Means To Move Feed Means To Female Mold Patents (Class 425/258)
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Patent number: 11772308Abstract: An intra-mode moulding foam molding device of thermoplastic polymer particles and a molding method thereof. The device includes a supercritical fluid delivery system, a mould pressing foaming system, a preheating quantitative feeding system and a moving rail; the supercritical fluid delivery system communicates with the mould pressing foaming system. Through a one-step foam molding method of polymer particles, polymer particles can be directly added into a molding cavity without pre-foaming, water and anti-sticking separating agent are not needed; the molding process does not need high-pressure water vapor for warming and molding, and has great adhesion force and is also clean, therefore polymer materials are easy to hydrolyze. The processing needs few heat, the heating efficiency of the polymer particles is high, the temperature of the polymer particle is uniform, and a polymer particle microcellular foamed mould pressing molded product having fine pores, precise size and light weight is obtained.Type: GrantFiled: July 10, 2020Date of Patent: October 3, 2023Inventor: Yunping Feng
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Patent number: 11325335Abstract: Disclosed herein is a method and apparatus for forming pellets in a non-ambient environment such as a strong magnetic field. The apparatus includes a die body, a die bottom, a short push pin, a long push pin, a press tube, and an extended push pin. A powder is loaded into the die body, which is then positioned in the non-ambient environment, and the powder allowed to equilibrate. A pellet is then formed by pressing on the extended push pin while the powder is in the non-ambient environment.Type: GrantFiled: August 7, 2019Date of Patent: May 10, 2022Assignee: The Government of the United States of America, as represented by the Secretarv of the NavyInventors: Scooter David Johnson, Jeffrey Wang Xing, Michael Doherty
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Patent number: 10307807Abstract: An electric powered extrusion press pushes an extrusion stem by extrusion force generated by an electric powered drive device so that pressure is applied to a billet and a predetermined product is extruded through a die, wherein the electric powered drive device is provided with one or more freely rotatable wire drums, an electric powered extrusion-use main motor makes the wire drums rotate wind up wires and thereby give a thrust to movable pulleys in the extrusion direction so that a crosshead and extrusion stem are driven to advance through an extrusion movement part.Type: GrantFiled: July 1, 2015Date of Patent: June 4, 2019Assignee: Ube Machinery Corporation, Ltd.Inventor: Takeharu Yamamoto
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Publication number: 20150115492Abstract: A multi-zone cementitious product, which includes a base zone made of a first cementitious material composition and forming a portion of the product. At least one facing zone is adjacent to and bonded to the base zone, the facing zone made of a second cementitious material composition and forming at least one exterior face of said product which is visible when the product is installed. A disrupted boundary layer is between the facing zone and the base zone, and includes material from both the facing zone and the base zone. The disrupted boundary layer bonds the facing zone to the base zone. The facing zone has a thickness sufficient to prevent the base zone from being visible when the product is installed.Type: ApplicationFiled: December 19, 2014Publication date: April 30, 2015Inventor: David M. Franke
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Patent number: 8911225Abstract: [Problem] To suppress the deviation of a synthetic resin to be fed to a metal mold and to enable the to-be-compression-molded synthetic resin to be easily molded into a shape of a pre-molded article that is to be molded. [Means for Solution] A female mold 31 includes a moving rod 34 and female mold body 33 surrounding the moving rod 34, the female mold body 33 forming a cavity 33a that is opened upward, the moving rod 34 moving up and down between a normal position and an elevated position above the normal position, and when a synthetic resin 8 is to be fallen down from the a synthetic resin cutting/holding unit 14, the moving rod 34 moves to the elevated position so that the synthetic resin 8 falls down on the upper surface of the center member.Type: GrantFiled: October 23, 2008Date of Patent: December 16, 2014Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Yutaka Asano, Norihisa Hirota, Jotaro Nagao
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Patent number: 8702415Abstract: The invention also provides for an apparatus for feeding molten resin, wherein the apparatus includes holding units each having a respective holding portion that is opened and closed to hold a molten resin that is discharged from an extrusion port of a die head of an extruder and is cut by a cutter while moving on a track, in which, after the respective holding portion transfers the molten resin from the extrusion port to a female mold, a side of the respective holding portion is opened and the molten resin is fed down to the female mold in a compression-molding machine, wherein a plurality of longitudinal grooves extending up and down are formed in an inner circumferential surface of the respective holding portion that holds the molten resin.Type: GrantFiled: September 3, 2008Date of Patent: April 22, 2014Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Hideto Monzen, Hiroyuki Hashimoto, Takuya Fujikawa, Hiroshi Hayashi, Tsuneo Imatani
