Abstract: An antibody-resin coupling apparatus quickly and efficiently activates resin beads and couples them to antibodies, while preventing breakdown and crosslinking of the beads, thereby improving downstream column purification processes, extending the usable life of the resin beads, and increasing molecule capture efficiency of the resultant resin-antibody complexes, to allow improved isolation and purification of factor VIII molecules or other drug compounds.

Abstract: The method includes the steps of: preparing a mold and a liquid filling device; and filling needle-like recessed portions with a liquid medicine by repeating the following: a filling operation in which the liquid medicine is supplied to the mold from the liquid filling device and the needle-like recessed portions are filled with the liquid medicine while a nozzle tip is brought into pressed contact with a surface of the mold; and a moving operation in which a nozzle is relatively moved with respect to the mold while the nozzle tip and the surface of the mold are in contact with each other, wherein the nozzle is held in a Z-axis drive unit configured to vertically move the nozzle while an elastic body is provided in the Z-axis drive unit, while the nozzle tip is brought into pressed contact with the surface of the mold.

Abstract: A melter for processing substantially solid, free-flowing adhesive particulate and supplying liquid adhesive is described. The melter has a tank for receiving adhesive, a heating device coupled with said tank for heating and liquefying adhesive particles, at least one pump for conveying the liquid adhesive, and a filling device for filling the tank with the substantially solid, free-flowing adhesive particulate. The filling device is arranged such that adhesive particulate is fed into the tank through an inlet opening of said tank. A filling device for filling a tank of an adhesive melter with substantially solid, free-flowing adhesive particles is also described.

Abstract: An agricultural waste digester and biogas generation system is disclosed that includes a digester assembly having a cylindrical body, a hollow interior, a center axis and a plurality of wheel segments within the interior of the digester assembly. A gas conduit extends from the interior of the digester assembly to a power generation device. Also included is a water vessel containing water, and each of the plurality of wheel segments have an acruate, contoured surface area which restrict biogas movement within the digester assembly to produce induced agitation of agricultural waste.

Abstract: A melt pressure regulating mechanism for an injection molding apparatus having a melt holder for pressurizing molten plastic prior to injection into a mold, the molten plastic having a melt pressure, and an injection element for advancing the molten plastic from the melt holder through a nozzle and into the mold, the melt pressure regulating mechanism comprising a pressure regulating device, comprising at least one of a fluid pressure regulating valve and a pressure relief valve.

Abstract: A method and a machine that account for changes in material properties of molten plastic material during an injection run. If viscosity of the molten plastic material changes during an injection run, a controller alters an injection pressure to ensure that molten plastic material fills a mold cavity within a correct amount of time to prevent part flaws such as short shots or flashing.

Abstract: In a blow moulding machine for the production of plastics material containers, during a blow mould procedure, the container to be expanded is supplied with blow moulding air from a first gas preparation device on the one hand or from a second gas preparation device on the other hand. During this procedure a cooling of the base of the container is additionally carried out.

Abstract: An apparatus for controlling the rate of flow of mold material to a mold cavity, including a valve system in fluid communication with an actuator to drive the actuator at one or more rates of travel, the valve system having a start position, one or more intermediate drive rate positions and a high drive rate position, the start position holding the valve pin in a gate closed position; a controller that instructs the valve system to move from the start position to the one or more intermediate drive rate positions and to remain in the one or more intermediate drive rate positions for one or more corresponding predetermined amounts of time and further drives the valve system to move from the one or more intermediate drive rate positions to the high drive rate position on expiration of the one or more predetermined amounts of time.

Abstract: An imprint lithography method is disclosed for forming a patterned layer from a UV-curable, imprintable liquid medium on a substrate by means of an imprint template with a patterned surface. The method involves bringing together the patterned surface and the UV-curable medium for a filling period, illuminating the UV-curable medium with UV-radiation for an illumination period, holding the patterned surface and the UV-curable imprintable liquid medium together for a holding period such that the UV-curable medium has formed a self-supporting patterned layer, and separating the patterned surface and the patterned layer at the end of the holding period. The start time of the illumination period is earlier than the end time of the filling period by a pre-cure period. Also, a method is disclosed where the end time of the illumination period is earlier than the end time of the holding period.

Abstract: The invention relates to a simple method for producing molded parts including different decorative zones. According to said method, the molded part can be produced without changing the mold by step-wise back-molding, using cascade control.

