washing the soil with a mild leachant solution. The leachant solution is comprised of an aqueous solution of an acid and a salt. The anion of the acid forms a water-soluble salt with the heavy metals which contaminate the soil. The salt component is comprised of at least one alkali metal, alkaline earth metal, or an ammonium salt having one or more anions which also form a water-soluble salt with the heavy metals leached from the contaminated soil.Type: GrantFiled: December 16, 1994Date of Patent: April 28, 1998Assignee: Henkel CorporationInventors: William E. Fristad, Michael J. Virnig, Jonathan M. Cassel
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Patent number: 5660806Abstract: Heavy metals are efficiently removed from contaminated soil by a process which comprises leaching or washing the soil with a mild leachant solution comprised of an aqueous solution of an acid and a salt. Heavy metals are also efficiently removed from paint chips by washing with an aqueous acid. The heavy metals are recovered from the leachant be cementation.Type: GrantFiled: June 7, 1995Date of Patent: August 26, 1997Assignee: Henkel CorporationInventors: William E. Fristad, Michael J. Virnig, Dana K. Elliott
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Patent number: 5630931Abstract: A hydrometallurgical and electrochemical process for treating exhausted lead batteries, in particular the active mass and the electrolyte, is described having as products electrolytically obtained lead and elemental sulphur. The active mass (paste) obtained from the mechanical processing of the exhausted batteries, consisting mainly of lead sulphate and dioxide, is dispersed in a dilute H.sub.2 SO.sub.4 solution and then reacted with an Na.sub.2 S solution to convert all the lead compounds present into insoluble lead sulphide and sodium sulphate. After filtration, the sodium sulphate solution is evaporated to obtain the anhydrous salt. From this, by thermal reduction with carbon, the Na.sub.2 S is reformed for use in treating further paste. The lead sulphide obtained in this manner is leached with an electrolyte based on ferric fluoborate, which oxidizes the sulphide to elemental sulphur and solubilizes the lead in the form of fluoborate.Type: GrantFiled: January 25, 1996Date of Patent: May 20, 1997Assignee: Ecowin S.R.L.Inventor: Adilson C. Manequini