Upstream Of Multi-orifice Shaping Die Patents (Class 425/198)
  • Patent number: 11577439
    Abstract: Provided are extrusion dies having entrance, orientation, merging (205), and exit (211) sections, which dies may be used to produce fibers having, e.g., oriented reinforcement materials (e.g., PTFE) dispersed within. The dies provide fibers having enhanced mechanical and processing properties. The orientation section comprises orientation channels (203) wherein a ratio of a cross-sectional area having of the channel inlet to a cross-sectional area of the channel outlet is between 2 and 45.
    Type: Grant
    Filed: December 27, 2017
    Date of Patent: February 14, 2023
    Assignee: SHPP Global Technologies B.V.
    Inventors: Vaidyanath Ramakrishnan, Bruke Danniel Jofore, Johannes Gerardus Petrus Goossens, Pieter Jan Antoon Janssen, Hans Looij
  • Patent number: 11306413
    Abstract: A spinneret assembly for spinning polymeric fibers, including: (a) a cap provided with an inlet port and a flared lower surface that flares outwardly from the inlet port in the direction of flow; (b) a spinneret having numerous spinning flow channels through its thickness; (c) a filter freely resting on the spinneret; and (d) a flow guide with a tapered geometry mounted in a cavity defined by the cap and the spinneret. The flow guide has an apex facing the inlet port, a base facing the filter, and one or more side surfaces tapering up to the apex. A diverging flow passage is defined by the tapering side surface(s) of the flow guide and the cap's flared lower surface. The base of the flow guide is spaced apart from an upper surface of the spinneret, creating a space that is in fluid communication with the divergent flow passage.
    Type: Grant
    Filed: April 24, 2017
    Date of Patent: April 19, 2022
    Assignee: Cytec Industries Inc.
    Inventor: Thomas Baker Taylor
  • Patent number: 8985993
    Abstract: An apparatus and method for accelerating food product in order to cause the product to be stretched aligning the fibers of the product.
    Type: Grant
    Filed: September 12, 2011
    Date of Patent: March 24, 2015
    Assignee: Formtec, LLC.
    Inventor: James B. Wolff
  • Patent number: 8979522
    Abstract: An apparatus and method for accelerating food product and decreasing pressure of the product in order to cause the product to be stretched aligning the fibers of the product.
    Type: Grant
    Filed: September 12, 2012
    Date of Patent: March 17, 2015
    Assignee: Formtec, LLC.
    Inventor: James B. Wolff
  • Patent number: 8926308
    Abstract: A dough extruder is disclosed that is configured to provide a continuous dough rope suitable for cracker products using a straight extended low friction compression chamber and a die plate oriented substantially perpendicular to a laminar flow of the dough. In one embodiment, the extruder can have a compressive force sufficient to extrude a plastic mass in a laminar flow in the range of about less than 120 psi; a compression chamber providing for an interior coefficient of friction in the range of about 0.2 and 0.35; and a die plate horizontally aligned with the longitudinal axis of the compressive force.
    Type: Grant
    Filed: April 13, 2011
    Date of Patent: January 6, 2015
    Assignee: Intercontinental Great Brands LLC
    Inventors: Mihaelos Nicholas Mihalos, Chris E Robinson, Jack Kitchell
  • Patent number: 8882485
    Abstract: A spinneret bundle for producing fibers from a polymer melt includes an elongated nozzle plate that has a feed channel on an upper face and at least one row of nozzle bores that are arranged next to one another on a lower face. A distributing plate lies on the upper face of the nozzle plate and has a distributing chamber that faces the feed channel and a melt inlet that is connected to the distributing chamber. A perforated plate with a plurality of through-bores is provided between the distributing chamber of the distributing plate and the feed channel of the nozzle plate in order to achieve a redistribution and uniformity of the melt when the melt is introduced into the feed channel.
    Type: Grant
    Filed: July 8, 2013
    Date of Patent: November 11, 2014
    Assignee: Oerlikon Textile GmbH & Co. KG
    Inventors: Günter Schütt, Volker Birkholz, Nicola Efftunge-Reichau, Sebastian Kohl
  • Patent number: 8876517
    Abstract: A polymer filtration apparatus for sealing a slide plate translatable across a bore of an extrusion or mold machine, includes an annular seal having a sealing surface which is biased against the slide plate by a spring mechanism. The annular seal has a thrust surface which is angled relative to the sealing surface and the thrust surface is located at an opposite axial end of the annular seal from the sealing surface. The spring mechanism can be a single spring with overlapping tangs or a multiple spring assembly in overlapping relationship, with or without tangs, to form a continuous barrier. The spring assembly is used to exert a radial force against the thrust surface of the annular seal to bias the seal in an axial direction against the downstream slide plate. In operation, pressurized polymer melt in the extrusion bore further biases the spring against the annular seal which is then transferred to the seal and the slide plate.
