Plural Means Being Diverse, Or Parallel And Intermeshing Or Concentric Patents (Class 425/204)
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Patent number: 12005491Abstract: A feedstock delivery system for injection molding includes a vessel unit that includes a vessel with an internal volume and an inlet for receipt of a feedstock. First and second dispensing units are alternatively connectable to the vessel unit and each include first and second ends, first and second valves, and a buffer chamber. The first end is connectable to the dispensing unit such that the buffer chamber is in communication with the internal volume of the vessel. The second end is connectable to an injection mold and defines an outlet of the feedstock delivery system. The outlet is in communication with the buffer chamber, and the buffer chamber is positioned between the first and second valves. The buffer chamber of the first dispensing unit defines a first chamber volume, and the buffer chamber of the second dispensing unit defines a second chamber volume greater than the first chamber volume.Type: GrantFiled: January 21, 2021Date of Patent: June 11, 2024Assignee: Howmedica Osteonics Corp.Inventors: Benoit Julien, Alexei Mourski, Michael Ste-Marie
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Patent number: 11485063Abstract: A counter-rotating differential speed extrusion device includes a barrel and a screw mechanism in the barrel comprising a first and second screws. A crest diameter and a root diameter of the first screw are respectively meshed with that of the second screw; the first and second screws counter-rotate in differential speeds at a fixed rotation speed ratio; at least one first intermediate circular arc structure with a trend consistent with that of the crest diameter and the root diameter of the first screw is provided between the root diameter and the crest diameter of the first screw, a second intermediate circular arc structure tangent to the first intermediate circular arc structure and having a trend consistent with that of the root diameter and the crest diameter of the second screw is provided between the root diameter and the crest diameter of the second screw.Type: GrantFiled: August 31, 2020Date of Patent: November 1, 2022Assignee: Wuyi UniversityInventors: Baiping Xu, Huiwen Yu, Shuping Xiao, Yaoxue Du
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Patent number: 10945923Abstract: A production line is, suitable for the production of medicinal products that include at least one active ingredient. The production line includes an extruder for producing an extrudate from the active ingredient and at least one excipient intended to form an encapsulating matrix of the active ingredient, and a cooling member for cooling the extrudate at the outlet of the extruder. The extruder includes a barrel and at least two parallel screws housed in the barrel and interpenetrating with one another to mix the or each active ingredient with the or each excipient. The barrel is oriented vertically and the footprint occupied by the production line is less than 0.5 m2.Type: GrantFiled: June 23, 2016Date of Patent: March 16, 2021Inventors: Victoire De Margerie, Donatien Bruggeman, Hans Mayer
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Patent number: 10894359Abstract: Extruder (1) for a 3D printer, comprising at least one outer nozzle (2) and a conveying worm (3) for feeding liquid and/or plasticized starting material (4) into the interior chamber (21) of the outer nozzle (2), wherein an inner nozzle (5) is arranged in the interior chamber (21) of the outer nozzle (2), wherein the interior chamber (51) of the inner nozzle (5) is connected to the interior chamber (21) of the outer nozzle (2) via at least one duct (52, 52a, 52b) which is continuous for the starting material (4), and wherein the inner nozzle (5) is mounted such that it can be moved linearly along the longitudinal axis (2a) of the outer nozzle (2). A 3D printer (100) having the extruder (1) and means (8) for generating a relative movement between the extruder (1) and a construction surface (101), on which the object (102) to be manufactured is produced.Type: GrantFiled: June 21, 2017Date of Patent: January 19, 2021Assignee: Robert Bosch GmbHInventors: Antonius Gress, Hendrik Jahnle, Jan Tremel, Markus Feigl
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Patent number: 9726273Abstract: A connecting device for connecting a pellet chamber to a gearbox, includes an adapting disc and an annular adapter. The adapting disc has a front side fixedly connected with the pellet chamber, a rear side fixedly connected with a front side wall of the gearbox, and a through hole disposed at a middle part. The power of the gearbox is outputted from the through hole of the adapting disc. The annular adapter is laminated around the through hole of the adapting disc from the front side of the adapting disc, and fixedly connected with the front side wall of the gearbox. The adapting disc uniformly distributes the gravity of the pellet chamber and the impact force from the pellet chamber to the front side wall of the gearbox, thereby avoiding the gearbox from being broken due to impact.Type: GrantFiled: February 22, 2016Date of Patent: August 8, 2017Assignee: JIANGSU MUYANG HOLDINGS CO., LTD.Inventor: Kelsey Curtis Thom, Jr.
