Abstract: A molding apparatus is provided which comprises a lower mold portion and an upper mold portion movable into engagement with the lower portion. A movable spray head is disposed on a traversing rack mounted within a retractable coating box. The coating box upper surface contains a first opening corresponding in size and shape to the outer periphery of the mold cavity of the upper mold and a second opening which corresponds in size and shape to the opening of an overspray recovery transition piece disposed at a position adjacent the fully disengaged upper mold portion. Prior to a molding operation, the coating box engages the upper mold permitting both the transition piece opening and cavity opening in the top surface of the box to align with the transition piece and cavity, respectively.

Abstract: A molding apparatus for light-permeable articles which includes a nozzle that is movable up and down. A suction path and a suction device connected to the suction path are provided so as to suck a gas at a contact face of a sprue bush and its vicinity during the up/down movement of the nozzle. Accordingly, foreign substances, invading the mold can be sucked up before the apparatus performs a molding operation. Therefore, foreign substances are prevented from being mixed into the molded product. The molded product is accordingly improved in quality and yield.

Abstract: A cross head mounted at an end portion of an extruder for extruding a parison between a pair of elements of a metallic mold and a filling nozzle lifting apparatus having a filling nozzle are provided in parallel, and opening and closing of the metallic mold by a mold clamping apparatus, back and forth movement of the mold clamping apparatus between a parison receiving position and a filling position by a metallic mold feeding apparatus, upward and downward movement of the filling nozzle and back and forth movement of a parison cutter of a parison cutting apparatus are electrically operated. Further, a metallic mold body of the metallic mold is formed from a ventilation material, through which air in the metallic mold is sucked by vacuum to expand the parison. Furthermore, a clean air box is constructed so that it can accommodate the filling nozzle, and clean air is jetted from a jetting hole provided in a lower wall of the clean air box so that a clean air atmosphere may be provided above the metallic mold.

Abstract: Insert-parts are set onto a lower die (10), and resin tablets are supplied into pots (10a) for resin mold. A press mechanism A molds the insert-parts, a mold is opened, then the lower die (10) is slid to a first position, which is located side of a molding position. At the first position, an unloading mechanism (C) and a parts-loading mechanism (D) execute to clean parting faces of the mold, and to set resin tablets and insert-parts. The lower die (10) returns to the molding position for next molding. By sliding the lower die (10), works of taking out molded products, setting insert-parts, etc. can be easier, and the molding cycle time can be shortened.

Abstract: In an apparatus for extruding plastic into a length of parison in the form of a vertically oriented hollow tube, molding a container from the parison and for filling the container with liquid product, the apparatus having a extruder, with a parison head, for forming the parison, a hot knife for cutting the parison to a selected length with concomitant release of plastic particulates, gripping apparatus for maintaining an opening at a top of the cut parison, a sealer for sealing a bottom of the cut parison, vacuum apparatus for molding the container with a temporary top opening, an extendable and retractable nozzle for filling the molded container through the temporary top opening with the liquid product and a sealer for sealing the filled container, the improvement including an outer shroud for surrounding the extruder, including the parison head, with H.E.P.A.

Abstract: An apparatus and method are provided for manufacturing articles, such as syringe barrels, substantially free from contaminants. The apparatus is an enclosure defining at least a class 100 and MCB-3 environment, and includes a molding isolation module and a packaging isolation module. Any contaminants that may exist within the enclosure are removed by the use of horizontal and vertical laminar airflows directed into air filter units. Further, the molding temperature may be selected such that it renders the fabricated articles substantially free from contaminants. The molding isolation module and packaging isolation module keep the fabricated articles substantially free from contaminants from the time the articles are molded to the time the articles are placed in sealed containers for shipment.

Abstract: An apparatus for causing the polymerized excess monomer to separate from a molded lens by increasing the surface energy of the flange area of one mold piece, causing the polymerized excess monomer to stick thereto. Specifically when manufactured under inert atmosphere conditions, a particular manifold is needed to supply an oxygen bearing gas, air, to the area to be treated while preventing the oxygen from contaminating the lens manufacturing area of the molds or diluting the nitrogen atmosphere of other lens process areas. It has been found that generation of the ionized oxygen by means of a corona treatment electrode sufficiently increases the adherence of the polymer to the mold piece so treated.

