By Modified Screw Helix Patents (Class 425/208)
-
Publication number: 20040080065Abstract: The present invention provides blowing agent introduction systems and methods for introducing blowing agent into polymeric foam processing systems. The methods may involve introducing one or more doses of blowing agent into polymeric material in an extruder during a plastication period of a molding cycle. Prior to introduction, a dose is confined in an accumulator which, for example, has a volume defined between an inlet valve and an outlet valve. A control system may receive inputs related to system parameters (e.g., pressure of polymeric material in extruder, axial position of screw in barrel, whether screw is rotating, and the like) and based on the inputs coordinates operation of the valves to confine and introduce the blowing agent dose(s). The introduction systems may be used in discontinuous plasticating processes, such as injection molding and blow molding, and can be particularly useful in processes that use precise quantities of blowing agent.Type: ApplicationFiled: October 28, 2002Publication date: April 29, 2004Inventor: Roland Y. Kim
-
Patent number: 6726464Abstract: An apparatus for manufacturing moldings by which clear colors and patterns can be brought out without a remarkable lowering of strength. Immediately before delivery to a metal mold, outer resin material positioned on the main cylinder inner wall side is put in the molten state, and inner resin material positioned on the main screw side is controlled to be from the softening temperature to the melting temperature both inclusive to be extrusion-molded as they are. The inner wall of the main cylinder is expanded where the outer resin material is received to help the outer resin material be thrown in smoothly.Type: GrantFiled: July 18, 2000Date of Patent: April 27, 2004Assignee: Misawa Homes Co.Inventors: Masami Kato, Konomi Hasumi, Masatoshi Ishikawa
-
Publication number: 20040076704Abstract: An extruder or dispenser assembly for dough-like material. A progressing cavity pump receives the material and delivers it to an extruder assembly or die. In a preferred embodiment, the output of the pump is separated into independent streams. Each stream may have a desired minor constituent (such as color and/or flavor) added with the streams being co-extruded, as desired. Static mixers may be employed to incorporate the minor constituents into each stream.Type: ApplicationFiled: October 9, 2003Publication date: April 22, 2004Inventor: Christopher S. Hannaford
-
Patent number: 6722870Abstract: A spiral conveyor for a concrete extrusion machine has a first spiral conveyor section with a first external diameter. There is a second spiral conveyor section having a second external diameter which is greater than the first diameter. The second section is spaced apart from the second section. A third spiral conveyor section is between the first section and the second section. The first end of the third section is connected to the first section and the second end is adjacent to the second section. The second spiral conveyor section may be mounted on a hollow shaft of the third section. The second section has two longitudinally divided components, each having a recess therein. Connectors interconnect the two components and a locking device is between the hollow shaft and the second section.Type: GrantFiled: October 22, 2001Date of Patent: April 20, 2004Inventor: George Putti
-
Patent number: 6716019Abstract: An extrusion molding apparatus for a ceramic molded product which is capable of passing a ceramic material smoothly through a filter unit is disclosed. The extrusion molding apparatus comprises a mold (11) for molding a ceramic molded product, a screw extruder (4) for supplying a ceramic material (80) to the mold (11), and a filter unit (3) for filtering the ceramic material (80) at the extrusion outlet (41) of the screw extruder (4). The screw extruder (4) has built therein a screw (40) for kneading while at the same time leading the ceramic material (80) forward, and further has, on the front part thereof, a spatula portion (5) adapted to move over the inlet surface (30) of the filter unit (3) and there is a predetermined distance D between the spatula portion and the inlet surface (30).Type: GrantFiled: May 7, 2001Date of Patent: April 6, 2004Assignee: Denso CorporationInventors: Satoru Yamaguchi, Yasunao Miura, Hiromi Katou, Tadashi Tsuruta
-
Publication number: 20040062828Abstract: The extruding apparatus has the molding die to form the ceramic molding, the screw extruder containing the extrusion screw to knead and guide the ceramic material toward the molding die. The extrusion screw is comprised of the pressure screw part and the diffusion screw part. The diffusion screw part provided at the front end of the extrusion screw has a diameter greater than the screw diameter of the pressure screw part.Type: ApplicationFiled: September 25, 2003Publication date: April 1, 2004Applicant: DENSO CORPORATIONInventors: Satoru Yamaguchi, Yasunao Miura
-