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Patent number: 9162388Abstract: The invention relates to an extruder which has an extruder housing, in which a delivery channel for a medium to be extruded is formed. At least one screw conveyor is located in the delivery channel and a cooling device is provided for the extruder housing, said device having at least one cooling line in or on the extruder housing, through which line a cooling fluid flows. An electronic device for controlling and/or regulating the operating states of the extruder is accommodated in an electronics housing which can be cooled according to the invention by means of the cooling device for the extruder housing.Type: GrantFiled: September 21, 2012Date of Patent: October 20, 2015Assignee: Thermo Electron (Karlsruhe) GMBHInventors: Peter Roberts, Ralf Weber
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Patent number: 8967849Abstract: Apparatus (20) for injection of fluid into extrusion system components such as a preconditioner (24) or extruder (100) is provided, preferably as a composite assembly including a fluid injection valve (52) and an interconnected static mixer section (54). Alternately, use may be made of the fluid injection valve (52) or static mixer section (54) alone. The invention greatly simplifies the fluid injection apparatus used in extrusion systems, while giving more efficient absorption of thermal energy with a minimum of environmental contamination, and the ability to inject multiple streams into the extrusion systems.Type: GrantFiled: June 9, 2014Date of Patent: March 3, 2015Assignee: Wenger Manufacturing, Inc.Inventors: Scott Eugene VanDalsem, Brian D. Streit
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Patent number: 8944803Abstract: A machine and method of extruding concrete building product, e.g., brick, tile, paver, or shingles, and concrete mixture therefor. The mixture has aggregate, liquid and binder that includes fly ash and can include slag with moisture content controlled producing a zero or negative slump loose feed mixture compacted in a consolidation chamber of the machine into increased density consolidated mixture extruded from an extrusion chamber in communication with the consolidation chamber with compaction force being generally transverse to extrusion force. Compaction force is maintained during extrusion through a die of non-tapering construction. Where the extruded product is a brick, the extruded slug is cut into a plurality of bricks using a rotary cutter having an offset forming an increased moisture absorbing region in the cut surface of each brick formed from the slug that better bonds with mortar during bricklaying.Type: GrantFiled: May 18, 2011Date of Patent: February 3, 2015Assignee: TEC Products, Inc.Inventor: Terence J. Fellabaum
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Patent number: 8882488Abstract: A combined a toy which simply yet uniquely stamps and cuts off formed articles in a fun and interesting way utilizing cooperating rollers which employ a stamp and at least one angular projection defining a cutting edge on at least one roller. Two or more cooperating rollers are at a frame with each roller including a peripheral surface, one or more concentric ribs on the peripheral surface of each roller which cooperate to spiral around the length of each roller defining a molding surface which spirals around the peripheral surface of each roller, and a stamp on the molding surface of at least one roller. The driving mechanism rotates a gear mechanism which in turn rotates the two or more rollers that cooperate to stamp and cut off articles formed on the molding surface of the rollers.Type: GrantFiled: April 9, 2012Date of Patent: November 11, 2014Assignee: Hasbro, Inc.Inventors: Douglas Arthur Schultheis, Ashley Aust
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Patent number: 8864486Abstract: A twin screw extruder includes a barrel having a chamber, a discharge port, an extrusion molding die coupled to the discharge port of the barrel, axially extending first and second screw shafts, and a screw shaft support. The screw shaft support includes first and second spacer bearings disposed on the first and second screw shafts, and a first cross member including first and second loops slidably coupled to the first and second spacer bearings. A second cross member is spaced apart from the first cross member by a connection member, and also includes first and second loops slidably coupled to the first and second spacer bearings. The connection member is situated between the first spacer bearing and the second spacer bearing, and connected to the first cross member and the second cross member.Type: GrantFiled: March 15, 2013Date of Patent: October 21, 2014Assignee: Corning IncorporatedInventors: Matthew Joseph Dispenza, Christopher John Malarkey, Kenneth Charles Sariego
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Patent number: 8827539Abstract: Twin screw cooking extruders are provided requiring reduced specific mechanical energy inputs, through use of screw assemblies including first and second elongated, axially rotatable screws which are substantially coextensive in length, with the screw flighting presenting a pair of axially spaced apart sections of short pitch length and intermediate sections of greater pitch length. The intermediate sections have an axial length greater than about four times the length of the axially spaced apart sections.Type: GrantFiled: October 30, 2012Date of Patent: September 9, 2014Assignee: Wenger Manufacturing, Inc.Inventors: LaVon Wenger, Marc L. Wenger, Galen J. Rokey, Allan C. Spellmeier