    Type: Grant
    Filed: March 7, 2013
    Date of Patent: November 4, 2014
    Assignee: Nordson Corporation
    Inventors: Kevin S. Tuttle, Gregory G. Gambill, Patrick K. Strong
  • Publication number: 20140050812
    Abstract: The extrusion-molding device of the invention is for producing a green honeycomb molded body with a cell structure, and the device includes a housing, a screw, a die with slits, a resistance tube and a fragmenting board having through-passages through which a raw material composition passes from the upstream end side to the downstream end side. The through-passages of the fragmenting board have upstream channels composed of a plurality of flow passages extending downstream from the upstream end side, and downstream channels extending up to the downstream end side and having flow passage cross-sectional shapes different from those of the upstream channels.
    Type: Application
    Filed: April 27, 2012
    Publication date: February 20, 2014
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Teruo Komori, Hajime Yoshino
  • Patent number: 8425821
    Abstract: A spin pack assembly for use in melt spinning elastic fibers. The spin pack assembly includes a circular breaker plate having a center aperture and several circular patterns of apertures with each circular pattern having a plurality of apertures. Each circular pattern is located concentrically about an axis of the center aperture. The apertures in the outer circular patterns have a greater diameter than the apertures in the inner circular patterns. The spin pack assembly also has a spinneret plate where the exit aperture of the spinneret plate is recessed in the body of the spin pack assembly.
    Type: Grant
    Filed: September 17, 2010
    Date of Patent: April 23, 2013
    Assignee: Lubrizol Advanced Materials, Inc.
    Inventors: Ravi R. Vedula, James E. Bryson, Jr.
  • Publication number: 20130064917
    Abstract: An apparatus and method for accelerating food product in order to cause the product to be stretched aligning the fibers of the product.
    Type: Application
    Filed: December 27, 2011
    Publication date: March 14, 2013
    Inventor: James B. Wolff
  • Publication number: 20130064916
    Abstract: An apparatus and method for accelerating food product in order to cause the product to be stretched aligning the fibers of the product.
    Type: Application
    Filed: September 12, 2011
    Publication date: March 14, 2013
    Inventor: James B. Wolff
  • Patent number: 8382464
    Abstract: The present invention is directed to a device for the production of a cellular wood plastic composite material comprised of an orifice that conducts the composite material from the adapter of the extruder to the transition die plate in such a manner that a uniform flow of material reaches the transition die plate; a transition die plate that further directs the flow of material to a flow restriction die plate in a manner ensuring that equal amounts of material are delivered to all areas of the flow restriction die plate; a flow restriction die plate that provides sufficient resistance to material flow to increase the melt pressure of the portion of the material that is upstream in relation to the flow restriction die plate and controls the temperature increase caused by this restriction by dividing the flow into numerous suitably sized and shaped streams; a compression die plate that fuses the separate streams issuing from the flow restriction die plate into a single stream of material and maintains the melt
    Type: Grant
    Filed: September 17, 2007
    Date of Patent: February 26, 2013
    Assignee: Strandex Corporation
    Inventors: Brian D. Keller, David F. Dostal, Terry C. Laver, Alfred B. England
  • Patent number: 8337191
    Abstract: The present invention is directed to extrusion dies for making extruded synthetic wood and methods relating thereto. The dies include adapter dies, transition dies, stranding dies, and molding dies. The adapter dies include a channel with a restricted cross-sectional area. The stranding dies include a plurality of non-uniform channels that differ in length, cross-sectional area, cross-sectional shape, or combinations thereof. The transition dies are coordinately configured with the stranding die to adjust the flow rate of the extrudate. Particular configurations of dies upstream of the molding die allow for higher compression ratios in the molding die than previously feasible. Each of the dies described herein may be used individually with standard dies known in the art. Alternatively, the dies may be used in combination to form integrated units. The dies described herein allow for making stronger, more consistent synthetic wood at greater output rates than previously possible.
    Type: Grant
    Filed: September 29, 2009
    Date of Patent: December 25, 2012
    Assignee: Strandex Corporation
    Inventors: Brian David Keller, David Frank Dostal, Alfred Bruce England
  • Patent number: 8287262
    Abstract: An apparatus (10) for forming a single extrudable food stream such as a cooked cereal dough into a plurality of differently colored and/or flavored dough streams is disclosed including an extruder (12) having screw augers (15) for advancing a plastic food mass, a head or manifold (118) for dividing the plastic food mass into a plurality of substreams each in turn in fluid communication with a plurality of sub-divided dough passageways, and a die head (30) having a plurality of die ports (40). Each subpassage is separately supplied an additive and has disposed therein a multiplicity of in-line static mixer elements (59) to admix the additive into the substreams of the plastic food mass before passage through the die ports (40). In a preferred form, first and second substreams are intermixed in a non-homogenous manner before reaching the exit ports (40). The extrudates are severed into individual pieces (158) by a rotary cutter (36).
