Plural Means Being Diverse, Or Parallel And Intermeshing Or Concentric Patents (Class 425/204)
  • Patent number: 12005491
    Abstract: A feedstock delivery system for injection molding includes a vessel unit that includes a vessel with an internal volume and an inlet for receipt of a feedstock. First and second dispensing units are alternatively connectable to the vessel unit and each include first and second ends, first and second valves, and a buffer chamber. The first end is connectable to the dispensing unit such that the buffer chamber is in communication with the internal volume of the vessel. The second end is connectable to an injection mold and defines an outlet of the feedstock delivery system. The outlet is in communication with the buffer chamber, and the buffer chamber is positioned between the first and second valves. The buffer chamber of the first dispensing unit defines a first chamber volume, and the buffer chamber of the second dispensing unit defines a second chamber volume greater than the first chamber volume.
    Type: Grant
    Filed: January 21, 2021
    Date of Patent: June 11, 2024
    Assignee: Howmedica Osteonics Corp.
    Inventors: Benoit Julien, Alexei Mourski, Michael Ste-Marie
  • Patent number: 11485063
    Abstract: A counter-rotating differential speed extrusion device includes a barrel and a screw mechanism in the barrel comprising a first and second screws. A crest diameter and a root diameter of the first screw are respectively meshed with that of the second screw; the first and second screws counter-rotate in differential speeds at a fixed rotation speed ratio; at least one first intermediate circular arc structure with a trend consistent with that of the crest diameter and the root diameter of the first screw is provided between the root diameter and the crest diameter of the first screw, a second intermediate circular arc structure tangent to the first intermediate circular arc structure and having a trend consistent with that of the root diameter and the crest diameter of the second screw is provided between the root diameter and the crest diameter of the second screw.
    Type: Grant
    Filed: August 31, 2020
    Date of Patent: November 1, 2022
    Assignee: Wuyi University
    Inventors: Baiping Xu, Huiwen Yu, Shuping Xiao, Yaoxue Du
  • Patent number: 10945923
    Abstract: A production line is, suitable for the production of medicinal products that include at least one active ingredient. The production line includes an extruder for producing an extrudate from the active ingredient and at least one excipient intended to form an encapsulating matrix of the active ingredient, and a cooling member for cooling the extrudate at the outlet of the extruder. The extruder includes a barrel and at least two parallel screws housed in the barrel and interpenetrating with one another to mix the or each active ingredient with the or each excipient. The barrel is oriented vertically and the footprint occupied by the production line is less than 0.5 m2.
    Type: Grant
    Filed: June 23, 2016
    Date of Patent: March 16, 2021
    Inventors: Victoire De Margerie, Donatien Bruggeman, Hans Mayer
  • Patent number: 10894359
    Abstract: Extruder (1) for a 3D printer, comprising at least one outer nozzle (2) and a conveying worm (3) for feeding liquid and/or plasticized starting material (4) into the interior chamber (21) of the outer nozzle (2), wherein an inner nozzle (5) is arranged in the interior chamber (21) of the outer nozzle (2), wherein the interior chamber (51) of the inner nozzle (5) is connected to the interior chamber (21) of the outer nozzle (2) via at least one duct (52, 52a, 52b) which is continuous for the starting material (4), and wherein the inner nozzle (5) is mounted such that it can be moved linearly along the longitudinal axis (2a) of the outer nozzle (2). A 3D printer (100) having the extruder (1) and means (8) for generating a relative movement between the extruder (1) and a construction surface (101), on which the object (102) to be manufactured is produced.
    Type: Grant
    Filed: June 21, 2017
    Date of Patent: January 19, 2021
    Assignee: Robert Bosch GmbH
    Inventors: Antonius Gress, Hendrik Jahnle, Jan Tremel, Markus Feigl
  • Patent number: 9726273
    Abstract: A connecting device for connecting a pellet chamber to a gearbox, includes an adapting disc and an annular adapter. The adapting disc has a front side fixedly connected with the pellet chamber, a rear side fixedly connected with a front side wall of the gearbox, and a through hole disposed at a middle part. The power of the gearbox is outputted from the through hole of the adapting disc. The annular adapter is laminated around the through hole of the adapting disc from the front side of the adapting disc, and fixedly connected with the front side wall of the gearbox. The adapting disc uniformly distributes the gravity of the pellet chamber and the impact force from the pellet chamber to the front side wall of the gearbox, thereby avoiding the gearbox from being broken due to impact.
    Type: Grant
    Filed: February 22, 2016
    Date of Patent: August 8, 2017
    Assignee: JIANGSU MUYANG HOLDINGS CO., LTD.
    Inventor: Kelsey Curtis Thom, Jr.
  • Patent number: 9162388
    Abstract: The invention relates to an extruder which has an extruder housing, in which a delivery channel for a medium to be extruded is formed. At least one screw conveyor is located in the delivery channel and a cooling device is provided for the extruder housing, said device having at least one cooling line in or on the extruder housing, through which line a cooling fluid flows. An electronic device for controlling and/or regulating the operating states of the extruder is accommodated in an electronics housing which can be cooled according to the invention by means of the cooling device for the extruder housing.
