For Extruding Film Patents (Class 425/133.5)
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Patent number: 11826779Abstract: Wet-on-wet coating processes are provided to produce multilayer articles. First and second coating materials are sequentially applied on to a structured substrate surface to form a skin layer directly over the structured substrate surface and a bulk layer over the skin layer. The conformability of the skin layer can be adjusted to provide desired surface and bulk properties.Type: GrantFiled: December 24, 2020Date of Patent: November 28, 2023Assignee: 3M Innovative Properties CompanyInventors: Brittni M. Schiewer, Eric A. Vandre, Chris A. Pommer, Kara A. Meyers, Anish Kurian, Michelle Ji, Hyacinth L Lechuga, Ross E. Behling, Dong-Wei Zhu, Robert B. Secor, Mikhail L. Pekurovsky
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Patent number: 11666936Abstract: A hybrid scaling and patterning apparatus for producing thin films with multi-material, customized patterns is disclosed. The apparatus includes a slot die body integrated with multiple inlets and corresponding converging channels passing materials through the die body in a planar, continuous laminar flow. The hybrid scaling and patterning apparatus may be used in a method of preparing multi-material, patterned thin film materials.Type: GrantFiled: December 3, 2018Date of Patent: June 6, 2023Assignee: Georgia Tech Research CorporationInventors: Ara Parsekian, Tequila A. L. Harris
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Patent number: 11607832Abstract: It is an object of the present invention to provide a feed block that can stably produce a resin sheet in which a main material and an auxiliary material are stacked on top of another. The feed block feeds laminated molten resin P to a die, wherein laminated molten resin P has at least one main material A that consists of a molten resin in a shape of a plate or a sheet and auxiliary material B that consists of a molten resin in a shape of a plate or a sheet, wherein auxiliary material B is stacked on at least a part of at least one main material A with regard to a width direction thereof.Type: GrantFiled: September 2, 2016Date of Patent: March 21, 2023Assignee: JAPAN STEEL WORKS, LTD.Inventors: Hideki Tomiyama, Makoto Iwamura, Masaki Ueda, Kazuya Yokomizo, Yousuke Tago
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Patent number: 11426756Abstract: A process for in-line extrusion of polymeric coatings onto roofing shingles during manufacturing includes moving a web of shingle substrate material in a downstream direction and extruding a liquefied coating of polymeric material onto at least one surface of the moving web to form a thin film. The liquefied coating may be a molten polymeric material that forms a thin film on a back surface of the shingle material to prevent sticking and eliminate the need for a traditional back dusting with material such as powdered stone. The polymeric film further may be applied to the substrate material in lieu of a saturation coating of asphalt, thus reducing cost and weight while providing a comparable moisture barrier and a lighter more flexible shingle.Type: GrantFiled: July 21, 2020Date of Patent: August 30, 2022Assignee: BMIC LLCInventors: Olan Thomas Leitch, Mark Logan Keaten, Matti Kiik
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Patent number: 11318695Abstract: A tire having a rubber assembly including a first rubber member, a second rubber member, and a third rubber member which are arranged in series in the cross-section including the tire rotational axis. The method includes: extruding the unvulcanized rubber assembly as two separate parts which are a first extrusion rubber portion and a second extrusion rubber portion divided at a division surface passing through the unvulcanized first rubber member; winding the first extrusion rubber portion into a base annular body; and forming the unvulcanized rubber assembly by winding the second extrusion rubber portion so that only the first rubber member included in the second extrusion rubber portion overlaps with the first rubber member included in the base annular body.Type: GrantFiled: February 8, 2019Date of Patent: May 3, 2022Assignee: SUMITOMO RUBBER INDUSTRIES, LTD.Inventors: Takuma Watanabe, Rung Yimpoopha, Sittichai Apaikawin
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Patent number: 11161140Abstract: Disclosed is a slot die coater for coating an electrode active material slurry on an electrode current collector, which includes a lower die having a lower outlet, and an upper die disposed above the lower die and having an upper outlet, wherein an upper surface of the lower die and a lower surface of the upper die are at least partially in contact with each other and capable of sliding relative to one another such that the upper die and the lower die are capable of sliding relative to each other along a horizontal direction.Type: GrantFiled: June 29, 2018Date of Patent: November 2, 2021Inventors: Do-Hyun Lee, Taek-Soo Lee, Cheol-Woo Kim, Sang-Hoon Choy
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Patent number: 10629375Abstract: A film for a capacitor having a plurality of layers, the film for capacitors satisfying the following relational expression (1): Cmo/Cmu?1.1 wherein Cmu is an oxygen gas permeability coefficient of the film for the capacitor, and Cmo is an oxygen gas permeability coefficient of an equivalent film that would be obtained if the film for the capacitor were to be formed as a uniform single layer, and having a thickness of 1 to 35 ?m.Type: GrantFiled: April 28, 2016Date of Patent: April 21, 2020Assignee: OJI HOLDINGS CORPORATIONInventors: Akihiro Kakehi, Tatsuji Ishida, Yoshimune Okuyama