    Type: Grant
    Filed: April 12, 2010
    Date of Patent: October 16, 2012
    Assignee: General Mills, Inc.
    Inventors: James N. Weinstein, Kevin Wright
  • Patent number: 7959842
    Abstract: Techniques for forming a carbon nanotube (CNT) structure are disclosed.
    Type: Grant
    Filed: August 26, 2008
    Date of Patent: June 14, 2011
    Assignee: SNU & R&DB Foundation
    Inventors: Yong Hyup Kim, Eui Yun Jang
  • Patent number: 7530463
    Abstract: A backwashable filtering device for thermoplastic plastics material is disclosed. The device can filter thermoplastic plastics material through one or more nests of screens in the filtering position, while submitting some nests of screens to the backwashing process that cleans them. The filtering position and the backwashing position are selectable by displacing one or more carrying bodies with respect to a housing and/or by displacing one or more control bodies with respect to the carrying bodies. The backwashing can be performed over an entire nest of screens or over a portion of a nest of screens. The nests of screens can be straight or curved.
    Type: Grant
    Filed: December 9, 2004
    Date of Patent: May 12, 2009
    Assignee: Erema Engineering Recycling Maschinen und Anlagen Gesellschaft m.b.H.
    Inventors: Helmut Bacher, Helmuth Schulz, Georg Wendelin
  • Publication number: 20090104301
    Abstract: A device for melt spinning a linear filament bundle has a spinning shaft for mounting a longitudinal spinning nozzle group, having a nozzle plate including a plurality of nozzle openings on a bottom, and an inlet plate having at least one inlet channel on a top. A distribution chamber is provided between the inlet plate and the nozzle plate, which is connected to the inlet channel in the inlet plate and the nozzle openings in the nozzle plate. The inlet plate has multiple inlet channels provided at a distance to one another in longitudinal direction of the spinning shaft. Multiple distribution chambers arranged next to one another are provided in longitudinal direction of the spinning shaft. The inlet channels each end in one of the distribution chambers.
    Type: Application
    Filed: November 10, 2008
    Publication date: April 23, 2009
    Applicant: OERLIKON TEXTILE GMBH & CO. KG
    Inventors: Volker BIRKHOLZ, Henning RAVE
  • Patent number: 7406779
    Abstract: Apparatus and methodologies are provided for flash drying liquid materials using a variable die. A die and a die body are provided with an adjustably configured pressure regulating variable obstruction in the material flow path that allows control of the pressure applied to the material and consequent control of the temperature of the material as it enters the die. Optimizing pressure and temperature allows optimization of the flash drying process.
    Type: Grant
    Filed: May 25, 2004
    Date of Patent: August 5, 2008
    Assignee: Michelin Recherche et Technique S.A.
    Inventor: Timothy Flanery
  • Publication number: 20080095875
    Abstract: The invention provides spinnerets for making yarns made of filaments of different average diameters.
    Type: Application
    Filed: October 10, 2006
    Publication date: April 24, 2008
    Inventors: Serge Rebouillat, Stephen Donald Moore
  • Patent number: 7329116
    Abstract: An mandrel for extrusion of hollow bodies, such as, polyvinyl chloride (PVC) hard, compact, and foamed pipes, includes an inner collar, an outer collar, and a middle collar, each of the collars being radially joined by webs to the particular adjoining collar. Each interior web and exterior web, relative to the middle collar, can form a web pair, the webs of the web pair being arranged to overlap at least partially in the radial direction in a particular embodiment.
    Type: Grant
    Filed: October 3, 2003
    Date of Patent: February 12, 2008
    Assignee: American Maplan Corporation
    Inventors: Heinrich Dohman, Stefan Wickenkamp
  • Patent number: 7276194
    Abstract: A method is provided for manufacturing a thin-walled honeycomb ceramic substrate by extruding a plasticized ceramic batch material through a filter screen having wedge shaped filter wires to remove foreign particulate and agglomerated batch material. The filter wires are supported by a set of support wires attached substantially perpendicular to the filter wires. The support wires are may also be advantageously wedge shaped. The filter screen of the present invention may have a wear resistant layer at the surface of the screen, typically a boride or a nitride. The wear resistant coating may also be a nickel-based coating.
    Type: Grant
    Filed: August 29, 2003
    Date of Patent: October 2, 2007
    Assignee: Corning Incorporated
    Inventor: Mark A Shalkey
  • Patent number: 7270531
    Abstract: An assembly for use in continuously forming a plurality of lengths of flexible noise attenuating cutting line for use in rotary vegetation trimmers. The assembly includes a breaker plate having a conically shaped inner portion and a planar outer portion. A plurality of extrusion dies are disposed in the outer portion wherein each die defines a die hold configuration at its lower end for the extrusion of one or more monofilament polymer strands therethrough, and a drive assembly is provided for rotating each of the dies at a predetermined speed such that upon directing a flow of molten monofilament polymer material onto the breaker plate, the material is directed from the inclined central portion onto the planar outer portion where it is extruded through the rotating dies to create a plurality of twisted strands of polymer material that upon cooling, stretching and heating, define lengths of flexible noise attenuating cutting line.