Publication number: 20040062827Abstract: An extrusion molding apparatus comprises a shaping die for producing a ceramic molded product, and a screw extruder having built therein an extruding screw (40) for mixing while leading a ceramic material forward. The extruding screw (40) includes a pressing screw portion (410) having a first lead (411) and a dispersing screw portion (420) having a second lead (421) adjacent to a forward end (412) of the pressing screw portion (410). The second lead (421) is formed in such a manner that the rear ends of all the second lead surfaces (426) at the rear end (422) of the dispersing screw portion (420) and the forward end of the first lead surface (416) at the forward end (412) of the pressing screw portion (410) are displaced from each other.Type: ApplicationFiled: September 25, 2003Publication date: April 1, 2004Inventors: Satoru Yamaguchi, Yasunao Miura, Hiromi Katou
-
Publication number: 20040051193Abstract: A method and apparatus are disclosed for casting a concrete product, in which method the concrete product is cast in an essentially horizontal slipform casting process during which the top surface height and profile of the concrete product being cast is measured continually. Based on the measurement results, the relative proportion of the concrete mix flowing to the upper layer or lower layer of the concrete product is controlled by way of moving or tilting a feed trough (12) located below the concrete mix feed means (2).Type: ApplicationFiled: September 11, 2003Publication date: March 18, 2004Applicant: Consolis Technology Oy ABInventor: Aimo Seppanen
-
Publication number: 20040043094Abstract: An extruder system (10, 124) for the processing of feed materials is provided including an extruder (12), adjustable back pressure valve assembly (14) and a superatmospheric post-extrusion product treatment assembly (16, 124). The back pressure valve assembly (14) includes an adjustable valve member (48) which can be shifted to alter the effective cross-sectional open area of a product passageway (36), and alternately can be shifted to a product diverting position wherein the product is diverted from downstream processing. The treatment assembly (16) includes a sealed housing (78) directly coupled to the assembly (14) so that product emerging from the assembly (14) passes into housing (78) without experiencing atmospheric pressure. The treatment assembly (124) includes a product-guiding cowlijng (128) which is open to the atmosphere, together with a sealed housing (134) for effecting above atmospheric pressure treatment of extruded product.Type: ApplicationFiled: August 30, 2002Publication date: March 4, 2004Applicant: WENGERMANUFACTURING, INC.Inventors: Bobbie W. Hauck, Marc Wenger
-
Publication number: 20040028766Abstract: A dough cutting apparatus is disclosed including a plurality of dough cutting members (6), each of which is adapted for cutting a desired shape out of a strip of dough. Each dough cutting member is spaced apart from an adjacent cutting member by a predetermined distance so that when each cutting member cuts a dough cut-out from the strip of dough, there is a relatively narrow web (101) of waste dough produced in the region between adjacent dough cutting members. There is also a waste dough web removing apparatus (50) which has a plurality of fingers (51, 52, 53) for urging the waste dough web upwardly for separation from the dough cut-outs.Type: ApplicationFiled: June 30, 2003Publication date: February 12, 2004Inventor: Ronan McNamee
-
Publication number: 20040028767Abstract: A dough dispensing apparatus (100) comprises a container (1,1′) for receiving and holding dough and a dough transfer device (3,3′) for receiving dough from the container and for transferring the dough to a depositing station (4,5) at which the dough is deposited onto a conveying means (12) for further processing steps to be carried out on the dough.Type: ApplicationFiled: June 30, 2003Publication date: February 12, 2004Inventor: Ronan McNamee
-
Publication number: 20040009253Abstract: An apparatus for supplying food dough forms blocks of food dough that are continuously supplied into a sheet or belt of food dough and then divides it into chunks of food dough that have preset weights.Type: ApplicationFiled: June 23, 2003Publication date: January 15, 2004Applicant: Rheon Automatic Machinery Co., LtdInventors: Torahiko Hayashi, Michio Morikawa, Shigeo Uesawa, Eiji Kuribayashi
-
Patent number: 6655943Abstract: An artificial firelog and firestarter chip producing apparatus comprising a cutting assembly, a compression conveyor auger assembly and a die. The apparatus converts standard waxed corrugated cardboard boxes into artificial firelogs by first slicing cardboard sheets into cardboard strips, then chopping the cardboard strips into cardboard segments in the cutting assembly. The cardboard segments are horizontally disposed between the rifling and compressed in the compression conveyor auger assembly and extruded in the die to form generally horizontally disposed, circular, longitudinally-shaped sections of a firelog. Firestarter chips are fabricated by the cutting assembly, which slices waxed cardboard sheets in conjunction with paper sheets into waxed cardboard and paper strips, then chopping the waxed cardboard strips into waxed cardboard segments and the paper strips into paper segments and waxed cardboard segments mix.Type: GrantFiled: October 1, 1999Date of Patent: December 2, 2003Inventors: Gregory J. Peterson, Gary M. Flint
-