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Patent number: 8684718Abstract: First, a horizontal nozzle is inserted between an upper mold section and a lower mold section in a horizontally extending state. Then, liquid resin is horizontally discharged from a discharge port of the horizontal nozzle. Thus, the liquid resin is supplied into a cavity. Thereafter the upper mold section and the lower mold section are closed. Consequently, an electronic component mounted on a substrate is dipped in the liquid resin stored in the cavity. Therefore, the electronic component is resin-sealed on the substrate by compression molding.Type: GrantFiled: December 22, 2011Date of Patent: April 1, 2014Assignees: Towa Corporation, Shin-Etsu Chemical Co., Ltd.Inventors: Tetsuya Yamada, Tomoyuki Gotoh
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Patent number: 8579002Abstract: The invention relates to a device for manufacturing an OSB beam with a web and at least one flange. The starting material for the beam is wood strands of OSB type. The device comprises a feeder device for advancing the strands, a metering device for metering out the strands, a nozzle, through which the metered strands pass, and a receiving surface for receiving the strands. The feeder device, the metering device and the nozzle are adapted for applying strands to the receiving surface in the form of an elongated bead. The height of the bead is at every point of the cross-section substantially adapted to the web and flange of the beam being made. The invention also relates to a process for manufacturing an OSB beam and to a computer readable medium comprising a program.Type: GrantFiled: April 27, 2009Date of Patent: November 12, 2013Assignee: Newbeam Sweden ABInventors: Alexander Nyberg, Per Nylund
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Patent number: 8562327Abstract: A floating cut-off bar that follows a preselected path of travel over a mold box during a block production cycle. The floating cut-off bar may be coupled to a feed drawer whereby a mechanism allows the floating cut-off bar to engage the specified contour of a division plate in a mold box assembly and aid in material distribution by screeding excess material and delivering additional material to areas of the mold box as necessary and method of making wall blocks therefrom. The specified contour of the division plate is designed to optimally deliver material to achieve a specified uniform density of the block produced for greater structural integrity, strength and durability of the block.Type: GrantFiled: February 16, 2012Date of Patent: October 22, 2013Assignee: Keystone Retaining Wall Systems LLCInventors: David M. LaCroix, Robert A. MacDonald
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Patent number: 8512022Abstract: Provided are an apparatus and method for supplying powder quantitatively and a material supply apparatus including the apparatus for supplying powder quantitatively. The apparatus for supplying powder quantitatively to a place where required includes: a driving part generating a driving force using an external power; a powder supply part connected to the driving part, following the operation of the driving part, and transferring the powder according to a predetermined path; a chamber placed on the sides of the powder supply part and receiving the powder transferred by the powder supply part; a compression part compressing the transferred powder in the chamber; and a quantitative supply part separating a desired amount of powder from the compressed powder and discharging the separated powder from the chamber.Type: GrantFiled: August 19, 2011Date of Patent: August 20, 2013Assignee: Fine Technics Co., Ltd.Inventor: Seung Hoon Back
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Patent number: 8366436Abstract: Apparatus, comprising a rotating carousel and a plurality of handling elements supported by said carousel and movable in relation to said carousel, said handling elements being so shaped as to remove a container from a blow-moulding mould arrangement, wherein said apparatus further comprises a plurality of further handling elements associated with said handling elements, said further handling elements being so shaped as to deliver a dose of plastics to a compression-moulding mould arrangement, each of said further handling elements being fixed to a corresponding handling element.Type: GrantFiled: December 20, 2011Date of Patent: February 5, 2013Assignee: Sacmi Cooperativa Meccanici Imola Societa' CooperativaInventors: Fiorenzo Parrinello, Maurizio Borgatti, Matteo Camerani, Emilio Re
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Publication number: 20120276237Abstract: A pellet press for producing pellets from material which is to be compressed. In the pellet press, the biomass is compressed through the holes of the die by at least one press device comprising a roller which rolls on the die, to form pellets. The die and/or the roller move in relation to each other during the production thereof. Provides essential machine elements or modules which are simple to access and also quick to exchange. The construction and operation of the pellet press should be modular so that the production power can be variably adjusted and/or the production is independent of the repairs of individual modules. At least one press device comprising at least one roller and/or the die is arranged inside a press frame in the pellet press, the press frame being embodied in the form of at least one C-frame and/or at least one window frame.Type: ApplicationFiled: October 30, 2010Publication date: November 1, 2012Inventors: Frank Heymanns, Gernot von Haas, Günter Natus, Detlef Kroll