    Type: Grant
    Filed: November 14, 2003
    Date of Patent: September 18, 2007
    Assignee: Proulx Manufacturing, Inc.
    Inventors: Richard A. Proulx, William P. Conley, Rodger D. Thomason
  • Patent number: 7244115
    Abstract: Shaped bodies of particulate material are produced by introducing an easily flowable slurry of water and particulate material into a mold with perforated walls and applying a sufficiently high pressure to the slurry in the mold so as to express a sufficient proportion of the liquid to allow physical contact and interengagement between the particles. The extrusion is carried out continuously in an extension process including: (A) introducing the slurry under high pressure, (B) conveying the slurry through a shaping section to (C) a draining and consolidation section with drain holds or slits (3), to leave the extruder through (E) an exit section in the form of a solid body (4).
    Type: Grant
    Filed: June 3, 2002
    Date of Patent: July 17, 2007
    Assignee: 3H Inventors ApS
    Inventors: Herbert Krenchel, Helge Fredslund-Hansen, Henrik Stang
  • Patent number: 7175411
    Abstract: The present invention concerns a process for producting cables, in particular cables for the distribution of electrical energy or cables for telecommunications, more particularly, cables having at least one covering layer comprising a composition of high viscosity. More particularly, the present invention concerns cables having at least one covering layer comprising a polymeric composition comprising a mineral filler capable of imparting one or more specific properties to the aforesaid cables. In accordance with the present invention, said production process comprises the stages of: conveying at least one conducting element inside of an extruder; feeding the polymeric material, optionally premixed with other components of said composition, into said extruder, filtering the material transferred and plasticized by the screw of said extruder; depositing said material onto said at least one conducting element, the filtration operation being performed with a filtration efficiency greater than 0.
    Type: Grant
    Filed: February 27, 2004
    Date of Patent: February 13, 2007
    Assignee: Prysmian Cavi e Sistemi Energia S.R.L.
    Inventors: Sergio Belli, Angelo Giuseppe Locatelli, Giovanni Pozzati, Paolo Veggetti
  • Patent number: 7175407
    Abstract: A linear flow equalizer for distributing thermoplastic material to a spin pack of a meltspinning apparatus that provides for uniform apportionment of a flow of a flowable thermoplastic material at least vertically and in a cross-machine direction of the spin pack. The linear flow equalizer includes an inlet plate with multiple liquid passageways equidistantly spaced in the cross-machine direction that each provide flowable thermoplastic material to a set of equalizer plates. Elongated slots extending through alternating equalizer plates are registered with throughholes extending through adjacent plates in the equalizer plate set. Each throughhole in an upstream equalizer plate is registered with the center of a corresponding slot and each throughole in a downstream equalizer plate is registered with one of opposed closed ends of a corresponding slot.
    Type: Grant
    Filed: July 23, 2003
    Date of Patent: February 13, 2007
    Assignee: Aktiengesellschaft Adolph Saurer
    Inventor: Steven D. Clark
  • Patent number: 7108500
    Abstract: Within a process for recycling of PET-material and/or objects of PET, the PET-material to be processed is heated and dried in the course of a pre-treatment step and simultaneously is crystallized at elevated temperature. This pre-treatment step is followed by a main-treatment step under vacuum. In this main-treatment step, the processed material is again dried and crystallized at a temperature that is higher than the temperature of the pre-treatment step. Preferably, also in the main-treatment step no plasticizing of the material takes place; the plasticizing or, respectively, melting of the material takes place only after the main-processing step. An apparatus for performing this process comprises a pre-processing device (3) in which the processed material is dried and simultaneously crystallized at elevated temperature, and, if desired, is also comminuted.
    Type: Grant
    Filed: May 25, 2004
    Date of Patent: September 19, 2006
    Inventors: Helmut Bacher, Helmuth Schulz, Georg Wendelin
  • Patent number: 7029262
    Abstract: A method and apparatus for making pellets of wood meal compound according to the present invention is constructed in such a manner that synthetic resin material and wood meal material are supplied into a hopper (3) in a most upstream position, and kneaded in a long kneading section (6) having no side feeder (2), thereby to obtain pellets from mixed material having more uniform properties than in the prior art.
    Type: Grant
    Filed: April 30, 2002
    Date of Patent: April 18, 2006
    Assignee: The Japan Steel Works, Ltd.