Patent number: 6652254Abstract: The invention provides a molding apparatus adapted to use a screw having an overall length permitting the use of an existing molding machine cylinder as it is, and is capable of realizing a gas impregnation step. The screw 3 for use in the gas impregnation step comprises a resin melting portion C disposed at an upstream position for rendering the resin molten, a molten resin nonfilled-up portion E integral with the downstream side of the resin melting portion C for making the resin lower than an inert gas at a gas supply opening 5 in pressure, and a gas impregnation portion D integral with the downstream side of the molten resin nonfilled-up portion E for supplying the inert gas and impregnating the molten resin with the inert gas.Type: GrantFiled: August 30, 2002Date of Patent: November 25, 2003Assignee: Sekisui Chemical Co., Ltd.Inventors: Satoshi Shimura, Hitoshi Kawauchi, Hiroyuki Hirano
-
Publication number: 20030214067Abstract: The invention is extrusion equipment and a process. The extrusion equipment links two extruders (11, 15) together. The first extruder (11) is, desirably, a counter-rotating twin screw extruder. The first extruder (11) receives organic filler, preferably wood particles or fiber, having a variable moisture content. Moisture is withdrawn from the extruder barrel. A polymer is fed from a second extruder (15) into the barrel of the first extruder (11) after the polymer is heated, mixed, and melted in the second extruder (15). The second extruder (15) can be a single screw or twin screw extruder. The combined mixture of organic filler and polymer is further mixed alone or with optional additives. The mixture is vacuum vented to remove moisture and volatiles and then extruded through a die. Additional processing steps are optional depending upon the extruded product or profile being produced.Type: ApplicationFiled: April 29, 2003Publication date: November 20, 2003Inventors: David E Murdock, Dale K Snead, Darrell S Dardenne, Ian W Mills
-
Publication number: 20030211191Abstract: The present invention provides a method for forming multiple rows of meat patties. An existing single row forming machine is modified by moving the fill slot relative to the existing stroke length so that the fill slot comes in contact or fluidly communicates with at least one newly added row of cavities. This is most easily achieved by modifying the existing fill plate and by adding cavities to the existing mold plate, so that the combination of modified plates operates with the existing stroke length (which is difficult to change), to produce multiple rows of consistent meat patties.Type: ApplicationFiled: June 3, 2003Publication date: November 13, 2003Inventors: Thomas J. Kennedy, Darren S. Lange, Richard C. Fausey
-
Publication number: 20030211192Abstract: The performance of an extruder when used in the manufacturing of ice cream by operating with a pitch angle of between 28 and 45 degrees with screws which have more than one thread start.Type: ApplicationFiled: June 16, 2003Publication date: November 13, 2003Applicant: Good Humor - Breyers Ice Cream, Division of Conopco, Inc.Inventors: Bastiaan Hendrik Bakker, Peterus Martinus Maria Bongers, Wei Wang-Nolan
-
Publication number: 20030206482Abstract: A tip for an extruder screw includes a body having a first end for attachment to a screw, a second end, and an outer surface. A wiper extends outwardly from an outer surface of the body. In one embodiment, the wiper is a substantially helical conveying flight. In another embodiment the tip includes at least two substantially helical conveying flights on the outer surface of the body.Type: ApplicationFiled: May 1, 2002Publication date: November 6, 2003Inventor: Jimmy L. Griggs
-
Patent number: 6638051Abstract: An extrusion molding machine for producing a ceramic molding is provided in which a ceramic material which has not been kneaded is efficiently introduced to realize a high molding speed. The machine includes a screw extruder and a material introduction portion through which the material is introduced into the screw extruder. The material introduction portion is provided with a casing having an introduction passage connected to a housing of the screw extruder and an opening through which the material is charged, and right and left introduction screws provided in the introduction passage. The introduction screws are provided with lead portions wound in opposite directions and arranged so that the lead portions are engaged substantially in a non-contact state. The introduction screws are rotated so that the material is moved in a direction opposite to the opening at the engagement portion.Type: GrantFiled: August 30, 2001Date of Patent: October 28, 2003Assignee: Denso CorporationInventors: Satoru Yamaguchi, Hiromi Katou
-
Publication number: 20030185091Abstract: An electric injection molding machine comprises a barrel which holds a screw therein, a voice coil type linear motor which moves the screw in the axial direction thereof. The linear motor has a coil, a yoke extending along the coil, and a magnet movable relatively to the coil in the axial direction thereof. The injection molding machine comprises a coolant passage in the yoke and a cooling device for cooling the coil. Temperature related to the coil or a coolant is detected, and the coolant is control in accordance with the detected temperature.Type: ApplicationFiled: March 28, 2003Publication date: October 2, 2003Applicant: TOSHIBA MACHINE CO., LTD.Inventors: Jun Koike, Hiroyuki Onuma, Katsuhito Ogura, Harumichi Tokuyama, Katsuyoshi Kido, Hajime Kitamura