Abstract: The present invention provides a method and system for controlling the quality of a product produced by an injection molding production process. The invention includes performing a multivariate analysis on injection molding process data collected real-time and determining whether the real-time data is within a predetermined production control limit. When the real-time production data exceeds the control limit, the process is considered out of control and product produced during the out of control condition is removed real-time from the injection molding production process.

Abstract: Disclosed, amongst other things, is: an injection molding runner system, an injection molding method for operation of a runner system, and an injection molding machine amongst other things. The runner system includes a melt distribution network and a means for pre-pressurizing of the molding material within the melt distribution network.

Abstract: In a method for producing molding elements having a predetermined thickness profile, in which a filling tool of a filling device is filled with a molding material and the molding material is released in the direction of gravity from the filling tool into a pressing mold of a press, the molding material is held in the filling tool by means of suction, and its release into the pressing mold is effected by a reduction, particularly a deactivation, of the suction force.

Abstract: When a metering process is started, a screw rotates at a preset rotating speed, thereby carrying out back pressure control to keep the pressure of a resin at a preset pressure, and retreats. When the screw is located near a preset metering completion position, the control mode is switched to positioning control for the preset metering completion position, and a screw rotation stop command is outputted. The screw overruns for some distance before its rotation stops after it retreats and stops at the preset metering completion position. A resin quantity for the overrun is corrected to obtain a preset metered resin quantity by reversely rotating the screw by a rotational amount corresponding to the overrun.

Abstract: Provided is a molding apparatus for molding simultaneously a plurality of semiconductor devices. The molding apparatus includes a mold, a plurality of plungers, and a plunger block. The mold is prepared to mold a plurality of semiconductor devices. The plurality of plungers are plunged into the mold to inject a molding compound that will encapsulate the semiconductor devices in the mold. The plurality of plungers are assembled with the plunge block to operate at the same time. Each of the plurality of plungers includes a load sensor and/or a contact sensor, so as to sense separately whether the plungers are improperly operating.

Abstract: An automatic lubricator for an injection molding machine, capable of performing proper lubrication in accordance with operation environment of the injection molding machine. A lubrication interval Ls is controlled according to length of cycle time S of the injection molding machine so that the lubrication interval Ls is increased when the cycle time S is long and it is decreased when the cycle time S is short. Further, when a ball screw temperature t1 is high the lubrication interval Ls is accordingly decreased by &Dgr;DL, and when the ball screw temperature t1 is low the lubrication interval Ls is accordingly increased by &Dgr;DL. Also, when the ambient temperature t2 is high the operation time Tp of a lubricating pump 2 is decreased, and when the ambient temperature t2 is low the operation time Tp is increased to stabilize the lubrication quantity.

Abstract: A process and device for the stable widthwise regulation of the bulb angle in connection with the extrusion of sheets of heat-sensitive plastic (2) in an extrusion device with a calender opening formed by two intake rollers (3, 2) and a traversing measuring device (7) provided according to the calender slot by altering positioning elements on the extrusion device. At least two traversing measurements of a parameter correlating with the bulb angle are started consecutively on the heat-sensitive plastic sheet synchronously with the positioning of one of the two calender rollers. Like measurement conditions therefore exist and the deviation of the measured values obtained on the basis of the measurements in relation to specified expected values is used to regulate the bulb angle over its width by altering a setting element on the extrusion device.

Abstract: A molding apparatus includes stops which move with a compacting press during penetration of the press into a mold cavity. The stops abut on a mold table and arrest movement of the compacting press so that the compacted shape has a predetermined height. A programmed logic controller integrated with the apparatus measures the time of compaction and is operable to adjust mold filling time so as to control density in the final compacted shape.

Abstract: An injection molding machine is disclosed. The machine includes a standby mode and an automatic restart mode. The machine can be programmed to automatically restart after a predetermined amount of time, with minimal effort required by a machine operator.

Abstract: A method for setting up a program profile in the control of an injection speed of injection molding machines where a dwelling phase switching position Pc, a filling stroke L or an injection starting point Ps, a maximum speed ratio Rvm and a initial speed ratio Rvs to the maximum speed mentioned in the specification of the molding machine, and an initial speed period ratio Rps to the filling stroke L or the injection starting position Ps are inputted to a profile setting means; in the profile setting means, the dwelling phase switching position Ps and the filling stroke L or the injection starting position Ps are directly set up according to the inputted values; and the maximum speed Vmax, the initial speed Vs and the initial speed period are set up by automatic computing using the maximum speed ratio Rvm and the initial speed ratio Rvs and the initial speed period ratio Rps as parameters; thereby all aspects of the profile are set up automatically.

