Abstract: A hot runner nozzle heater system is provided with a layered heater in communication with a two-wire controller, wherein a resistive layer of the layered heater is both a heater element and a temperature sensor. The two-wire controller thus determines temperature of the layered heater using the resistance of the resistive layer and controls heater temperature through a power source.

Abstract: An apparatus and method for fabricating a three dimensional model from a composite model formed or a plurality of successive layers of model material and sacrificial mold material. Each successive layer is constructed by depositing, drop-by-drop, at least one line of sacrifical mold material delineating at least one boundary of the model material within the layer and thereafter depositing the model material onto all delineated regions of the layer by spray deposition. Each successive layer is completed by a planing process which removes the undesired thickness of both the sacrificial and the model materials. Following completion of the composite model, the sacrificial mold material is removable from the composite model, by a process effecting only the sacrificial mold material, to produce the three dimensional model. A device, for depositing the model material at the rate faster than the rate that the mold material is deposited, is also described.

Abstract: The invention involves the real-time, NIR-spectroscopic, closed-loop control of the blowing agent content of polymer beads used to make lost foam casting patterns.

Abstract: The invention describes-an extrusion device (1) for extruding a film tube in a direction (z) of movement, said extrusion device (1) comprising a nozzle head with an annular gap from which the film tube exits and said extrusion device (1) comprising an interior cooling device with which the extruded film tube can be cooled from the inside after its exit from the annular gap. Novel and inventive is the cooling element, which has the same cross-sectional form as the film tube and which has, in the direction (z) of motion of the extruded film tube, a surface which can be moved.

Abstract: Disclosed are systems and methods for the use of a micro-bead EMF junction in the sensing and control of an injection molding process, whereby the improved junction is able to reliably sense and indicate temperature and pressure changes in a molding process.

Abstract: A device and a method for manufacturing a three-dimensional object (3) by solidifying layers (25) of a material in powder form at those positions corresponding to the respective cross-section of the object (3) are provided. The device comprises an application device (40) for applying layers of the material in powder form (47) in the building area (5), which can be moved over the building area (5). The application device (40) is formed to have a first longitudinal wall (41a) and a second longitudinal wall (41b) that are connected to one another via two side walls. The application device (40) is provided with a fluidization device for homogenizing the material in powder form (47). This fluidization device comprises at least one hollow body having escape openings in its walls, through which escape opening a gas can flow from the hollow body into the material in powder form (47).

Abstract: A devolatilization simulation apparatus for screw extruders and a devolatilization simulation program for screw extruders can actually simulate the devolatilization process in a screw extruder. An extruder simulation system for simulating the conditions of devolatilization of an extruder by computationally determining the resin temperature, the pressure, the residence time, the filling ratio, the torque, the power, the solid-phase occupancy and the concentration of the volatile components in terms of distribution in the axial direction of the extruder from the configuration and the operating conditions of the extruder and the physical properties of the resin in the extruder comprising a means for arithmetically simulating the process where the concentration of the volatile components contained in the resin gradually falls as they are devolatilized by vent cylinders.

Abstract: Disclosed is a method and device for creating three dimensional (3D) self-crimping fluoropolymer(s) and perfluoropolymer(s) filaments via extrusion through a spinneret plate orifice with a hole and elliptical gap and using die swell to close the elliptical gap in the filament forming a seam causing uneven stresses in the longitudinal length of the filament while cooling thereby causing the filament to self-crimp toward the seam.

Abstract: A device for manufacturing a three-dimensional product, which device comprises a work table on which said three-dimensional product is to be built, a powder dispenser which is arranged to lay down a thin layer of powder on the work table for the formation of a powder bed, a ray gun for giving off energy to the powder whereby fusion of the powder takes place, members for controlling of the beam released by the ray gun across said powder bed for the formation of a cross section of said three-dimensional product through fusion of parts of said powder bed, and a controlling computer in which information about successive cross sections of the three-dimensional product is stored, which cross sections build the three-dimensional product, the controlling computer intended to control said members for guiding the ray gun across the powder bed according to a running schedule forming a cross section of said three-dimensional body, whereby said three-dimensional product is formed by successive fusion of successively forme