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Publication number: 20120244239Abstract: To provide a fully electric extrusion press to reduce power consumption, improve maintenability and operability, and eliminate an adverse effect on the environment. An extrusion press (10) comprises an end platen (1), a fixed platen (2) arranged at the rear thereof, a tie rod (4) configured to link the end platen and the fixed platen, a die (20), a container (3) loaded with a billet (8), an extrusion stem (13) configured to press the billet, a crosshead (7) attached with the extrusion stem, and an extrusion drive configured to reciprocate the extrusion stem. The extrusion drive comprises a rotatable wire drum (31) driven by an electric extrusion main motor (39) and drives the extrusion stem to perform extrusion molding by winding the wire (30) by rotating the wire drum.Type: ApplicationFiled: December 14, 2009Publication date: September 27, 2012Applicant: UBE MACHINERY CORPORATION, LTD.Inventor: Takeharu Yamamoto
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Publication number: 20120164259Abstract: A dry-cast concrete block molding machine for molding concrete blocks. The machine includes a weigh hopper system which senses when the proper amount of concrete, as determined by the weight thereof, has been placed in the weigh hopper to dump the weigh hopper. The machine also includes end plates in the mold box thereof which may be interchanged so that the configuration of the concrete block may be easily changed. The machine also includes a conveyor system which not only conveys mold trays into the mold box of the machine but which also is used to push the molded block outwardly from the compaction chamber of the mold box when the block has been molded.Type: ApplicationFiled: December 28, 2010Publication date: June 28, 2012Inventors: Ryan W. Collison, Beau R. Collison
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Patent number: 8202077Abstract: A Styrofoam densification machine for melting used Expanded Polystyrene (Styrofoam) products. It includes a hopper for holding the disposed Styrofoam and a hopper discharge area for melting the used Styrofoam. The Hopper discharge area contains a heated tray compartment which holds a receiving tray for collection of melted Styrofoam. The compartment shall have two or less access area doors for the retrieval of the collection tray. The discharge and compartment tray areas have silicone heating pads on the outside of the panels for heat. The hopper is surrounded by a paneled cabinet which includes up to two inches of installation. The machine is loaded by way of mechanical hopper lid(s) which includes up to two lid panels, high temperature seals, hinges and handles for ease of opening. The machine sits on up to four (4) casters along with anchoring plates. The machine operates on 120 volts, 208 volts and 240 volts.Type: GrantFiled: April 7, 2009Date of Patent: June 19, 2012Inventor: William C. Major
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Publication number: 20120139163Abstract: A casting machine for fabrication of precast concrete structural members, which includes side walls and end dams which are all movable from an open position to a closed position, and a bottom casting surface, where the bottom casting surface, side walls, and end dams serving to form a mold surrounding a cavity configured to contain wet concrete. Concrete is poured into the cavity when the self-releasing mold is in closed position. The side walls, and end dams are automatically movable to the open position when the concrete has solidified so that a precast concrete structural member is automatically released from the self-releasing mold. Also a precast modular system for automated concrete structural member fabrication, which includes a concrete mixing system, a concrete delivery subsystem, a block transport subsystem, and a plurality of casting machines, where each casting machine includes a self-releasing mold.Type: ApplicationFiled: December 1, 2010Publication date: June 7, 2012Inventors: Erik Garfinkel, John R. MacMillan
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Patent number: 8147233Abstract: An apparatus for highly controlled color composition and distribution within the face mix of semi-dry concrete mix paving stones.Type: GrantFiled: August 10, 2009Date of Patent: April 3, 2012Assignees: Calstone, Rekers GmbH Maschinen-und AnlagenbauInventors: Matthew K. Morey, James Grossi, Robert Van Baarsel, Arjan Kemp, Bernhard Veerkamp
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Patent number: 8002536Abstract: A concrete block machine including a mold having at least one mold cavity, a feedbox driven back and forth between retracted and extended positions, wherein the feedbox is positioned over a top of the mold deposits concrete in the at least one mold cavity when at the extended position, a cutoff bar coupled to the feedbox and including a moveable cutoff element, and a drive system. The drive system is coupled to the moveable cutoff element and moves the moveable cutoff element to adjust a distance between the moveable cutoff element and the top of the mold as the feedbox is driven from the extended position to the retracted position such that the moveable cutoff element removes varying amounts of concrete deposited in the mold cavity so that a depth of concrete remaining in the mold cavity varies in a desired fashion in a direction of movement of the feedbox.Type: GrantFiled: July 10, 2009Date of Patent: August 23, 2011Assignee: Ness Inventions, Inc.Inventors: John T. Ness, Jeffrey A. Ness