    Inventor: Makoto Tojyo
  • Patent number: 6863935
    Abstract: A process for coating a substrate is provided which includes the following steps: (a) applying a waterborne base coat composition to a surface of the substrate; (b) applying infrared radiation at a power density of 1.5-8.0 kW/m2 and a first air stream simultaneously to the base coat composition such that a pre-dried base coat is formed upon the surface of the substrate; and (c) applying a second air stream in the absence of infrared radiation to the base coat composition such that a dried base coat is formed upon the surface of the substrate. Various embodiments of the invention are disclosed including continuous, batch, and semi-batch processes, which may include additional process steps, such as subsequent application of a topcoat. The process may be used to coat a variety of metal and polymeric substrates, for example, those associated with the body of a motor vehicle.
    Type: Grant
    Filed: November 14, 2002
    Date of Patent: March 8, 2005
    Assignee: PPG Industries Ohio, Inc.
    Inventor: Donaldson J. Emch
  • Patent number: 6852260
    Abstract: A process for preparing a cleansing bar having well-defined platelet striations therein which comprises extruding a cleansing bar composition having platelets therein to form a cleansing bar using an extruder having a perforated barrier across the cross section of the extruder, wherein the perforated barrier is located at a sufficient distance downstream from the spider to allow well-defined platelet striations to be observed in the finished cleansing bar with the human eye. The perforated barrier is located at a distance from the spider equal to at least about 60%, preferably at least about 70%, of the distance from the spider to the extruder cone outlet of the extruder. Generally, a standard extruder cone length from spider to cone outlet is about 483 mm to about 560 mm.
    Type: Grant
    Filed: May 10, 2002
    Date of Patent: February 8, 2005
    Assignee: Colgate-Palmolive Company
    Inventors: Liem Vu, Matthew Edstrom, Armando San Juan
  • Patent number: 6830715
    Abstract: Method and device for producing elastane threads from spinning solutions using recycled elastane material.
    Type: Grant
    Filed: August 20, 2001
    Date of Patent: December 14, 2004
    Assignees: Bayer Faser GmbH, Bayer Aktiengesellschaft
    Inventors: Ulrich Reinehr, Tilo Sehm, Wolfgang Anderheggen, Toni Herbertz, Helmut Judat
  • Patent number: 6790025
    Abstract: An extrusion molding apparatus capable of improving the extrusion rate of the ceramic material without a major reconstruction of a drive system is disclosed. The extrusion molding apparatus comprises screw extruders (2, 3) including housings (29, 39) having screws (4, 5) built therein, wherein the ceramic material introduced into the housings (29, 39), respectively, is extruded by way of the forward end extrusion ports by rotating the screws (4, 5). The screws (4, 5) built in the screw extruders (2, 3), respectively, include pressure portions (41, 51) with the feed rate per revolution progressively decreased toward the forward end extrusion port, and extended portions (43, 53) with the feed rate per revolution progressively increased toward the forward end extrusion port.
    Type: Grant
    Filed: May 11, 2001
    Date of Patent: September 14, 2004
    Assignee: Denso Corporation
    Inventors: Satoru Yamaguchi, Hiromi Katou, Yasunao Miura
  • Publication number: 20040096530
    Abstract: An assembly for use in continuously forming a plurality of lengths of flexible noise attenuating cutting line for use in rotary vegetation trimmers. The assembly includes a breaker plate having a conically shaped inner portion and a planar outer portion. A plurality of extrusion dies are disposed in the outer portion wherein each die defines a die hold configuration at its lower end for the extrusion of one or more monofilament polymer strands therethrough, and a drive assembly is provided for rotating each of the dies at a predetermined speed such that upon directing a flow of molten monofilament polymer material onto the breaker plate, the material is directed from the inclined central portion onto the planar outer portion where it is extruded through the rotating dies to create a plurality of twisted strands of polymer material that upon cooling, stretching and heating, define lengths of flexible noise attenuating cutting line.
    Type: Application
    Filed: November 14, 2003
    Publication date: May 20, 2004
    Inventors: Richard A. Proulx, William P. Conley, Rodger D. Thomason
  • Patent number: 6716016
    Abstract: The invention relates to a spinneret for spinning thermoplastics. Said spinneret comprises a central polymer inlet channel, a filter assembly (2), consisting of one or more filter plates of various filtration grades, a spinneret plate (3) and a housing (1) which receives and tightly surrounds the filter assembly (2) and the spinneret plate (3). The selection of suitable materials and tolerances for the individual parts of the spinneret enables the sealing effect to be achieved at operating temperature by the increased expansion of the internal components, in relation to the external housing.
    Type: Grant
    Filed: December 12, 2001
    Date of Patent: April 6, 2004
    Assignee: Zimmer Aktiengesellschaft
    Inventors: Heinz-Dieter Beeck, Roland Estelmann, Rainer Tietze, Andreas Weichel
  • Patent number: 6716015
    Abstract: In a pastillation machine, an improved distribution system is provided. The distribution system comprises: a distribution bar having a bore extending therethrough, a series of holes located on an inlet surface of the bar, a series of slots located on an outlet surface of the bar, and a diffuser located in the bore of the bar, the diffuser being spaced between the inlet surface and the outlet surface. The series of holes of the distribution system aligns with flowable substance outlets of the pastillation machine. The pastillation machine can be used to form various hot liquid mixtures, including elemental sulphur and sulphur based fertilizers containing swelling clay matrix, and macronutrients (N, P, K) and micronutrients (Fe, Cu, Zn, Mn etc.).