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Patent number: 10596740Abstract: A head is provided for the co-extrusion of a complex rubber profiled element for the manufacture of a tire. The head makes it possible to co-extrude a sublayer and a tread with inserts. To this end, the head includes, from upstream to downstream: a) a first extrusion duct divided into various sub-ducts, b) a discontinuous first profiling blade, c) a second extrusion duct divided into various sub-ducts, d) a discontinuous second profiling blade incorporating at least one third extrusion duct in the continuation of a divider, and e) a first profiling blade having a projecting tooth in front of and next to each outlet of a third duct in the transverse direction.Type: GrantFiled: December 20, 2016Date of Patent: March 24, 2020Assignee: Compagnie Generale Des Etablissements MichelinInventors: Christophe Bessac, Mickael Rouby
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Patent number: 10518459Abstract: A method for replacing one or more components of a lip adjustment assembly mounted to a die body of an extrusion die is disclosed. Initially, a translating unit of the lip adjustment assembly is accessed through an exposed end of the lip adjustment assembly. Then, an adjustment actuator is removed from a translator of the translating unit. The translator is decoupled from a rod of the translating unit so that the translator is removable from the lip adjustment assembly and with respect to the rod. Next, the translator is removed from the lip adjustment assembly and a first component of the translating unit is replaced with a second component of the translating unit.Type: GrantFiled: April 14, 2019Date of Patent: December 31, 2019Assignee: Nordson CorporationInventor: Dale P. Pitsch
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Patent number: 10358372Abstract: An apparatus (10) for forming the outer layers of a glass laminate sheet comprises a reservoir (12), individual first (14a) and second (14b) distributors extending below and in fluid communication with the reservoir, and first (30a) and second (30b) slots positioned respectively at the bottom of the first and second distributors. The slots have a length, the distributors have sides and a middle, and the length of the slots on the sides of the distributors is desirably decreased relative to the length of the slots in the middle of the distributors. The apparatus is useful with a trough or isopipe (100) to provide clad glass streams to contact an overflowing core glass on respective sides of the trough or isopipe.Type: GrantFiled: September 30, 2014Date of Patent: July 23, 2019Assignee: CORNING INCORPORATEDInventors: Irene Mona Peterson, Olus Naili Boratav, Glen Bennett Cook, Joseph Michael Matusick, David John McEnroe, Srinivasa Rao Vaddiraju
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Patent number: 10040234Abstract: A multi-manifold extrusion die having a fully independent internal deckle system. The die can selectively produce a composite extrudate having a full-width arrangement, an encapsulation arrangement, or a naked-edge arrangement. Methods are also provided for producing a composite extrudate having a full-width arrangement, an encapsulation arrangement, or a naked-edge arrangement.Type: GrantFiled: May 27, 2014Date of Patent: August 7, 2018Assignee: Nordson CorporationInventor: Jordan L. Sedivy
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Patent number: 9346247Abstract: A method of producing a stretch film includes at least: extruding a first random copolymer polypropylene (RCPP) resin from a first extruder at a first temperature to at least one primary channel inside of a feedblock; extruding a second RCPP resin from a second extruder at a second temperature to at least one secondary channel, wherein said second temperature is greater than said first temperature; combining the first RCPP resin and the second RCPP resin to create a layered stream using a combining adapter disposed in communication with the feedblock; passing said layered stream from the combining adapter to a die; and passing the layered stream through said die to a casting unit. A multi-layered stretch film includes at least one nanolayer section, the nanolayer section comprising alternating substantially adjacent layers of a first random copolymer polypropylene (RCPP) resin and a second RCPP resin.Type: GrantFiled: May 1, 2014Date of Patent: May 24, 2016Assignee: Paragon Films, Inc.Inventor: Shaun Eugene Pirtle
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Patent number: 9233500Abstract: A die comprising two die cavities, with each capable of supplying polymeric material, and a distribution plate interposed between at least a portion of each of the two die cavities. The distribution plate has a dispensing edge and a plurality of extrusion channels. First and second extrusion channels extend from entrance openings at the first and second die cavities, respectively, to exit openings on the dispensing edge. The exit openings of the first and second extrusion channels are disposed in alternating positions along the dispensing edge. A method of extruding with such a die and an extruded article made therefrom are also disclosed. The method includes co-extruding a first polymeric composition and a second polymeric composition. The extruded article comprises a plurality of longitudinal first stripes of the first polymeric composition alternating with a plurality of longitudinal second stripes of the second polymeric composition.Type: GrantFiled: February 4, 2011Date of Patent: January 12, 2016Assignee: 3M Innovative Properties CompanyInventors: Michael R. Gorman, John H. Horns, Anthony B. Ferguson, Thomas J. Rieger, Ronald W. Ausen, William C. Unruh