-
Patent number: 6609819Abstract: An improved twin screw extruder device (14) is provided which is capable of producing a wide variety of high quality extrudates having greatly varying final properties, without the need for extensive machine modifications. The extruder (14) includes a barrel (16) together with a co-rotating twin screw assembly (22). The assembly (22) is made up of a pair of screws (50, 52) having central, tapered shafts (54, 56) equipped with outwardly extending helical flighting (58, 60); the screws (50, 52) are non-parallel and are positioned so that the flighting (58, 60) thereof is intercalated along the length of the screws (50,52). The flighting is of specialized configuration and tapers along the length of the screws (50, 52) preferably at an angle of taper different than that of the shafts (54, 56); moreover, the width of the outer flighting surfaces (70, 72) increases along the length of the shafts (54, 56).Type: GrantFiled: February 5, 2002Date of Patent: August 26, 2003Inventors: Bobbie W. Hauck, Lavon G. Wenger
-
Patent number: 6602064Abstract: The invention provides a counter-rotating extrusion system for processing foam material. The system is designed to introduce a physical blowing agent into the extruder, thoroughly disperse the blowing agent within the polymer melt and, preferably, to maintain relatively high pressures downstream from the point of blowing agent introduction. High quality polymeric foams, including microcellular foams, can be produced using the extrusion system. The system is particularly suitable for the production of foams using shear sensitive and degradable materials, such as PVC.Type: GrantFiled: August 9, 2000Date of Patent: August 5, 2003Assignee: Trexel, Inc.Inventors: Ligin Chen, Kent Blizard, Roland Kim, Ted Burnham
-
Publication number: 20030124213Abstract: A pasta machine includes a housing with a removable container for holding a liquid such as water, and the housing includes a heater for heating the liquid to a boiling state. An enclosed colander having a cover and holding a food product such as pasta is disposed on the container and includes arms to allow it to rotate through the boiling water. The housing of the pasta machine includes a suitable control mechanism that controls rotation of the colander through the boiling water to cook the food product within the colander. The number of rotations and intervals between rotation are a function of the type and amount of pasta within the colander.Type: ApplicationFiled: February 5, 2003Publication date: July 3, 2003Inventors: Bruce Ancona, Robert A. Varakian, Louis F. Henry, Sofia E. Dumery, Lyndon Treacy
-
Publication number: 20030118684Abstract: The leading edge of a sheet of dough product impacts an impacting feature and causes the leading edge to roll over onto itself thereby initiating a roll. Engagement enhancement is utilized to increase the ability of the sheet of dough product to resist sliding upon impacting the impacting feature. This provides a tighter rolled dough product having a consistent size and shape. Thus, in accordance with one specific aspect of the present invention, rolled dough products for subsequent packaging into containers may be formed that have a repeatable size and shape. By providing rolled dough products having a repeatable size and shape a more efficient and economical process results. This is because the size and shape of the rolled dough product is controlled with respect to the size of the container.Type: ApplicationFiled: December 21, 2001Publication date: June 26, 2003Inventors: James W. Finkowski, Robert F. Meyer
-
Publication number: 20030104093Abstract: An extruder screw for processing plastic material, in particular for a plasticizing barrel of an injection molding machine, has at least one screw flight divided along its length into successive zones including a mixing and transformation zone for plasticizing plastic material and a subsequent discharge zone for expelling plastic material. The screw flight is formed in the mixing and transformation zone with at least one breach to define a through passage for return of a partial mass flow to a neighboring screw turn, whereby the screw flight extends towards a discharge end of the discharge zone of the extruder screw along a helical line having same thread direction and being offset in axial direction in the area of the breach.Type: ApplicationFiled: October 28, 2002Publication date: June 5, 2003Applicant: KRAUSS-MAFFEI KUNSTSTOFFTECHNIK GMBHInventor: Martin Wurtele
-
Publication number: 20030102588Abstract: A method for processing an impact modifier material having a core and shell molecular structure comprises working the impact modifier material in a mild extruder to a state such that at least a portion of the shells of the impact modifier material fuse together to form an impact modifier material output, and pelletizing the impact modifier output. The output is preferably pellitized, and produces pellets having a narrow size distribution.Type: ApplicationFiled: March 21, 2001Publication date: June 5, 2003Applicant: General Electric CompanyInventor: Safwat E. Tadros
-