Abstract: A mold temperature adjusting apparatus is provided in which change-over timing of high temperature medium and low temperature medium is adjusted by a heat transmission delay in heating and cooling of a mold being taken into consideration. The mold temperature adjusting apparatus comprises a high temperature fluid tank and a low temperature fluid tank, a high temperature fluid supply system and a high temperature fluid return system between the mold and the high temperature fluid tank, a low temperature fluid supply system and a low temperature fluid return system between the mold and the low temperature fluid tank, a high temperature fluid by-pass system and a low temperature fluid by-pass system, a heat recovery tank connected to the high temperature fluid tank and a pressure adjusting device.

Abstract: A technique for allowing the convenient and orderly withdrawal of contents is disclosed. An apparatus according to the technique may include a container which includes an enhancement at the rim of the container. The enhancement provides the functionality to move edible and/or inedible substances onto objects. In one example, the enhancement may protrude inwardly as a smoothed surface that may push substances onto objects as the objects are removed from the container.

Abstract: Disclosed is a valve-gated hot-runner system, having: (i) a back-up sealing arrangement, including: (i) a plurality of radial gaps associated with a valve stem of a valve actuator, and (ii) a cooling system being positioned relative to the plurality of radial gaps, the cooling system being configured to freeze a drool being made to enter, under pressure, into the plurality of radial gaps, so that the drool that becomes frozen substantially reduces flow of the drool along the valve stem and toward the valve actuator.

Abstract: A pipe mold (1) produces plastic pipe with an internal wall having a first wall portion (23, 25) and a second wall portion (27). The pipe mold (1) includes a two stage cooling plug (35) to assist in setting the pipe wall. The first cooling stage (37) is controlled to remove heat from the pipe wall to partially set the plastic without excessive cooling. The partially set plastic pipe then passes over a second stage (39) where less precision in the cooling of the pipe occurs. The partially set plastic is more tolerant and subject to less damage. Preferably both the first and second stages (37, 39) include separate temperature sensors (120, 122) and control arrangements (124, 126) for varying the cooling medium of each stage. In a preferred embodiment a cooling medium is circulated through a first stage at a temperature and at a flow rate to maintain the first stage (37) within a narrow temperature range about the temperature of the cooling medium.

Abstract: There is disclosed a control system of an injection molding machine in which a controller mounted on a main body side of an injection molding machine comprises a data memory having a memory area to always reflect information regarding a plurality of operation conditions and operation situations corresponding to peripheral devices, and a program to give a desired command to the peripheral devices, and a control section of the peripheral devices and the controller on the injection molding machine main body side comprise a data transmission line to always reflect information regarding the operation conditions and the operation situations, and a transmission control section equipped with a protocol regarding a signal transmitted through the transmission line.

Abstract: A method is provided for improving melt quality in an injection unit. A closed loop control system regulates operation of the injection unit in accordance with a reference value for at least one operating parameter. A sensor measures the present value of a load upon the motor which drives an injection screw during operation of the injection unit. A processor compares the present value of the load to a reference value for the load. If the present value of the load deviates from the reference value of the load by more than a predetermined amount, then the processor adjusting the reference value of the at least one operating parameter. Operating parameters can include barrel temperature, back pressure and screw RPMs.

Abstract: Provided is a molding machine system enabling a free setting of execution timings of respective steps in a molding cycle of heating of a mold, injection and pressure holding of a molding material, cooling of the mold, etc. The molding machine system repeating a series of molding cycle comprises three temperature sensors arranged at predetermined places of a mold, a change-over valve unit having a heat medium channel by which heating medium from a heating unit, cooling medium from a cooling unit and pressurized air are changed over to be supplied into and recovered from the mold and a molding control means, provided on the change-over valve unit, having a temperature judging program judging respective detected temperatures of the three temperature sensors to give a judgement result and a timer to give a time set signal.

Abstract: A method and device serve the tempering preforms of a thermoplastic material. The preforms are modeled subsequent to tempering into a container inside a blow-molding mold by the action of a medium under pressure. During tempering, the preforms are heated by being acted upon by a heat radiation as well as cooled by being blown upon with cooling air, at least in the surface region. For compensation of a change in the surface temperature of the preforms due to operating ambient parameters, a change in the intensity in the subjecting of the preforms to cooling air is conducted. This takes place such that with simultaneous heating and cooling a basically constant surface temperature of the preform is attained. In addition, the intensity of heat radiation can be regulated for adaptation to at least one operating parameter.