    Type: Grant
    Filed: September 21, 2012
    Date of Patent: October 20, 2015
    Assignee: Thermo Electron (Karlsruhe) GMBH
    Inventors: Peter Roberts, Ralf Weber
  • Patent number: 8967849
    Abstract: Apparatus (20) for injection of fluid into extrusion system components such as a preconditioner (24) or extruder (100) is provided, preferably as a composite assembly including a fluid injection valve (52) and an interconnected static mixer section (54). Alternately, use may be made of the fluid injection valve (52) or static mixer section (54) alone. The invention greatly simplifies the fluid injection apparatus used in extrusion systems, while giving more efficient absorption of thermal energy with a minimum of environmental contamination, and the ability to inject multiple streams into the extrusion systems.
    Type: Grant
    Filed: June 9, 2014
    Date of Patent: March 3, 2015
    Assignee: Wenger Manufacturing, Inc.
    Inventors: Scott Eugene VanDalsem, Brian D. Streit
  • Patent number: 8944803
    Abstract: A machine and method of extruding concrete building product, e.g., brick, tile, paver, or shingles, and concrete mixture therefor. The mixture has aggregate, liquid and binder that includes fly ash and can include slag with moisture content controlled producing a zero or negative slump loose feed mixture compacted in a consolidation chamber of the machine into increased density consolidated mixture extruded from an extrusion chamber in communication with the consolidation chamber with compaction force being generally transverse to extrusion force. Compaction force is maintained during extrusion through a die of non-tapering construction. Where the extruded product is a brick, the extruded slug is cut into a plurality of bricks using a rotary cutter having an offset forming an increased moisture absorbing region in the cut surface of each brick formed from the slug that better bonds with mortar during bricklaying.
    Type: Grant
    Filed: May 18, 2011
    Date of Patent: February 3, 2015
    Assignee: TEC Products, Inc.
    Inventor: Terence J. Fellabaum
  • Patent number: 8882488
    Abstract: A combined a toy which simply yet uniquely stamps and cuts off formed articles in a fun and interesting way utilizing cooperating rollers which employ a stamp and at least one angular projection defining a cutting edge on at least one roller. Two or more cooperating rollers are at a frame with each roller including a peripheral surface, one or more concentric ribs on the peripheral surface of each roller which cooperate to spiral around the length of each roller defining a molding surface which spirals around the peripheral surface of each roller, and a stamp on the molding surface of at least one roller. The driving mechanism rotates a gear mechanism which in turn rotates the two or more rollers that cooperate to stamp and cut off articles formed on the molding surface of the rollers.
    Type: Grant
    Filed: April 9, 2012
    Date of Patent: November 11, 2014
    Assignee: Hasbro, Inc.
    Inventors: Douglas Arthur Schultheis, Ashley Aust
  • Patent number: 8864486
    Abstract: A twin screw extruder includes a barrel having a chamber, a discharge port, an extrusion molding die coupled to the discharge port of the barrel, axially extending first and second screw shafts, and a screw shaft support. The screw shaft support includes first and second spacer bearings disposed on the first and second screw shafts, and a first cross member including first and second loops slidably coupled to the first and second spacer bearings. A second cross member is spaced apart from the first cross member by a connection member, and also includes first and second loops slidably coupled to the first and second spacer bearings. The connection member is situated between the first spacer bearing and the second spacer bearing, and connected to the first cross member and the second cross member.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: October 21, 2014
    Assignee: Corning Incorporated
    Inventors: Matthew Joseph Dispenza, Christopher John Malarkey, Kenneth Charles Sariego
  • Patent number: 8827539
    Abstract: Twin screw cooking extruders are provided requiring reduced specific mechanical energy inputs, through use of screw assemblies including first and second elongated, axially rotatable screws which are substantially coextensive in length, with the screw flighting presenting a pair of axially spaced apart sections of short pitch length and intermediate sections of greater pitch length. The intermediate sections have an axial length greater than about four times the length of the axially spaced apart sections.
    Type: Grant
    Filed: October 30, 2012
    Date of Patent: September 9, 2014
    Assignee: Wenger Manufacturing, Inc.
    Inventors: LaVon Wenger, Marc L. Wenger, Galen J. Rokey, Allan C. Spellmeier
  • Patent number: 8790106
    Abstract: An apparatus for processing thermoset cross-linked elastomeric scrap material has a batch-operated high shear mixer for inducing chemical reactions to partly devulcanize the material in a first devulcanizing stage. A continuously-operated multi-screw cooled extruder receives the partly devulcanized material from the high shear mixer and further devulcanizes the material by a mechanical shearing action in a second stage to produce an extruded product for revulcanization.