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Publication number: 20150118462Abstract: A composite film may include an elastic film portion having first and second edges that are substantially parallel. The elastic film portion may have a first elasticity. The composite film may also include a first non-elastic film portion extending along and contacting the first edge of the elastic film portion. The first non-elastic film portion may have a second elasticity that is substantially lower than the first elasticity.Type: ApplicationFiled: March 18, 2014Publication date: April 30, 2015Applicant: Samsung Display Co., LTD.Inventors: In-Sun HWANG, Sang-Il PARK, Jeoung-Sub LEE, Min-Hoon CHOI
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Patent number: 9004001Abstract: A co-extrusion device has at least one first inlet port to receive a first material, at least one second inlet port to receive a second material, a first combining channel arranged to receive the first material and the second material and combine the first and second materials into a first combined flow flowing in a first direction. a splitter channel arranged to receive the first combined flow and to split the first combined flow into at least two split flows in a second direction at least partially orthogonal to the first direction, wherein each split flow consists of the first and second materials, and a second combining channel arranged to receive the split flows and combine the split flows into a second combined flow in the first direction, and at least one exit orifice arranged to allow the materials to exit the device as a single flow.Type: GrantFiled: December 17, 2010Date of Patent: April 14, 2015Assignee: Palo Alto Research Center IncorporatedInventors: David K. Fork, Karl Littau
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Patent number: 8968860Abstract: There is provided a laminated sheet producing apparatus that adds an edge material to at least one of the end portions in the width direction of a laminate in which a plurality of kinds of sheet materials are laminated as an edge portion at a confluence portion, wherein when an area of each region resulting from division of a cross-sectional configuration of the edge material perpendicular to the flow channel direction of each flow channel at the confluence portion by lines for dividing the configuration into 10 equal portions in the lamination direction is defined as Sn (n=1, 2, 3, 4, 5) in the direction from a central portion in the lamination direction toward an end portion in the lamination direction, the relationships of Formulae (1) S1?S2?S3?S4?S5 and (2) S1<S5 are simultaneously satisfied.Type: GrantFiled: August 6, 2008Date of Patent: March 3, 2015Assignee: Toray Industries, Inc.Inventors: Takeshi Inomoto, Fumiyasu Nomura, Yoshiharu Furuno
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Patent number: 8960120Abstract: A solar cell extrusion printing system includes a printhead assembly having one or more elongated valve structures that are adjustably disposed adjacent to the outlet orifices of selected nozzle channels, and a valve control device for controlling the position of the valve structures to facilitate controllable ink flow through selected nozzle channels of the printhead assembly during the gridline printing process. The printhead assembly defines an elongated opening (e.g., a slot or hole) that that intersects (i.e., passes through) each of the selected nozzle channels, and an elongated member is movably disposed in the slot and is selectively movable between a first (opened) position, in which the valve structure extrusion material is passed by the valve structure through the nozzle channel and out of the printhead, and a closed position, in which the extrusion material is blocked by the valve structure and prevented from passing through the nozzle channel.Type: GrantFiled: December 9, 2008Date of Patent: February 24, 2015Assignee: Palo Alto Research Center IncorporatedInventors: Craig Eldershaw, David G. Duff
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Patent number: 8870561Abstract: A layer sequence repeater module for a co-extrusion die includes a cell formed of a plurality of thin annular disks stacked on top of each other in an axial direction of the co-extrusion die. Each disk includes a plurality of openings aligned with openings in the adjacent disks, thus forming multiple inner and outer melt passages. At least one of the layer sequence repeater module includes at least one first cap disk, at least one second cap disk, at least one distribution disk, at least one repeater disk and at least one spreader disk. The layer sequence repeater module may be a separately assembled and individually removable module of the co-extrusion die. Alternatively or additionally, the layer sequence repeater module may be incorporated into a module of the co-extrusion die.Type: GrantFiled: January 29, 2013Date of Patent: October 28, 2014Assignee: BBS CorporationInventor: Henry G. Schirmer
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Publication number: 20140248471Abstract: A film having first segments and second segments arranged across the film's width direction is disclosed. The first and second segments are separated from each other by polymer interfaces. The first segments include a first polymeric composition and the second segments include a second polymeric composition. At least some of the second segments are layered second segments having first and second layers in the film's thickness direction, and one of the first or second layers includes a third polymeric composition different from the second polymeric composition. An extrusion die useful for making the film and a method for making the film using the extrusion die are also disclosed.Type: ApplicationFiled: March 1, 2013Publication date: September 4, 2014Applicant: 3M INNOVATIVE PROPERTIES COMPANYInventors: Thomas P. Hanschen, Ronald W. Ausen, William J. Kopecky, Vathsala Rajagopal