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Patent number: 8790106Abstract: An apparatus for processing thermoset cross-linked elastomeric scrap material has a batch-operated high shear mixer for inducing chemical reactions to partly devulcanize the material in a first devulcanizing stage. A continuously-operated multi-screw cooled extruder receives the partly devulcanized material from the high shear mixer and further devulcanizes the material by a mechanical shearing action in a second stage to produce an extruded product for revulcanization.Type: GrantFiled: November 22, 2012Date of Patent: July 29, 2014Assignee: Rep InternationalInventor: James F. Fisher
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Publication number: 20140199424Abstract: An extruder screw includes an extruder shaft and at least one extruder segment The extruder shaft has a prismatic mandrel having external teeth and a longitudinal mandrel axis. The extruder segment has internal teeth and a longitudinal internal-teeth axis and can be slid onto the mandrel, such that the extruder segment can be connected to the mandrel for rotation therewith. The internal teeth have a profile having a meshing profile and, in an inner area between the first and second end faces of the extruder segment, include a prismatic main profile that has a main cross-section. Furthermore, the internal teeth of the extruder segment have an edge profile adjacent to at least one end face of the extruder segment, which edge profile has a smaller edge cross-section than the main profile at least in the area of the meshing profile.Type: ApplicationFiled: August 31, 2012Publication date: July 17, 2014Applicant: KraussMaffei Berstoff GmbHInventor: Michael Behling
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Patent number: 8770824Abstract: The invention relates to a twin screw extruder for preparing a polymeric solution. The extruder includes an elongated housing having an inlet end, an outlet end, an extruder shaft length L and a pair of interconnecting bores disposed within the housing, a pair of elongated extruder shafts, each having an axis of rotation, the pair of elongated extruder shafts disposed within the pair of interconnecting bores and drivable in at least one direction of rotation, a plurality of extruder screw segments positioned along the pair of elongated extruder shafts in a fixed angular relationship therewith, the plurality of extruder screw segments selected to form multiple extruder stages. The invention also relates to a process for extruding a mixture of polymer and diluent.Type: GrantFiled: October 20, 2008Date of Patent: July 8, 2014Assignee: Toray Battery Separator Film Co., Ltd.Inventors: Tetsuro Nogata, Soichiro Yamaguchi, Norimitsu Kaimai, Junko Takita
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Patent number: 8758004Abstract: An extruder comprises an extruding section, a chamber drum, and a forming section. The extruding section kneads and extrudes a kneaded material including a ceramic raw material. The chamber drum includes a first space portion which extends from the extrusion port side of the extruding section in an extruding direction and allows the kneaded material to flow in the extruding direction, and a second space portion which extends from a downstream side of the first space portion in a downward direction, allows the kneaded material to flow in the downward direction different from the extruding direction, and has a discharge port to discharge the kneaded material. The forming section includes a die through which the kneaded material discharged through the discharge port of the chamber drum is pushed out, to extrude and form ceramic formed bodies.Type: GrantFiled: September 21, 2012Date of Patent: June 24, 2014Assignee: NGK Insulators, Ltd.Inventors: Yuichi Tajima, Masashi Ono
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Patent number: 8721312Abstract: A kneading extruder includes a barrel having an extrusion port through which kneaded material including first and second liquid raw material is extruded, and a screw shaft placed in the barrel, the screw shaft kneading the first and second raw material to produce the kneaded material in melted state. A screw driving device continuously rotates the screw shaft at a constant speed, and a die communicates with the extrusion port of the barrel, the die having an extrusion port through which the kneaded material in a pressurized state is extruded. An ejection device ejects a portion of the kneaded material between the extrusion port of the barrel and the extrusion port of the die, the ejection device including an ejection quantity regulating unit for regulating the ejection quantity of the kneaded material so that the pressure of the kneaded material at the extrusion port of the barrel is kept constant.Type: GrantFiled: May 24, 2011Date of Patent: May 13, 2014Inventor: Kohei Sawa
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Patent number: 8636497Abstract: The invention concerns an extruder screw for a screw extruder for plasticizing and/or transporting thermoplastic materials comprising at least one extruder cylinder, a material feed means and at least one extrudate discharge at the end of the extruder cylinder, that is remote from the material feed means. The extruder screw has a screw flight, wherein the extruder screw has at least one intake region and forms at least one transport and mixing region and provided in the transport and mixing region are means for shearing the extrudate. The extruder screw according to the invention is distinguished in that provided as means for shearing the extrudate there is provided at least one shearing land which extends over more than half the length of the extruder screw, over the periphery of the extruder screw, wherein the shearing land is in the nature of a screwthread in opposite relationship to the screw flight.Type: GrantFiled: November 3, 2008Date of Patent: January 28, 2014Assignee: Kautex Maschinenbau GmbHInventor: Christian Klee