    Type: Grant
    Filed: November 22, 2012
    Date of Patent: July 29, 2014
    Assignee: Rep International
    Inventor: James F. Fisher
  • Publication number: 20140199424
    Abstract: An extruder screw includes an extruder shaft and at least one extruder segment The extruder shaft has a prismatic mandrel having external teeth and a longitudinal mandrel axis. The extruder segment has internal teeth and a longitudinal internal-teeth axis and can be slid onto the mandrel, such that the extruder segment can be connected to the mandrel for rotation therewith. The internal teeth have a profile having a meshing profile and, in an inner area between the first and second end faces of the extruder segment, include a prismatic main profile that has a main cross-section. Furthermore, the internal teeth of the extruder segment have an edge profile adjacent to at least one end face of the extruder segment, which edge profile has a smaller edge cross-section than the main profile at least in the area of the meshing profile.
    Type: Application
    Filed: August 31, 2012
    Publication date: July 17, 2014
    Applicant: KraussMaffei Berstoff GmbH
    Inventor: Michael Behling
  • Patent number: 8770824
    Abstract: The invention relates to a twin screw extruder for preparing a polymeric solution. The extruder includes an elongated housing having an inlet end, an outlet end, an extruder shaft length L and a pair of interconnecting bores disposed within the housing, a pair of elongated extruder shafts, each having an axis of rotation, the pair of elongated extruder shafts disposed within the pair of interconnecting bores and drivable in at least one direction of rotation, a plurality of extruder screw segments positioned along the pair of elongated extruder shafts in a fixed angular relationship therewith, the plurality of extruder screw segments selected to form multiple extruder stages. The invention also relates to a process for extruding a mixture of polymer and diluent.
    Type: Grant
    Filed: October 20, 2008
    Date of Patent: July 8, 2014
    Assignee: Toray Battery Separator Film Co., Ltd.
    Inventors: Tetsuro Nogata, Soichiro Yamaguchi, Norimitsu Kaimai, Junko Takita
  • Patent number: 8758004
    Abstract: An extruder comprises an extruding section, a chamber drum, and a forming section. The extruding section kneads and extrudes a kneaded material including a ceramic raw material. The chamber drum includes a first space portion which extends from the extrusion port side of the extruding section in an extruding direction and allows the kneaded material to flow in the extruding direction, and a second space portion which extends from a downstream side of the first space portion in a downward direction, allows the kneaded material to flow in the downward direction different from the extruding direction, and has a discharge port to discharge the kneaded material. The forming section includes a die through which the kneaded material discharged through the discharge port of the chamber drum is pushed out, to extrude and form ceramic formed bodies.
    Type: Grant
    Filed: September 21, 2012
    Date of Patent: June 24, 2014
    Assignee: NGK Insulators, Ltd.
    Inventors: Yuichi Tajima, Masashi Ono
  • Patent number: 8721312
    Abstract: A kneading extruder includes a barrel having an extrusion port through which kneaded material including first and second liquid raw material is extruded, and a screw shaft placed in the barrel, the screw shaft kneading the first and second raw material to produce the kneaded material in melted state. A screw driving device continuously rotates the screw shaft at a constant speed, and a die communicates with the extrusion port of the barrel, the die having an extrusion port through which the kneaded material in a pressurized state is extruded. An ejection device ejects a portion of the kneaded material between the extrusion port of the barrel and the extrusion port of the die, the ejection device including an ejection quantity regulating unit for regulating the ejection quantity of the kneaded material so that the pressure of the kneaded material at the extrusion port of the barrel is kept constant.
    Type: Grant
    Filed: May 24, 2011
    Date of Patent: May 13, 2014
    Inventor: Kohei Sawa
  • Patent number: 8636497
    Abstract: The invention concerns an extruder screw for a screw extruder for plasticizing and/or transporting thermoplastic materials comprising at least one extruder cylinder, a material feed means and at least one extrudate discharge at the end of the extruder cylinder, that is remote from the material feed means. The extruder screw has a screw flight, wherein the extruder screw has at least one intake region and forms at least one transport and mixing region and provided in the transport and mixing region are means for shearing the extrudate. The extruder screw according to the invention is distinguished in that provided as means for shearing the extrudate there is provided at least one shearing land which extends over more than half the length of the extruder screw, over the periphery of the extruder screw, wherein the shearing land is in the nature of a screwthread in opposite relationship to the screw flight.
    Type: Grant
    Filed: November 3, 2008
    Date of Patent: January 28, 2014
    Assignee: Kautex Maschinenbau GmbH
    Inventor: Christian Klee
  • Patent number: 8585389
    Abstract: Device (1) for manufacturing a rubber strip material comprising cord material. The device comprises an extruder (4) with an integrated gear pump (13) with adjustable pump speed and with a conveying screw for extruding unvulcanised rubber around the cord material for the purpose of producing a continuous rubber strip. The device furthermore comprises a control unit (15) for adjusting the pump speed of the gear pump, a measuring unit (16) for measuring the height and the width of the rubber strip and for emitting a measuring signal indicative of the measured height and width. The measuring unit can be connected to the control unit for adjusting the pump speed of the gear pump for emitting the measuring signal to it, wherein the pump speed of the gear pump can be controlled by the control unit at least based on the measuring signal.
