Abstract: An injection molding machine to prevent a molded piece from being separated from a mold after molds are disassembled from each other includes a first mold, a second mold assembled with the first mold to form a cavity, and a binding device or a pressing device to get a molded piece held in the first mold when the first mold and the second mold are disassembled from each other.

Abstract: A process for producing a sheet-shaped prepreg includes: a fiber bundle introduction step in which tape-shaped reinforcing fiber bundles are disposed in a multilayer arrangement in the thickness direction and introduced into a die to which a molten thermoplastic resin has been supplied; a fiber bundle thickness reduction step in which each of the tape-shaped reinforcing fiber bundles is widened by means of spreading to reduce the thickness; a resin impregnation step in which the tape-shaped reinforcing fiber bundles are impregnated with the molten resin in the die; and a lamination step in which the plurality of resin-impregnated tape-shaped reinforcing fiber bundles are laminated in the die.

Abstract: A manufacturing apparatus for an optical waveguide structure including a clad structure having grooves in a curved surface thereof and a clad film attached to the curved surface includes a clad film shape retaining portion that has a curved surface along which the clad film is held. a position checking portion that checks the position of the clad film on the clad film shape retaining portion, and a first position adjusting portion that adjusts the position of the clad film shape retaining portion so that the clad film on the clad film shape retaining portion is disposed at a reference position while checking the position of the clad film with the position checking portion.

Abstract: The invention relates to a method for producing a plastics material article, said method including the extruding of a tube-shaped parison and the re-forming of the parison into a hollow body within a blow mold by applying differential pressure. The method includes initially a first expanding and partial shaping of the parison with the blow mold not completely closed. Then at least one opening is provided on the circumference of the pre-expanded parison. In a further step at least one part to be built-in is introduced through the opening into the interior of the partially shaped plastics material article. In a final step the blow mold is closed completely and the blow molding of the plastics material article is completed.

Abstract: Systems and methods for introducing hook fastening elements into a mold traveling along a mold assembly line are disclosed. The system can be configured to cut hook fastening tape into strips having a predetermined length based on information received from the mold assembly line, and to drop the cut strips directly into the mold at the appropriate intervals as the mold travels along the mold assembly line.

Abstract: A device for manufacturing a fan casing of a turbomachine made of composite material, in which a mold includes a cylindrical body of lengthways axis and side flanges, and in which a counter-mold includes a cylindrical body and side counter-flanges. The counter-flanges are configured to be attached securely to the flanges, the body of the mold and the body of the counter-mold are concentric, the preform is configured to be positioned between the body of the mold and the body of the counter-mold, and the material of the body of the mold has an appreciably higher expansion coefficient than that of the body of the counter-mold.

Abstract: A method and apparatus are disclosed for producing a three-dimensional body consisting of individual solidified layers, whereby a coating material is disposed on one of a carrier plate and an already-solidified layer of the body in a first layer thickness by slidably withdrawing a bottom plate of a storage container filled with the coating material, thereby allowing coating material to descend from the storage container onto the carrier plate or already-solidified layer of the body. The first layer thickness of the coating material is then reduced to a lesser second layer thickness by re-inserting the bottom plate through the coating material disposed on the carrier plate or already-solidified layer. The coating material is then solidified at predetermined locations in order to generate a desired layer contour of one solidified layer of the three-dimensional body.

Abstract: Disclosed is an infusion method for the manufacture of a fibre-reinforced composite component with semi-finished textile products in an open moulding tool, in which at least one local gas reception space is designed for the reception of volatile substances, such as resin gases and residual air contained in the matrix material and/or in the system, which gas reception space is blocked off from the matrix material by a local semi-permeable membrane; also disclosed is a system for the execution of such a method.

Abstract: The present invention relates to advancements in injection moulding and in particular to a method and apparatus for co-injection moulding articles of complex non symmetrical geometry. The method forms a multilayer injection moulded article comprising an outer skin of a first material and a central core of a second material which is encapsulated by the outer skin. The first and second materials are injected in a single stream into a cavity of an injection mould, with the second material encased within the first material. The flow of the stream is controlled by means of flow paths within the mould cavity such that both the first and second materials are present in at least one first area of the mould cavity and that only the first material is present in at least one second area of the mould cavity. The flow paths include at least one primary flow path in the first mould cavity area which divides into at least two secondary flow paths.