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Patent number: 7942658Abstract: A method and apparatus for efficiently forming individual building units is provided, generally includes providing a plurality of molds, each capable of simultaneously forming a plurality of building units. Batches of cementitious slurry are individually mixed in order to control the density of each building unit formed. The ingredients are individually measured and combined into the mixing device. The cementitious slurry is then conveyed or transported and poured into one of the molds. The method provides the ability to control the amount of cementitious slurry in each batch in order to control to the extent possible the quantity of cementitious slurry poured into each mold and the ability to precisely control the dimensions of each building unit produced.Type: GrantFiled: September 14, 2000Date of Patent: May 17, 2011Assignee: Advanced Building Systems, Inc.Inventor: Daniel M. Jensen
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Patent number: 7927091Abstract: A device for filling at least one mold with at least one powder. The device includes a mechanism to add at least one powder, at least one mechanism to eject the powder added into the device, in the form of a layer, and at least one deflector capable of locally intercepting at least part of the powder ejected in the form of a layer and redirecting the locally intercepted powder towards a determined location in the mold.Type: GrantFiled: November 25, 2004Date of Patent: April 19, 2011Assignees: Commissariat a l'Energie Atomique, Federal Mogul Operations France SASInventor: Stephane Revol
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Patent number: 7824586Abstract: There is provided a compression molding machine capable of manufacturing briquettes by compression molding a material efficiently. The compression molding machine includes a mold device (12) formed with a molding chamber and a plunger (15) provided so as to be capable of advancing and retreating in the axial direction to compression mold the material in the molding chamber. The molding device (12) includes an axially fixed pressure receiving member (16) facing to a tip end surface (15a) of the plunger (15), an outside mold (44) in sliding contact with the outer peripheral surface of the plunger (15), and supporting means which supports the outside mold (44) so that the outside mold (44) moves in an extrusion direction of the plunger (15) in association with the movement of the plunger (15) in the extrusion direction.Type: GrantFiled: March 17, 2006Date of Patent: November 2, 2010Assignee: JTEKT CorporationInventors: Hiroshi Ueno, Masafumi Sedo, Mitsuma Matsuda, Shigenobu Hasui, Shinji Urata, Tetsuo Shigemi
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Patent number: 7731877Abstract: A method and a device for feeding a molten resin capable of accurately feeding the molten resin without the delay of feed timing by preventing the molten resin from adhering to route members before it seats on a mold to increase the positioning accuracy of the molten metal in the mold, and a method of manufacturing a molded part by using the fed molten resin. Vibration is provided to the route members such as molten resin guide pins (10, 40, 50), throat members (62, 70, 85), and female mold positioned in a route in which the molten resin (25) passes before it seats on the female mold (7, 63) by a vibration imparting device (27) or a gas layer film is formed on the surfaces thereof. Thus, the molten resin can be fed while preventing it from adhering to the route members.Type: GrantFiled: January 19, 2006Date of Patent: June 8, 2010Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Kimio Takeuchi, Takahiro Kurosawa, Kentaro Ichikawa, Norihisa Hirota
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Patent number: 7628602Abstract: A compression machine is provided which is adapted to improve the operation efficiency of the machine for achieving the reduction of plant and equipment costs per compact-product weight. A compression machine includes: a first cylinder body 1 constituting a compaction chamber for compacting a subject material S and is formed with an opening through which the subject material S is supplied; a pusher shaft 10 slidably disposed in the first cylinder body 1 and serving to compress and solidify the subject material S; driving means 40 for driving the pusher shaft 10; a second cylinder body 20 disposed in coaxial and tandem relation with the first cylinder body 1; and a pressure receiving member disposed in the second cylinder body 20 and having a pressure receiving surface opposing a distal end surface of the pusher shaft 10, the first cylinder body and the second cylinder body being allowed to move relative to each other in an axial direction.Type: GrantFiled: June 8, 2005Date of Patent: December 8, 2009Assignee: JTEKT CorporationInventor: Mitsuma Matsuda
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Publication number: 20090236767Abstract: An apparatus for feeding a molten resin is operated for extended periods of time maintaining stability without permitting volatile components of the molten resin to adhere on the surfaces of conveyer means. An extruder in the apparatus for feeding the molten resin to the compression-forming machine has an extrusion unit which discharges a molten resin through an extrusion opening of an extrusion nozzle. An air injection nozzle for injecting the cooling gas is provided along the outer circumference of the extrusion nozzle, and the cooling gas is blown onto the surface of the molten resin extruded from the extrusion opening to cool the surface of the molten resin.Type: ApplicationFiled: February 20, 2007Publication date: September 24, 2009Applicant: Toyo Seikan Kaisha, LtdInventors: Kiyoshi Kawaguchi, Masayuki Sasaki, Jun Yonesato, Hiroyuki Hashimoto