Patent number: 6572253Abstract: A method and system are provided that efficiently compound high levels of inorganic filler, processing fluid and silicone polymer at a commercial rate into homogeneous filled and devolatilized silicone compositions. In the method, filled silicone compositions are compounded by compounding a filler, processing fluid and silicone polymer in a first compounding apparatus to produce a first dispersed composition and simultaneously compounding a filler, processing fluid and silicone polymer in a second compounding apparatus that shares a common extruder shaft with the first compounding apparatus to produce a second dispersed composition. The system comprises a first compounding apparatus and a sequential second compounding apparatus that shares a common shaft with the first compounding apparatus.Type: GrantFiled: February 28, 2002Date of Patent: June 3, 2003Assignee: General Electric CompanyInventors: Norberto Silvi, Mark Howard Giammattei
-
Publication number: 20030082257Abstract: An extruder die assembly and method for using same is disclosed which is designed for adaptation to a wide variety of commercial-grade extrusion devices common in the food industry. The extruder die assembly is inserted into an appropriate compartment within an extrusion device such that a first extrudate is directed down a coaxially aligned passageway within the forming section and combined with a fluid additive in the injection section whereupon the resulting food mass is compressed through a converging nozzle bore in the nozzle section to produce an extruded food product. The forming section and injection section are fabricated as a matching set.Type: ApplicationFiled: October 29, 2001Publication date: May 1, 2003Inventors: Lewis Conrad Keller, Jorge C. Morales-Alvarez, Edward Leon Ouellette, V.N. Mohan Rao, Vanessa Suzanne Terry
-
Publication number: 20030075833Abstract: An apparatus for injection molding two compatible polymeric materials, in which two or more plasticizing zones on a screw are used to simultaneously or sequentially plasticize the two materials into a common accumulation space through separate pathways. The charge comprising multiple layers of material is then injected into a closed mold by means of forward axial motion of the screw with respect to its enclosing barrel. Once inside the mold, the first material forms a skin layer, totally or partially surrounding the other material. In this way a part having a plurality of material properties may be produced in a single operation.Type: ApplicationFiled: October 16, 2002Publication date: April 24, 2003Inventor: Joel Thomson
-
Publication number: 20030068398Abstract: The system and method for molding a shaped snack chip use various components to form chips having depth such as a bowl-shaped tortilla chip. Essentially flat chip preforms are fed to a series of molds disposed about a mold conveyor. The preforms are then passed along for shaping by a mold and plunger conveyor. A continuous conveyor with plungers extending outward is synchronized to operate in conjunction with the mold conveyor. At desired and determined intervals, a multiple of plungers extend downward and into the molds thereby molding the chip preforms into shaped chips. The shaped chips are evacuated from the molds and subjected to additional processing.Type: ApplicationFiled: October 9, 2001Publication date: April 10, 2003Inventors: Steven Theodore Chandler, Terry Dale Klockenga, Daniel Eugene Orr, Edward Leon Ouellette, Richard James Ruegg, Alexa W. Williams
-
Publication number: 20030054059Abstract: An injection apparatus includes an injection frame; a cylinder member attached to the injection frame; an injection member disposed within the cylinder member such that the same can rotate and can advance and retreat; a rotary slide member attached to the injection member; a stator attached to the injection frame, and a rotor disposed radially inward of the stator to be rotatable relative to the stator. The rotor includes a hollow, cylindrical member disposed radially outward of the rotary slide member and movably relative to the rotary slide member, and a magnet attached to the cylindrical member. In this case, the rotor has a cylindrical member and a magnet and can transmit generated rotation directly to the rotary slide member. Therefore, a transmission mechanism which consists of an output gear, a counter drive gear, a counter driven gear, a rotary member, etc. becomes unnecessary; and generation of noise due to meshing engagement of gears and other components can be prevented.Type: ApplicationFiled: September 6, 2002Publication date: March 20, 2003Applicant: Sumitomo Heavy Industries, Ltd.Inventor: Okito Nishio
-
Publication number: 20030044482Abstract: The present invention provides for a dual-functioning decorator coupler for insertion into a bag fabricated to hold food filling. The decorator coupler has a decorative opening and a non-decorative opening. The non-decorative opening is shaped to remain within the interior of the bag and the decorative opening is designed to extrude filling in a first decorative shape. The decorator coupler is also attachable to a decorative tip for extruding filling in a second decorative shape.Type: ApplicationFiled: August 29, 2001Publication date: March 6, 2003Inventors: Daniel P. Stachowicz, Britt Haslow, Kathie Weber, Howard W. Wurster
-