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Patent number: 8585389Abstract: Device (1) for manufacturing a rubber strip material comprising cord material. The device comprises an extruder (4) with an integrated gear pump (13) with adjustable pump speed and with a conveying screw for extruding unvulcanised rubber around the cord material for the purpose of producing a continuous rubber strip. The device furthermore comprises a control unit (15) for adjusting the pump speed of the gear pump, a measuring unit (16) for measuring the height and the width of the rubber strip and for emitting a measuring signal indicative of the measured height and width. The measuring unit can be connected to the control unit for adjusting the pump speed of the gear pump for emitting the measuring signal to it, wherein the pump speed of the gear pump can be controlled by the control unit at least based on the measuring signal.Type: GrantFiled: February 6, 2008Date of Patent: November 19, 2013Assignee: VMI Holland B.V.Inventors: Jan Kornelis Grashuis, Cornelis Wouteres Janszen
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Patent number: 8500433Abstract: A screw machine, in particular an extruder, has a housing which has a supply opening at a supply end. At least one bore with a longitudinal axis is provided, in which a screw shaft is rotatably arranged. The drive takes place by means of a drive motor using a gear, the output shaft of which has a rotary drive connection to the screw shaft. Provided between the housing and the gear is a slide connection, which allows a displacement of the housing relative to the gear in the direction of the longitudinal axis.Type: GrantFiled: December 3, 2009Date of Patent: August 6, 2013Assignee: Coperion GmbHInventor: Ralf Riehle
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Publication number: 20130156876Abstract: The device serves for extruding and includes an extrusion head for connection to at least two extruders. Moreover, in the area of the extrusion head, at least one tool is arranged for shaping a product composed of at least two extruded materials. At least one expanding element is arranged in an area of the tool facing the extrusion head. The expanding element is constructed so as to be essentially smooth in an area of a first surface and has at least one flow path for the extruded material in the area of its second surface facing away from the first surface.Type: ApplicationFiled: August 23, 2011Publication date: June 20, 2013Applicant: HARBURG-FREUDENBERGER MASCHINENBAU GMBHInventor: Astrid Schnabel
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Patent number: 8403554Abstract: In a screw for extruder, a bearing segment having a function of supporting a screw main body at an intermediate part when kneading is performed is provided at a position corresponding to a kneading portion or on the downstream side of the kneading portion. The bearing segment is provided with at least two flights having a sectional shape of a complete meshing type with one streak in the axial direction, the flights are arranged in the rotational direction with uniformly displacing a phase thereof respectively, and length of the flights in the axial direction is set to 0.2D (D: rotational outer diameter of the bearing segment) or more. According to the above configuration, bending of the screw main body is prevented and abrasion of the flights and a barrel is suppressed.Type: GrantFiled: November 14, 2007Date of Patent: March 26, 2013Assignee: Kobe Steel, Ltd.Inventors: Kazuo Yamaguchi, Yasuaki Yamane, Shoji Yoshimura
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Publication number: 20130059025Abstract: A cementitious material delivery system may include a flow divider, a first and second chemical agent, a first and second mixer, and a nozzle. The flow divider may be configured to divide a flow of cementitious material into a first stream and a second stream that is separate from the first stream. The first chemical agent may cure the cementitious material at a first rate. A first mixer may be configured to mix the first chemical agent with the first steam of cementitious material. A second chemical agent may be configured to cure the cementitious material at a second rate. A second mixer separately may be configured to mix the second chemical agent with the second steam of cementitious material. A nozzle may be configured to extrude both mixed streams of cementitious material separate from each other.Type: ApplicationFiled: October 29, 2012Publication date: March 7, 2013Applicant: UNIVERSITY OF SOUTHERN CALIFORNIAInventor: UNIVERSITY OF SOUTHERN CALIFORNIA
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Patent number: 8322272Abstract: An improved screw feeder assembly is provided for interconnection between the outlet of a preconditioner and the inlet of an extruder barrel. The assembly includes an upright housing with a pair of elongated shafts equipped with auger flighting within the housing and driven by means of motor. Preferably, the housing is mechanically coupled to the outlet and inlet with the shafts extending through the preconditioner vessel and downwardly to a point within the inlet and closely adjacent the screw(s) within the extruder barrel; the flighting is provided along the length of the housing, from a point closely adjacent the outlet and into the extruder inlet. This provides a positive conveyance of preconditioned material from the outlet to the inlet. Use of the assembly allows maintenance of superatmospheric pressures and temperatures above 212° F. within the preconditioner, which permits more efficient processing.Type: GrantFiled: November 11, 2011Date of Patent: December 4, 2012Assignee: Wenger Manufacturing, Inc.Inventor: Marc Wenger