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Patent number: 8801417Abstract: Provided is a sheet forming die capable of finely controlling the flow rates of the respective divided flows of a molten resin with precision. The sheet forming die is a sheet forming die 3 configured to: receive a first molten resin B; to receive a second molten resin A; and to thus form a sheet-shaped resin-made product by discharging the molten resins A, B from a lip gap 15.Type: GrantFiled: April 15, 2009Date of Patent: August 12, 2014Assignee: Toshiba Kikai Kabushiki KaishaInventors: Kenji Nozawa, Masatsugu Tamura
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Patent number: 8795816Abstract: Coextruded films provide cross directional zoned multiple components side-by-side to one another. Systems and methods relate to coextruding such films. During coextrusion, a first polymer conjoins with a second polymer while a temperature differential is maintained between the first and second polymers. This temperature differential is selected to reduce a difference between the viscosities of the first and second polymers making the viscosity of the first polymer close enough to the viscosity of the second polymer to avoid separation upon coextrusion. Further, the films may form a layer in subsequent lamination to other material layers.Type: GrantFiled: March 14, 2013Date of Patent: August 5, 2014Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Matthew B. Lake, Bryon Paul Day
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Patent number: 8728366Abstract: A method for making an optical plate formed with a microstructure includes: extruding a substrate material and advancing the same to pass through a first nip formed between an embossing roller and a first pressing roller, the embossing roller having a micropatterned surface formed with a plurality of protrusions and a plurality of grooves, the protrusions and the grooves cooperatively defining a microstructure-forming space; applying a photosensitive resin to the micropatterned surface and filling the same into the microstructure-forming space upstream of the first nip to form a plurality of microelements respectively in the microstructure-forming space; allowing the photosensitive resin applied to the micropatterned surface to pass through the first nip together with the substrate material, thereby bonding the microelements to the substrate material; and irradiating and curing the photosensitive resin downstream of the first nip to form the optical plate.Type: GrantFiled: August 12, 2011Date of Patent: May 20, 2014Assignee: Chi Mei CorporationInventors: Hsin-Hung Chen, Wei-Chan Tseng, Chung-Hao Wang, Chun-Liang Kuo
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Patent number: 8707891Abstract: A spreading head particularly for spreading one or more adhesives or mixtures of adhesives, of the hot-melt or cold type, comprising a body which has two or more ducts, which are all separate or of which two or more converge, each duct being connected to one or more feed channels for conveying the one or more adhesives or mixtures of adhesives to one or more extrusion chambers formed on the upper surface of the body; an abutment element for the one or more adhesives or mixtures of adhesives which exit from the one or more mixing chambers is associable in an upper region with the body.Type: GrantFiled: June 8, 2007Date of Patent: April 29, 2014Assignee: Hip-Mitsu S.R.L.Inventor: Riccardo Arnaboldi
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Patent number: 8679290Abstract: Exfoliation of graphene from graphite using multilayer coextrusion is generally disclosed. In some example embodiments, graphite may be dispersed within a first processing material, and the first processing material and a second processing material may be co-extruded through a plurality of series coupled layer multiplication dies to exfoliate graphene from the graphite. The graphene may be separated from the resulting multi-layered material. In some example embodiments, graphite flake and/or expanded graphite may be dispersed within the first processing material.Type: GrantFiled: October 28, 2010Date of Patent: March 25, 2014Assignee: Empire Technology Development LLCInventor: Carlos A. Cruz
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Publication number: 20140057081Abstract: The invention relates to a device for producing and/or applying a substantially planar material combination which is formed from at least two surface regions and has a predefined combined width, combined height, and/or combined length. Said device comprises a conveying unit that defines a direction of travel and has a conveying surface. The device also comprises an application unit including an application nozzle which has a slit-shaped outlet extending substantially transverse to the direction of application and which allows the first surface region made of a first extrudate and the second surface region made of a second extrudate to be extruded onto the conveying surface. The application nozzle (8) comprises at least one conveying unit (22; 22?) for conveying an extrudate onto the conveying surface. The conveying unit allows the conveyed volume, the conveyed mass, the conveying speed, and/or the conveying time of at least one of the extrudates to be controlled.Type: ApplicationFiled: April 12, 2012Publication date: February 27, 2014Applicant: RWR Patentverwaltung GbRInventor: Josef Rothen