    Type: Grant
    Filed: February 6, 2008
    Date of Patent: November 19, 2013
    Assignee: VMI Holland B.V.
    Inventors: Jan Kornelis Grashuis, Cornelis Wouteres Janszen
  • Patent number: 8500433
    Abstract: A screw machine, in particular an extruder, has a housing which has a supply opening at a supply end. At least one bore with a longitudinal axis is provided, in which a screw shaft is rotatably arranged. The drive takes place by means of a drive motor using a gear, the output shaft of which has a rotary drive connection to the screw shaft. Provided between the housing and the gear is a slide connection, which allows a displacement of the housing relative to the gear in the direction of the longitudinal axis.
    Type: Grant
    Filed: December 3, 2009
    Date of Patent: August 6, 2013
    Assignee: Coperion GmbH
    Inventor: Ralf Riehle
  • Publication number: 20130156876
    Abstract: The device serves for extruding and includes an extrusion head for connection to at least two extruders. Moreover, in the area of the extrusion head, at least one tool is arranged for shaping a product composed of at least two extruded materials. At least one expanding element is arranged in an area of the tool facing the extrusion head. The expanding element is constructed so as to be essentially smooth in an area of a first surface and has at least one flow path for the extruded material in the area of its second surface facing away from the first surface.
    Type: Application
    Filed: August 23, 2011
    Publication date: June 20, 2013
    Applicant: HARBURG-FREUDENBERGER MASCHINENBAU GMBH
    Inventor: Astrid Schnabel
  • Patent number: 8403554
    Abstract: In a screw for extruder, a bearing segment having a function of supporting a screw main body at an intermediate part when kneading is performed is provided at a position corresponding to a kneading portion or on the downstream side of the kneading portion. The bearing segment is provided with at least two flights having a sectional shape of a complete meshing type with one streak in the axial direction, the flights are arranged in the rotational direction with uniformly displacing a phase thereof respectively, and length of the flights in the axial direction is set to 0.2D (D: rotational outer diameter of the bearing segment) or more. According to the above configuration, bending of the screw main body is prevented and abrasion of the flights and a barrel is suppressed.
    Type: Grant
    Filed: November 14, 2007
    Date of Patent: March 26, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Kazuo Yamaguchi, Yasuaki Yamane, Shoji Yoshimura
  • Publication number: 20130059025
    Abstract: A cementitious material delivery system may include a flow divider, a first and second chemical agent, a first and second mixer, and a nozzle. The flow divider may be configured to divide a flow of cementitious material into a first stream and a second stream that is separate from the first stream. The first chemical agent may cure the cementitious material at a first rate. A first mixer may be configured to mix the first chemical agent with the first steam of cementitious material. A second chemical agent may be configured to cure the cementitious material at a second rate. A second mixer separately may be configured to mix the second chemical agent with the second steam of cementitious material. A nozzle may be configured to extrude both mixed streams of cementitious material separate from each other.
    Type: Application
    Filed: October 29, 2012
    Publication date: March 7, 2013
    Applicant: UNIVERSITY OF SOUTHERN CALIFORNIA
    Inventor: UNIVERSITY OF SOUTHERN CALIFORNIA
  • Patent number: 8322272
    Abstract: An improved screw feeder assembly is provided for interconnection between the outlet of a preconditioner and the inlet of an extruder barrel. The assembly includes an upright housing with a pair of elongated shafts equipped with auger flighting within the housing and driven by means of motor. Preferably, the housing is mechanically coupled to the outlet and inlet with the shafts extending through the preconditioner vessel and downwardly to a point within the inlet and closely adjacent the screw(s) within the extruder barrel; the flighting is provided along the length of the housing, from a point closely adjacent the outlet and into the extruder inlet. This provides a positive conveyance of preconditioned material from the outlet to the inlet. Use of the assembly allows maintenance of superatmospheric pressures and temperatures above 212° F. within the preconditioner, which permits more efficient processing.
    Type: Grant
    Filed: November 11, 2011
    Date of Patent: December 4, 2012
    Assignee: Wenger Manufacturing, Inc.
    Inventor: Marc Wenger
  • Publication number: 20120049419
    Abstract: Methods and apparatus for making ceramic honeycombs by steps including compounding a plasticized ceramic batch mixture and forming the mixture into ceramic honeycombs by continuous extrusion, drying and firing, wherein one or more ceramic powders for the batch mixture are supplied by in-line homogenization as a powder feed having a median particle size D50 that varies from a maximum value to a minimum value by an amount not exceeding 15% of the maximum value during a 24-hour period of continuous extrusion.