    Type: Grant
    Filed: November 26, 2001
    Date of Patent: April 6, 2004
    Assignee: Enersul, Inc.
    Inventors: Patrick Mitchell Howard Lumley, Donald Valentine Joseph Lomenda, Charles Leo O'Donnell
  • Patent number: 6716019
    Abstract: An extrusion molding apparatus for a ceramic molded product which is capable of passing a ceramic material smoothly through a filter unit is disclosed. The extrusion molding apparatus comprises a mold (11) for molding a ceramic molded product, a screw extruder (4) for supplying a ceramic material (80) to the mold (11), and a filter unit (3) for filtering the ceramic material (80) at the extrusion outlet (41) of the screw extruder (4). The screw extruder (4) has built therein a screw (40) for kneading while at the same time leading the ceramic material (80) forward, and further has, on the front part thereof, a spatula portion (5) adapted to move over the inlet surface (30) of the filter unit (3) and there is a predetermined distance D between the spatula portion and the inlet surface (30).
    Type: Grant
    Filed: May 7, 2001
    Date of Patent: April 6, 2004
    Assignee: Denso Corporation
    Inventors: Satoru Yamaguchi, Yasunao Miura, Hiromi Katou, Tadashi Tsuruta
  • Patent number: 6663378
    Abstract: Apparatus and a method for extruding a honeycomb, providing correction in bowing of the extruded honeycomb structure, employs a deflector device having a base plate including an aperture aligned in a direction parallel to the extrusion axis through which the plastic material is conveyed to the die, the aperture having a varying diameter; and, a slide plate movably mounted to the base plate, the deflector device positioned upstream of the extrusion die, the degree of bow reduction depending on the diameter or width of the aperture imparting a pressure drop gradient on the flow stream entering the die.
    Type: Grant
    Filed: September 27, 2001
    Date of Patent: December 16, 2003
    Assignee: Corning Incorporated
    Inventors: Eugene C. Grover, Robert B. Lubberts, Richard D. Putt
  • Patent number: 6616438
    Abstract: Continuous anionic polymerization and melt-spinning of a polycaprolactam includes forming a reaction mixture by bringing at least two streams of liquid caprolactam respectively containing a polymerization initiator and co-initiator into contact with one another, and then subjecting the reaction mixture to anionic polymerization reaction conditions in the reactor zone to obtain a molten polycaprolactam. The molten polycaprolactam is the directly (i.e., without intermediate solidification) transferred to, and extruded through, a fiber-forming orifice of a spinneret to form a fiber thereof. A spinneret zone downstream of the reactor zone thus receives the molten polycaprolactam directly from the reactor zone and forms a fiber therefrom by extruding it through the spinneret's fiber-spinning orifice.
    Type: Grant
    Filed: June 13, 2001
    Date of Patent: September 9, 2003
    Assignee: BASF Corporation
    Inventors: Dominick A. Burlone, Matthew B. Hoyt, Charles F. Helms, Jr., John A. Hodan, Richard Kotek, Carol W. Morgan, Randall A. Sferrazza, Fang A. Wang, Otto M. Ilg, Terry D. Roberts, Ronald G. Morrow
  • Patent number: 6604928
    Abstract: A filtering device for a spinning head for producing plastic threads. The spinning head has a housing in which the plastic melt flows through a filter element under pressure before exiting the spinnerets. The filter element is provided with a filtering material that is subjected to an axial contact pressure through a distributor device, according to the degree of pressure of the melt. This contact pressure acts upon the sealing edges of the filter element to close the sealing gaps. The special geometrical configuration of the filter element and/or its elasticity guarantee advantageous filtering in terms of energy. The filtering system is resistant to pressure and provides good, permanent sealing.
    Type: Grant
    Filed: November 14, 2000
    Date of Patent: August 12, 2003
    Assignees: Hydac Process Technology GmbH, Barmag Aktiengesellschaft
    Inventors: Ralf Wnuk, Norbert Lang, Jurgen Hausdorf, Markus Reichwein, Roland Nitschke, Jorg Alexander, Stefan Becker
  • Patent number: 6474967
    Abstract: A die head assembly for producing meltblown bicomponent fibers in a meltblown apparatus includes a die tip detachably mounted to an underside of a support member. The die tip has a row of channels defined therethrough terminating at exit orifices along a bottom edge of the tip. The channels receive and combine first and second polymers conveyed from the support member. A recess is defined along the top surface of the die tip and defines an upper chamber for each of the die tip channels. A plurality of breaker plates is removably supported in the recess in a stacked configuration. An upper one of the breaker plates has receiving holes defined therein to separately receive polymers from supply passages in the support member. The remaining breaker plates have holes defined therethrough configured to divide the polymers into separately polymer streams and to direct the polymer streams into the die tip channels, the number of polymer streams corresponding to the number of holes in the lowermost breaker plate.