Abstract: In a machine for injection molding thermoplastic materials in a molding tool by seriatim injection cycles, wherein an injection pressure stage and a subsequent holding pressure stage are employed, and wherein parameters of a change-over point from the injection pressure to the holding pressure have a trend of varying, a method for regulating the trend of the change-over point in each injection cycle, involving (a) establishing upper and lower pressure, and time boundary target parameters for a working window, (b) establishing upper and lower temperature boundary target parameters for a working band, (c) defining the change-over point within said working window, by specifying a pressure, at a given time, (d)measuring the actual pressure at the time of changing from the injection pressure to the holding pressure, and detecting any pressure and time differences from the boundary target parameters of the working window, (e) measuring the actual temperature, and detecting any temperature differences from the bound

Abstract: Device for injecting a plastic material into a mould cavity. In the device, the plastic is moved into the mould cavity by a plunger. The first part of the press stroke is used to transport the material and has to be carried out at relatively low pressure and over a relatively long transport path. The second part of the press stroke is used to fill the mould completely and takes place at relatively high pressure and virtually no stroke. According to the invention, the two movements are effected by different mechanisms which are specifically adapted to carry out these movements. In this arrangement, it becomes possible also to provide a safety coupling to prevent the device being overloaded while working at relatively low pressure.

Abstract: A method of controlling holding pressure in an injection molding operation and an apparatus therefor, wherein the quality of molded products can be controlled with a high accuracy without the need for a pressure sensor in a mold and without requiring any additional data such as the thickness of a molded product, the effective heat diffusion rate, and so on. Further, a method for estimating resin temperature in injection molding and an appartus therefor, wherein in-mold resin temperature in a holding pressure and cooling stage is estimated during injection at a high speed and with a high accuracy.

Abstract: A control device for timed control of a filling pressure during filling of a press die with a pasty or slip-like mass has a pressure sensor detecting a pressure in the press die, a threshold stage to which a corresponding pressure signal is fed from the pressure sensor, a timing element on which the threshold stage acts to maintain a filling pressure at an intended value during determinable holding time, a second threshold stage to which the pressure signal can be fed, and a logical gate to which outputs of the two threshold stages are connected and which generate a trigger signal for timing element when a particular value simultaneously exceeds a first threshold value of the first threshold stage and falls below a second threshold value of the second threshold stage.

Abstract: A gas venting device serves to automatically closing and opening vent holes of a foam mold so that air and reaction product gases are sufficiently exhausted and a foamed product is effectively prevented from extending through the vent holes. The gas venting device includes valves for closing and opening the vent holes, valve driving cylinders for driving the valves, a pilot operated two-position change-over valve, pressure tanks connected through the pilot operated two-position change-over valve to the valve driving cylinders, and mechanical change-over valves connected to the pilot operated two-position change-over valve for changing over it by dogs provided on a passage of the foam mold. The device further includes an air timer for delaying closing the vent holes by the valves.

Abstract: An apparatus for forming multiple layer preforms wherein the various layers may be varied as to number, material, thickness and position in the preform by controlling the injection of the specific materials as to timing, quantity and rate of delivery. Most specifically, a featured aspect is the ability to simultaneously deliver to an injection nozzle and through such injection nozzle into a preform mold cavity two or more molten plastic materials simultaneously. This is possible by way of a multiple gate nozzle and a plurality of separately operable metering pots all controlled by way of a timing device. The timing device may also control the rate of the dispensing an individual material from each of the metering pots.

Abstract: An apparatus for synchronizing the movement and filling of chocolate molds. A threaded bar or screw is provided with disks that are displaced therealong so as to correspond to distances between cavities of the mold. An inductive sensor mounted to the rod of the mold pushing cylinder delivers a signal to a logical programmable controller which prompts the movement of the pushing cylinder to be ceased and the valve of a chocolate hopper to be opened so as to properly locate and fill the cavities of the mold. The chocolate discharging valve is closed by the controlled system following a predetermined fill time and the pushing cylinder is again activated to move the mold until the sensor detects a next adjacent disk indicating that the nozzle of the hopper is disposed above the next cavity of the mold, so that the filling cycle can be repeated.