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Patent number: 8641946Abstract: The invention provides apparatus for producing an extrudate product including a plurality of capillary channel. The apparatus comprises an extruder having an inlet, a die including an orifice having a predetermined outer shape and a plurality of needles each having a body including an internal conduit for fluid flow. Each needle further comprises an outlet from the internal conduit at an outlet end. The outlet end of each needle is arranged in a predetermined pattern substantially within the orifice of the die and the conduit of each needle is fluidly connected to a fluid source. In use extrudable material is fed into the extruder through the inlet. The extruder forces the extrudable material around the bodies of the needles towards the die and through the orifice in the die to produce an extrudate having substantially the predetermined outer shape.Type: GrantFiled: December 10, 2004Date of Patent: February 4, 2014Assignee: Cambridge Enterprise LimitedInventors: Malcolm R. Mackley, Bart Hallmark
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Publication number: 20130292871Abstract: Disclosed are a feedblock multiplier with thickness gradient variation, a feedblock system, a method, and multilayer structure made by the method. The feedblock multiplier combines the functionalities of feedblock and multiplier conventionally used for producing the multilayer structure. The feedblock multiplier includes an input section for feeding fluid materials. A feedblock section is included for dividing the fluid delivered into multiple channels correspondingly. The fluids in the channels are segmented into two or more fluid segments by a segmenting section. The each fluid segment is delivered through corresponding channel-conversion section with thickness-gradient variation in the feedblock multiplier. Each channel-conversion section includes multiple channels with configurable positions. The fluids are then combined in a multiplier section for producing the multilayer structure with overlapped layers. The multilayer structure is outputted from an extruding section.Type: ApplicationFiled: May 6, 2012Publication date: November 7, 2013Applicant: EXTEND OPTRONICS CORP.Inventors: Jen-Huai Chang, Wen-Cheng Wu, Chao-Ying Lin
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Patent number: 8523551Abstract: An unvulcanized rubber extruder that realizes extrusion forming of an unvulcanized rubber extrudate ensuring manufacturing of a high-quality tire without any increase of tire manufacturing steps. In the vicinity of left side end portion, in the drawing, of unvulcanized rubber (A) (rubber chafer part), unvulcanized rubber (B) flows along parallel wall (56) on the downside of main rubber flow channel (34) and flows along second inclined surface (38) on the upside of the main rubber flow channel (34). Simultaneously, apart from the main flow of the unvulcanized rubber (B), portion of the unvulcanized rubber (B) is extruded out in the direction perpendicular to auxiliary rubber flow channel (44) (arrow B direction). Accordingly, in the left side end portion, in the drawing, of unvulcanized rubber (A) (rubber chafer part), it appears that the upside and downside are shut in by the flow of the unvulcanized rubber (B).Type: GrantFiled: March 26, 2008Date of Patent: September 3, 2013Assignee: Bridgestone CorporationInventors: Norimi Ashimoto, Takeshi Masuda
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Patent number: 8476400Abstract: An oxygen-scavenging composition is provided that includes an oxygen-scavenging polymer and a catalyst. The oxygen-scavenging polymer, which in preferred embodiments is suitable for use in packaging articles, is a dendritic polymer having one or more oxygen-scavenging groups.Type: GrantFiled: August 21, 2008Date of Patent: July 2, 2013Assignee: Valspar Sourcing, Inc.Inventors: Richard D. Joslin, Jeffrey Niederst, Paul E. Share, Grant Schutte
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Patent number: 8460588Abstract: Coextruded films provide cross directional zoned multiple components side-by-side to one another. Systems and methods relate to coextruding such films. During coextrusion, a first polymer conjoins with a second polymer while a temperature differential is maintained between the first and second polymers. This temperature differential is selected to reduce a difference between the viscosities of the first and second polymers making the viscosity of the first polymer close enough to the viscosity of the second polymer to avoid separation upon coextrusion. Further, the films may form a layer in subsequent lamination to other material layers.Type: GrantFiled: July 30, 2007Date of Patent: June 11, 2013Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Matthew B. Lake, Bryon Paul Day
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Patent number: 8388331Abstract: A liquid flow converging device and a method of manufacturing a multi-layer film. The converging device comprises an element (A) having a large number of slits for passing two liquid flows to be converged therethrough and an element (B) having a first converging part for converging, in a laminar form, a large number of laminar liquid flows formed by passing the liquid flows through the large number of slits to form a first laminar liquid flow. The converging device for the liquid flow comprises a first confluence forming device having two or more elements (A) installed independently of each other and two or more elements (B) installed independently of each other.Type: GrantFiled: May 26, 2005Date of Patent: March 5, 2013Assignee: Toray Industries, Inc.Inventors: Syunichi Osada, Yoshiharu Furuno, Fumiyasu Nomura