    Type: Application
    Filed: August 31, 2010
    Publication date: March 1, 2012
    Inventors: Paul Michael Eicher, Sandra Lee Gray, Peter John Hynes, Daniel Edward McCauley, Jeffrey S. White
  • Patent number: 8105067
    Abstract: A method and an apparatus for casting concrete products substantially with a horizontal slipforming process, the concrete mass in said method being fed by means of at least one feed element (2) through a limited cross section (13, 7, 8) for forming a concrete product, whereby the feed elements (2, 5, 15, 16) produce a two-directional compacting motion for compacting the concrete mass.
    Type: Grant
    Filed: April 30, 2008
    Date of Patent: January 31, 2012
    Assignee: Elematic Oy AB
    Inventors: Lassi Järvinen, Aimo Seppänen
  • Patent number: 7993122
    Abstract: An improved reinforcing element, and devices and methods for producing a wrapped assembly reinforcing element comprising at least one center core member formed from at least one center core strand, wherein the at least one center core member is wrapped with a reinforced thermoplastic resin comprising complete fiber strand dispersion and wet out without breaking fiber filaments after cutting the fiber to a designated length in the wrapping resin. The resulting wrapped assembly may be used in a variety of ways, including virtually any construction project requiring a lightweight reinforcing member with high tensile and compression strength.
    Type: Grant
    Filed: September 4, 2008
    Date of Patent: August 9, 2011
    Assignee: Plasticomp, LLC
    Inventor: Stephen T. Bowen
  • Patent number: 7981340
    Abstract: The method of degassing is performed in a ring extruder wherein at least one process chamber is provided with at least one degassing opening. The radius R of the conveyor element in the degassing zone is smaller by ?R than the full radius Rv of the conveyor element required for the mutual stripping of adhering product in a closely intermeshing screw operation with adjacent conveyor elements.
    Type: Grant
    Filed: December 7, 2009
    Date of Patent: July 19, 2011
    Assignee: Buhler AG
    Inventors: Achim-Phillipp Sturm, Jürgen Schweikle, Andreas Christel, Federico Innerebner
  • Publication number: 20110076350
    Abstract: A cementitious material delivery system comprising may include a flow divider, a first and second chemical agent, a first and second mixer, and a nozzle. The flow divider may be configured to divide a flow of cementitious material into a first stream and a second stream that is separate from the first stream. The first chemical agent may cure the cementitious material at a first rate when mixed with the cementitious material. A first mixer may be configured to mix the first chemical agent with the first steam of cementitious material to produce a first mixed stream of cementitious material. A second chemical agent may be configured to cure the cementitious material at a second rate when mixed with the cementitious material which is faster than the first rate. A second mixer separate may be configured to mix the second chemical agent with the second steam of cementitious material to produce a second mixed stream of cementitious material.
    Type: Application
    Filed: November 23, 2010
    Publication date: March 31, 2011
    Applicant: UNIVERSITY OF SOUTHERN CALIFORNIA
    Inventor: Behrokh Khoshnevis
  • Patent number: 7866876
    Abstract: The invention relates to a device for the extrusion of thermoplastic synthetic material featuring an extruder screw (2) which is mounted on a housing (1) including a plasticizing section (P) at the inlet side, a degassing section which is mounted upstream on a discharge section (A) and a conveying outlet (3) operating in the opposite direction which is located between the plasticizing section (P) and the degassing section (E). A flow channel (5) that contains a melt filter (4) is bridged over by at least one of the conveying outlets (3) in the opposite direction. To create favorable production conditions, the extruder screw (2) forms a similar conveying outlet (7) operating in the same direction between the conveying outlet (3) in the opposite direction and the downstream port (6) of the flow channel (5). The housing (1) has at least one degassing vent (8) at the transition area of the conveying outlet (3) operating in the opposite direction and the conveying outlet (7) operating in the same direction.
    Type: Grant
    Filed: April 24, 2007
    Date of Patent: January 11, 2011
    Assignee: EREMA Engineering Recycling Maschinen und Anlagen Gesellschaft m.b.H.
    Inventor: Helmuth Schulz
  • Patent number: 7857499
    Abstract: A viscoelastic material is extruded by kneading-and-conveying screws of different respective diameters positioned coaxially and telescopingly. A flight trough of a larger-diameter screw has radial orifices allowing a first space swept by the flight of the larger-diameter screw to communicate with a second space swept by a flight of a smaller-diameter screw. A fixed cylindrical tube arranged coaxially with the screws is disposed radially between the first and second spaces within the region in which the screws telescope. The tube has radial apertures therethrough to conduct material from the orifices to the second space. The first space is closed off at an axial end thereof by a wall where foreign substances accumulate that do not pass through the orifices. A passage through the wall can be opened to remove the accumulated substances without interrupting the extrusion operation.
    Type: Grant
    Filed: September 10, 2007
    Date of Patent: December 28, 2010
    Assignee: Michelin Recherche et Technique S.A.
