Mold Motion Or Position Control Patents (Class 425/150)
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Patent number: 11298832Abstract: [Problem] To provide a main mold and core setting device and a main mold and core setting method which enable core setting work, hitherto implemented by a core setting operator using subtle hand sensation, to be completely reproduced by automation.Type: GrantFiled: July 13, 2018Date of Patent: April 12, 2022Assignee: SINTOKOGIO, LTD.Inventors: Masahiko Nagasaka, Hiroyasu Makino, Takumi Kobayashi, Koji Ito
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Patent number: 11254058Abstract: A three-dimensional printer with improved adjustment mechanisms for calibrating the orientation of the build platform and an extrusion assembly to optimize the accuracy of models deposited on the build platform. The printer includes a frame carrying an extrusion assembly proximate the top, and a carriage within. A build platform is mounted on the top of the carriage. Carriage adjustment mechanisms are provided at at least two corners of the carriage for calibrating the orientation of the build platform with respect to the X-Y plane. An extrusion assembly adjustment mechanism is provided at at least one end of the extrusion mechanism for calibrating the orientation of the extrusion mechanism with respect to the Y-axis. A height adjustment mechanism is provided for translating the carriage within the frame along the Z-axis.Type: GrantFiled: September 21, 2017Date of Patent: February 22, 2022Inventors: Robert E. Ward, Jr., Richard M. Davidian
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Patent number: 11239006Abstract: A method of fabricating second-generation high-temperature superconducting wires of a predetermined width involves the following stages: (A) fabrication of an HTS intermediate product for the production of HTS wires by sequential deposition of buffer layers, an HTS layer and a protective layer on the substrate tape; (B) slitting of the intermediate product of stage (A) in the longitudinal direction into HTS wires of a predetermined width. Each wire comprises at least one edge formed during slitting, with delaminated fragments adjoining said edge; (C) removing the delaminated fragments of the HTS wire obtained at stage (B); (D) applying an additional protective layer onto the wire of stage (C). The method makes it possible to retain the current carrying properties of an HTS wire after mechanical treatment, such as slitting, and to ensure predictability and stability of such properties.Type: GrantFiled: April 6, 2021Date of Patent: February 1, 2022Assignee: CJSC “SUPEROX”Inventors: Alexey S. Mankevich, Alexandre A. Molodyk
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Patent number: 11213982Abstract: An injection apparatus includes a heating cylinder having a nozzle for injecting resin material, a drop-port block that supports the heating cylinder, an injection stage extending so as to be orthogonal to the lengthwise axis of the heating cylinder while supporting the drop-port block, and a pair of injection-apparatus moving mechanisms that moves the heating cylinder. The drop-port block is provided with a supporting stage extending in the direction orthogonal to the lengthwise axis, and the injection-apparatus moving mechanism is connected to the supporting stage and to a stationary mount which supports a stationary mold. The supporting plate extends alongside the injection stage with a clearance therebetween so that deformation of the supporting stage when the nozzle is pressed into contact with the stationary mold is not transmitted to the injection stage.Type: GrantFiled: March 27, 2020Date of Patent: January 4, 2022Inventor: Kazunori Tanaka
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Patent number: 11192294Abstract: A three-dimensional printing system for solidifying a photocurable resin in a layer-by-layer manner at a build plane includes a scan module, a transparent plate, a sensor, and a controller. The scan module is configured to scan the light beam along two axes to address the build plane. The transparent plate is positioned in the optical path between the scan module and the build plane. The transparent plate has at least one reflective feature in the optical path. The sensor is mounted above the glass plate and is positioned to receive light reflected from the reflective feature. The controller is configured to operate the scan module to scan the light beam across the build plane, receive a signal from the sensor when the light beam impinges upon the reflective feature, and analyze the signal to verify a proper alignment of the light beam to the build plane.Type: GrantFiled: June 27, 2019Date of Patent: December 7, 2021Assignee: 3D Systems, Inc.Inventors: Guthrie Cooper, John D. Clay
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Patent number: 11186006Abstract: The invention relates to tube perforating machine for perforating a hollow tube. The powered machine includes a mechanical timing system comprising a Geneva mechanism so that perforations are punched when the tube is held stationary and perforations cannot be punched when the tube is rotating or moving longitudinally within the machine.Type: GrantFiled: February 26, 2020Date of Patent: November 30, 2021Assignee: SANPRO INDUSTRIES LIMITEDInventor: Ronald Malcolm Bond Sanderson
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Patent number: 11105754Abstract: Additive manufacturing, such as laser sintering or melting of additive layers, can produce parts rapidly at small volume and in a factory setting. To ensure the additive manufactured parts are of high quality, a real-time non-destructive evaluation (NDE) technique is required to detect defects while they are being manufactured. The present invention describes an in-situ (real-time) inspection unit that can be added to an existing additive manufacturing (AM) tool, such as an FDM (fused deposition modeling) machine, or a direct metal laser sintering (DMLS) machine, providing real-time information about the part quality, and detecting flaws as they occur. The information provided by this unit is used to a) qualify the part as it is being made, and b) to provide feedback to the AM tool for correction, or to stop the process if the part will not meet the quality, thus saving time, energy and reduce material loss.Type: GrantFiled: October 7, 2019Date of Patent: August 31, 2021Inventor: Araz Yacoubian