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Publication number: 20130011506Abstract: Generally, the present description relates to a feedblock and a multilayer film die for creating polymeric multilayered films. The feedblock includes a stack of many layers of thin metal plates having flow profile cutouts, to create alternating layers of polymer.Type: ApplicationFiled: March 3, 2011Publication date: January 10, 2013Inventors: William T. Fay, Terence D. Neavin, Robert M. Biegler, William J. Kopecky, Daniel J. Zillig
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Patent number: 8349155Abstract: A cation exchange membrane which shows suppressed deterioration of the strength of the membrane in the upper portion of an electrolytic cell when the membrane is employed in the electrolytic cell and used for a long term, which can perform electrolysis with good production efficiency, and which can be produced simply with low cost; its production process and; such an electrolytic cell; are provided.Type: GrantFiled: July 28, 2011Date of Patent: January 8, 2013Assignee: Asahi Glass Company, LimitedInventors: Kazuo Umemura, Hiromitsu Kusano
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Publication number: 20120298297Abstract: The techniques disclosed provide methods for making and using lamination films having one, two, three or more layers. The two layer lamination films may have an outer protective material comprising a styrenic polymer and an inner sealing material comprising a poly(ethylene vinyl acetate) (EVA). The three layer lamination films add a center adhesive layer comprising a blend of a low density polyethylene and an EVA. Laminated structures using said lamination films are also described.Type: ApplicationFiled: August 3, 2012Publication date: November 29, 2012Applicant: Chevron Phillips Chemical Company LPInventors: Gary D. Jerdee, Charles E. Rees, Charles D. Mills
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Patent number: 8287788Abstract: The present invention relates to a process for the continuous production of thermoplastically processable polyurethane elastomers, by metering a polyisocyanate (A), a proportion of 1-80 equivalent%, based on the isocyanate group content of the polyisocyanate (A), of a compound (B) having an average of at 1.8-3.0 hydrogen atoms having Zerewitinoff activity, with an average molar mass of 450-5000 g/mol, and a proportion of 12-99 equivalent%, based on the isocyanate group content of the polyisocyanate (A), of a chain extender (C), into a self-cleaning twin-screw extruder whose diameter is 32-62 mm, which is operated at shear rates above 6000 s?1 and residence times of 1-20 seconds, and then bringing the mixture from the self-cleaning twin-screw extruder into a second apparatus in order to complete the reaction.Type: GrantFiled: January 31, 2006Date of Patent: October 16, 2012Assignee: BASF AktiengesellschaftInventors: Guenter Scholz, Marian Mours, Sven Lawrenz, Horst Papenfuss, Christoph Bahr, Ruediger Krech
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Patent number: 8273276Abstract: A roller die preformer for use in an extrusion system to form wide extruded components, such as a rubber tire tread, on a surface of a roller. The roller die preformer includes a flow inlet, a flow outlet and a laterally expanding flow channel extending from the flow inlet to the flow outlet. A flow restrictor is configured within the flow channel to urge the flow of material toward the lateral extremities of the flow channel to thereby form an extruded component at the flow outlet having a lateral width which is greater than the lateral width of the flow inlet of the preformer.Type: GrantFiled: November 12, 2004Date of Patent: September 25, 2012Assignee: The Goodyear Tire & Rubber CompanyInventors: Ernest Wilford Looman, Jr., Bruce Joseph Turner
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Patent number: 8226391Abstract: A micro-extrusion printhead assembly utilized in a micro-extrusion system to form parallel extruded gridlines of material on a substrate includes a nozzle having a tapered (e.g., triangular or trapezoidal) cross-section arranged such that a lower surface of each gridline is substantially wider than its upper edge, and such that side surfaces of the extruded gridlines reflect incident light beams into exposed surface areas of the substrate, thereby minimizing the effective shadowed surface area under the gridline. In one embodiment, the fluidic channels of each nozzle are fabricated by cutting or etching progressively wider channels into a series of rigid layers, and then stacking the rigid layers to form a layered nozzle structure. In another embodiment, a single layer is processed to include a tapered cross-section having the desired triangular or trapezoidal cross-section.Type: GrantFiled: November 7, 2008Date of Patent: July 24, 2012Assignee: SolarWorld Innovations GmbHInventors: David K. Fork, Andre Kalio
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Patent number: 8215940Abstract: Apparatus for multiplying layers in a composite polymer stream includes an intermediate section having open conduits sandwiched between housing sections that close the conduits. The conduits have respective first stages separated by a first blade extending to a first face, and respective second stages separated by a second blade extending to a second face. The first stages separate the stream into sub-streams and compress and shift the sub-streams in a first dimension, whereas the second stages shift the sub-streams in a second dimension. In order to maintain a constant cross-sectional area of the sub-streams, the housing sections may be provided with complementary open channels. The apparatus can be used to multiply layers which are side-by-side or one-over-another by changing orientation in the direction of flow.Type: GrantFiled: March 20, 2009Date of Patent: July 10, 2012Assignee: The United States of America as represented by the Secretary of the ArmyInventor: Scott Allen Winroth