    Inventors: Serge Nicolas, Gérard Crosnier, Bruno Dussardier
  • Patent number: 7842221
    Abstract: To produce filled thermoplastic polymers starting from a waste thermoplastic base material, the base thermoplastic material is fed into a container (1) provided with a device for mixing and stirring (2,3) in which the base thermoplastic material is softened, the required filler is fed into said device and stirring is continued to thoroughly blend filler and softened material, subsequently collecting the softened and filled material from said container and subjecting it to an extrusion or other densification step.
    Type: Grant
    Filed: July 1, 2002
    Date of Patent: November 30, 2010
    Assignee: Magma Trade Di Mauro Magni & C. SAS
    Inventors: Mauro Magni, Giuseppe Delzotto
  • Patent number: 7785094
    Abstract: High-capacity extrusion die assemblies (20, 90, 130, 140, 180, 252) each having a tubular section (44, 146, 162, 268) and an elongated, axially rotatable, helically flighted screw section (56, 56a, 152, 168, 276, 278) which cooperatively define frustoconical, outwardly diverging material flow paths (75, 160, 291) at constant or differing divergence angles of from about 1-11°. The use of diverging tubular sections (44, 146, 162, 268) and screw sections (56, 56a, 152, 168, 276, 278) permits the use of larger die plates (76, 118, 292) with an increased number of die openings (80, 124, 296). This allows significant increases in extrusion production rates. The die assemblies (20, 90, 130, 140, 180, 252) can be used in the production of a wide number of human foods or animal feeds, and particularly aquatic feeds of the floating or sinking variety.
    Type: Grant
    Filed: March 1, 2010
    Date of Patent: August 31, 2010
    Assignee: Wenger Manufacturing, Inc.
    Inventors: Joseph P. Kearns, Galen J. Rokey, Philip B. Wiltz, Anthony L. Bruning, Lafe N Bailey
  • Publication number: 20100143523
    Abstract: A counter-rotating twin screw extruder includes a motor that generates power through speed reduction of a gear box to directly or indirectly drive two symmetric screw shafts inside an enclosure barrel for synchronous but opposite rotations. Each screw shaft is fit with at least one section of screw and the two screws forms screw flight that are set in opposite directions and alternating each other. The barrel contains therein at least one flow restriction die. A bearing box is set between the barrel and the gear box. The purpose is to reduce unnecessarily induced mechanical energy during the conveyance of material and the advantages of using an independent bearing box are that manufacturing costs are reduced and consumption of energy is cut down. Parts wearing is reduced and durability is enhanced to eventually realize carbon reduction and energy saving.
    Type: Application
    Filed: December 8, 2009
    Publication date: June 10, 2010
    Inventor: Shou-Chih CHANG
  • Patent number: 7731879
    Abstract: A process for the extrusion of peroxide crosslinked polymer parts, mainly tubes, in which the crosslinkable polymer is heated in an extruder in a controlled manner to a value above the crystallite melting point of the polymer, but below the crosslinking temperature, and fed continuously to an extrusion die to create the part and in which at least a partial crosslinking of the polymer is achieved in the extrusion die by heating of the polymer above a crosslinking temperature provision.
    Type: Grant
    Filed: October 23, 2003
    Date of Patent: June 8, 2010
    Assignee: Rehau AG & Co.
    Inventors: Karlheinz Winter, Gerhard Dunkel, Günther Seewald, Hermann Zwilling
  • Patent number: 7661941
    Abstract: A machine for treating or processing a conveyable material, particularly a free-flowing or pasty material or a bulk material comprises at least one passage section having at least one passage through which the conveyable material, which is to be treated or processed, can be conveyed along a direction of conveyance. The at least one passage section forms at least one partial area of a channel of the machine and is mounted so that it can move in relation to this channel. This at least one passage section is coupled to at least one source, which is provided for effecting oscillations and by means of which the passage section can be set in mechanical oscillatory motion with regard to the channel of the machine.
    Type: Grant
    Filed: December 9, 2002
    Date of Patent: February 16, 2010
    Assignee: Buehler AG
    Inventor: Boris Ouriev
  • Patent number: 7654725
    Abstract: The invention relates to a multiple-screw extruder that comprises a first process chamber (1) and a second process chamber (2). In the degassing zones of said extruder, at least the first process chamber is provided with at least one degassing opening. The radius R of the conveyor element in the degassing zones, in at least one conveyor element (7; 9) of at least one screw (5, 7; 5, 9) configured as a passage screw, in a subsection configured as a passage subsection (71a, 71e; 91a, 91e), along the peripheral direction of the at least one conveyor element (7; 9) is by ?R smaller than the full radius Rv of the conveyor element (6; 8) required for the mutual stripping of adhering product in a closely intermeshing screw operation with die adjacent conveyor elements (6; 8) of adjacent conventional screws (5, 6; 5, 8).