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Publication number: 20120049419Abstract: Methods and apparatus for making ceramic honeycombs by steps including compounding a plasticized ceramic batch mixture and forming the mixture into ceramic honeycombs by continuous extrusion, drying and firing, wherein one or more ceramic powders for the batch mixture are supplied by in-line homogenization as a powder feed having a median particle size D50 that varies from a maximum value to a minimum value by an amount not exceeding 15% of the maximum value during a 24-hour period of continuous extrusion.Type: ApplicationFiled: August 31, 2010Publication date: March 1, 2012Inventors: Paul Michael Eicher, Sandra Lee Gray, Peter John Hynes, Daniel Edward McCauley, Jeffrey S. White
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Patent number: 8105067Abstract: A method and an apparatus for casting concrete products substantially with a horizontal slipforming process, the concrete mass in said method being fed by means of at least one feed element (2) through a limited cross section (13, 7, 8) for forming a concrete product, whereby the feed elements (2, 5, 15, 16) produce a two-directional compacting motion for compacting the concrete mass.Type: GrantFiled: April 30, 2008Date of Patent: January 31, 2012Assignee: Elematic Oy ABInventors: Lassi Järvinen, Aimo Seppänen
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Patent number: 7993122Abstract: An improved reinforcing element, and devices and methods for producing a wrapped assembly reinforcing element comprising at least one center core member formed from at least one center core strand, wherein the at least one center core member is wrapped with a reinforced thermoplastic resin comprising complete fiber strand dispersion and wet out without breaking fiber filaments after cutting the fiber to a designated length in the wrapping resin. The resulting wrapped assembly may be used in a variety of ways, including virtually any construction project requiring a lightweight reinforcing member with high tensile and compression strength.Type: GrantFiled: September 4, 2008Date of Patent: August 9, 2011Assignee: Plasticomp, LLCInventor: Stephen T. Bowen
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Patent number: 7981340Abstract: The method of degassing is performed in a ring extruder wherein at least one process chamber is provided with at least one degassing opening. The radius R of the conveyor element in the degassing zone is smaller by ?R than the full radius Rv of the conveyor element required for the mutual stripping of adhering product in a closely intermeshing screw operation with adjacent conveyor elements.Type: GrantFiled: December 7, 2009Date of Patent: July 19, 2011Assignee: Buhler AGInventors: Achim-Phillipp Sturm, Jürgen Schweikle, Andreas Christel, Federico Innerebner
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Publication number: 20110076350Abstract: A cementitious material delivery system comprising may include a flow divider, a first and second chemical agent, a first and second mixer, and a nozzle. The flow divider may be configured to divide a flow of cementitious material into a first stream and a second stream that is separate from the first stream. The first chemical agent may cure the cementitious material at a first rate when mixed with the cementitious material. A first mixer may be configured to mix the first chemical agent with the first steam of cementitious material to produce a first mixed stream of cementitious material. A second chemical agent may be configured to cure the cementitious material at a second rate when mixed with the cementitious material which is faster than the first rate. A second mixer separate may be configured to mix the second chemical agent with the second steam of cementitious material to produce a second mixed stream of cementitious material.Type: ApplicationFiled: November 23, 2010Publication date: March 31, 2011Applicant: UNIVERSITY OF SOUTHERN CALIFORNIAInventor: Behrokh Khoshnevis
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Patent number: 7866876Abstract: The invention relates to a device for the extrusion of thermoplastic synthetic material featuring an extruder screw (2) which is mounted on a housing (1) including a plasticizing section (P) at the inlet side, a degassing section which is mounted upstream on a discharge section (A) and a conveying outlet (3) operating in the opposite direction which is located between the plasticizing section (P) and the degassing section (E). A flow channel (5) that contains a melt filter (4) is bridged over by at least one of the conveying outlets (3) in the opposite direction. To create favorable production conditions, the extruder screw (2) forms a similar conveying outlet (7) operating in the same direction between the conveying outlet (3) in the opposite direction and the downstream port (6) of the flow channel (5). The housing (1) has at least one degassing vent (8) at the transition area of the conveying outlet (3) operating in the opposite direction and the conveying outlet (7) operating in the same direction.Type: GrantFiled: April 24, 2007Date of Patent: January 11, 2011Assignee: EREMA Engineering Recycling Maschinen und Anlagen Gesellschaft m.b.H.Inventor: Helmuth Schulz
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Patent number: 7857499Abstract: A viscoelastic material is extruded by kneading-and-conveying screws of different respective diameters positioned coaxially and telescopingly. A flight trough of a larger-diameter screw has radial orifices allowing a first space swept by the flight of the larger-diameter screw to communicate with a second space swept by a flight of a smaller-diameter screw. A fixed cylindrical tube arranged coaxially with the screws is disposed radially between the first and second spaces within the region in which the screws telescope. The tube has radial apertures therethrough to conduct material from the orifices to the second space. The first space is closed off at an axial end thereof by a wall where foreign substances accumulate that do not pass through the orifices. A passage through the wall can be opened to remove the accumulated substances without interrupting the extrusion operation.Type: GrantFiled: September 10, 2007Date of Patent: December 28, 2010Assignee: Michelin Recherche et Technique S.A.Inventors: Serge Nicolas, Gérard Crosnier, Bruno Dussardier