Abstract: A multi-plunger molding machine having a dedicated injection circuit provided for each cavity of a plurality of cavities. Each injection circuit includes a nozzle, an injection plunger, an adjustable control cylinder dedicated to each injection plunger, a pressure control valve and a flow control valve. In this way, the quality of shot introduced into each cavity is independently controllable. A process computer and timers are used to open and close various mechanical valves in accordance with a predetermined sequence. A first timer insures that each shot undergoes a complete thermal expansion before curing begins. A second timer insures that each product is fully cured and that no product is discharged from a cavity prematurely. A flexible conduit is provided between each injection circuit and its associated nozzle so that the machine is free of runners and the concomitant waste of components is eliminated.

Abstract: A method and an apparatus for pressure control of a motor-operated injection-molding machine, which are capable of effecting various modes of multi-stage pressure control smoothly without mounting a special servomotor on the injection-molding machine or replacing servomotor with another servomotor. When a shift is made from an injection process into a first pressure hole stage of a pressure hold process, or from each pressure hold stage to a pressure hold stage subsequent thereto, a central processing unit for numerical control calculates a modification amount. This modification amount is obtained by dividing a value, obtained by subtracting a maximum injection pressure or a torque limit value for a preceding pressure hold stage from a torque limit value for a subsequent pressure hold stage, by a required modification frequency. The modification frequency is obtained by dividing a predetermined switching time for the subsequent pressure hold stage by a hold pressure control operation execution period (S7).

Abstract: A method controlling the afterpressure variation with time of an injection-moulding machine. A process computer controlling a hydraulic pressure drive of the injection-moulding machine stores a given reference afterpressure variation with time. Upon a variation of the moulding mass temperature Tm and/or of the tool temperature Tf, a new afterpressure variation with time is calculated. The time data samples corresponding to the reference temperature values and the reference afterpressure values, respectively, are then determined.

Abstract: Apparatus and method for molding a plurality of articles having various masses and shapes wherein a parison mass is injected at constant back pressure through a time controlled valve from a supply of molten molding material at predetermined temperature and pressure. The articles are compression molded at predetermined pressures in accordance with their shapes or masses. The variable compression pressures are provided in one embodiment by similar actuators which are unequally excited; and in another embodiment an actuator is coupled to a mold cavity by a machine having a variable mechanical advantage. The actuators are pivotally mounted. A series of lenses including negative powers is particularly contemplated.

Abstract: A method of making a solid core locatable between a wheel rim and a tire fitted to the rim, includes introducing a foamable composition into a mould cavity having a substantially inflexible mould surface. The cavity is suitably shaped so that a core locatable between a wheel rim and a tire fitted to the rim can be moulded therein. The composition is allowed to foam, thereby to fill the mould cavity. Air and excess composition is allowed to vent from the cavity via an elongate vent slit extending along a major portion of the cavity. The foamed core thus moulded in the cavity is removed from the cavity on the composition having set at least partially.

Abstract: A multicolored foam product and a method for the preparation thereof. Heat-plastified foamable gel of a thermoplastic resin or resins containing blowing agents are combined with different coloring materials added sequentially and extruded through an orifice of a die which is extended in length to facilitate laminar flow in the resin. This resin is expanded to form a multicolored layered foam product, such as multicolored foam planking, in a single extrusion. Multicolored foam planking produced is suitable for use as the body material for surfboards, body boards, and other recreational products.

Abstract: A device for filling in a single operation of several mould spaces in a mould tray with a thick fluid substance such a chocolate, creme, fondant, and similar. The device consists primarily of a tank; a distribution vessel with filler openings; a transport pipe between the tank and the distribution vessel; a constant-flow pump connected to the tranport pipe and intended for pumping the substance from the tank to the distribution vessel and for pumping the substance out of the filler openings; at least one mould tray located under the distribution vessel with filler openings; a means which switches on and off the pump for pumping the substance; and a means which switches on and off the pump for withdrawing and retaining the substance in the filler openings once the mould tray is filled.