    Type: Grant
    Filed: June 13, 2002
    Date of Patent: February 2, 2010
    Assignee: Buhler AG
    Inventors: Achim-Phillipp Sturm, Jürgen Schweikle, Andreas Christel, Federico Innerebner
  • Patent number: 7654726
    Abstract: A multiple-shaft extruder comprises a core (4) with outward leading channels that can be flown through by a cooling liquid. At least two housing segments (16 to 19) are each provided with a cooling circuit with interconnected cooling bore holes (28), which can be flown through by a cooling liquid, are distributed in the peripheral direction and in an axially parallel manner, and which are located on the section of the housing segments (16 to 19) that faces the process chamber (2).
    Type: Grant
    Filed: March 19, 2004
    Date of Patent: February 2, 2010
    Inventor: Josef A. Blach
  • Patent number: 7648357
    Abstract: An extruder has a casing with at least one bore. One screw each is arranged in the bore in a rotatably drivable manner and is provided with a screw tip adjoining a nozzle plate. A shearing tool is arranged at the screw tip directly in front of the nozzle plate and is provided with at least one arm, with a shearing gap being formed between said arm and the nozzle plate.
    Type: Grant
    Filed: December 15, 2007
    Date of Patent: January 19, 2010
    Assignee: Coperion GmbH
    Inventors: Maria Hölzel, Dirk Kyrion
  • Patent number: 7629435
    Abstract: A method for producing a masticated rubber, which comprises the steps of masticating rubber at a shear rate of from 500 to 4,500 (l/s); and obtaining masticated rubber having a weight-average molecular weight of from 100,000 to 1,300,000.
    Type: Grant
    Filed: November 30, 2004
    Date of Patent: December 8, 2009
    Assignee: Nitto Denko Corporation
    Inventors: Tomoo Yamaguchi, Mitsuhiko Tsuji, Yasunobu Ina
  • Patent number: 7594807
    Abstract: In a twin-screw extruder including a barrel, which has two screws disposed in parallel in its inside and an opening at one edge, and an extrusion molding die disposed to the opening side of the barrel through a straightening vane and a filter net, the straightening vane includes a first straightening vane and a second straightening vane, the first one has a hole forming region having plural through holes formed in a region whose size and shape are in agreement with the size and the shape of the inner periphery of the opening portion, and the second one has a hole structure whose size and shape of its inner periphery at one opening edge are in agreement with the size and the shape of the hole forming region, and its sectional area is reduced once in a process to the other opening edge and then expanded in a taper shape.
    Type: Grant
    Filed: October 1, 2007
    Date of Patent: September 29, 2009
    Assignee: NGK Insulators, Inc
    Inventor: Yasunori Yamazaki
  • Patent number: 7566163
    Abstract: A rotor segment is assembled in a screw set for use in a twin-screw extruder for mixing and dispersing a material to be kneaded into a kneaded product having a desired state of kneading. The rotor segment has a plurality of kneading blades that provide a plurality of tip clearances different from each other at least in the circumferential direction. The rotor segment also has the same sectional shape as a screw and a kneading disk, which are assembled in other screw segment and kneading disk segment of the screw set, except for crest portions of the kneading blades. A degradation in quality of a kneaded product attributable to residence of a target material of kneading for a long time can be satisfactorily prevented. A load partially imposed on the rotor segment can be reduced, thereby preventing a damage of the screw set in which the rotor segment is assembled.
    Type: Grant
    Filed: January 24, 2001
    Date of Patent: July 28, 2009
    Assignee: Kobe Steel, Ltd.
    Inventor: Kimio Inoue
  • Patent number: 7550100
    Abstract: A process and apparatus for producing a paper product, in which paper (M) in a particular form, and mixed with water, is subjected to pressure to form a compacted mass which involves, or includes, depositing the mix onto a first conveyor belt (10) and then progressively forming the conveyor belt into an upwardly open U-shape configuration and compressing the mix by means of a second conveyor belt (20) guided to progressively enter the first conveyor belt and progressively compact the mix.
    Type: Grant
    Filed: December 5, 2002
    Date of Patent: June 23, 2009
    Assignee: Fibrecycle Pty Ltd
    Inventor: Donald Barry Webb
  • Publication number: 20090040867
    Abstract: Device for processing material by mixing and/or plasticization or agglomeration A device for processing material by mixing and/or plasticization or agglomeration has a screw housing (6), in which at least two screws (1, 2) are situated adjacent to one another. The screw channels (7) are engaged with one another. The screws are driven to rotate by at least one motor (3). The screws (1, 2) are supplied with the material through an intake opening (39) of the screw housing (6) and the processed material leaves the screw housing through at least one outlet opening (51). An apparatus (19) is provided, which in operation of the device provides the gap (8) which exists between adjacent screw channels (7) of the screws (1, 2) alternately with a periodic enlargement or reduction, which is superimposed on the rotational movements of the two screws (1, 2).
    Type: Application
    Filed: November 23, 2006
    Publication date: February 12, 2009
    Inventor: Helmuth Schulz
  • Publication number: 20090028977
    Abstract: Material is extruded with a device comprising at least two stators (1,2) one within the other and, between them, a rotor (3) in the shape of a convergent cone, the material being extruded from the device by rotating the rotor (3). The rotor (3) comprises openings (9), through which the material is led. The stators (1,2) comprise continuous grooves (8) for conveying the material out of the device. The stator grooves (8) alternately become lower and deeper, said grooves (8) being arranged such that when the groove of the inner stator (1) is low, the point of the groove of the outer stator (2) on the other side of the rotor (3) at a corresponding point is deep and vice versa.