Abstract: An in-mold coating device comprises a fixed insert, a light generator, a camera, a light sensor, a bolster, a moving insert, the fixed insert is disposed in a fixed plate, the light generator, camera and light sensor are disposed in the fixed insert and equipped with on-off and control wires, the bolster is attached to a bottom of the fixed insert to fix the fixed insert, the camera and light sensor; the fixed inserted is made of transparent material selected from the group consisting of quartz, glass, crystal and coated with a reflective layer on an outer surface thereof, light generated from the light generator is reflected by the reflective layer, photo-curing coating materials are injected into a clearance between the fixed insert and the moving insert and irradiated by the light directly generated from the light generator and multidirectional light reflected by the reflective layer.

Abstract: The present invention aims to provide a gasket for a pre-filled syringe which has excellent air-tightness and liquid-tightness and a mold for forming the gasket. The present invention relate to a mold for a gasket laminated with an inactive film for a pre-filled syringe, wherein at least a surface of the mold which forms a seal sliding surface of an annular protrusion of the gasket is mirror finished to have an arithmetic mean roughness Ra of less than 0.03 ?m.

Abstract: A method of manufacturing a vehicle trim component is provided that includes disposing a fiber panel onto a first surface of a mold cavity. The method also includes compressing the fiber panel between the first surface and a second surface of the mold cavity to form the fiber panel into a desired shape. The method further includes injecting resin into the mold cavity to fill at least one void between the first surface and the second surface adjacent to the fiber panel.

Abstract: A multiple part mandrel on which a hollow body may be formed includes multiple sectors. Each sector has a skin on an outer face and a pair of opposed side returns at longitudinal sides of the sector. The mandrel formed by the sectors is symmetrical about a central axis of the mandrel. When the sectors are assembled as the mandrel, the side returns of adjacent sectors face each other. Each of the side returns includes a recess in an outside surface of the side return, spaced from the skin of the respective sector, and an inflatable O-ring disposed in the recess. The recesses of adjacent side returns in the mandrel are offset with respect to each other in an axial direction of the mandrel. Inflation of the inflatable O-rings urges adjacent sectors together at the skins of the sectors to seal the adjacent sectors at the skins.

Abstract: An apparatus for forming objects, in particular containers, and for applying respective labels thereto, includes a forming arrangement provided with a punch cooperating with a cavity of a die to make the objects by forming a sheet of thermoformable material. The cavity includes a first wall element and second walls. The first wall element is movable between a first operating position in which it receives a label and a second operating position in which it bounds the cavity in cooperation with the second walls, and supports the label in such a manner that during a subsequent forming operation the label is fixed to, in particular substantially incorporated in, the object.

Abstract: A casting machine system includes a first casting machine and a separate second casting machine, wherein the first casting machine is a metal-casting machine and the second casting machine is a plastic-casting machine, or the first casting machine is a plastic-casting machine and the second casting machine is a metal-casting machine. An associated process produces hybrid metal/plastic articles. The casting machine includes a transfer device for transferring a precursor product, produced by a first casting process in the first casting machine, to the second casting machine, in which a hybrid metal/plastic component is formed from the precursor product by a second casting process, and a temperature-regulating device for regulating the temperature of the precursor product in a controllable manner after its removal from the first casting machine, and before starting the second casting process.

Abstract: A profiled extrusion replication process is disclosed that includes steps of (a) extruding a molten material through an extrusion die having at least one profiled die lip to form a molten extrudate having first and second major extrudate surfaces and having a first structural feature in the first major extrudate surface; (b) bringing the molten extrudate into contact with a tool surface comprising one or more second structural features so as to cause a portion of the first structural feature in the first major extrudate surface to contact the one or more second structural features on the tool surface; and (c) cooling the molten extrudate to provide the structured film. Structured films and apparatus for making structured films are also disclosed.

Abstract: The invention relates to a method and a device for producing parts that are made up of more than one component. The first part (17) is produced in a first plane (10) and then transported by a transfer system (15) into a second plane (11).