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Patent number: 11040493Abstract: Described herein is an Intuitive Creation System for Additive Manufacturing (AM) Devices which automates the design and manufacturing process in order to minimize or eliminate the need to teach and train new users in the art of Additive Manufacturing (AM). This system and methodology allows anyone, with little to no technical know-how, to successfully operate an AM device to produce products that improve their quality of life, on demand, locally, and during events that cause disruption of traditional global manufacturing supply chains. Additionally, the described systems and methods also allow anyone to design and create products with little to no prior technical know-how. This is accomplished by integrating computational systems and processors into the physical device such that 3D model data can be interrupted and translated into actions by the AM device without the need for a highly trained operator or user.Type: GrantFiled: November 29, 2020Date of Patent: June 22, 2021Inventor: Joseph Matthew Sinclair
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Patent number: 11034108Abstract: An imprinting method, which includes following steps. A workpiece is conveyed to a working region by a first conveyer unit. The workpiece is imprinted in the working region through an imprinting segment of a flexible imprinting mold film. The flexible imprinting mold film is driven by a driving roller set, such that at least another one of the imprinting segments of the flexible imprinting mold film rolled around the driving roller set is expanded from the driving roller set and moved to the working region.Type: GrantFiled: December 11, 2019Date of Patent: June 15, 2021Assignee: HIMAX TECHNOLOGIES LIMITEDInventors: Chin-Der Lee, Han-Yi Kuo, Jui-Pin Tsai
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Patent number: 11034071Abstract: Disclosed is a hydraulic system for a molding system, the molding system having a clamp actuator and an injection actuator, the hydraulic system comprising a clamp accumulator for storing hydraulic fluid for use in actuating the clamp actuator; an injection accumulator for storing hydraulic fluid for use in actuating the injection actuator; a pump for conveying hydraulic fluid to the clamp accumulator and the injection accumulator; and a selector valve for selectively fluidly connecting the pump to one of the clamp accumulator and the injection accumulator.Type: GrantFiled: July 25, 2016Date of Patent: June 15, 2021Assignee: Husky Injection Molding Systems Ltd.Inventor: Gregory Allan Schultz
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Patent number: 10926445Abstract: An injection molding apparatus (10) comprising a signal converter (1500) interconnected to a machine controller (MC) of an injection molding machine (IMM) that generates standardized signals (VPS), the signal converter (1500) receiving and converting the standardized signals (VS) to a command signal (MOPCS, PDCVS) that is compatible with a signal receptor or interface of an electrically powered actuator (940e, 941e, 942e) or a signal receptor, interface or driver of a proportional directional control valve (V, V1, V2) that drives a fluid driven actuator (940p, 941p, 942p) to respectively operate the electrically powered actuator (940e, 941e, 942e) or the proportional directional control valve (V, V1, V2) to move in a direction that operates to either begin an injection cycle and to end an injection cycle.Type: GrantFiled: February 21, 2020Date of Patent: February 23, 2021Assignee: Synventive Molding Solutions, Inc.Inventors: Vito Galati, Lin Yang, Ling Feng, Sergio Ribeiro de Oliveira Antunes
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Patent number: 10807288Abstract: A mold clamping apparatus according to the present invention includes: a fixed platen to which one mold of a pair of molds is to be mounted; a movable platen which is disposed opposite the fixed platen and to which the other mold is to be mounted; a pressure-receiving platen connected to the fixed platen via tie bars; a mold opening/closing mechanism including a toggle link mechanism for opening/closing and clamping the molds by moving the movable platen back and forth; a drive mechanism including a servo motor for driving the mold opening/closing mechanism; and a control device for controlling the servo motor, wherein the control device includes an acceleration/deceleration adjustment section capable of adjusting an acceleration time, a deceleration time and a target speed of the servo motor during a mold clamping operation.Type: GrantFiled: February 12, 2016Date of Patent: October 20, 2020Assignee: Toshiba Kikai Kabushiki KaishaInventors: Hideaki Tobita, Keisuke Mori
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Patent number: 10751927Abstract: Method for controlling a method for the manufacture of a container by stretch-blow-molding of a plastic preform (2) in a machine (1) including a mold (26), the preform (2) having a body (3), a neck (4) opening at one end of the body (3) and a bottom (5) closing the body (3) at another end thereof, the manufacturing method including the operations involving:—heating the preform to a predetermined temperature in a thermal conditioning oven (10);—introducing the preform (2) into the mold (26);—moving a stretching pin (28) so as to stretch the preform (2); this control method involving a step that consists in determining the position of impact (P0r) of the stretch pin (28), namely the position it occupies at the moment at which it reaches the bottom (5) of the preform (2) during its movement.Type: GrantFiled: July 17, 2015Date of Patent: August 25, 2020Assignee: SIDEL PARTICIPATIONSInventor: Mikael Derrien