Abstract: There is provided the torque limiter for limiting a torque command to be output when pressure feedback control of the pressure holding step is performed. After the start of the pressure holding step, the torque limiter limits output torque of the servomotor for injection for a predetermined time period after the screw starts to move backward. As a result, the output torque in the backward direction of the screw is limited and reduced, whereby the speed of backward movement of the screw is reduced, and decrease of the pressure applied to the resin becomes moderate, thus abrupt drop of the pressure can be avoided.

Abstract: A mold clamping apparatus of an injection molding machine, which includes a fixed platen to which a fixed-side mold is attached, a mold clamping housing, a plurality of tie bars provided between the fixed platen and the mold clamping housing and a movable platen to which a moving-side mold is attached and which is capable of moving with respect to the fixed platen along the tie bars. The mold clamping apparatus includes heaters for heating the tie bars and sensors for sensing the temperatures of portions heated by the heaters, and the heaters and the sensors are provided to each of the plurality of tie bars. The mold clamping apparatus includes a temperature adjustor, which is connected to the heaters and the sensors and controls the temperatures of the heated portions of the tie bars.

Abstract: In a thermally gated hot runner nozzle or hot runner system, a thermal insert is in contact with and separable from a nozzle tip and is in contact with and separable from a nozzle body. The thermal insert is made of a material having a thermal conductivity different from thermal conductivity of the material of the nozzle tip.

Abstract: A screw and method for processing metal, metallic alloys, and metal matrix composites in a plastic injection molding machine is disclosed. The screw includes shank with a screw shaft extending from the shank. The screw shaft includes a rear portion proximate to the shank, a middle portion proximate the rear portion, and a front portion proximate the middle portion. Flights extend from the rear portion of the screw shaft for advancing material through the plastic injection molding machine into the middle portion of the screw shaft. Flights may optionally be included in the front portion of the screw.

Abstract: A controller for at least one heater utilized in an injection molding system, which includes a regulated voltage supply that is electrically connected to the at least one heater utilized in an injection molding system, at least one sensor operatively associated with at least one heater and utilized in an injection molding system, at least one digital signal processor that is operatively connected to the at least one heater utilized in an injection molding system, the regulated voltage supply and the sensor operatively associated with the at least one heater utilized in an injection molding system based on feedback from the at least one sensor.

Abstract: The electric service load of a machine having at least one electric heater and at least one electric motor may be managed as follows. Where the electrical service load of the machine exceeds a threshold, which may result from transient in-rush current attendant upon start-up of an electric motor, or where this load is expected to exceed the threshold, at least one of the heaters may be de-energized. The heater may remain de-energized either for a pre-determined period of time or until the electrical service load falls below a further threshold.

Abstract: Disclosed is: (i) a method of a molding system, (ii) a method of a controller of a molding system, (iii) a method of an article of manufacture of a controller of a molding system, (iv) a method of a network-transmittable signal of a controller of a molding system, (v) a method of a molding system having a controller, (vi) an article made by usage of a method. The method includes an operation of identifying quality of the molded article that was molded in a mold based on a determination of whether a plug blew, at least in part, from a melt passageway to the mold prior to a molding material entering the mold.

Abstract: A thermal conductive system for curing ophthalmic devices within molds includes pairs of lower and upper heating units that are relatively displaceable for both clamping anterior and posterior mold parts together and conducting heat through the mold parts for curing the ophthalmic devices. The molds can be mounted in thermal engagement with the lower heating units, and the molds can be moved together with the lower heating units into thermal engagement with the upper heating units. Control systems individually regulate the temperatures of the heating units.