    Type: Grant
    Filed: May 18, 2000
    Date of Patent: November 5, 2002
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Bryan D. Haynes, Darryl Clark, Matthew Lake
  • Patent number: 6461133
    Abstract: A die head assembly for producing bicomponent meltblown fibers includes a die tip detachably mountable to a support member. The support member conveys first and second polymers separately to the die tip. The die tip has a row of channels defined therethrough that terminate at exit orifices or nozzles along the bottom edge of the die tip. These channels receive and combine the separate first and second polymers conveyed from the support member. An elongated recess is defined in the top surface of the die tip. The recess defines an upper chamber for each of the die tip channels. Stacked breaker plates are removably supported in the recess. The breaker plates have vertically aligned pairs of adjacent holes defined therethrough such that a pair of the aligned holes is disposed in each upper chamber of each channel. A filter screen is in the recess to separately filter the polymers.
    Type: Grant
    Filed: May 18, 2000
    Date of Patent: October 8, 2002
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Matthew Lake, Darryl Clark, Bryan D. Haynes
  • Publication number: 20020121726
    Abstract: The flow regulation portion includes a diameter reducing portion, a cylinder portion and a diameter expanding portion arranged from an upstream side, wherein: (1) an inlet shape of the diameter reducing portion at a side of the biaxial screw portion is equal to an outlet shape of the biaxial screw portion; (2) an outlet shape of the diameter reducing portion at a side of the cylinder portion is equal to an inlet shape of the cylinder portion; (3) an inlet shape of the diameter expanding portion at a side of the cylinder portion is equal to an outlet shape of the cylinder portion; and (4) an outlet shape of the diameter expanding portion at a side of the foreign substance removal portion is equal to an inlet shape of the foreign substance removal portion. The flow regulation portion is formed by a cassette mechanism, thereby reducing a maintenance cost and a delivery date.
    Type: Application
    Filed: February 26, 2002
    Publication date: September 5, 2002
    Applicant: NGK Insulators, Ltd.
    Inventors: Satoru Inoue, Kenji Yamada
  • Publication number: 20020094352
    Abstract: A spin pack assembly for spunbond production for constructing spunbond fabrics or laminates composed of bicomponent filaments that includes a spinneret, one or more distribution plates, a dual-chamber spin pack housing for polymer A and polymer B, and a diversion frame in each polymer housing chamber in conjunction with a screen and screen support to provide uniform polymer flow to the distribution plate for large-scale spin pack length-to-width ratio and for use with a large number of holes, up to 6,000 per meter. The present invention provides an even and accurate distribution of the polymer flow to insure uniform fabric in thickness and weight basis to be produced.
    Type: Application
    Filed: November 13, 2001
    Publication date: July 18, 2002
    Inventor: Ying Guo
  • Patent number: 6413072
    Abstract: Improved batch uniformity delivered to the discharge slots of an extrusion die is obtained by providing a stressor component of reduced cross-sectional area from the feedholes which suddenly increases the linear flow velocity due to its reduced cross-sectional area, and then just as suddenly restores the original flow conditions as it exits the stressor component into a larger diameter channel. A rapid change in particle alignment, due to the cross-sectional flow change, produces a shearing influence on the batch, and functions to produce a more uniform flow as it enters the discharge slot sections of the extrusion die.
    Type: Grant
    Filed: December 17, 1999
    Date of Patent: July 2, 2002
    Assignee: Corning Incorporated
    Inventors: Thomas W. Brew, Harry A. Kragle
  • Publication number: 20020079610
    Abstract: The processes and apparatus of the present invention concerns melt spinning high viscosity fluoropolymers into single filaments or multi-filament yarns at high spinning speeds, the melt spinning being carried out at a temperature which is at least 90° C. greater than the melting point of the polymer or in the case of perfluoropolymer, at a temperature of at least 450° C., and the yarns produced by the process, wherein the filaments exhibit a greater axial orientation in the center of the filament than at the surface.
    Type: Application
    Filed: August 2, 2001
    Publication date: June 27, 2002
    Inventors: William Cheng Uy, Edward William Tokarsky
  • Publication number: 20020015750
    Abstract: An extrusion molding apparatus capable of improving the extrusion rate of the ceramic material without a major reconstruction of a drive system is disclosed. The extrusion molding apparatus comprises screw extruders (2, 3) including housings (29, 39) having screws (4, 5) built therein, wherein the ceramic material introduced into the housings (29, 39), respectively, is extruded by way of the forward end extrusion ports by rotating the screws (4, 5). The screws (4, 5) built in the screw extruders (2, 3), respectively, include pressure portions (41, 51) with the feed rate per revolution progressively decreased toward the forward end extrusion port, and extended portions (43, 53) with the feed rate per revolution progressively increased toward the forward end extrusion port.