Abstract: A system for generating three-dimensional objects by creating a cross-sectional pattern of the object to be formed at a selected surface of a fluid medium capable of altering its physical state in response to appropriate synergistic stimulation by impinging radiation, particle bombardment or chemical reaction, successive adjacent laminas, representing corresponding successive adjacent cross-sections of the object, being automatically formed and integrated together to provide a step-wise laminar buildup of the desired object, whereby a three-dimensional object is formed and drawn from a substantially planar surface of the fluid medium during the forming process.

Abstract: A leak detector for a plastics injection molding machine comprises a small diameter conduit (20) located adjacent to a potential leak site on or associated with the machine, through which a regulated supply of air is emitted. When the conduit outlet (26) is blocked with leaked molten plastics, a sensor (45) in the conduit instantly detects a change in air flow or back pressure and triggers an alarm (65), and optionally cuts off the machine automatically to avoid damage to machine components and with the object of reducing machine down time. Changes in incoming primary air supply pressure may be detected to provide a fail-safe system. Alternatively, air pressure in the conduit (20) may be below zero, i.e. a vacuum, so that air is sucked into the conduit at its outlet (26). Several potential leak sites may be monitored simulatneously from a single sensor arrangement.

Abstract: A packing sheet is formed on a calender having a rotatable large diameter heated cylinder and a rotatable smaller diameter unheated cylinder, with a gap between the cylinders, by feeding a preformed mixture of rubber material, fiber and solvent into the gap between the cylinders while the cylinders are rotating in opposite directions to form on the circumference of the large diameter cylinder a layer of progressively increasing thickness of the mixture during successive rotation of the cylinders. While the cylinders are thus rotating, heat from an external heat source is applied to the outer surface of the layer of material on the large diameter heated cylinder so that the material is heated both by heat from the large diameter heated cylinder and heat from the external heat source and is thereby vulcanized to form a cylindrical packing sheet. The cylinders are then stopped, the packing sheet is cut lengthwise of the cylinder and is stripped from the cylinder.

Abstract: Process for producing a thermobonding product by extruding a thermofusible mass (1) and scraping it in molten state onto an incised cylinder (2) regulated as to temperature between about 120.degree. C. and 250.degree. C., calendaring the mass (1) with this cylinder (2) and an elastomeric silicone cylinder (3), while transferring it onto the elastomeric cylinder (3), which simultaneously effects a consolidation of the product (1) by cooling. The product is then transferred either onto a conveyor band (4) and brought by the conveyor, after passage through thermal treatment zones (5), to a roll winding-up station (6), or directly, in the form of continuous or discontinuous structure, onto a final utilization or transfer support (17). The invention is particularly applicable in the field of the textile industry, particularly for bonding or reinforcing.

Abstract: This invention relates to liners containing contaminants, such as styrene, and to methods for lining pipes, such as sewer pipes with liners containing contaminants, such as styrene. In one embodiment, this invention provides a liner and lining method that reduces contamination of the ambient with contaminants from the liner and/or the lining process, such as styrene. In the case of sewers, the carrier pipes lined may be, for example, PVC, clay or concrete, but pipes of metal or other materials, such as asbestos, may also be lined with the liner and lining method of this invention.

Abstract: An exhaust system for exhausting fumes released from a melt spinning process has a housing defining an exhaust system, a nozzle assembly extending partially from the housing toward the fume source with a nozzle tip disposed sufficiently close to the fume source to collect the fumes, a duct in communication with the exhaust chamber and having an outlet for exhausting the fumes, a driving force moving the fumes through the system from the nozzle to the outlet, and a method for automatically purging the exhaust system of condensed fume deposits.

Abstract: This invention relates to liners containing contaminants, such as styrene, and to methods for lining pipes, such as sewer pipes with liners containing contaminants, such as styrene. In one embodiment, this invention provides a liner and lining method that reduces contamination of the ambient with contaminants from the liner and/or the lining process, such as styrene. In the case of sewers, the carrier pipes lined may be, for example, PVC, clay or concrete, but pipes of metal or other materials, such as asbestos, may also be lined with the liner and lining method of this invention.