Abstract: A method of manufacturing an article includes simultaneously holding, with a vacuum device, a first object and a second object that are overlapped and abutted against each other. The method also includes simultaneously transporting the first and second objects relative to a machine. Still further, the method includes attaching the first and second objects together with the machine.

Abstract: Boeing is actively engaged in the production of lightweight composite airframes for both military and commercial applications. The double bag vacuum infusion process of the present invention provides a low cost, method for producing complex composite assemblies without an autoclave. It also enables the production of highly innovative structures. The quality of the composites produced using such an infusion process are comparable to composites made using prepregs, hand layup or fiber placement and autoclave curing.

Abstract: The invention relates to a construction box (200) comprising a front wall (220), a rear wall and two side wails (224, 226), which delimit a construction box interior that houses a height-adjustable construction platform (210). The construction box (200) has dedicated travelling gear (250) integrated in to the construction box for propelling said box (2000 between a construction position, in which the construction box (2000 is positioned within the frame (150) of the system (100) to allow the shaped body to be built up and an additional construction box position, such as a construction box unpacking position, in which the construction box (200) is propelled out of the frame (150) of the system (100) to permit the unpacking of the built-up shaped body.

Abstract: A ball cover shaping mold of a baseball or softball is constructed from two corresponding figure of 8 shaped mold pieces. These two mold pieces fit together to form a mold of the outside of the ball cover of a softball or baseball, and these two mold pieces are constructed from a soft material. Where these two mold pieces join are the seams, and on the inside side of the seams, grooves are set to form the raised sewn section on the ball cover, and an material inlet and an air outlet is situated where these two pieces join. PU material is used in the mold to construct the ball cover. The soft mold pieces are easy to remove and moreover, the grooves set on the inside seams of the figure of 8 shaped mold pieces form the raised sewn section on the outside of the ball cover where the two mold pieces join, thereby fulfilling the required outside appearance of the ball.

Abstract: An apparatus for making a shingle, together with the shingle made thereby, is provided, in which one or more thermoplastic materials are extruded or co-extruded to form an extrudate, with the extrudate being cut into a preliminary shingle shape, which is allowed to dissipate heat, and then is delivered to a compression mold, wherein the preliminary shingle shape is compression molded to substantially its final dimensions and is then discharged from the mold and allowed to cool.

Abstract: A method and apparatus for manufacturing composite components. A tool is present for use in manufacturing composite components. The tool comprises an encapsulation layer having a shape, an insulation layer on the encapsulation layer, and an isolation layer on the insulation layer. The isolation layer has an outer surface capable of contacting a composite material laid up on the outer surface. The insulation layer is capable of insulating the encapsulation layer from heat applied to the composite material. The encapsulation layer is capable of maintaining a shape with the composite material laid up on the isolation layer during a curing process to form a composite component from the composite material.

Abstract: A method and machine for sealing at least one cut edge of a foam board is disclosed. The foam board has a top surface, a bottom surface and at least one cut edge extending between the top surface and the bottom surface. The cut edge is passed over a heated roller to soften the edge and then passed over a second roller having a temperature that is lower than the temperature of the first roller which seals the edge. The cut edge may be milled to square the edge relative to the top and bottom of the board before the cut edge is passed over the heated roller. Additional pairs of rollers may be provided to seal the top surface and the bottom surface of the foam board.

Abstract: Disclosed are an air mattress and an air mattress manufacturing device and method, which can reduce manufacturing costs, enhance the rigidity of the bottom plate, and shorten and automate the manufacturing process. The air mattress of the present invention comprises: a cushion portion, which has multiple air sacs, and which is formed from a first resin composition made from a mixture of a synthetic resin and a plasticizer, so as to have elasticity and flexibility; and a bottom plate, which is coupled with the cushion portion, and which is formed from a second resin composition made from a mixture of a synthetic resin, a plasticizer having less than or equal to 50% of the plasticizer mixed into the first resin composition, and a rigid material for enhancing the rigidity of the air mattress, and thus the manufacturing costs and the rigidity thereof can be enhanced.