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Publication number: 20090166906Abstract: The present invention concerns a device (10) for the manufacture of compressed particle beds having a container (22) for receiving particles respectively materials in particle form, a guiding device (14) for the support and guidance of the container (22) and a compression equipment (22), whereby the compression equipment (20) is in effective connection with the container (22).Type: ApplicationFiled: August 23, 2005Publication date: July 2, 2009Inventors: Andreas Strasser, Alexander Cross
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Publication number: 20090039548Abstract: Apparatus, methods, and systems for rotational molding of a multilayer article, e.g., an article with a sight gauge, using a mold including a primary mold portion and a secondary mold portion.Type: ApplicationFiled: August 8, 2007Publication date: February 12, 2009Applicant: Custom Roto-Mold, Inc.Inventor: Robert L. Claussen
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Publication number: 20090020903Abstract: A method and a device for feeding a molten resin capable of accurately feeding the molten resin without the delay of feed timing by preventing the molten resin from adhering to route members before it seats on a mold to increase the positioning accuracy of the molten metal in the mold, and a method of manufacturing a molded part by using the fed molten resin. Vibration is provided to the route members such as molten resin guide pins (10, 40, 50), throat members (62, 70, 85), and female mold positioned in a route in which the molten resin (25) passes before it seats on the female mold (7, 63) by a vibration imparting device (27) or a gas layer film is formed on the surfaces thereof. Thus, the molten resin can be fed while preventing it from adhering to the route members.Type: ApplicationFiled: January 19, 2006Publication date: January 22, 2009Applicant: TOYO SEIKAN KAISHA, LTD.Inventors: Kimio Takeuchi, Takahiro Kurosawa, Kentaro Ichikawa, Norihisa Hirota
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Patent number: 7252120Abstract: A powder feed apparatus and method for increasing the rate of flow of powder fed through a powder feed system to a powder press. The apparatus includes a housing having a powder feed chamber, with a powder ingress opening and a powder egress opening, and at least one vibrator. The powder feed chamber is dimensioned to transmit a vibrational force from the vibrator to powder in it such that the velocity of the powder through the powder egress opening is increased over the velocity of the powder through the powder egress opening in the absence of the vibrational force (i.e. using only gravity feed).Type: GrantFiled: August 16, 2004Date of Patent: August 7, 2007Inventor: Glenn Beane
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Patent number: 7048530Abstract: A device for applying a thin layer of a powder on a support means (14) includes a device (12) for storing the powder, a screed (30) that includes a shoe (36) with a working surface, as well as a device (28) for guiding in translation in a direction of movement F. The shoe (36) is rotatable and includes a device (32, 34) for inclining the to take at least two positions, the first in which the working surface is parallel to the support (14) for the layers to take up a predetermined volume of powder and a second in which this working surface is inclined at an angle ? relative to the support.Type: GrantFiled: December 8, 2000Date of Patent: May 23, 2006Assignee: Ecole Nationale Superieure de Ceramique Industrielle (E.N.S.C.I.)Inventors: Jean-Marie Gaillard, Arnaud Hory
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Patent number: 6986654Abstract: Apparatus, systems and methods for use in three-dimensional printing are shown and described. Various embodiments of the invention allow for more precise and controlled delivery of heat to achieve interlayer drying; isolation of the working region from the outside for reasons of cleanliness and in connection with the vapors of organic solvents; better control of the temperature of the working region; better accuracy in the flowrates of binder fluid dispensed; matching of delivered flowrates for multiple dispensers; verification of delivered flowrate or drops; provision for easier changeover of the machine from one powder to another; cleanability; and other needs.Type: GrantFiled: July 3, 2002Date of Patent: January 17, 2006Inventors: Ireneusz J. Imiolek, Christopher M. Gaylo
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Patent number: 6881048Abstract: The present invention is a method of loading a desired amount of powder material into a mold which comprises a tubular body having a bore extending therethrough to define a mold cavity. The method comprises the steps of: providing the mold with a lower press core fitted in the lower end of the bore; bringing the mold with said lower press core fitted therein to a powder filling position; displacing the lower press core relative to the mold so as to determine the depth of the top surface of the lower press core from the top surface of the mold; filling an amount of powder material into the mold and strickling off any excessive amount of powder material to the level of the top surface of the mold; pressing at a desired pressure the amount of powder material in the mold to form a powder compact; and displacing the powder compact with the lower press core relative to the mold so as to bring the powder compact to a desired position in the mold.Type: GrantFiled: March 30, 2000Date of Patent: April 19, 2005Assignee: Sumitomo Coal Mining Co., Ltd.Inventor: Masao Tokita