Abstract: A tire mold having relatively reciprocable first and second mold halves is provided with a heat shield which includes first and second relatively reciprocable shield members. One of these shield members is fixedly secured to one of the mold halves; the other shield member is fixedly secured to the other mold half. The shield members are spaced from the mold halves so that they enclose a space which surrounds the mold halves. A vacuum tight seal between the shield members is provided. A nipple which is adapted to be connected to a source of vacuum extends through one of the shield members so that the space enclosed by the shield members can be placed under vacuum, thereby inhibiting heat transfer to the atmosphere surrounding the apparatus. Heat transfer is further inhibited by the thin reflective chrome plate layer on the inside wall surfaces of both heat shield members. Preferably the mold halves are arranged one above the other and each is secured to a platen.

Abstract: Apparatus for removing gaseous monomer emitted during the manufacture of polymer fibers collects the gaseous monomer in a suction nozzle constructed of smooth polymeric material having low heat conductivity to avoid monomer buildup therein and delivers same upwardly through a water trap to a transport duct which is kept sufficiently wet to receive and remove monomer solids carried in the water which flows by gravity in the duct.

Abstract: An apparatus and method for aseptic, particle-free production of articles. A shroud is placed around at least a portion of the device which produces the articles to substantially isolate that portion from the external environment. The device for producing the articles and the shroud are sterilized and the air inside the shroud is filtered and sterilized. A laminar or other type of flow of filtered, sterilized air is imparted through the shroud over the articles being produced. A secondary shroud encloses the corridor or work area adjacent the shroud and device which produces the articles. The corridor and secondary shroud are sterilized, and sterilized and filtered air is continually introduced therein. The articles therefore are particle-free and sterilized for further use. The apparatus and method can be used for any component production process employing high temperatures and/or pressures, including, but not limited to, blow molding, injection molding, and production of semiconductor electronic components.

Abstract: Apparatus for the manufacture of metal powder by atomization with noble gas or nitrogen, having an atomization tower, a gas recycling system, and a gas cleaning system is disclosed. The gas cleaning system is connected parallel to the atomization tower in order to shorten the start-up time without increasing the cost and complexity of the gas cleaning system.

Abstract: Dust recovery apparatus is disclosed which recovers air-entrained dust in a high state of purity. The apparatus comprises a housing capable of sustaining at least slight positive pressure and suitable for accommodating powder processing machinery, an air supply system for passing air at a predetermined rate and at a slight positive pressure to the housing, a collector which collects dust entrained in air leaving the housing and an air-flow rate sensor which detects air-flow rate in the apparatus and activates valves for stopping air passing to the collector when the air-flow rate falls outside a predetermined range.

Abstract: An improved gas feed means adapted to accommodate and secure the lower end of a polymerization column for synchronous rotation therewith and adapted to supply a controlled amount of a gaseous medium, such as nitrogen, into and through the rotating polymerization column so as to purge any undesirable gas within the polymerization column that could adversely affect the quality of the objects being centrifugally casted.

Abstract: A tabletting machine having a ring-shaped die table rotatable about a generally upwardly extending axis and having dies arranged at a die surface. Punches supported in the die table and reciprocably driven with respect to the dies co-operate with punches semi-rigidly mounted on a rotatable hub to form and eject tablets from the dies. The hub is rotated to move the punches mounted thereon in a circular path to enter and exit the dies in a predetermined sequence. Individual pump means associated with the punches in the die table and means for catching and extracting loose tabletting material falling from the dies serve to reduce contamination of the many parts of the machine by the tabletting material.

Abstract: An electrically heated sterilization chamber 9 for a hollow blow molding needle 15 is embodied in a half-mold 1A and exits directly into the mold cavity 3, 4. A three-way distributor core 11 enables the selective connection of the sterilization chamber to the mold cavity or to a circuit 21 comprising a vacuum source 35 and a source of sterile water vapor 37 coupled in parallel. The needle is initially sterilized by the hot water vapor, and thereafter maintained in a sterile state by the electrical heating and its confinement within the half-mold.