Abstract: A device (1) for manufacturing a three-dimensional object by a layerwise solidification of a building material at positions in the respective layers corresponding to the object is provided. The device comprises a machine frame (2, 3, 4, 5) and a building space (10) located in said machine frame, wherein in the building space (10) there are arranged: an application device (27) that applies layers of the building material onto a support device (26) and a previously solidified layer, respectively, by means of an application element (61); a dosage device (28, 29) that supplies building material from a building material accommodation region (23, 24) to the application device (27) for an application; and a heating device (31) for heating the applied layers of the building material. The building material accommodation region (23, 24) is limited by a wall that has a double-wall structure, so that a hollow space (34, 35) is formed therein.

Abstract: Apparatus for continuous extrusion of an aluminium sheathing free from imperfections or discontinuities onto a core cable, such as an insulated copper cable, includes a rotatable wheel formed with a pair of circumferential grooves arcuate tooling bounding radially outer portions of the respective grooves, a die body provided with divergent exit apertures discharging laterally to an extrusion chamber through 90° elbows and short divergent passages at diametrically opposed locations. An electrical induction heater includes coils of copper tubing connected to an electrical power source and to a coolant circulating device is positioned at a radially outer portion of the die body and is energizable to supply heat to the die body to maintain a uniform temperature of approximately 480° C., controlled by signals from thermocouples around the extrusion chamber.

Abstract: A method of manufacturing an ink stick for use in a phase change ink jet imaging device comprises heating phase change ink material to an extrusion temperature at which the phase change ink material is in a malleable state. The ink material is then extruded through an extrusion orifice to form an extruded rail of ink. The extruded rail of ink is then roll formed to partially form a portion of a shape transverse to the extrusion direction as the rail of ink moves in the extrusion direction. A swaging process is then carried out to further form and divide the extruded rail of ink into ink sticks.

Abstract: A method of manufacturing an ink stick for use in a phase change ink jet imaging device comprises heating phase change ink material to an extrusion temperature at which the phase change ink material is in a malleable state. The ink is then extruded through an extrusion orifice to form at least one extruded ink filament having at least one cross-sectional dimension transverse to the extrusion direction that is less than approximately 12 mm. The at least one ink filament is then accumulated.

Abstract: A method of manufacturing an ink stick for use in a phase change ink jet imaging device comprises heating phase change ink material to an extrusion temperature at which the phase change ink material is in a malleable state. The heated ink material is then extruded through an extrusion orifice to form an extruded element. A forging element is then pressed against the extruded element to form an ink stick.

Abstract: [Problem] Proper cooling of a molten sheet product by bringing the sheet into close contact with a movable cooling member, by properly charging over the whole width of the molten sheet product extruded on the movable cooling member. [Solving Means] A sheet production apparatus comprising an extruder 3 to extrude a thermoplastic resin having a melt specific resistance value of not less than 0.

Abstract: A magnetic mold closure system [1000] employs at least two mold parts [1110, 1120] having at least one solenoid (1300, 1400). A bidirectional power controller [1500] provides current to a plurality of electromagnetic solenoids [1300, 1400] to precisely hold the mold parts [1110, 1120] together. This attraction effectively automates the closing of the mold closure, so as to begin the casting process. Upon curing of the material to a point where it can be removed from the mold parts [1110, 1120], a logic unit [1200] determines when to open the mold closure [1100]. The bidirectional power controller [1500] applies current in a reverse direction to provide a repelling force which automates the opening of the mold closure [1100]. This automated approach to the molding will reduce cycle times and waste while providing a more ergonomic and safe environment for the operator of the mold closure.

Abstract: A solid free form fabrication system for manufacturing a component by successively building feedstock layers representing successive cross-sectional component slices includes a platform for receiving and supporting the feedstock layers, a feedstock supplying apparatus that deposits the feedstock into a predetermined region to form the feedstock layers, an energy source directed toward the predetermined region to modify the feedstock in the predetermined region and thereby manufacture the component, and a temperature control block disposed on the platform and directly in contact with the deposited feedstock layers to modify the feedstock temperature while manufacturing the component.

Abstract: A method and system for forming an injection molded plastic part. After the injection of plastic material has started, a volume of gas from a fixed volume reservoir is introduced into the plastic material at a low pressure forming a hollow cavity. The gas is introduced into the mold by a gas pin having a temperature sensing device, such as a thermocouple, positioned on it. The introduction of this volume of gas is initiated when the temperature of the plastic material in the mold has reached a predetermined value. After the mold is filled and packed with plastic, pressurized gas is introduced into the hollow cavity forming the completed plastic part.