Abstract: The apparatus for the production of moldings, preferably of polyurethane, possesses a conveyor, which is preferably a continuous conveyor in the form of a rotary table (2), on which exchangeable molds (3) to be filled are arranged. A mixing apparatus having a mixing head (8) is provided for filling the molds, and a mold release station (5) is also present. Each mold (3) has a plug (10) which connects it to the program control unit (1) and whose contacts are set so that they select, by means of an appropriate code, the program assigned to this code. A decoder (6) translates this code and determines the corresponding program. This avoids incorrect operation as a result of incorrect program selection. Each mold determines its program itself by means of the coding at the contacts of its plug.

Abstract: A large-output injection/measurement mechanism of an injection molding machine, which uses measurement and injection servo motors as its drive source. A plurality of ball screws are rotatably provided between front and rear plates of the injection molding machine and are coupled to the injection servo motor. Ball nuts engaged with the plurality of the ball screws are fixed on a pressure plate. The pressure plate is coupled to the measurement servo motor through a spline shaft and a rotational drive pipe spline-coupled thereto. The spline shaft is fixed on a screw sleeve rotatably fixed to the pressure plate. A screw fixed to the pressure plate is driven by the servo motors, thereby performing injection and measurement of a molding material.

Abstract: A screw-rotating/injection mechanism of an injection molding machine has a screw shaft (1) having a rear portion thereof connected to a drive shaft (1') which is rotatably fixed to a pressure plate (4). A nut (6) which is spline-coupled to a spline shaft (5) constituting a rear portion of the drive shaft (1') is driven by a screw rotating motor (M1) through a first transmission unit (9, 10, 13, 15) to rotate the screw shaft (1). A ball screw (8, 8') threadedly engaged with a ball nut (7, 7'), fixed to the pressure plate (4), is driven by an injection servo motor (M2) through a second transmission unit (11, 11', 14, 16) to move the screw shaft (1) forward, thereby performing injection.

Abstract: An injection molding machine for small-sized articles of thermoplastic synthetic resin comprises a hydraulically pressurizable injection head cylinder operable on an injection cylinder of an injection unit for injecting molding material into a mold, a hydraulically pressurizable clamping cylinder operable on one of a pair of mold members of the mold for opening and closing the mold, and a booster operatively connected to both the injection head cylinder and the clamping cylinder for converting pneumatic pressure into high hydraulic pressure to actuate the two cylinders in timed relation to each other.

Abstract: A resin molding apparatus which can produce a molded resin article having neither a runner nor a gate portion thereon. The resin molding apparatus comprises a pouring pot including a pot having a heating member provided therein, and a piston member disposed for up and down movement within the pot and having a lifted position in which the piston member defines part of a mold cavity. Since the appratus has no runner or gate portion therein, the necessity of a high injecting force to be applied to a metal mold and hence of a high mold clamping force can be eliminated and the overall size of the apparatus can be reduced.

Abstract: An extruder is controlled in response to the thickness measurement of the extruded strand. The thickness measuring head is initially given a displacement transverse to the extrusion direction, preferably around the extruded strand and the output signals from the head are integrated to form a mean value around the periphery. A comparison of this mean value with the set point wall thickness value is then utilized to provide continuous correction of the output of the head which is utilized to regulate the extruder operation.

Abstract: A method for forming foamed plastic articles which includes the steps of closing a mold; prepressurizing the mold cavity with gas to prevent premature diffusion of blowing gas from the material injected into the cavity; injecting a short shot of molten synthetic resin material containing a blowing agent into the cavity; venting a portion of the prepressurization gas during the injection step; and venting the remaining prepressurization gas from the mold cavity to a vacuum chamber means to allow expansion of the injected foamable resin material within the mold cavity, the vacuum drawing the resin material throughout the mold cavity. In addition, the vacuum chamber is coupled to the mold cavity through plural spaced passageways so that the vacuum is drawn at various locations throughout the cavity to thereby enhance the complete filling of the cavity with the injected material as it expands.

Abstract: During the production of a preform of thermoplastic synthetic material by means of extrusion from an extruder head provided with a slot-shaped exit opening, the width of which is changed according to a specific program during the extrusion of the preform in order to change the wall thickness thereof, the wall thickness of at least one section of the preform should be controlled by at least one additional program, which is superposed on at least one portion of the first program, which is longer than the additional program. In this manner, one achieves greater flexibility in respect to fulfilling the requirements of each situation on the programming, namely both in respect to the resolution and in respect to precise determination of the location of the individual switch points, even when a very great number of changes of the slot width must be undertaken over a very short section of the preform or during a very short time period during the extrusion process.