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Patent number: 10688704Abstract: Moving servo motors of molds in synchronization with the operations of platens which enables fine patterns or shapes to be formed even on a large molded article. A mold clamping device forms patterns or the like on a molded article by detecting a mold position of a second platen among first, second, third platens with digital mold opening/closing position detector, and driving servo motors for molds of the molds in synchronization with a digital mold opening/closing position signal from the digital mold opening/closing position detector.Type: GrantFiled: December 26, 2016Date of Patent: June 23, 2020Assignee: The Japan Steel Works, Ltd.Inventors: Masanosuke Ikegaya, Yukio Fujiwara, Kazunari Suzuki, Toshimitsu Okuoka
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Patent number: 10688722Abstract: The present disclosure various apparatuses, and systems for 3D printing. The present disclosure provides three-dimensional (3D) printing methods, apparatuses, software and systems for a step and repeat energy irradiation process; controlling material characteristics and/or deformation of the 3D object; reducing deformation in a printed 3D object; and planarizing a material bed.Type: GrantFiled: November 19, 2018Date of Patent: June 23, 2020Assignee: VELO3D, INC.Inventors: Benyamin Buller, Tasso Lappas, Erel Milshtein, Rueben Joseph Mendelsberg, Kimon Symeonidis, Alan Rick Lappen
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Patent number: 10647068Abstract: A composite material molding method is provided for forming a composite material. The molding includes disposing a reinforcing base material in a cavity inside an openable and closable mold, injecting resin into the cavity in a state in which a clamping pressure is exerted on the mold and curing the resin. When injecting the resin into the cavity, the injection pressure of the resin is adjusted between a first pressure that is higher than the clamping pressure and a second pressure that is lower than the clamping pressure, and the injection pressure of the resin is lowered from the pressure that is higher than the clamping pressure to the pressure that is lower than the clamping pressure at least once. The resin is thereby injected such that the pressure inside the cavity does not exceed the clamping pressure from the start of injection to the end of injection of the resin.Type: GrantFiled: October 22, 2014Date of Patent: May 12, 2020Assignee: Nissan Motor Co., Ltd.Inventor: Katsuhiro Usui
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Patent number: 10634995Abstract: A position detector includes a detection unit configured to detect light from a first diffraction grating including a first pattern disposed in a first direction, and light from a second diffraction grating including a second pattern disposed in the first direction, and a control unit configured to obtain a relative position between the first and the second diffraction gratings based on the light detected by the detection unit. The position detector has a third pattern formed in a second direction different from the first direction at edges of the first pattern of the first diffraction grating, the third pattern has a width smaller than a width of the first pattern of the first diffraction grating.Type: GrantFiled: May 1, 2017Date of Patent: April 28, 2020Assignee: Canon Kabushiki KaishaInventors: Ken Minoda, Takafumi Miyaharu
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Patent number: 10613434Abstract: A position detector includes a detection unit configured to detect light from a first diffraction grating including a first pattern disposed in a first direction, and light from a second diffraction grating including a second pattern disposed in the first direction, and a control unit configured to obtain a relative position between the first and the second diffraction gratings based on the light detected by the detection unit. The position detector has a third pattern formed in a second direction different from the first direction at edges of the first pattern of the first diffraction grating, the third pattern has a width smaller than a width of the first pattern of the first diffraction grating.Type: GrantFiled: May 1, 2017Date of Patent: April 7, 2020Assignee: Canon Kabushiki KaishaInventors: Ken Minoda, Takafumi Miyaharu
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Patent number: 10576693Abstract: A print head assembly that includes a print head carriage and multiple, replaceable print heads that are configured to be removably retained in receptacles of the print head carriage. The print heads each include a cartridge assembly and a liquefier pump assembly retained by the cartridge assembly.Type: GrantFiled: October 20, 2015Date of Patent: March 3, 2020Assignee: STRATASYS, INC.Inventors: William J. Swanson, J. Samuel Batchelder, Kevin C. Johnson, Timothy A. Hjelsand, James W. Comb
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Patent number: 10549494Abstract: An imprinting apparatus includes a first conveyer unit, a flexible imprinting mold film and a driving roller set. The first conveyer is adapted to convey a workpiece to a working region of the imprinting apparatus. The flexible imprinting mold film has imprinting segments. At least one of the imprinting segments is located in the working region. The workpiece is adapted to be imprinted in the working region through the corresponding imprinting segment. The flexible imprinting mold film is partially rolled around the driving roller set, the imprinting segment located in the working region is expanded from the driving roller set, and the driving roller set is adapted to drive the flexible imprinting mold film, such that at least another one of the imprinting segments rolled around the driving roller set is expanded from the driving roller set and moved to the working region. Besides, an imprinting method is also provided.Type: GrantFiled: July 28, 2016Date of Patent: February 4, 2020Assignee: HIMAX TECHNOLOGIES LIMITEDInventors: Chin-Der Lee, Han-Yi Kuo, Jui-Pin Tsai