    Type: Application
    Filed: July 3, 2006
    Publication date: January 29, 2009
    Applicant: MAILLEFER S.A.
    Inventor: Kari Kirjavainen
  • Patent number: 7476096
    Abstract: A screw extruder comprises an extruder body (4) with a bore (4H), and a screw (5) rotatably disposed in the bore (4H). The screw (5) comprises a screw shaft (7) and two screw flights (8 and 9) disposed in the form of a double helix. The screw flight (9) is substantially continuous, but the screw flight (8) is provided with large interruptions (11) within which a plurality of additional flight pieces (13) are disposed to change the number of passages repeatedly. Mixing/kneading pins (15) protruding into the bore (4H) can be provided. Preferably, the paths (17) for the mixing/kneading pins (15) are positioned within the interruptions (11) and on the upstream side and downstream side of the additional flight pieces (13).
    Type: Grant
    Filed: February 28, 2006
    Date of Patent: January 13, 2009
    Assignee: Sumitomo Rubber Industries Ltd.
    Inventors: Takuzo Iwata, Isao Ohiwa
  • Publication number: 20080254158
    Abstract: An extruder has a casing with at least one bore. One screw each is arranged in the bore in a rotatably drivable manner and is provided with a screw tip adjoining a nozzle plate. A shearing tool is arranged at the screw tip directly in front of the nozzle plate and is provided with at least one arm, with a shearing gap being formed between said arm and the nozzle plate.
    Type: Application
    Filed: December 15, 2007
    Publication date: October 16, 2008
    Inventors: Maria Holzel, Dirk Kyrion
  • Publication number: 20080124420
    Abstract: A material processing plant consists of a first screw-type machine and a second screw-type machine: The screw-type machines are connected to each other by means of a pipe elbow. An elongation compensation device is disposed between the first screw-type machine and the pipe elbow. An expansion compensation device for thermal expansion of the second screw-type machine is disposed inside the last column of the first screw-type machine which is arranged upstream of the pipe elbow.
    Type: Application
    Filed: November 2, 2007
    Publication date: May 29, 2008
    Inventors: Ralf Davids, Carsten Koberg, Raimund Schleicher, Ralf Riehle
  • Patent number: 7309224
    Abstract: A device for the preparation of plastics material for recycling purposes has a container (1) with an upper inlet opening (10) for the material. In the container (1), at least one tool (14) rotates about the vertical container axis. This tool feeds the treated material through an outlet opening (17) which is arranged at the bottom of the container (1) and to which the housing (19) of at least one screw (21, 22) is connected. That side wall (28) of the feed opening (18) at which the tool (14) discharges defines a widening (36) extending continuously towards the screw axis. This widening (36) extends over part of the circumference of the screw turns (30) so that the screw-side edge of this widening (36) forms an uninterrupted shearing edge (39) co-operating with the screw turns (30).
    Type: Grant
    Filed: May 11, 2004
    Date of Patent: December 18, 2007
    Assignee: EREMA Engineering Recycling Maschinen und Anlagen Gesellschaft m.b.H.
    Inventors: Helmut Bacher, Helmuth Schulz, Georg Wendelin
  • Patent number: 7306449
    Abstract: A food shaping device for forming a three-layered food comprises: at least two first guide units and a food output unit. The food output device comprises a main tube; a middle tube; an inner tube; an inner circular path; an inner material guiding nozzle; and an outer material guiding nozzle. Stuffing is filled into a second guide unit; then the stuffing is pushed to the output end of the inner tube by a screw propeller to be as an inner layer material. Dough is fed into the inlets of the main tube from the two first paths and then is further processed to be as an outer layer material of the food product. A part of the dough horizontally passes through the transversal inlet of the middle tube and is further processed to be as a middle layer material. Thus a three layers food is formed.
    Type: Grant
    Filed: August 18, 2003
    Date of Patent: December 11, 2007
  • Patent number: 7293982
    Abstract: Foamed molded articles can be produced during an injection molding process, among other things, by utilizing physical blowing agents. Existing technologies differ to the greatest possible extent in the manner how the blowing agent is introduced into the melt. One possibility is to supply the blowing agent via mixing elements (9) from porous or permeable material that are provided across the screw piston (1) and which by means of a suitable blowing agent input unit load and homogeneously charge the melt with blowing agent during the metering phase of the polymeric material. The resulting single phase polymer/blowing agent mixture, when injected in to an injection mold tool, produces due to a reduction in pressure, a foam-textured part.
    Type: Grant
    Filed: October 9, 2003
    Date of Patent: November 13, 2007
    Assignee: Peguform GmbH
    Inventor: Christian Schlummer