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Patent number: 8182888Abstract: A polymer with a backbone and an unsaturated side chain attached to the backbone. The polymer may optionally be combined with an oxidation catalyst and/or other ingredients.Type: GrantFiled: July 8, 2011Date of Patent: May 22, 2012Assignee: Valspar Sourcing, Inc.Inventors: Paul E. Share, Keith R. Pillage, Charles I. Skillman, Paul E. Fuchs
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Patent number: 8117983Abstract: A micro-extrusion printhead assembly utilized in a micro-extrusion system to form parallel extruded lines of material on a substrate includes a material feed system for pushing/drawing materials out of extrusion nozzles defined in the printhead assembly, a Z-axis positioning mechanism, and a base. The micro-extrusion printhead includes a layered nozzle structure sandwiched between back and front plate structures. The layered nozzle structure includes stacked plates including top and bottom nozzle plates sandwiching a nozzle outlet plate. According to various embodiments, at least one of the nozzle structure materials of the printhead assembly, the output geometry of the printhead assembly, and the internal conduit geometry of the printhead assembly are modified to cause the bead traveling through the extrusion nozzle to be reliably directed (biased) toward the target substrate as it leaves the printhead nozzle orifice.Type: GrantFiled: November 7, 2008Date of Patent: February 21, 2012Assignee: Solarworld Innovations GmbHInventors: David K. Fork, Scott E. Solberg
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Patent number: 8109229Abstract: A spreading head particularly for spreading one or more adhesives or mixtures of adhesives, of the hot-melt or cold type, comprising a body for conveying the one or more adhesives to an extrusion tool; the body has two or more ducts, which are all separate or of which two or more converge, and the tool has one or more first extrusion channels and/or one or more mixing chambers which are connected to one or more second extrusion channels, the first and/or second extrusion channels being optionally mutually superimposed and/or laterally adjacent.Type: GrantFiled: June 8, 2007Date of Patent: February 7, 2012Assignee: HIP-MITSU S.R.L.Inventor: Riccardo Arnaboldi
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Patent number: 8105064Abstract: For the purpose of molding a multilayered film/sheet having a highly precise thickness of each layer, movable choker bars (31, 32) are movably arranged in the middle of molten resin channels (111, 112), and a plurality of choker adjustment bolts (35, 36) are arranged at a predetermined pitch in the die width direction. The choker bars with the choker adjustment bolts are moved so as to adjust the gap in a choker portion. Thermal conductors (37, 38) are provided with the respective choker adjustment bolts.Type: GrantFiled: March 20, 2006Date of Patent: January 31, 2012Assignee: Toshiba Kikai Kabushiki KaishaInventors: Kenji Nozawa, Koji Mizunuma
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Patent number: 8092731Abstract: The invention relates to a method for producing a thermoplastic plastic film. According to said method, the thermoplastic plastic is melted and transported in an extrusion installation comprising an extruder, an extrusion nozzle with a wide-slot delivery opening and a chill roll, which is fixed to a roll system and then leaves the delivery opening of the extrusion nozzle in the form of a flat melted web. Said melted web is then applied to the chill roll and is cooled. The invention is characterised in that it uses an extrusion installation, in which the distance between the delivery opening of the extrusion nozzle and the surface of the cooled roll does not vary by more than +/?50 ?m during the operating time. The invention also relates to a film of this type and to uses of the latter.Type: GrantFiled: November 24, 2005Date of Patent: January 10, 2012Assignee: Röhm GmbHInventors: Claude Guenanten, Christoph Steinfels, Herbert Groothues, Christoph Krohmer, Helmut Haering, Detlef Birth, Christopher Neuroth, Michael Meier-Kaiser, Walter Meon
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Patent number: 8062017Abstract: A splice bar for a tire tread die designed for providing a narrow strip of electrically conductive rubber extending from a lower under tread to the surface of the outer tread by positioning a slotted chimney block in a the outer tread rubber passage and having a passage between the chimney slot and the under tread rubber passage specially shaped for improving the flow of rubber during extrusion. This passage is essentially straight for guiding a strip-shaped stream of rubber of the under tread to the chimney slot. The passage intersects the rear surface of the splice bar to form a generally rectangular shaped corridor extending from the rear surface to the chimney slot.Type: GrantFiled: October 13, 2008Date of Patent: November 22, 2011Assignee: The Goodyear Tire & Rubber CoInventor: Damien Ghislain Clausse
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Publication number: 20110272832Abstract: A feedblock including a first packet creator that forms a first packet including a first plurality of polymeric layers, the first plurality of layers including at least four first individual polymeric layers; and a second packet creator that forms a second packet including a second plurality of polymeric layers, the second plurality of layers including at least four second individual polymeric layers, wherein the first and second packet creators are configured such that, for each packet creator, respective individual polymeric layers of the plurality of polymeric layers are formed at approximately the same time. The feedblock may include a packet combiner that receives and combines the first and second primary packets to form a multilayer stream. In some examples, at least one of the first and second primary packets may be spread in the cross-web direction prior to being combined with one another.Type: ApplicationFiled: May 6, 2011Publication date: November 10, 2011Inventors: Terence D. Neavin, Robert M. Biegler, William T. Fay