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Patent number: 10343391Abstract: A 3D printing apparatus and a method thereof are provided. The apparatus includes base, forming platform, nozzle module, curing module, first sensor and second sensors and control module. The forming platform is movably disposed on the base along an axial direction. The nozzle module and the curing module are disposed on the base and located above the forming platform. The first and second sensors are movably disposed on the base and located at two opposite sides of the nozzle module and the curing module along the axial direction. A predetermined range of the 3D object on the forming platform has first and second endpoints along the axial direction, and the first and second sensors respectively correspond to the first and second endpoints. The control module determines whether the nozzle module impacts the 3D object according to a sensing time difference of the first and second sensors.Type: GrantFiled: March 15, 2017Date of Patent: July 9, 2019Assignees: XYZprinting, Inc., Kinpo Electronics, Inc.Inventors: Yao-Te Huang, Tsung-Hua Kuo
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Patent number: 10308007Abstract: Methods, systems, and apparatus including medium-encoded computer program products for performing additive manufacturing (AM) using continuous resin flow based mask video projection stereolithography (MVP-SL) According to an aspect, a system for additive manufacturing of an object in three dimensions consisting of an X dimension, a Y dimension, and a Z dimension, the system comprising: a tank configured to contain a liquid resin; a first translation stage coupled with the tank, the first translation stage being configured to move the tank in the X dimension, the Y dimension, or both; a second translation stage coupled with a build platform, the second translation stage being configured to move the build platform in the Z dimension; and a computer control system to cause the second translation stage to elevate the build platform in the Z dimension simultaneously with causing the first translation stage to perform the sliding motion.Type: GrantFiled: June 20, 2016Date of Patent: June 4, 2019Assignee: University of Southern CaliforniaInventors: Yong Chen, Huachao Mao, Xiangjia Li
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Patent number: 10207489Abstract: This disclosure describes various system and methods for monitoring photons emitted by a heat source of an additive manufacturing device. Sensor data recorded while monitoring the photons can be used to predict metallurgical, mechanical and geometrical properties of a part produced during an additive manufacturing operation. In some embodiments, a test pattern can be used to calibrate an additive manufacturing device.Type: GrantFiled: September 30, 2016Date of Patent: February 19, 2019Assignee: SIGMA LABS, INC.Inventors: Vivek R. Dave, Mark J. Cola, R. Bruce Madigan, Alberto Castro, Glenn Wikle, Lars Jacquemetton, Peter Campbell
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Patent number: 10207441Abstract: A molding die has a lower holder, an intermediate holder, an upper holder, a lock member, an upper link bar, a lower link bar, a restriction member, and a drive part. A movement of the lock member in a molding die opening direction or a molding die closing direction is restricted by the intermediate holder. The upper link bar has a first retaining groove in which the lock member fits when being located at a molding die closing position. The lower link bar has a second retaining groove in which the lock member fits and a release portion that enables the lock member to be released from the first retaining groove. The restriction member is movable between a restriction position that prevents the lock member from fitting in the second retaining groove and a free position that enables the lock member to fit in the second retaining groove.Type: GrantFiled: November 12, 2015Date of Patent: February 19, 2019Assignee: DENSO CORPORATIONInventors: Atsushi Kawamura, Masato Ichikawa, Masami Gotoh, Tsuyoshi Arai
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Patent number: 10099414Abstract: A mold clamping device of an injection molding machine supports a motor fixing member configured to fix a mold opening/closing motor to a rear platen, on a base frame through a support member and slide plates. When viewed from a direction of a drive shaft of the mold opening/closing motor, the width of the support member is formed to progressively increase outwardly from the motor fixing member toward the base frame, and on a portion of the support member that is located on the base frame side, the slide plates are provided at at least both ends of the portion in a width direction of the support member.Type: GrantFiled: August 28, 2017Date of Patent: October 16, 2018Assignee: FANUC CORPORATIONInventors: Masatoshi Senga, Kouichi Nishimura
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Patent number: 10088299Abstract: An alignment optical measurement element includes a grating coupler, and a reflector coupled to the grating coupler. The alignment optical measurement element is arranged so that: the grating coupler diffracts an incident light in a first direction into a first diffracted light to propagate the first diffracted light as a first propagating light in a second direction, the reflector reflects the first propagating light into a second propagating light in a third direction opposite to the second direction; and the grating coupler diffracts the second propagating light into a second diffracted light to emit the second diffracted light as an emitted light in a fourth direction opposite to the first direction.Type: GrantFiled: July 5, 2017Date of Patent: October 2, 2018Assignees: NEC CORPORATION, PHOTONICS ELECTRONICS TECHNOLOGY RESEARCH ASSOCIATIONInventor: Masatoshi Tokushima