Abstract: A ceramic molding machine is used for hot molding ceramic parts under low pressures for small part production molding and includes a heated tank that is generally conical in shape and has an internal mixer that is driven from the exterior of the tank through a slip clutch arrangement to avoid overloading of the drive motor. The conical tank insures that the ceramic slurry will flow toward the bottom outlet from the tank and also permit use of small amounts of slurry for small runs of parts if the material is expensive. The mixer blade or paddle is driven from the bottom and removable from the top and thus the tank can easily be serviced. Additionally, air pressure is utilized for holding the molds in position over the feeder pipe and also for transferring the slurry to the mold in a timed sequence that can be controlled to provide the desired time for filling of the mold.

Abstract: Improved air laid papermaking is disclosed in which the fine particles which pass through the forming wire are, after collection by a baghouse separator, delivered back to the papermaking machine for incorporation in the web being formed by the machine. A plurality of individual separator units within the baghouse are sequentially discharged so that a substantially constant feedback of fines to the papermaking machine is obtained. The fines are fed back to a selected one of the distributors of the papermaking machine to be distributed to the surface of the web being formed at a position downstream of the position at which fibers are initially laid on the wire, thereby trapping the fines on the surface of the previously laid mat of fibers such that very little of the fines pass through the forming wire at this position.

Abstract: An automatic foam dispensing system is described for forming shock-absorbing members of synthetic foamed material into predetermined shapes at pre-selected locations inside a container for the cushioning of articles to be provided therein. The foam dispensing system is generally constructed from a dispensing booth having a plurality of synthetic foam dispensing apparatus provided thereat and a plurality of mold assembles adapted for movement along a track to and from the dispensing booth.

Abstract: An injection molding machine having a ram for injecting a settable material into an associated mold includes a hydraulic actuator formed by a piston and cylinder assembly which displaces the ram during the injection operation. The piston is an unbalanced area piston which permits the ram to be displaced in both a regenerative and a nonregenerative feed mode. Fluid controls for operating the piston and cylinder assembly include a regeneration valve in fluid communication through the cylinder with opposite sides of the unbalanced piston to permit regenerative feed of the piston and ram in one valve position or to permit nonregenerative feed in another valve position. Displacing the ram in the regenerative or nonregenerative modes of operation allows the mold to be filled at different rates or pressures.

Abstract: A method and apparatus for multiple cavity injection molding which permits individual variation of gate opening time for mold shut-off bushings. The gate pins for the shut-off bushings are controlled by individual double-acting fluid motor, the bushings being fed by a common manifold. Gate opening is thus not dependent upon attainment of a predetermined injection pressure. Closure of the gate for each cavity will permit material to be fed faster to the other cavities. Novel means is provided for securing each gate pin to its actuating cylinder, which minimizes heat transfer to the motor, accommodates expansion of the material manifold and permits gate opening adjustment. The fluid motors are end-mounted on an actuating fluid manifold, allowing close juxtaposition. A cycle counter may be used to control inventory.

Abstract: An injection molding machine having a ram for injecting a settable material into an associated mold includes a hydraulic actuator formed by a piston and cylinder assembly which displaces the ram during the injection operation. The piston is an unbalanced area piston which permits the ram to be displaced in both a regenerative and a nonregenerative feed mode. Fluid controls for operating the piston and cylinder assembly include a regeneration valve in fluid communication through the cylinder with opposite sides of the unbalanced piston to permit regenerative feed of the piston and ram in one valve position or to permit nonregenerative feed in another valve position. Displacing the ram in the regenerative or nonregenerative modes of operation allows the mold to be filled at different rates or pressures.

Abstract: An extruder control arrangement in which the time taken to deliver a known quantity of extrudate is maintained within closely controlled limits by feedback circuit which controls the rate at which plastics material is fed to the extruder.

Abstract: A method and apparatus for forming a thermoset in-the-mold coating on a hot, cured glass fiber reinforced thermoset resin substrate by (1) separating the mold halves slightly while maintaining a seal with the shear edge, (2) injecting an in-the-mold coating resin in a stream which flows parallel from the injector onto a surface of the substrate, and (3) closing the mold and curing the coating under pressure. The separation and of the mold halves is performed by the conventional mold ram. Preferably the mold surface forming the coated surface of the substrate is roughened.