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Patent number: 6796788Abstract: A polymer is plasticized in a plasticizing unit and is thereafter fed into a transfer device which is moved into alignment with a clamping press which is remotely located from the plasticizing unit. The polymer from the transfer device is deposited on a carrier which moves into the forming device. An impress preforming device allows the carrier with the deposited polymer to be shaped in the mold or forming device. Alternatively, the transfer device can be connected with a chamber which is capable of coating continuous or chopped fibers which are deposited on a carrier in a continuous or chopped manner. The carrier with the fiber and polymer composite layer are shaped in the forming device.Type: GrantFiled: May 30, 2001Date of Patent: September 28, 2004Inventor: Robert M. Gallagher
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Publication number: 20040013758Abstract: Plant for forming predetermined quantities of synthetic material comprising a rotary turntable carrying on its periphery a plurality of dispensing devices, and means for feeding the material in the molten state to said dispensing devices; the plant also comprises a fixed part directly connected to the molten material feed, a rotary sealed joint connecting said fixed part to the rotary turntable, operating means for interacting with the dispensing devices positioned on the rotary turntable to operate them in the sense of opening and closing them in response to the rotations of the turntable, and means for rotating the turntable.Type: ApplicationFiled: September 6, 2002Publication date: January 22, 2004Applicant: Sacmi-Cooperativa Meccanici Imola-Soc. Coop. A R. L.Inventors: Pier Carlo Alberghi, Maurizio Borgatti, Pietro Busacchi
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Patent number: 6623263Abstract: A variable speed powder compacting press includes a generally horizontal table with a powder compacting die cavity defined in the table. A movable compacting punch is disposed in the die cavity and can move upwardly towards the die cavity opening to compact powder disposed in the cavity. A sliding anvil is disposed on the horizontal table and has a powder dispensing portion, a compacting portion, and a pick up portion. The anvil is movable between a filling position wherein the dispensing portion is above the cavity, a compacting position wherein the compacting portion is above the cavity, and a pick up position wherein the pick up position is above the cavity. A rotary drive operates to move the compacting punch and the sliding anvil in a coordinated manner. A safety cover can cover a portion of the table and the sliding anvil during operation of the machine. An interlock determines if the safety cover is in a closed position.Type: GrantFiled: September 4, 2001Date of Patent: September 23, 2003Assignee: PTX-Pentronix, Inc.Inventors: Paul G. Faiman, Bruce A. Wagner
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Patent number: 6616874Abstract: A method forms a concrete block, particularly but not exclusively a composite block with a reflective fascia portion. The block is formed by a dry-cast technique, in which mixture for forming the block has a water/cement ratio less than or equal to 0.35, in combination with application of a compaction force so that the resultant block complies with compressive strength requirements set out in BS 6717: part 1: 1993.Type: GrantFiled: July 20, 1998Date of Patent: September 9, 2003Inventor: Michael Lazar
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Publication number: 20030127765Abstract: A molding process and apparatus are disclosed herewith including extruding a polymer from at least one nozzle into a mold cavity, and displacing at least one of the nozzle and the mold cavity during the step of extruding to deposit at least a portion of a layer of polymer into the mold cavity, and subsequently enclosing the mold cavity with a mating mold section to produce a molded part.Type: ApplicationFiled: August 15, 2002Publication date: July 10, 2003Inventors: Richard A. Weiland, Sing-Lit Jim, Roger Wang
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Publication number: 20030118681Abstract: Methods and systems for the manufacture of reinforcing preforms for structural composite products. Minimum contact eyelets reduce friction in the supply system for string reinforcing materials. Also, preforms of various configurations and thicknesses can be produced.Type: ApplicationFiled: February 7, 2003Publication date: June 26, 2003Inventors: Jeffrey Scott Dahl, Eric Daniel Kleven, Norman Gerald Chavka, Carl Frederick Johnson
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Publication number: 20030113222Abstract: A powder box, an arrangement for a powder box comprising an insert and a method for filling powder into a cavity formed in a die. Gas is supplied to a powder box, which is movable toward and away from a position just above the cavity. The gas is supplied through a permeable plate, which is arranged on at least one insert and which faces the interior of the powder box, so that particles of the powder in the powder box are movable relative to each other. The fluidisation of the powder shortens the filling time and results in an even particle size distribution in the cavity.Type: ApplicationFiled: October 8, 2002Publication date: June 19, 2003Inventors: Paul Skoglund, Sven Allroth, Hilmar Vidarsson