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Patent number: 10059048Abstract: A memory assembly (800), comprising: a storage media (802) tangibly embodying executable commands configured to direct a molding-system controller (114) to send a command signal to the first accumulator-control valve (106) and the first actuator control valve (110), the command signal configured to request: (i) the first accumulator-control valve (106) to permit flow of hydraulic fluid from the first accumulator assembly (108) to the first actuator assembly (112), and (ii) the first actuator control valve (110) to permit flow of hydraulic fluid from the first pump assembly (104) to the first actuator assembly (112) for the case where the molding-system controller (114) determines that the first actuator assembly (112) requires the flow from both the first pump assembly (104) and the first accumulator assembly (108) during a portion of a molding cycle.Type: GrantFiled: February 6, 2013Date of Patent: August 28, 2018Assignee: HUSKY INJECTION MOLDING SYSTEMS LTD.Inventor: Gregory Allan Schultz
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Patent number: 10046523Abstract: A calibration method of a delta 3D printer, wherein a vertical calibration mechanism is disposed on a vertical direction, a horizontal calibration mechanism is disposed on the horizontal direction and a printing-platform calibration mechanism is disposed under the printing-platform of the 3D printer. Before performing a new printing task, the 3D printer first controls three sliding components to move vertically and performs a calibration on the Z-Axis via the vertical calibration mechanism. Next, controls the nozzle to move horizontally and performs a calibration on X-Axis and the Y-Axis via the horizontal calibration mechanism. After the X-Axis, Y-Axis and Z-Axis are all calibrated, the 3D printer performs a tilt degree calibration on the printing-platform via the printing-platform calibration mechanism. Lastly, after performing all calibration operations, the 3D printer starts to execute the new printing task.Type: GrantFiled: March 8, 2016Date of Patent: August 14, 2018Assignees: XYZPRINTING, INC., KINPO ELECTRONICS, INC.Inventors: Hung-Huan Sung, Shih-His Chiang, Tzu-Cheng Chang
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Patent number: 9724867Abstract: The invention relates to a guiding device for guiding a blown film between a film blowing die and a take-off roller device, comprising at least two lateral guides located opposite one another for laterally guiding the blown film, wherein at least one lateral guide is provided with a first guide segment and a second guide segment, which are connected to one another in an articulated manner. At least one lever kinematics is provided, which is in drive connection with a drive device, and which is interconnected with the two guide segments such that when the drive device is actuated by way of the lever kinematics, the angles of attack (?a, ?e) of the two guide segments to the conveyance direction (F) of the blown film can be varied.Type: GrantFiled: March 21, 2013Date of Patent: August 8, 2017Assignee: Windmöller & Hölscher KGInventor: Tim Oberdalhoff
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Patent number: 9592528Abstract: An apparatus, such as an extruding machine, configured to form a sheath, e.g. insulative layer, over an elongate member, e.g. a wire cable including an extruder to apply the material forming the sheath, a drive mechanism configured to move the elongate member through the extruder at a line speed, a thickness sensor to determine the thickness of the material, and a controller. The controller is programmed to determine a deviation between the actual material thickness a desired thickness, determine a correction factor value based on the deviation between the actual thickness and the desired thickness of the material applied, and adjust the line speed, via the drive mechanism, based on the line speed, an extruder feeder speed, the correction factor value and a material factor value that is based on rheological properties of the material. A method of operating such an extruding machine is also presented.Type: GrantFiled: April 22, 2015Date of Patent: March 14, 2017Assignee: Delphi Technologies, Inc.Inventors: Bruce D. Lawrence, William J. Stinellis, David E. McClelland, Steve Kalan, Leonard J. Turco
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Patent number: 9533436Abstract: A press for producing a pellet from powdered material comprises a press frame and a pressing unit arranged therein, at least one upper press punch and/or at least one lower press punch, as well as at least one receptacle for powdered material. At least one upper drive unit has at least one upper drive motor for moving the upper press punch and/or at least one lower drive unit having at least one lower drive motor for moving the lower press punch and/or the receptacle. The at least one upper drive unit acts laterally offset on the at least one upper press punch via an upper force transmission element and/or the at least one lower drive unit acts laterally offset on the at least one lower press punch and/or the receptacle via a lower force transmission element.Type: GrantFiled: May 29, 2013Date of Patent: January 3, 2017Assignee: Fette Compacting GmbHInventors: Thomas Pannewitz, Stephan Mallon