Abstract: Articles, such as containers, can have their barrier properties improved either by using a small percentage of fluorine or other materials in the gas that is used at the blowing station of an injection blow molding machine. Some of these materials, such as fluorine are a hazard to operators of the machine. This invention encloses the operational stations so that the blowing gas mixture cannot escape into the atmosphere of the shop where the blow molding machine is operating. An inert gas such as nitrogen is mixed with the fluorine gas, and the enclosing housing is purged when the machine is shut down at the end of a run.

Abstract: A completely self-contained apparatus and associated technique for the manufacture of large fiberglass structures. In a preferred embodiment, the system is designed to manufacture large fiberglass storage tanks for liquids, and is self-contained from the point of view that the machine is capable of performing all manufacturing steps without any auxiliary equipment and may be set up virtually anywhere that can provide a source of electricity and air. The main components of the machine include an operator's carriage which is cantilevered from a rear frame so as to enable same to be inserted into the open end of a large, substantially cylindrical revolving mold having a closed, substantially hemispherical end portion. The carriage includes an overhead canopy for the protection of the operator, as well as fresh air intake and exhaust fans to provide adequate ventilation for the operator.

Abstract: A tabletting machine having upper and cooperating lower plungers surrounded at their leading end portions with clearance by elastic cuffs; gas is blown through these cuffs towards the front ends of the plungers to prevent the deposition of dust on the plunger surfaces.

Abstract: This invention provides process and apparatus for the injection molding of epoxy resin molding compositions. The constituent materials of the epoxy resin feed mixture are separated into at least two groups in at least two separate chambers. Each of the chambers is subjected to a vacuum of from about 50 to 100 Torr in order to degassify the feed material and thereby avoid the formation of voids in the final molded product. The degassified molding materials are then fed under pressure to a mixing tube which may be heated. The mixing tube is connected by means of a valve having a discharge orifice alignable with the entry passage of a mold. The mixing tube, valve and orifice are movable toward the mold so that the orifice engages the mold and is maintained in engagement therewith at a greater pressure than the pressure exerted on the molding composition fed to the mixing tube and mold.

Abstract: A machine for treatment of board material with gaseous substances under the influence of negative pressure in which the upper zone of treatment applying the treating gas has a greater surface area applied to the board than the surface area of the lower negative pressure zone applied to the board opposite to the upper zone.

Abstract: A compression moulding press has fixed and moving tool portions, a shroud mounted for sliding movement around and in sealing relation to one of said tool portions towards and into sealing engagement with the other tool portion so as to define with said tool portions a substantially closed chamber enclosing a moulding tool associated with said tool portions, together with actuating means operable to slide said shroud into said sealing engagement and means operable to at least partially evacuate said closed chamber when so defined.

Abstract: A method of producing laminar structures, preferably consisting of fibreglass-reinforced polyester, which are free of air-pockets and pores, by spraying layers of the plastics and reinforcement fibres at a partial vacuum. The method may be carried out by an industrial robot. An airtight surface layer may be sprayed onto the laminate, whereby any pores or air-pockets collapse when the laminate is exposed to air at atmospheric pressure.

Abstract: Waste gas from a coal-fired power plant is scrubbed with a lime-water mixture to form a sludge whose water content is reduced and which is mixed with a binder such as water glass. This mixture is then pelletized to produce hard water-stable material suitable for use as an aggregate or filler. The waste gas may be stripped of its fly ash and this ash added to the sludge to thicken it.

Abstract: A rotary tableting machine has a detachable covering enclosing the principal part of the machine including a turntable. Clean air is introduced into the interior of the covering to collect the powder which is scattered in the air due to the operation of the machine and which would otherwise cause various troubles and stain the room.

Abstract: An improvement in the method of operating a molding apparatus as well as an improved apparatus for use in molding plastic and other materials is provided. The inner mold surfaces of the apparatus are flooded, during operation, with a dehumidified gas such as dry air to minimize condensation of moisture onto these surfaces. The dry air is supplied to a chamber surrounding one half of the mold and through channels in the mold onto the molding surfaces. This dry air forms a field in the area of the mold surfaces to keep out the normally moist ambient air. The field is exhausted through a chamber surrounding the other mold half and recirculated to the supply source where it is regenerated and returned to the first chamber. In this way, a continuous concentration of dry air is maintained in contact with the mold surfaces. One or more dry air curtains are established around the dry air field to prohibit moist air from entering the field.