Abstract: A polymer endoprosthesis is fabricated by a combination of injection molding and blow molding which form a tubular substrate of polymer material, followed by laser cutting, crimping and sterilization. After the injection and blow molding processes, a subtractive process is performed on the tubular substrate to transform it into a stent having a network of stent struts. The tubular substrate can be made in an injection mold and blow mold which are attached to each other. The transition from injection molding and blow molding can be performed while the injection molded substrate remains at a temperature at or above Tg of the polymer material.

Abstract: A method and an apparatus for manufacturing a shaped part (14) decorated by in-mold decoration (IMD) and in-mold labelling (IML) with an injection molding apparatus (1) having a decoration-side tool half (12) and a core-side tool half (11), wherein the decoration-side tool half (12) is movable and the core-side tool half (11) is fixed with respect to a frame structure. An IMD film (16) is introduced into the decoration-side tool half (12) and an IML shaped part is introduced into the core-side tool half (11).

Abstract: The embodiments disclose a method for patterning a stack, including embedding servo patterns within a final template and creating positions of plural cross-tracked shifted position error signal (PES) fields incrementally from the embedded servo patterns on the final template.

Abstract: A device for shaping of an article of composite material. The device includes a tool including a top surface and side surface for shaping at least one blank of composite material into an article having a predetermined profile; and a air-tight foil. The device further includes at least one support arranged to be in supporting contact with the underside of the protruding part of the blank.

Abstract: Branched end reactants having two or three functional groups at the ends are disclosed. The branched end reactants are used to prepare crosslinked hydrogel tissue adhesives, which have a good balance of mechanical properties in an aqueous environment. Kits comprising the branched end reactants and methods for applying a coating to an anatomical site on tissue of a living organism are also disclosed.

Abstract: The present invention relates to a nano imprint method and to a nano imprint apparatus comprising: a first imprint module, a second imprint module, a storage and a feeder module, wherein; the first imprint module is adapted to imprint a pattern into an intermediate polymer stamp from a template; a second imprint module is adapted to imprint a pattern into a substrate from the intermediate polymer stamp; robot feeder modules are adapted to move the template, intermediate polymer stamp and the substrate from and to storages.

Abstract: The invention relates to a shaping device of PU three-dimensional objects, including an external mold and an internal mold; the foresaid PU three-dimensional objects shaping device also includes a shell, wherein the outer wall of the foresaid shell installs with an evacuating valve; the foresaid external mold has air vent, and the size of the outer wall of the foresaid external mold is smaller than the size of the inner wall of the foresaid shell; the foresaid external mold installed insider the shell; the seams of the foresaid external mold and the edge of the shell is gas-tight sealed; the foresaid internal mold installed insider the foresaid external mold.

Abstract: A molding apparatus includes a mold having a long cavity; a pinching member that holds a long metal plate having a pair of longitudinal ends, a pair of lateral ends and a pair of surfaces forming a plate shape by pinching the long metal member, the long metal plate being inserted into the cavity such that the longitudinal direction of the long metal plate is directed to a longitudinal direction of the cavity and the long metal plate is positioned at a position offset from a center of the cross-section of the circumferential surface; and an inlet for pouring a resin material into a space defined between the mold and the pinching member, wherein a shape of the space is such that the amounts of the resin material to be poured around the each side of the pair of surfaces of the long metal plate are equivalent.

Abstract: An apparatus for manufacturing a continuous fiber-reinforced thermoplastic resin pellet includes a roving package constituted by a cylindrical package of a reinforcing fiber bundle, a reinforcing fiber bundle delivery device, an impregnation die, a withdrawing device disposed on a downstream side of the impregnation die, and a cutter member. The reinforcing fiber bundle delivery device includes a plurality of collapse suppressing members adapted to be pushed radially outwards against an inner periphery surface of the roving package to suppress collapse of winding layers and a pusher for displacing said plural collapse suppressing members radially outwards following the inner periphery surface of the roving package which inner periphery surface shifts radially outwards gradually as the reinforcing fiber bundle is drawn out in a successive manner.