    Type: Application
    Filed: May 11, 2001
    Publication date: February 7, 2002
    Inventors: Satoru Yamaguchi, Hiromi Katou, Yasunao Miura
  • Patent number: 6342156
    Abstract: A multi-segment filter system is provided for continuous filtration of high viscosity materials, such as polymer melts. In particular, each segment comprises a filter screen positioned between a bottom breaker plate and a top cover plate. The filter screen has a fixed alignment in relation to the breaker plate and cover plate, to prevent the formation of undesirable gaps. In one example, the alignment is fixed through positioning of pins extending from the breaker plate and passing through apertures in the filter screen and cover plate. Two pins are preferably positioned on the breaker plate in a nonsymmetric manner to ensure that a multilayered filter screen is positioned adjacent the breaker plate in a desired orientation. Successive segments are positioned on end and preferably include overlapped filter screen portions, thus eliminating any gaps between each segment. Overlapping coupling connections may also be provided in adjacent breaker plates.
    Type: Grant
    Filed: September 17, 1999
    Date of Patent: January 29, 2002
    Assignee: Continental Pet Technologies, Inc.
    Inventors: Danny Sanders, Mark McCord, Richard Andrew, Kenneth Boldery, David Mullins, Robert Coyle
  • Patent number: 6296468
    Abstract: A process for manufacturing an expanded cereal with the overall shape of an array of touching balls and an extrusion die and an extruder for use with the process. The die includes a feed ring for receiving material from an extruder, a cylindrical distribution chamber having a front wall and rear wall which includes the feed ring, and an array of parallel extrusion tubes provided in the front wall of the distribution chamber. The feed ring is in communication with the array of parallel extrusion tubes through the distribution chamber. The distribution chamber also includes a cylindrical distribution insert that extends axially from the center of the feed ring towards the front wall but spaced from the array of extrusion tubes. The process involves cooking and extruding a mixture of starchy material, sugar, oil, and water in a cooker-extruder and forcing the cooked material through the extrusion die.
    Type: Grant
    Filed: May 3, 2001
    Date of Patent: October 2, 2001
    Assignee: Nestec S.A.
    Inventors: Roman Deutsch, Ernst Heck, Jean-Pierre Martin
  • Patent number: 6284174
    Abstract: A melt spinning pack, including a pack case, a spinneret having many spinning holes positioned at the bottom of the case, a pack cap having a polymer introducing hole at the center positioned at the top of the case, and a flow arranging plate having many flow arranging holes with restricted portions reduced in cross sectional area compared to the inlets of the holes positioned between the spinneret and the pack cap, satisfying the requirement that the contraction percentage R be 50% or less, respectively contained in the case.
    Type: Grant
    Filed: December 6, 1999
    Date of Patent: September 4, 2001
    Assignee: Toray Industries, Inc.
    Inventors: Kunihiko Ueda, Toshio Nishitani, Hiroki Furuta, Teruaki Saijo, Kanji Saito, Hiroshi Kato, Hiroshi Ohtani, Shinji Shimizu, Koji Hashimoto
  • Patent number: 6270703
    Abstract: The present invention includes a filtration apparatus for an injection molding machine where the injection molding machine includes a screw housed within a bore for generating molten polymer. A tip member extends axially from the screw. The tip member has radially extending upstream and downstream flanges positioned axially apart from each other. A filter encircles the tip member and is capable of filtering the molten polymer. An annular ring member encircles the tip member and is slidably positioned within the bore between the upstream and downstream flanges. The ring member is capable of sliding between the flanges for directing the molten polymer through the filter or preventing back flow of the molten polymer past the upstream flange.
    Type: Grant
    Filed: March 20, 2000
    Date of Patent: August 7, 2001
    Assignee: Dynisco Extrusion, Inc.
    Inventors: Paul D. Wildman, Delano B. Trott
  • Patent number: 6244849
    Abstract: An extruder die assembly adapted for attachment to the output end of an extruder barrel. The die assembly includes an adapter member and a die head. The adapter member is attached to the extruder barrel, and the die head is pivotally attached to the adapter member by a hinge. The die head can be rotated about the hinge from a first, closed position to a second, open position. First and second clamp plates are slidably attached to the adapter member. The clamp plates are movable from a first, clamping position to a second, unclamped position, and have clamp fingers extending therefrom. The die head has clamp ears extending therefrom in a location such as to lockingly engage the clamp fingers when the die head is in its closed position and the clamp plates are in their clamping position. The clamp fingers and clamp ears are configured to lockingly engage each other by means of tongue and groove joints.
    Type: Grant
    Filed: March 26, 1999
    Date of Patent: June 12, 2001
    Assignee: Entek Manufacturing Inc.
    Inventors: Albert J. Bailey, Samwood M. Cafferata, Kirk R. Hanawalt, Martin A. Ronkin