Abstract: An oven control system and user interface are provided for setting a target temperature for different zones within an oven. A thermocouple is provided in each zone within the oven to monitor the realized temperature within the specific zone of the oven. A plurality of different heater elements are also provided within each zone of the oven. The control system enables a user to easily and efficiently select a target setpoint temperature for each zone within the oven, or for the chair rail, or the sag rails. For the case of the oven, the setpoint provides a virtual heat setpoint for the complete oven section which is then realized by controllably regulating operation of the various unique heating elements within that zone of the oven to realize the desired setpoint temperature within that specific zone of the oven.

Abstract: In an optical disc molding device, a heating medium from a low-temperature controller is made to flow in temperature controlling flow passages (passages 3a) formed at locations corresponding to boundary parts of two fixed molds 7 mounted parallel to each other on a fixed platen 3 and in temperature controlling flow passages (passages 6a) formed at locations corresponding to boundary parts of two movable molds 8 mounted parallel to each other on a movable platen 6 to supplement heat exchange.

Abstract: Provided is a continuously operating pressing machine for the manufacture of biodegradable plates made from plant parts. The machine particularly relates to the continuous preparation of articles such as cups as cups, saucers, plates etc. from plant parts such as leaves/sheaths. The articles thus prepared are useful for various purposes, particularly for serving food or holding food particles.

Abstract: A mold apparatus having at least a pair of molds formed with a cavity, at least one pipe accommodator formed in the molds, at least one heat pipe mounted in the pipe accommodator, a heat-cool source part connected to the heat pipe the heat and cool the heat pipe, and a controller to control the heat-cool source part to selectively heat and cool the heat pipe. Thus a mold apparatus to reduce a molding cycle and improve the quality of a molded product's appearance is provided.

Abstract: A monitoring device for an injection molding machine whereby the state of resin sheared by a rotating screw can be easily monitored. During the period from the start to end of metering process, the rate of heat generated by a heater for heating an injection cylinder is obtained by multiplying an on/off ratio B of the heater by a coefficient K and stored in a memory location THmem(n). Also, a time elapsed from the start of the metering is obtained by adding up a processing period T and stored in a memory location Tim(n). The heat generation rates of the heater stored in memory and corresponding to the respective elapsed times are displayed in graph form. The temperature of the injection cylinder represents heat generated by the heater plus heat generated due to resin shearing.

Abstract: A forced hot air ice cream scoop and heater for facilitating the removal of ice cream from its container having a handle portion having a first end and a distal end, an inlet and an outlet at the first end of the handle portion, a body having a ladle disposed on the distal end of the handle portion, an air passageway extending from the inlet of the handle portion to the ladle and back to the outlet of the handle portion, wherein the passageway is in fluid connection with the inlet and the outlet, a heater having a heating element for generating heat and a blower for distributing the heat as hot air through the passageway, thereby heating the ladle. A temperature sensing device may be provided for sensing the temperature of the hot air, while an adjustable temperature setting device may also be provided for adjusting the temperature of the hot air.

Abstract: Injection molding machine with a mold that can be opened and closed, into the mold cavity of which a fluid molding compound, preferably plastic, can be injected, and with at least one reading device (12) for at least one transponder (13) arranged in the mold cavity (4).

Abstract: An apparatus for flattening sintered ceramic electronic packaging substrates having opposing faces with undesired camber interleaves the substrates with spacers. At least one heating zone includes a heat transfer medium movable toward and away from the stack of interleaved ceramic substrates and spacers to apply a desired rate of heat by direct contact with or close proximity to sides of the stack. A plunger applies pressure to the stack in a direction normal to the faces of the substrates. At least one cooling zone includes a heat transfer medium movable toward and away from the stack to remove heat introduced in the heating zone by direct contact with or close proximity to sides of the stack. A reducing gas supply is operatively connected to the at least one heating zone and at least one cooling zone to supply gas to maintain a controlled reducing atmosphere within the apparatus.