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Patent number: 6558146Abstract: According to the present invention, an in-line compounding and extrusion deposition compression molding apparatus and method for producing a fiber-reinforced molded structural component is provided. The apparatus comprises an extruder device having an internal cavity formed therein and an extruder screw rotatably disposed within the internal cavity for producing a polymer melt. A deposition die head is disposed at a first end of the device, the deposition die head having a die channel disposed therein for receiving the polymer melt from the device. The apparatus includes at least one fiber element for feeding at least one reinforcing fiber element into the die channel for compounding the at least one reinforcing fiber element with the polymer melt to produce a fiber-reinforced polymer compound. The apparatus additionally includes a mold for receiving the fiber-reinforced polymer compound to form the fiber-reinforced molded structural component.Type: GrantFiled: October 10, 2000Date of Patent: May 6, 2003Assignee: Delphi Technologies, Inc.Inventors: Suresh Deepchand Shah, Edward Joseph Wenzel
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Publication number: 20030059492Abstract: The object of the invention is a device for applying a thin layer of a powder on support means (14) comprising means (12) for storing the powder, screeding means (16) with a screed (30) comprising a shoe (36) with a working surface as well as means (28) for guiding in translation in a direction of movement F, characterized in that the shoe (36) is rotatable and comprises means (32, 34) for inclining it to take at least two positions, the first in which the working surface is parallel to the support means (14) for the layers to take up a predetermined volume of powder and a second in which this working surface is inclined at an angle &agr; relative to said support means.Type: ApplicationFiled: October 18, 2002Publication date: March 27, 2003Inventors: Jean-Marie Gaillard, Arnaud Hory
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Publication number: 20030031749Abstract: A gas-assisted flow and filling device for transporting particulate material and filling die cavities includes a source of low-pressure gas for delivering gas to a chamber that is separated from a fluidizing chamber by a porous distributor plate which permits the gas to flow through the particulate material and out a vent screen so that the particulate material is permitted to flow out of the fluidizing chamber essentially free of gas and wherein the pressure of the gas delivered to the fluidizing chamber is sufficient to provide a gas bearing to said particulate material adjacent the distributor plate, but not high enough to cause turbulence in said fluidizing chamber.Type: ApplicationFiled: October 4, 2002Publication date: February 13, 2003Applicant: MATSYSInventors: Roderick Rowland, Tony F. Zahrah, Rajkumar Raman, Phillip A. Parrish
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Patent number: 6508970Abstract: An encapsulation system is used to encapsulate semiconductor products. A bottom mold unit includes a mold pot and a mold piston. A substrate loader loads a substrate into a cavity in the bottom mold unit. A liquid dispenser dispenses encapsulation material into the mold pot. The encapsulation material is in an uncured liquid state when placed into the mold pot. A top mold unit is clamped to the bottom mold unit.Type: GrantFiled: July 15, 1999Date of Patent: January 21, 2003Assignee: Infineon Technologies North America Corp.Inventor: Haryanto Chandra
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Publication number: 20030006521Abstract: Method for loading ceramic moulds presenting a die plate having at least one forming cavity in which a die is slidingly received, comprising the following operative steps for each complete loading cycle: preparing a powder layer at least the upper part of which has properties conforming to the required aesthetic characteristics of the exposed face of the tile; transferring said layer to above said at least one forming cavity; depositing into said at least one cavity a powder layer having a thickness greater than that necessary to obtain the desired tile thickness, and before pressing removing, by suction, the surface layer of the powder contained in the mould cavity, without appreciable mixing of the powder present at the interface between the surface layer and the underlying material.Type: ApplicationFiled: July 5, 2002Publication date: January 9, 2003Applicant: SACMI - COOOPERATIVA MECCANICI IMOLA - SOC. COOP. A R. L.Inventor: Pietro Rivola
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Publication number: 20030006525Abstract: Method for loading ceramic moulds presenting a die plate having at least one forming cavity in which a die is slidingly received, comprising the following operative steps for each complete loading cycle: preparing a powder layer at least the upper part of which has properties conforming to the required aesthetic characteristics of the exposed face of the tile; transferring said layer to above said at least one forming cavity; depositing into said at least one cavity a powder layer having a thickness greater than that necessary to obtain the desired tile thickness, and before pressing removing, by a mechanical cutting action with simultaneous removal of the thus separated material, the surface layer of the powder contained in the mould cavity, without appreciable mixing of the powder present at the interface between the surface layer and the underlying layer.Type: ApplicationFiled: July 5, 2002Publication date: January 9, 2003Applicant: SACMI - COOPERATIVA MECCANICI IMOLA SOC. COOP. A.R.I.Inventor: Pietro Rivola