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Patent number: 9393741Abstract: Plastics articles with continuous reinforcement strands are normally produced by pultrusion. Pultrusion methods are known for producing straight or curved plastics profiles. It has not hitherto been possible for reinforced plastics articles of more complex form to be produced by pultrusion methods. The invention provides a pultrusion method in which a part of a curved plastics article serves, together with a mold (15), for the pultrusion of a reinforced plastics article. In this way, it is possible for complex plastics articles, for example a plastics pipe (10), to be produced by pultrusion.Type: GrantFiled: October 19, 2012Date of Patent: July 19, 2016Assignee: Thomas GmbH + Co. Technik + Innovation KGInventor: Klaus Jansen
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Patent number: 9168682Abstract: A medium supply apparatus includes: a storage part storing, in advance, information indicating a relation between a change in the amount of medium supplied by a medium drive part and a change in a frequency obtained by conversion in an inverter in accordance with a pipe resistance in a state that an electric motor is operated in a given condition; a frequency detection part detecting the frequency of the inverter in a case that the electric motor is operated in the given condition; a medium amount calculation part, on the basis of the frequency detected by the frequency detection part and the information stored in the storage part, calculating the amount of medium to be supplied by the medium drive part; a setup part setting up a necessary amount for the medium; and a frequency control part, on the basis of the necessary amount of medium set up by the setup part, the detected frequency, and the calculated medium amount, controlling the frequency to be obtained by conversion in the inverter.Type: GrantFiled: December 8, 2014Date of Patent: October 27, 2015Assignee: MATSUI MFG. CO., LTD.Inventors: Saiji Yamashita, Yasunari Araki
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Patent number: 9168685Abstract: A print head assembly that includes a print head carriage and multiple, replaceable print heads that are configured to be removably retained in receptacles of the print head carriage. The print heads each include a cartridge assembly and a liquefier pump assembly retained by the cartridge assembly.Type: GrantFiled: January 3, 2014Date of Patent: October 27, 2015Assignee: Stratasys, Inc.Inventors: William J. Swanson, J. Samuel Batchedler, Kevin C. Johnson, Timothy A. Hjelsand, James W. Comb
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Patent number: 9120270Abstract: A three-dimensional object may be produced in cascaded layers from a liquid resin that solidifies upon exposure to light. A translation stage may be positioned relative to a vat that is suitable for solidifying the highest un-solidified layer of the three-dimensional object directly beneath any existing, solidified layers of the three-dimensional object. A mask image projection system may project a two-dimensional image of the highest un-solidified layer through a transparent bottom of the vat and into the liquid resin. This may cause at least a portion of the liquid resin to solidify in the shape of the two-dimensional image and to adhere to the bottom of a surface beneath the solidified layer. A shearing force may be applied between the bottom surface of the solidified layer and the surface beneath that is great enough to detach the solidified layer from the surface beneath.Type: GrantFiled: April 29, 2013Date of Patent: September 1, 2015Assignee: UNIVERSITY OF SOUTHERN CALIFORNIAInventors: Yong Chen, Chi Zhou
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Patent number: 9108342Abstract: According to an embodiment, a method of forming a film is provided. In the method of forming a film, a reversed pattern which is the reverse of a desired layout pattern is formed on a first substrate. Subsequently, a pattern material of the desired layout pattern is supplied to a second substrate as a reversal material. Thereafter, the reversed pattern is brought into contact with the reversal material such that the reversed pattern faces the reversal material, so that the reversed pattern is filled with the reversal material by a capillary phenomenon.Type: GrantFiled: March 8, 2012Date of Patent: August 18, 2015Assignee: Kabushiki Kaisha ToshibaInventor: Tsukasa Azuma
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Patent number: 9046793Abstract: A light transmissive mold used for imprinting a pattern onto a material applied on a semiconductor workpiece. The mold includes a first surface having an area of a pattern to be imprinted onto the material, a second surface located opposite from the first surface, and a third surface disposed between the first surface and the second surface, at a position inwardly away from the first surface. The third surface is arranged opposite to an area of the workpiece subjected to dicing. An alignment structure, provided for alignment between the mold and the workpiece, is formed in the third surface.Type: GrantFiled: June 6, 2011Date of Patent: June 2, 2015Assignee: CANON KABUSHIKI KAISHAInventors: Nobuhito Suehira, Junichi Seki, Masao Majima, Atsunori Terasaki, Hideki Ina
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Publication number: 20150147423Abstract: A positioning device aligns first and second mold segments moving from an opened position to a closed position. The device includes a female member for connecting to one of the mold segments and for receiving a male member connected to the other of the mold segments. A bearing mechanism is coupled to the female member for receiving the male member and reducing friction between the male member and the female member. One of the female member and the bearing mechanism includes a post extending transversely to the alignment axis and the other of the female member and the bearing mechanism defines a groove receiving the post as the bearing mechanism moves relative to the female member. The engagement between the groove and the post retains the bearing mechanism in the female member when the first and second mold segments move between the opened and closed positions.Type: ApplicationFiled: October 30, 2013Publication date: May 28, 2015Applicant: EXTREME COMPONENTS LPInventor: Michael S. Bokich