Publication number: 20030021860Abstract: A compounding/injection molding apparatus includes an extruder configured to receive and compound raw materials, a plunger disposed longitudinally within the extruder, and a mold positioned at the outlet end of the extruder and configured to receive the compounded raw materials. The extruder includes first and second screws intermeshed with each other along at least a portion of the length thereof. The plunger is typically positioned longitudinally within a bore defined within the first screw and is translatable within the bore. The mold is a press capable of receiving molten thermoplastics and molding the molten thermoplastics to the desired shapes. The method for using the apparatus includes adding at least one material to the extruding unit proximate a first end thereof, compounding the material, transporting the material to an outlet port proximate a second end of the extruding unit, and transferring the material from the outlet port to the mold.Type: ApplicationFiled: July 24, 2001Publication date: January 30, 2003Inventors: Jason B. Clock, Randy L. Frappier
-
Publication number: 20030008031Abstract: A system for the convenient discharge of a non-liquid comestible from a container includes a substantially unitary cylindrical sleeve formed of a substantially rigid material, the sleeve defined about a longitudinal axis and having first and second ends. A first base of the system is formed of a substantially rigid material and is defined by a radial cross-section of the sleeve. A periphery of the base is secured in integral communication with the sleeve proximally to the first end of the axis thereof. A quantity of the comestible is disposed within the sleeve and against the first base. A wafer-like piston is disposed co-axially with the sleeve, an interior surface of which is in contact with the comestible, the piston disposed in press-slidable complemental relationship to an interior surface of the sleeve. The piston defines a second base at a second end of the sleeve axis, and is secured in fluid tight relationship to the sleeve between the sleeve proximally to the second end of the axis.Type: ApplicationFiled: July 6, 2001Publication date: January 9, 2003Inventors: Nathan L. Feldman, Stephen Screnci
-
Publication number: 20020180085Abstract: The invention relates to an extruder for the preparation of rubber mixtures for elastomeric products and comprises a cylinder, an endless screw rotatably mounted in the cylinder for uptake transport and homogenization of the rubber mixture, and an extrusion tool; wherein the endless screw is configured with zones of multiple treads in dependence of varying helix angle and depth of thread so that the rubber mixture transported through the zones undergoes a temperature increase through heat dissipation to such an extent that the temperature of the extrudate approaches the vulcanization temperature thereof.Type: ApplicationFiled: May 6, 2002Publication date: December 5, 2002Applicant: CONTITECH HOLDING GMBHInventor: Fritz Rothemeyer
-
Patent number: 6488490Abstract: An injection molding machine includes a plasticating unit for plasticating a thermoplastic resin, and an injecting unit connected to the plasticating unit through a connecting passage to inject the plasticated resin into a mold. The injecting unit A includes a rotary pump having a suction port connected to the plasticating unit through the connecting passage and a discharge port connected to the mold. The plasticated resin is intermittently injected into the cavity of the mold through the injection port by means of the rotary pump. In the connecting passage, an accumulator is provided which reserves the resin plasticated in the plasticating unit in an amount equal to or more than the shot capacity, and feeds the resin to the rotary pump.Type: GrantFiled: February 22, 2000Date of Patent: December 3, 2002Assignee: Murata Manufacturing Co., Ltd.Inventors: Kunihito Seta, Takeshi Takeda
-
Patent number: 6485287Abstract: A noodle-making machine comprises a motor, a cylindrical casing, a screw disposed rotatably inside the cylindrical casing, a perforated nozzle plate provided at an end of the cylindrical casing, and a hopper attached to the casing. A groove is formed inside one end of the casing. The nozzle plate has a recess portion formed therein. A coupling formed of female and male coupling members is provided to connect the motor to the screw.Type: GrantFiled: February 8, 2000Date of Patent: November 26, 2002Inventor: Eiji Sugano
-
Publication number: 20020126569Abstract: A method and system are provided that efficiently compound high levels of inorganic filler, processing fluid and silicone polymer at a commercial rate into homogeneous filled and devolatilized silicone compositions. In the method, filled silicone compositions are compounded by compounding a filler, processing fluid and silicone polymer in a first compounding apparatus to produce a first dispersed composition and simultaneously compounding a filler, processing fluid and silicone polymer in a second compounding apparatus that shares a common extruder shaft with the first compounding apparatus to produce a second dispersed composition. The system comprises a first compounding apparatus and a sequential second compounding apparatus that shares a common shaft with the first compounding apparatus.Type: ApplicationFiled: February 28, 2002Publication date: September 12, 2002Inventors: Norberto Silvi, Mark Howard Giammattei