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Patent number: 6503433Abstract: An encapsulation system is used to encapsulate semiconductor products. A bottom mold unit includes a mold pot and a mold piston. A substrate loader loads a substrate into a cavity in the bottom mold unit. A liquid dispenser dispenses encapsulation material into the mold pot. The encapsulation material is in an uncured liquid state when placed into the mold pot. A top mold unit is clamped to the bottom mold unit.Type: GrantFiled: April 6, 2001Date of Patent: January 7, 2003Assignee: Infineon Technologies North America Corp.Inventor: Haryanto Chandra
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Publication number: 20020195164Abstract: A fluidizing method transports particulates by gravity flow but passes the particulates through a fluidizer which is partitioned by a porous distributor plate to form first and second chambers and wherein the particulate materials pass through said first chamber which is in gaseous communication with said second chamber via the porous distributor plate. Gas is delivered to the second chamber at a pressure sufficient to generate a gas bearing between the porous distributor plate and the particulate material. The gas is permitted to migrate through the particulate material, but it is then vented to the surrounding atomosphere without causing substantial turbulence in the particulate material and to reduce tendencies for dusting and separation of the particulates into sizes.Type: ApplicationFiled: May 21, 2002Publication date: December 26, 2002Applicant: MATSYSInventors: Tony F. Zahrah, Rajkumar Raman, Phillip A. Parrish, Roderick Rowland
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Patent number: 6494704Abstract: Mold press apparatus for use in the manufacture of molded articles, particularly starch-bound containers and other articles. The mold press apparatus includes a planar array of female mold halves and a corresponding planar array of male mold halves. The planar array of mold halves remain substantially coplanar throughout the process of selectively mating and separating the male and female mold halves. When used to manufacture molded articles from aqueous starch-based compositions, the molds are equipped with venting means, such as vent holes and/or a vent gap, which allow for the escape of water vapor from the mold cavities defined by the mated male/female mold pairs. A suction removal system may be used to remove the molded articles from the mold press apparatus, typically from the female mold halves. The demolded articles are deposited on a conveyor system equipped with individual nests for each article.Type: GrantFiled: March 31, 2000Date of Patent: December 17, 2002Assignee: E. Khashoggi Industries, LLCInventors: Per Just Andersen, Amitabha Kumar, Sandeep Kumar, Denise S. Miller, Simon K. Hodson
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Patent number: 6432354Abstract: A magnetic powder feeding method for feeding magnetic powder into a cavity of a pressing apparatus includes the steps of: providing magnetic powder outside of the cavity; forming a magnetic field in a space including the cavity; and moving the magnetic powder into the cavity using a force exerted on the magnetic powder by the magnetic field, while the magnetic powder is oriented in a direction of the magnetic field. In the method, the step of moving of the magnetic powder into the inside of the cavity is performed after the start of the application of the magnetic field.Type: GrantFiled: December 8, 2000Date of Patent: August 13, 2002Assignee: Sumitomo Special Metals Co., Ltd.Inventors: Atsushi Ogawa, Toshiaki Tamura
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Publication number: 20020098256Abstract: A thermoplastic molding system includes a thermoplastic extrusion die for the extrusion of a thermoplastic slab. The extrusion die has adjustable die gate members for varying the thickness of the extruded material in different parts of the extruded slab. The thermoplastic extrusion die has a trimmer for cutting the extruded thermoplastic slab from the thermoplastic extrusion die. A plurality of thermoplastic molds, which may be either vacuum or compression molds, are each mounted on a movable platform, such as a rotating platform, for moving one mold at a time into a position to receive a thermoplastic slab being trimmed from the thermoplastic extrusion die. A molded part is formed with a variable thickness from a heated slab of thermoplastic material being fed still heated from the extrusion die. A plurality of molds are mounted to the platform to feed one mold into a loading position while a second mold is in a release position.Type: ApplicationFiled: March 25, 2002Publication date: July 25, 2002Inventor: Dale E. Polk
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Publication number: 20020090411Abstract: Methods and systems for the manufacture of reinforcing preforms for structural composite products. The robotic application system allows use of a single robot in a multiple cell system, and provides offline programming of the robotic routine.Type: ApplicationFiled: January 11, 2001Publication date: July 11, 2002Inventors: Jeffrey Scott Dahl, Norman Gerald Chavka, Carl Frederick Johnson