Abstract: A control module is attached to a machine platen of an injection molding machine. The control module is coupled to at least one sensor that reports a value of a processing condition associated with an injection mold and is disposed within the injection mold. The control module is also coupled to at least one controllable device that varies the processing condition of the injection mold and is disposed within the injection mold. The control module collects and processes sensor output, and provides a control signal to at least one controllable device. A display interface module is linked to the control module. The display interface module accepts user-entered data set-points, provides the user-entered data set-points to the control module, and collects the processed sensor output from the control module for display to a user.

Abstract: A temperature control system for use in a fiber extrusion process includes a number of metering pump assemblies including inlets to receive at least two molten polymer streams from a supply source that is connectable to the system. A pump block disposed proximate the metering pump assemblies includes a plurality of flow paths extending within the pump block, where the flow paths are aligned to receive molten polymer flowing from outlets of the metering pump assemblies and to deliver the molten polymer to a spinneret. The flow paths are arranged in flow path sets within the pump block, and each flow path set includes at least one flow path and is spaced a selected distance from the other flow path sets within the pump block so as to facilitate independent control of the temperature of a molten polymer flowing through each flow path set.

Abstract: Apparatus far equilibrating differences between flow rates into and out of closed pipeline systems, which apparatus includes a tank having a supply line and a discharge unit, with a displaceable plate; the supply being fed to the tank through the displaceable plate, the discharge from the tank being through an outlet at the bottom of the tank and the plate moving upwards or downwards to automatically change the volume of the tank in accordance with differences between the supply rate and the discharge rate.

Abstract: There is provided a device for transferring a pattern from a stamp to a substrate, provided with a moldable film, by pressing the stamp and the substrate against each other. The device comprises at least one fixture for retaining a planar object such as the stamp or the substrate. The device is distinguished in that it comprises a heating element for heating the planar object, and measuring arrangement for determining a change in the size of the planar object due to the heating.

Abstract: A rotation table transfers a casting mold M injected with a plastic composition in a circular manner. An active-energy-ray irradiating area is provided to irradiate active energy rays onto the casting mold M in a predetermined angular range when the casting mold M is loaded on the rotation table and the rotation table is rotated once. A servo motor drives the rotation axis of the rotation table. A controller controls the servo motor such that the active energy rays from an ultraviolet lamp are irradiated onto the casting mold M in the active-energy-ray irradiating area for a required time. When the rotation table is intermittently rotated by 60° degrees in a counterclockwise direction, the casting mold M supplied from a supplying/removing area is irradiated by the ultraviolet rays in the active-energy-ray irradiating area, gradually cooled in the cooling area, and returned to the supplying/removing area again and is removed.

Abstract: A temperature regulator main body is connected to a cooling hole formed in a temperature regulating part under a hopper through a tube and comprises a tank for a cooling medium, a pump, a radiator, and a fan facing the radiator to send cold air and driven by a motor. By driving of the pump, the cooling medium circulates between the temperature regulating part under the hopper and the temperature regulator main body. A temperature sensor is provided to the temperature regulating part under the hopper. A controller for controlling an injection molding machine cools the circulating cooling medium by the fan and feedback controls the temperature of the temperature regulating part under the hopper when a temperature detected by the temperature sensor is higher than a preset temperature.

Abstract: An object is to increase the mechanical efficiency of an injection molding machine, decrease the inertia, and decrease the axial length. The injection molding machine comprises a cylinder member; an injection member disposed within the cylinder member such that the injection member can advance and retract; an injection motor (82); and a transmission shaft which is connected to the injection member such that the transmission shaft can rotate relative to the injection member. The transmission shaft has a rotation transmission portion, to which rotation of the injection motor (82) is transmitted, as well as a motion conversion portion for converting rotational motion to linear motion. The injection motor (82) and the transmission shaft are disposed on the same axis, and the transmission shaft is advanced and retracted inside the rotor (92) of the injection motor (82).

Abstract: A stretch blow molding system that condition preforms such that the temperature distribution within the cross-section of each preform is optimized prior to blow molding operations is provided. The system has a temperature measurement and control system capable of directly monitoring both the outside as well as inside surface temperature of preforms at different stages of transport throughout the thermal conditioning section of the system.