Abstract: A container has a base panel, at least one side panel extending upwardly from the base panel, and at least one end panel extending upwardly from the base panel. At least one corner is formed at a junction between the side panel and end panel. A flange extends laterally outward from the upper edges of at least one of the side panel, end panel, and corner. An injection-molded structure extends along at least a portion of the flange, the injection-molded structure includes a base portion adjacent the upper edges of the side wall and the end wall, a distal portion extending laterally outward from the base portion, and an indentation in the distal portion extending along at least a portion of the flange of the container. An apparatus for forming the container and a method of manufacturing are also disclosed.

Abstract: Methods and systems for pelletizing high melt flow polystyrene are described herein. The method generally includes providing a polystyrene including a melt flow index of about 16 g/10 min to about 34 g/10 min; extruding a strand of the polystyrene through a die head, wherein a temperature of the polystyrene at the die head is from about 370° to about 430° F.; and moving the strand through a bath, wherein a temperature of the bath is from about 95° to about 145° F.

Abstract: A circular mold-forming substrate of 125-300 mm diameter having a surface on which a topological pattern is to be formed is provided wherein the thickness of the substrate has a variation of up to 2 ?m within a circle having a diameter of 125 mm.

Abstract: An IMD mold for producing a foil-decorated plastic part contains a half mold facing the foil and a half mold facing away from the foil. The two half molds can be placed on each other with corresponding mold dividing surfaces so as to form a cavity, which is substantially closed off from the outside, therebetween. At least the mold dividing surface of the half mold facing the foil is formed by an inner area surrounding the cavity and an outer area in turn surrounding the inner area. Wherein the mold dividing surface in the outer area lies in an at least substantially flat or one-dimensionally curved mold dividing plane, and wherein the mold dividing surface in the inner area is or can be set back with respect to the mold dividing plane.

Abstract: Disclosed is an insert molding apparatus employed to form a plastic product with an insert. The insert has an inserting unit and an extending unit. The insert molding apparatus comprises a cope plate, a lower die and a holding mechanism. The cope plate is formed with a cavity. The extending unit dips into the cavity. The holding mechanism is installed on the lower die to hold the extending unit of the insert. When the insert molding apparatus of the present invention is opened, the holding mechanism can hold the extending unit of the insert to prevent the plastic product sticking to the cope plate. Accordingly, it is capable to prevent the plastic product crushed when the insert molding apparatus is closed again.

Abstract: An intermittent film forming system is provided, comprising a mold having a fine projections and depressions shape formed on the surface, a press for pressing a film to the surface of the mold, a transportation for carrying the film, and a releasing device for releasing the film from the mold surface. The releasing device is provided with a stripper roll for stripping the film, a means for rotary driving the stripper roll, an auxiliary roll arranged substantially in parallel with the stripper roll across a film path line, a means for moving the auxiliary roll on the periphery of the stripper roll such that the film embraces the stripper roll, and a guide for moving the stripper roll and the auxiliary roll in the vicinity of the surface of the mold in parallel therewith, while maintaining the relative positional relationship that the film embraces the stripper roll.

Abstract: An apparatus and method for loading a tread press are provided. More specifically, the present invention provides for loading a tread band onto a tread press while suspending the tread band above the mold elements as the tread band is moved into the proper longitudinal position within the tread press. Lateral positioning can also be provided using the present invention.

Abstract: The present invention refers to an interchangeable system for support and actuation of rotary injection molds, used for the manufacture of plastic multi-component parts. This system is easily installed on conventional injection molding machines. The support system (13) is constituted by a main body that includes a sliding device and a rotary mechanism. The longitudinal sliding device is driven by cylinders (8 and 23) and is supported by the arms of the support (9, 15). A rotary unit, including motorization (20) is coupled to the sliding device with two rotary support platens, upper (7) and lower (17). The central mold (4) is supported between the rotary support platens (7 and 17). The frontal mold (12) is fixed on the interior part of the support which is in-turn fixed to the machine platen. The rear mold (2) is fixed to the moving platen of the injection machine (1) as usual. The invention permits not only a rapid mold mutation but also an easy reinstallation on different injection machines.

Abstract: Preform assembly (1) for blow moulding a container (20), comprising at least a first (2) and a second (3) preform, wherein the first preform (2) is positioned inside the second preform (3) before blow moulding the preforms into the container, wherein each preform has a body forming portion having a wall thickness of less than about 8 millimetres, preferably less than about 6 mm. A container blow moulded from the preform assembly and a method and an apparatus for forming the preform assembly are also disclosed.