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Patent number: 7842221Abstract: To produce filled thermoplastic polymers starting from a waste thermoplastic base material, the base thermoplastic material is fed into a container (1) provided with a device for mixing and stirring (2,3) in which the base thermoplastic material is softened, the required filler is fed into said device and stirring is continued to thoroughly blend filler and softened material, subsequently collecting the softened and filled material from said container and subjecting it to an extrusion or other densification step.Type: GrantFiled: July 1, 2002Date of Patent: November 30, 2010Assignee: Magma Trade Di Mauro Magni & C. SASInventors: Mauro Magni, Giuseppe Delzotto
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Patent number: 7785094Abstract: High-capacity extrusion die assemblies (20, 90, 130, 140, 180, 252) each having a tubular section (44, 146, 162, 268) and an elongated, axially rotatable, helically flighted screw section (56, 56a, 152, 168, 276, 278) which cooperatively define frustoconical, outwardly diverging material flow paths (75, 160, 291) at constant or differing divergence angles of from about 1-11°. The use of diverging tubular sections (44, 146, 162, 268) and screw sections (56, 56a, 152, 168, 276, 278) permits the use of larger die plates (76, 118, 292) with an increased number of die openings (80, 124, 296). This allows significant increases in extrusion production rates. The die assemblies (20, 90, 130, 140, 180, 252) can be used in the production of a wide number of human foods or animal feeds, and particularly aquatic feeds of the floating or sinking variety.Type: GrantFiled: March 1, 2010Date of Patent: August 31, 2010Assignee: Wenger Manufacturing, Inc.Inventors: Joseph P. Kearns, Galen J. Rokey, Philip B. Wiltz, Anthony L. Bruning, Lafe N Bailey
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Publication number: 20100143523Abstract: A counter-rotating twin screw extruder includes a motor that generates power through speed reduction of a gear box to directly or indirectly drive two symmetric screw shafts inside an enclosure barrel for synchronous but opposite rotations. Each screw shaft is fit with at least one section of screw and the two screws forms screw flight that are set in opposite directions and alternating each other. The barrel contains therein at least one flow restriction die. A bearing box is set between the barrel and the gear box. The purpose is to reduce unnecessarily induced mechanical energy during the conveyance of material and the advantages of using an independent bearing box are that manufacturing costs are reduced and consumption of energy is cut down. Parts wearing is reduced and durability is enhanced to eventually realize carbon reduction and energy saving.Type: ApplicationFiled: December 8, 2009Publication date: June 10, 2010Inventor: Shou-Chih CHANG
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Patent number: 7731879Abstract: A process for the extrusion of peroxide crosslinked polymer parts, mainly tubes, in which the crosslinkable polymer is heated in an extruder in a controlled manner to a value above the crystallite melting point of the polymer, but below the crosslinking temperature, and fed continuously to an extrusion die to create the part and in which at least a partial crosslinking of the polymer is achieved in the extrusion die by heating of the polymer above a crosslinking temperature provision.Type: GrantFiled: October 23, 2003Date of Patent: June 8, 2010Assignee: Rehau AG & Co.Inventors: Karlheinz Winter, Gerhard Dunkel, Günther Seewald, Hermann Zwilling
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Patent number: 7661941Abstract: A machine for treating or processing a conveyable material, particularly a free-flowing or pasty material or a bulk material comprises at least one passage section having at least one passage through which the conveyable material, which is to be treated or processed, can be conveyed along a direction of conveyance. The at least one passage section forms at least one partial area of a channel of the machine and is mounted so that it can move in relation to this channel. This at least one passage section is coupled to at least one source, which is provided for effecting oscillations and by means of which the passage section can be set in mechanical oscillatory motion with regard to the channel of the machine.Type: GrantFiled: December 9, 2002Date of Patent: February 16, 2010Assignee: Buehler AGInventor: Boris Ouriev
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Patent number: 7654725Abstract: The invention relates to a multiple-screw extruder that comprises a first process chamber (1) and a second process chamber (2). In the degassing zones of said extruder, at least the first process chamber is provided with at least one degassing opening. The radius R of the conveyor element in the degassing zones, in at least one conveyor element (7; 9) of at least one screw (5, 7; 5, 9) configured as a passage screw, in a subsection configured as a passage subsection (71a, 71e; 91a, 91e), along the peripheral direction of the at least one conveyor element (7; 9) is by ?R smaller than the full radius Rv of the conveyor element (6; 8) required for the mutual stripping of adhering product in a closely intermeshing screw operation with die adjacent conveyor elements (6; 8) of adjacent conventional screws (5, 6; 5, 8).Type: GrantFiled: June 13, 2002Date of Patent: February 2, 2010Assignee: Buhler AGInventors: Achim-Phillipp Sturm, Jürgen Schweikle, Andreas Christel, Federico Innerebner