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Publication number: 20150147424Abstract: The various embodiments herein provide a 3D printing apparatus with a sensor device. The apparatus comprises a base platform, a support frame mounted on the base platform and a print head mounted on the support frame. The print head is aligned with a working surface on which the 3D object to be printed is placed. A sensor device is configured to determine and adjust a spatial parameter between the working surface and a print head. The sensor device is mounted on the print head and detects misalignment in the position of the working surface with the print head. The sensor device employs photo detection method for determining a desired orientation of the working surface.Type: ApplicationFiled: November 12, 2014Publication date: May 28, 2015Inventor: Charles Bibas
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Publication number: 20150145171Abstract: According to some aspects, a method of additive fabrication wherein a plurality of layers of material are formed on a build platform is provided. The method comprises forming a raft structure in contact with the build platform, the raft structure formed from one or more layers of material and comprising at least one removal pocket adjacent to the build platform and forming additional material in contact with the raft structure. According to some aspects, an additive fabrication apparatus configured to form a plurality of layers of material on a build platform is provided. The apparatus comprises the build platform, and at least one controller configured to form a raft structure in contact with the build platform, the raft structure formed from one or more layers of material and comprising at least one removal pocket adjacent to the build platform, and form additional material in contact with the raft structure.Type: ApplicationFiled: September 30, 2014Publication date: May 28, 2015Applicant: Formlabs, Inc.Inventors: Will Walker, Matthew Keeter
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Publication number: 20150140150Abstract: An extruder or other similar tool head of a three-dimensional printer is slidably mounted along a feedpath of build material so that the extruder can move into and out of contact with a build surface according to whether build material is being extruded. The extruder may be spring-biased against the forward feedpath so that the extruder remains above the build surface in the absence of applied forces, and then moves downward into a position for extrusion when build material is fed into the extruder. In another aspect, modular tool heads are disclosed that can be automatically coupled to and removed from the three-dimensional printer by a suitable robotics system. A tool crib may be provided to store multiple tool heads while not in use.Type: ApplicationFiled: December 23, 2014Publication date: May 21, 2015Inventors: Peter Joseph Schmehl, Aljosa Kemperle, Stewart Schmehl, David R. Tuzman
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Publication number: 20150140151Abstract: An extruder or other similar tool head of a three-dimensional printer is slidably mounted along a feedpath of build material so that the extruder can move into and out of contact with a build surface according to whether build material is being extruded. The extruder may be spring-biased against the forward feedpath so that the extruder remains above the build surface in the absence of applied forces, and then moves downward into a position for extrusion when build material is fed into the extruder. In another aspect, modular tool heads are disclosed that can be automatically coupled to and removed from the three-dimensional printer by a suitable robotics system. A tool crib may be provided to store multiple tool heads while not in use.Type: ApplicationFiled: December 23, 2014Publication date: May 21, 2015Inventors: Peter Joseph Schmehl, Aljosa Kemperle, Stewart Schmehl
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Publication number: 20150130100Abstract: This invention relates to a method and apparatus for leveling a three dimensional printing platform. In one embodiment of the invention, the printer assembly is provided with a sensor for determining the distance between the sensor and the printing platform or plate. Inasmuch as printer assembly is movable about an X-Y plane above the plate, printer assembly may move to determine the distance between the sensor and printing plate at several different areas of the plate. A control system then calculates the relative adjustments necessary to move the corners of the plate to make the plate horizontally level. A set of four threaded rods with attached motors may be provided to move the associated four corners of the plate vertically to adjust the overall level of the plate.Type: ApplicationFiled: November 18, 2013Publication date: May 14, 2015Inventor: John D. Fiegener
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Publication number: 20150132425Abstract: A printing station teaching a control chamber for printing that is either part of the 3D printer or in which the 3D printer is enclosed. Additionally, the printing station must be equipped with assembly directions for building various devices from two or more printed component parts, an inventory of non-printable parts, a robot or other automated means for selecting and combining component parts into devices, as well as downloadable software and encryption for securing the devices and limiting their applications. Additionally, the printing station teaches a chamber either integrated with or enclosing the 3D printer to provide temperature, pressure, and humidity control during the printing process.Type: ApplicationFiled: November 12, 2014Publication date: May 14, 2015Inventors: Alberto Daniel Lacaze, Karl Nicholas Murphy