-
Patent number: 6435853Abstract: A method of plasticizing a material for molding thermoplastic resin foam including the steps of: rotating a screw disposed in a screw cylinder such that rotation and axial movement are permitted to plasticize thermoplastic resin, one of penetrating inactive liquid in a super critical state to molten resin in said screw cylinder and injecting inactive gas having a pressure not lower than the super critical gas pressure into said screw cylinder in a hot state not lower than the super critical temperature to realize a super critical state in said screw cylinder to cause said inactive gas to penetrate said molten resin, and injecting said molten resin for molding a foam member to which said inactive liquid has penetrated into a mold by moving said screw in the axial direction so that thermoplastic resin foam is obtained.Type: GrantFiled: June 16, 2000Date of Patent: August 20, 2002Assignee: The Japan Steelworks, Ltd.Inventors: Atsuo Teraoka, Fumiaki Tsuda, Hideo Ohyabu
-
Publication number: 20020098255Abstract: The auger dough pump of the present invention provides for the uniform dividing of a single stream of dough into a plurality of uniform sub-streams of dough by providing an auger that will present to a dough divider in the dough transport device substantially equal portions of dough to different portions of the dough divider, thus helping ensure that each of the sub-streams created by the divider are uniform with respect to each other, without substantially increasing resistance to the dough.Type: ApplicationFiled: October 11, 2001Publication date: July 25, 2002Inventor: Ajwad Ayash
-
Patent number: 6409948Abstract: A process for the production of expanded polyester, in particular PET, is performed by extrusion of polyester starting material have an intrinsic vircosity of at least 0.8 dl/g and an added expanded agent. To this end a twin screw extruder (14) is utilized provided with two interpenetrating screws (26) having a ratio between their axial separation and diameter lying between 0.6 and 0.8 and co-rotating at a speed of between 15 and 40 rpm. Preferably the ratio between the axial separation and diameter of the screws (26) lies between 0.69 and 0.78 and the ratio between the length and diameter of the screws (26) lies between 20 and 26.Type: GrantFiled: January 10, 2000Date of Patent: June 25, 2002Assignee: B.C. Foam S.r.l.Inventor: Renato Crana
-
Publication number: 20020068105Abstract: Equipment for extruding an expanded polymer sheet or plate comprising an apparatus for the gravimetric loading (11) of a certain number of component polymers and/or mineral fillers, an extruding apparatus (17) consisting of a thermally controlled co-rotating twin-screw extruder (20) with a length ratio of at least {fraction (1/34)} diameters, a loading pump (38) downstream of the extrusion apparatus, a static group (41) for the mixing and thermal conditioning of the mixture pumped, inserted in a thermo-regulated cartridge (42), a stratifier (44, 45) and a flat head (43), wherein, in at least one portion of the extrusion apparatus (17), there is an injection zone (29, 32) into which gas, such as CO2, coming from a container tank (30, 34), is introduced.Type: ApplicationFiled: November 29, 2001Publication date: June 6, 2002Inventors: Franco Bandera, Enrico Venegoni
-
Publication number: 20020062740Abstract: A method and apparatus for making filter elements in which a mixture of activated carbon granules and fibers are processed with meltable polymer fibers to form a porous element. The density of the porous structure increases in a direction from the periphery thereof to its center. Also, the article formed by the method using the apparatus.Type: ApplicationFiled: September 27, 2001Publication date: May 30, 2002Inventors: Nikolay V. Brukov, Joseph L. Schmidt
-
Patent number: 6345976Abstract: There is provided an injection apparatus comprised of a heating cylinder which is closed by a front end member having a nozzle. The apparatus is further comprised of a plasticating screw in the heating cylinder in a freely rotating and reciprocating manner, and a plunger connected to the front end of the screw. The plunger has a conical front end in which flow channels are formed. The front end member has a measuring chamber formed therein at an internal central location thereof. The measuring chamber has a predetermined length and an internal diameter which is reduced by 8 to 15% with respect to an internal diameter of the heating cylinder. The diameter of the injection plunger is set almost equal to the diameter of the measuring chamber, whereby the injection plunger is inserted into the measuring chamber in a freely reciprocating manner.Type: GrantFiled: January 12, 2000Date of Patent: February 12, 2002Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Kazutoshi Takayama, Toshiyasu Koda, Yoshitoshi Yamagiwa, Yasuhiko Takeuchi, Yuji Hayashi, Mamoru Miyagawa
-
Patent number: 6346220Abstract: A waste plastic dechlorination system comprises a dechlorination furnace 1 for heating and thermally decomposing waste plastics, and a rotating cutter 4 provided in the dechlorination furnace 1. A pressure gauge 9, a flow meter 10 and an exhaust pump 12 are sequentially connected to the dechlorination furnace 1 via an exhaust pipe 7. The waste plastics heated and decomposed in the dechlorination furnace 1 are discharged into a discharge tank 15.Type: GrantFiled: September 29, 1998Date of Patent: February 12, 2002Assignee: Kabushiki Kaisha ToshibaInventors: Shinichiroh Kosugi, Kenji Hata, Takeshi Imamura