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Patent number: 7654726Abstract: A multiple-shaft extruder comprises a core (4) with outward leading channels that can be flown through by a cooling liquid. At least two housing segments (16 to 19) are each provided with a cooling circuit with interconnected cooling bore holes (28), which can be flown through by a cooling liquid, are distributed in the peripheral direction and in an axially parallel manner, and which are located on the section of the housing segments (16 to 19) that faces the process chamber (2).Type: GrantFiled: March 19, 2004Date of Patent: February 2, 2010Inventor: Josef A. Blach
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Patent number: 7648357Abstract: An extruder has a casing with at least one bore. One screw each is arranged in the bore in a rotatably drivable manner and is provided with a screw tip adjoining a nozzle plate. A shearing tool is arranged at the screw tip directly in front of the nozzle plate and is provided with at least one arm, with a shearing gap being formed between said arm and the nozzle plate.Type: GrantFiled: December 15, 2007Date of Patent: January 19, 2010Assignee: Coperion GmbHInventors: Maria Hölzel, Dirk Kyrion
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Patent number: 7629435Abstract: A method for producing a masticated rubber, which comprises the steps of masticating rubber at a shear rate of from 500 to 4,500 (l/s); and obtaining masticated rubber having a weight-average molecular weight of from 100,000 to 1,300,000.Type: GrantFiled: November 30, 2004Date of Patent: December 8, 2009Assignee: Nitto Denko CorporationInventors: Tomoo Yamaguchi, Mitsuhiko Tsuji, Yasunobu Ina
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Patent number: 7594807Abstract: In a twin-screw extruder including a barrel, which has two screws disposed in parallel in its inside and an opening at one edge, and an extrusion molding die disposed to the opening side of the barrel through a straightening vane and a filter net, the straightening vane includes a first straightening vane and a second straightening vane, the first one has a hole forming region having plural through holes formed in a region whose size and shape are in agreement with the size and the shape of the inner periphery of the opening portion, and the second one has a hole structure whose size and shape of its inner periphery at one opening edge are in agreement with the size and the shape of the hole forming region, and its sectional area is reduced once in a process to the other opening edge and then expanded in a taper shape.Type: GrantFiled: October 1, 2007Date of Patent: September 29, 2009Assignee: NGK Insulators, IncInventor: Yasunori Yamazaki
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Patent number: 7566163Abstract: A rotor segment is assembled in a screw set for use in a twin-screw extruder for mixing and dispersing a material to be kneaded into a kneaded product having a desired state of kneading. The rotor segment has a plurality of kneading blades that provide a plurality of tip clearances different from each other at least in the circumferential direction. The rotor segment also has the same sectional shape as a screw and a kneading disk, which are assembled in other screw segment and kneading disk segment of the screw set, except for crest portions of the kneading blades. A degradation in quality of a kneaded product attributable to residence of a target material of kneading for a long time can be satisfactorily prevented. A load partially imposed on the rotor segment can be reduced, thereby preventing a damage of the screw set in which the rotor segment is assembled.Type: GrantFiled: January 24, 2001Date of Patent: July 28, 2009Assignee: Kobe Steel, Ltd.Inventor: Kimio Inoue
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Patent number: 7550100Abstract: A process and apparatus for producing a paper product, in which paper (M) in a particular form, and mixed with water, is subjected to pressure to form a compacted mass which involves, or includes, depositing the mix onto a first conveyor belt (10) and then progressively forming the conveyor belt into an upwardly open U-shape configuration and compressing the mix by means of a second conveyor belt (20) guided to progressively enter the first conveyor belt and progressively compact the mix.Type: GrantFiled: December 5, 2002Date of Patent: June 23, 2009Assignee: Fibrecycle Pty LtdInventor: Donald Barry Webb
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Publication number: 20090040867Abstract: Device for processing material by mixing and/or plasticization or agglomeration A device for processing material by mixing and/or plasticization or agglomeration has a screw housing (6), in which at least two screws (1, 2) are situated adjacent to one another. The screw channels (7) are engaged with one another. The screws are driven to rotate by at least one motor (3). The screws (1, 2) are supplied with the material through an intake opening (39) of the screw housing (6) and the processed material leaves the screw housing through at least one outlet opening (51). An apparatus (19) is provided, which in operation of the device provides the gap (8) which exists between adjacent screw channels (7) of the screws (1, 2) alternately with a periodic enlargement or reduction, which is superimposed on the rotational movements of the two screws (1, 2).Type: ApplicationFiled: November 23, 2006Publication date: February 12, 2009Inventor: Helmuth Schulz