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Publication number: 20110272849Abstract: A feedblock including a first packet creator that forms a first packet including a first plurality of polymeric layers, the first plurality of layers including at least four first individual polymeric layers; and a second packet creator that forms a second packet including a second plurality of polymeric layers, the second plurality of layers including at least four second individual polymeric layers, wherein the first and second packet creators are configured such that, for each packet creator, respective individual polymeric layers of the plurality of polymeric layers are formed at approximately the same time. The feedblock may include a packet combiner that receives and combines the first and second primary packets to form a multilayer stream. In some examples, at least one of the first and second primary packets may be spread in the cross-web direction prior to being combined with one another.Type: ApplicationFiled: May 6, 2011Publication date: November 10, 2011Inventors: Terence D. Neavin, Robert M. Biegler, William T. Fay
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Patent number: 8016580Abstract: In order to facilitate the assembly of a tire component like an Off the Road tire shoulder wedge, it is proposed to extrude this component with a high tack compound coating at its periphery by using a dual extruder which otherwise can extrude the tire component with a first high tack compound coating on one side, combined with an assembly for the extruder comprising a splice bar, a holder and a die which are designed to provide a channel deriving and guiding a portion of the high tack compound of the extruder to the stream of compounds before extrusion through the die, on a side opposite to the first coating, thereby providing a coating at almost the whole periphery of the component.Type: GrantFiled: January 28, 2009Date of Patent: September 13, 2011Assignee: The Goodyear Tire & Rubber CompanyInventors: Damien Ghislain Clausse, Marc Jean Kerger, Kim Clement Nicolas Pirrotte, Philippe Nicolas Joseph Renard
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Patent number: 7985315Abstract: A process by which many kinds of unstretched films comprising a thermoplastic resin are produced each in a small amount and high yield. A thermoplastic resin (A) to be formed into an unstretched film and another thermoplastic resin (B) are separately melted by heating. The thermoplastic resin (B) is introduced to each edge part of a T-die (2) for extrusion. The two resins are ejected and extruded on a casting roll so that the thermoplastic rosin (B) is disposed on the side of each edge of the thermally melted thermoplastic resin (A). Thus, an unstretched film (20) is formed which comprises the thermoplastic resin (A) and the thermoplastic resin (B) disposed on the side of each edge of the resin (A). Thereafter, the parts constituted of the thermoplastic resin (B) are removed y cutting to form a target unstretched film (20) consisting only of the thermoplastic resin (A).Type: GrantFiled: February 25, 2005Date of Patent: July 26, 2011Assignee: Toyo Kohan Co., Ltd.Inventors: Tadashi Fujii, Takuji Nakamura, Hiroshi Inazawa, Yasuhiro Matsubara
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Patent number: 7976926Abstract: Co-extrusion apparatus for manufacturing a laminated plastic film or sheet comprises a plug-type layer sequencer including a plurality of channels for conducting a plurality of polymer flows; a transitional aspect ratio block for inducing the plurality of polymer flows to converge; and a flow velocity profiler cartridge for combining the plurality of polymer flows to form the film. In accordance with one embodiment, the layer sequencer includes a tapered selector pin which minimizes mechanical damage when the selector pin is removed. In accordance with another embodiment, the flow velocity profiler cartridge includes inserts fitting within cavities for controlling the polymer flows which form the layers of the film or sheet manufactured by the apparatus. At least one such insert defines lanes within an associated cavity so as to promote the formation of lanes of differing polymer composition within at least one layer of the laminated sheet or film.Type: GrantFiled: August 16, 2004Date of Patent: July 12, 2011Assignee: Davis-Standard, LLCInventors: Timothy P. Watson, Andrew W. Christie
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Patent number: 7946835Abstract: In a feed block, a main conduit and sub conduits are formed. High-viscosity dope flows through the main conduit, and low-viscosity dope flows through the sub conduits. Distribution pins are disposed in a joint portion where the sub conduits intersect with the main conduit for controlling the flow volume of the low-viscosity dope. A tapered cutout is formed in the peripheral surface of the distribution pin. The distribution pin is attached in such an orientation that a wider side of the cutout coincides with the lower reaches of a dope flow. Since ledges are formed in both ends of the cutout, the amount of the low-viscosity dope flowing through the cutout is smaller in both widthwise ends than in the middle.Type: GrantFiled: January 27, 2009Date of Patent: May 24, 2011Assignee: FUJIFILM CorporationInventor: Naoki Nakamura