-
Patent number: 6328919Abstract: A process for reducing polymer surging, lowering pressure and temperature fluctuations, and reducing polymer degradation while providing good overall throughput rate when plasticating and extruding low bulk density polycarbonate materials. The process involves a two-stage extrusion screw having a feed section with a constant channel depth of at least about 12 percent of the screw diameter and a transition section having a compression ratio of at least about 3:1. Thermoplastic low bulk density polycarbonate materials are extruded through a die in the shape of sheets, profiles, or films.Type: GrantFiled: February 16, 1999Date of Patent: December 11, 2001Assignee: The Dow Chemical CompanyInventors: Hoang T. Pham, Richard O. Kirk, Paul D. Haemhouts
-
Patent number: 6247836Abstract: When a desired preform is to be molded from a molding material which is a polyester resin composed of a blend of PET and PEN by compressing and melting the molding material by the rotation of a screw in a heating cylinder and injecting and filling the molten material into a mold, a plastication zone 13 for the molding material is formed between a compression zone 12 of the injection screw 2 and a metering zone 14 at an end of the screw. In the plastication zone 13, the molding material is subjected to melting, relaxation, kneading and relaxation steps in order to melt and remove an unmolten material until the molten material reaches the metering zone 14. To prevent a molded article from becoming opaque and the production of a gel-like unmolten granular material when a polyester resin composed of a blend of PET and PEN is used as a molding material.Type: GrantFiled: July 21, 2000Date of Patent: June 19, 2001Assignee: A.K. Technical Laboratory, Inc.Inventors: Hisashi Nakajima, Hideaki Koda
-
Patent number: 6227692Abstract: A plasticating screw having improved mixing capability for polymer blends comprises a feed zone having a helical flight defining a solid material feed path, a compression zone for converting the solid material into molten material having a helical channel of variable depth, a waved melting zone for breaking up solid agglomerations and distributing them equally in the liquid melt, a spiral mixing zone that traps large agglomerations and contaminants, and a second melting zone for completing melting the material and for creating a substantially homogeneous melt. A method for mixing plastic material that has been at least partially plasticized and contains inhomogeneities is also described.Type: GrantFiled: August 12, 1997Date of Patent: May 8, 2001Assignee: Husky Injection Molding Systems Ltd.Inventor: William R. Heathe
-
Patent number: 6228308Abstract: A screw adapted for plasticizing a fiber-reinforced thermoplastic resin wherein screw lead (distance of the resin advancement in the direction of the axis per 1 revolution of the screw when it is postulated that the screw channel is 100% filled with the resin) of the screw in its compression section decreases in the direction toward the forward end of the screw. A plasticizing apparatus wherein such screw is mounted. A method for molding a fiber-reinforced thermoplastic resin by using such an apparatus. A molded article produced by such molding method. In the present invention, shear force of sufficient level can be obtained to avoid the formation of clumps while breakage of the reinforcing fibers is avoided to leave long fibers in the molded article. The resulting molded article has excellent mechanical properties, and such article is quite useful as a material for use in automobile parts and other parts.Type: GrantFiled: January 20, 1999Date of Patent: May 8, 2001Assignees: Kawasaki Steel Corporation, Hitachi Metals, Ltd.Inventors: Kenichi Uehara, Shigeru Takano, Yoshikazu Asano, Masanori Amano
-
Patent number: 6165399Abstract: A process for preparing thermoplastics or polymer blends comprising (A) from 5 to 95% of a water-moist elastomer component containing up to 60% of residual water, (B) from 5 to 95% of a thermoplastic polymer, (C) from 0 to 95% of a further polymer, and (D) from 0 to 70% of additives, said process comprising mixing the components A to D in an extruder with mechanical dewatering of component A, wherein the extruder has at least two rotating screws and, in the conveying direction, is essentially composed of a metering section into which component A is fed, a squeeze section which serves for dewatering component A and contains a retarding element and an associated dewatering orifice which is present upstream of the retarding element by a distance corresponding to at least one screw diameter, a feed section in which the thermoplastic polymer B is introduced as a melt into the extruder, a plastication section with mixing or kneading elements, a devolatilization section with an orifice and in which the remaining watType: GrantFiled: March 25, 1999Date of Patent: December 26, 2000Assignee: BASF AktiengesellschaftInventors: Norbert Guntherberg, Jurgen Hofmann, Elmar Mailahn, Hilmar Ohlig, Bernhard Czauderna, Sven Grabowski, Klaus Bus