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Publication number: 20090028977Abstract: Material is extruded with a device comprising at least two stators (1,2) one within the other and, between them, a rotor (3) in the shape of a convergent cone, the material being extruded from the device by rotating the rotor (3). The rotor (3) comprises openings (9), through which the material is led. The stators (1,2) comprise continuous grooves (8) for conveying the material out of the device. The stator grooves (8) alternately become lower and deeper, said grooves (8) being arranged such that when the groove of the inner stator (1) is low, the point of the groove of the outer stator (2) on the other side of the rotor (3) at a corresponding point is deep and vice versa.Type: ApplicationFiled: July 3, 2006Publication date: January 29, 2009Applicant: MAILLEFER S.A.Inventor: Kari Kirjavainen
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Patent number: 7476096Abstract: A screw extruder comprises an extruder body (4) with a bore (4H), and a screw (5) rotatably disposed in the bore (4H). The screw (5) comprises a screw shaft (7) and two screw flights (8 and 9) disposed in the form of a double helix. The screw flight (9) is substantially continuous, but the screw flight (8) is provided with large interruptions (11) within which a plurality of additional flight pieces (13) are disposed to change the number of passages repeatedly. Mixing/kneading pins (15) protruding into the bore (4H) can be provided. Preferably, the paths (17) for the mixing/kneading pins (15) are positioned within the interruptions (11) and on the upstream side and downstream side of the additional flight pieces (13).Type: GrantFiled: February 28, 2006Date of Patent: January 13, 2009Assignee: Sumitomo Rubber Industries Ltd.Inventors: Takuzo Iwata, Isao Ohiwa
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Publication number: 20080254158Abstract: An extruder has a casing with at least one bore. One screw each is arranged in the bore in a rotatably drivable manner and is provided with a screw tip adjoining a nozzle plate. A shearing tool is arranged at the screw tip directly in front of the nozzle plate and is provided with at least one arm, with a shearing gap being formed between said arm and the nozzle plate.Type: ApplicationFiled: December 15, 2007Publication date: October 16, 2008Inventors: Maria Holzel, Dirk Kyrion
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Publication number: 20080124420Abstract: A material processing plant consists of a first screw-type machine and a second screw-type machine: The screw-type machines are connected to each other by means of a pipe elbow. An elongation compensation device is disposed between the first screw-type machine and the pipe elbow. An expansion compensation device for thermal expansion of the second screw-type machine is disposed inside the last column of the first screw-type machine which is arranged upstream of the pipe elbow.Type: ApplicationFiled: November 2, 2007Publication date: May 29, 2008Inventors: Ralf Davids, Carsten Koberg, Raimund Schleicher, Ralf Riehle
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Patent number: 7309224Abstract: A device for the preparation of plastics material for recycling purposes has a container (1) with an upper inlet opening (10) for the material. In the container (1), at least one tool (14) rotates about the vertical container axis. This tool feeds the treated material through an outlet opening (17) which is arranged at the bottom of the container (1) and to which the housing (19) of at least one screw (21, 22) is connected. That side wall (28) of the feed opening (18) at which the tool (14) discharges defines a widening (36) extending continuously towards the screw axis. This widening (36) extends over part of the circumference of the screw turns (30) so that the screw-side edge of this widening (36) forms an uninterrupted shearing edge (39) co-operating with the screw turns (30).Type: GrantFiled: May 11, 2004Date of Patent: December 18, 2007Assignee: EREMA Engineering Recycling Maschinen und Anlagen Gesellschaft m.b.H.Inventors: Helmut Bacher, Helmuth Schulz, Georg Wendelin
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Patent number: 7306449Abstract: A food shaping device for forming a three-layered food comprises: at least two first guide units and a food output unit. The food output device comprises a main tube; a middle tube; an inner tube; an inner circular path; an inner material guiding nozzle; and an outer material guiding nozzle. Stuffing is filled into a second guide unit; then the stuffing is pushed to the output end of the inner tube by a screw propeller to be as an inner layer material. Dough is fed into the inlets of the main tube from the two first paths and then is further processed to be as an outer layer material of the food product. A part of the dough horizontally passes through the transversal inlet of the middle tube and is further processed to be as a middle layer material. Thus a three layers food is formed.Type: GrantFiled: August 18, 2003Date of Patent: December 11, 2007
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Patent number: 7293982Abstract: Foamed molded articles can be produced during an injection molding process, among other things, by utilizing physical blowing agents. Existing technologies differ to the greatest possible extent in the manner how the blowing agent is introduced into the melt. One possibility is to supply the blowing agent via mixing elements (9) from porous or permeable material that are provided across the screw piston (1) and which by means of a suitable blowing agent input unit load and homogeneously charge the melt with blowing agent during the metering phase of the polymeric material. The resulting single phase polymer/blowing agent mixture, when injected in to an injection mold tool, produces due to a reduction in pressure, a foam-textured part.Type: GrantFiled: October 9, 2003Date of Patent: November 13, 2007Assignee: Peguform GmbHInventor: Christian Schlummer