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Publication number: 20150123320Abstract: Systems, methods and computer program products are disclosed that facilitate measuring the light output of an additive manufacturing device light source without utilizing additional equipment, such as a light meter. Once the light source output has been measured, such information can be utilized for a variety of purposes, including, but not limited to: (i) delivering a uniform amount of light energy over time to each portion of a layer being formed; (ii) adjusting the intensity of each controllable element (e.g., pixel) of the light source to the measured minimum, thereby creating a uniformly intense light source; and (iii) minimizing the build time of layers or portions of a layer being formed based on the maximum intensity available within a given area of the build area.Type: ApplicationFiled: November 4, 2014Publication date: May 7, 2015Applicant: B9Creations, LLCInventor: Michael Joyce
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Publication number: 20150123313Abstract: An imprint apparatus for forming a pattern on a substrate by contacting an imprint material on the substrate with a mold includes a mold holding member configured to hold the mold and a mold deforming mechanism for applying a force to a side surface of the mold in a direction along a pattern face of the mold in which the pattern is formed in order to deform the pattern formed in the mold held by the mold holding member. The mold deforming mechanism includes a contact portion to contact with the side surface of the mold to press against the side surface. The contact portion is shaped such that a dimension of part of the contact portion to contact with the side surface of the mold is less than a dimension of part of the contact portion away from the side surface of the mold.Type: ApplicationFiled: November 5, 2014Publication date: May 7, 2015Inventors: Yusuke Tanaka, Hirotoshi Torii
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Patent number: 9022767Abstract: An injection molding machine is provided with an automatic mold thickness adjusting apparatus. The amount of compensation of the position of a rear platen that is adjusted at the time of installation of a mold is determined by calculating the thermal expansion of the mold that is expected to occur at the completion of a rise in temperature based on the difference in temperature between the mold temperature at the time of mold thickness adjustment and the mold temperature at the time of injection molding. Then, the rear platen is moved to the compensated position thus determined.Type: GrantFiled: November 8, 2013Date of Patent: May 5, 2015Assignee: Fanuc CorporationInventors: Hajime Oono, Mitsushi Yoshioka
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Publication number: 20150118343Abstract: An injection compression molding system includes a mold having a fixed first half and a displaceable second half. The second half is initially positioned with a cavity between the mold halves having a first clearance sized to receive a molten material puddle shot injected by an injection molding device without the puddle shot filling the cavity. A displacement device acts during or immediately after puddle shot injection, displacing the second mold half toward the first mold half creating a second clearance less than the first clearance. The second clearance defines a finished part thickness whereby displacement of the second mold half to the second clearance compresses the puddle shot so that the puddle shot fills the cavity and forms a finished part between the mold halves. Total time to inject and compress the puddle shot is less than or equal to 1.0 seconds.Type: ApplicationFiled: October 30, 2014Publication date: April 30, 2015Inventors: Robert J. ZANDER, Ken Ritzema, Kevin Morse, Michael P. Williams
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Publication number: 20150115490Abstract: The invention relates to a beam melting installation and method for producing components thereof, in which a component to be produced is produced layer-wise, wherein, a coating slide moves across a build platform, a powder layer is applied onto the build platform and already produced component layers by a blade fastened on the coating slide, and melt traces are subsequently inscribed in the powder layer by means of a directed beam, so that the powder melts in the melt trace and bonds to underlying component layers, wherein, during the travel of the coating slide in order to apply a new powder layer, perturbations of the travel of the coating slide or components connected thereto are metrologically detected, and in particular the beam melting installation is controlled and/or regulated as a function of the detected measured values. The invention furthermore relates to a device for retrofitting beam melting installations.Type: ApplicationFiled: April 10, 2013Publication date: April 30, 2015Applicant: EOS GmbH Electro Optical SystemsInventor: Bernd Reinarz
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Publication number: 20150108674Abstract: The present invention provides an imprint apparatus which performs an imprint process of forming a pattern on a substrate by using a mold, the apparatus comprising a heating unit configured to heat a region to be imprinted on the substrate, thereby deforming the region, and a processing unit configured to determine, as a region to be imprinted first, one region out of a first region and second region to be imprinted, and determine the other region as a region to be imprinted subsequently, wherein an influence on the other region in a case where the heating unit deforms the one region is smaller than an influence on the one region in a case where the heating unit deforms the other region.Type: ApplicationFiled: October 16, 2014Publication date: April 23, 2015Inventors: Yosuke MURAKAMI, Tatsuya HAYASHI, Kazuki NAKAGAWA