Abstract: A method and apparatus for making a foam-in-place cushion in which a foam-forming composition is dispensed between two plastic film portions in a predetermined fashion to selectively control the distribution of the foam in the cushion. A foam dispenser can be moved in a transverse direction as foam is dispensed. A dispersion device can be employed to apply pressure on predetermined areas of the film portions towards each other so as to cause the composition to be redistributed in position in a predetermined manner while the composition is in a less than fully expanded state. The plastic film can then be sealed closed to form an expanding foam cushion that can be placed into a shipping carton where the cushion expands to fill void space, or into a mold where the cushion expands and is molded into a desired shape.

Abstract: A compression molded preform for forming an invertible base hot-fill container, and systems and methods thereof. The preform includes a body with a first open end, a second closed end or end cap of hemispherical shape, and a sidewall extending between the first end and the second end. At least a portion of the second end is thinner than any portion of the sidewall. Further, the second end is gateless and has an inner surface that is substantially smooth along its entire area. The compression molded preform is blow molded to form a plastic container with an invertible or movable base. The invertible or movable base is responsive to, or can be moved based on, internal forces or pressure associated with processing the container with a filled product.

Abstract: An apparatus for making fiber-reinforced molded articles having a mold surface with a configuration corresponding to at least a portion of a molded article. An electromagnetic energy production element produces electromagnetic energy required to cure the binder. The element is selected from electroluminescent devices, quantum dots and combinations thereof. The element is positioned on the mold surface so as to contact the electromagnetic energy-curable binder with the produced electromagnetic energy while the reinforcing fibers are on the mold surface.

Abstract: An improved forming wire is described. A forming wire in a first embodiment comprises a base comprising a structure with a bore therethrough, a first support arm and a second support arm, each said arm projecting normally from said base, each said arm having a proximal tip connected to said base and a distal tip remote from said base, a bending loop having an arcuate shape and extending from the distal tip of the first support arm to the distal tip of the second support arm, an inner arm having a helical shape and extending from the distal tip of the first support arm to the base; and an outer arm having a helical shape and extending from the distal tip of the second support arm to a point above the base, thereby defining a space between the base and the outer arm. In other embodiments, the forming wire has a single support arm. In some embodiments, the forming wire is made of poly-tetrafluoroethylene tubing over stainless steel rods.

Abstract: A three-dimensional object fabrication apparatus. A housing encloses a work area. An interface is provided in the housing permit a processor within the housing to receive digital data defining geometry for a three-dimensional object to be fabricated. A fabrication mechanism forms a portion of the object by addition of material substantially consistent with the digital data for a corresponding portion of the geometry received by the processor. A camera to images a portion of the fabrication process, e.g., molding or assembly. The images are transmitted via an interface over a wide area network to permit a user to monitor the process imaged. A user interface is provided to permit the user to send commands to the fabrication apparatus from various devices that access the wide area network.

Abstract: Solder mold plates and methods of manufacturing the solder mold plates are provided herein. The solder mold plates are used in controlled collapse chip connection processes. The solder mold plate includes a plurality of cavities. At least one cavity of the plurality of cavities has a different volume than another of the cavities in a particular chip set site. The method of manufacturing the solder mold plate includes determining susceptible white bump locations on a chip set. The method further includes forming lower volume cavities on the solder mold plate which coincide with the susceptible white bump locations, and forming higher volume cavities on the solder mold plate which coincide with less susceptible white bump locations.

Abstract: An interlocking sheet is formed from a resilient, flexible material. The interlocking sheet comprises a plurality of regularly spaced locking members projecting from a first side of the sheet. Each locking member is hollow and an aperture on the second side of the sheet opens into the interior volume of the locking member. Each locking member has a proximal portion adjacent the aperture, a medial portion further from the aperture than the proximal portion, and a distal portion further from the aperture than the medial portion. The maximum width of the medial portion is greater than the narrowest width of the proximal portion, measured in a common direction, and each locking member tapers from the medial portion to the distal portion. The locking members may be elongate linear locking members or discrete legs. A method and apparatus for making the interlocking sheets are also described.