Utilizing A Fluid Pressure Differential As A Reshaping Means Patents (Class 425/326.1)
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Patent number: 7611660Abstract: The present invention relates to an apparatus and method for cooling material during continuous vacuum forming. The apparatus includes one or more cooling regions positioned adjacent one or more vacuum regions. A rotatable support belt including perforations therein supports a flexible patterned belt. The flexible patterned belt includes apertures spaced along the length and width thereof. The one or more cooling regions provide a cooling fluid to be drawn through the apertures in the flexible patterned belt to form an area of cooling fluid on the flexible patterned belt which contacts a bottom surface of a hot material received on the flexible patterned belt in order to cool the bottom surface of the material and the flexible patterned belt. The vacuum regions are in fluid flow communication with the perforations of the support belt and the apertures of the flexible patterned belt for drawing the material onto the flexible patterned belt.Type: GrantFiled: July 18, 2006Date of Patent: November 3, 2009Assignee: Bosler Design Services, Inc.Inventor: Kenneth D. Bosler
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Patent number: 7568899Abstract: An oscillating hauloff for blown film has a bearing structure positioned along the vertical process centerline. The bearing structure is separated into upper and lower sections to maintain a clear and open pathway for the web to pass across the process centerline. Passing the web across the process centerline allows the web to change directions before passing over a second turning bar, thus canceling any web wandering introduced by a first turning bar.Type: GrantFiled: February 22, 2006Date of Patent: August 4, 2009Assignee: Addex, Inc.Inventors: Robert E. Cree, Frank P. F. Luebke
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Patent number: 7556762Abstract: The invention provides a method of inflation extrusion molding, comprising: introducing one or more resin materials extruded from one or more extruders into a die; subsequently extruding the resin material(s) from the die and inflating the extrudate into a cylindrical shape having a predetermined diameter by blown-film extrusion; and then passing the cylindrical inflated resin material through a space between stabilizers which face each other at a predetermined angle, to deform the cylindrical resin material into a flat tube shape having an elongated elliptic section, thereby producing a film or sheet having a predetermined width, wherein the deformation of the cylindrical inflated resin material into a flat tube shape having an elongated elliptic section is assisted by a guide device to thereby facilitate the deformation.Type: GrantFiled: September 16, 2004Date of Patent: July 7, 2009Assignee: Nitto Denko CorporationInventors: Kooki Ooyama, Masayoshi Natsume, Keiji Hayashi, Tadao Torii
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Publication number: 20090146346Abstract: An apparatus for manufacturing a thermoplastic resin film includes a die which discharges a molten thermoplastic resin as a film, a cooling roll which is arranged so as to oppose to the discharge port of the die, and cools and solidifies the discharged film, and a variation reduction mechanism which reduces a variation of a wind speed in the vicinity of the surface of the film. The apparatus enables to provide a thermoplastic resin film which is suitable for an optical application, by controlling the thickness nonuniformity of the thermoplastic resin film in manufacturing the thermoplastic resin film by using a melt film-forming method.Type: ApplicationFiled: December 3, 2008Publication date: June 11, 2009Applicant: FUJIFILM CorporationInventor: Masahiko Noritsune
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Patent number: 7524177Abstract: A pipe mold (1) produces plastic pipe with an internal wall having a first wall portion (23, 25) and a second wall portion (27). The pipe mold (1) includes a two stage cooling plug (35) to assist in setting the pipe wall. The first cooling stage (37) is controlled to remove heat from the pipe wall to partially set the plastic without excessive cooling. The partially set plastic pipe then passes over a second stage (39) where less precision in the cooling of the pipe occurs. The partially set plastic is more tolerant and subject to less damage. Preferably both the first and second stages (37, 39) include separate temperature sensors (120, 122) and control arrangements (124, 126) for varying the cooling medium of each stage. In a preferred embodiment a cooling medium is circulated through a first stage at a temperature and at a flow rate to maintain the first stage (37) within a narrow temperature range about the temperature of the cooling medium.Type: GrantFiled: November 24, 2004Date of Patent: April 28, 2009Inventors: Manfred A. A. Lupke, Stefan A. Lupke
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Patent number: 7517210Abstract: An apparatus for the manufacture of compound pipes with an oval cross-section is equipped with mold halves which advance in a direction of production and of which two at a time combine as a pair on a molding path to form one mold. An injection head of at least one extruder is arranged upstream of the molding path. An external nozzle used for the creation of an external tube is substantially circular in shape and is located at a distance upstream of the molding path. An internal nozzle with a cross-section similar to the oval cross-section of the pipe to be created is located inside the molding path. When entering the molding path, the external tube extruded through the external nozzle is expanded in one direction and pressed together in a direction which is perpendicular to the former.Type: GrantFiled: October 12, 2007Date of Patent: April 14, 2009Inventor: Ralph Peter Hegler
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Patent number: 7517209Abstract: A pipe molding apparatus includes a plurality of mold blocks (9) which move along a molding path to form double wall plastic pipe having an outer pipe wall with corrugations which set outside diameter of the pipe and an inner wall around a bore through the pipe. The mold blocks (9) have profiled faces which determine shape of the pipe. The profiled faces are reconfigureable in profile between first depth of the corrugations and diameter of the bore through the pipe without varying external diameter and while maintaining essentially constant wall thickness of the pipe.Type: GrantFiled: November 12, 2003Date of Patent: April 14, 2009Inventors: Manfred A. A. Lupke, Stefan A. Lupke
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Publication number: 20090061037Abstract: Device for fabricating tubular containers made from plastics material and consisting of three distinct elements, namely a flexible tubular body, a rigid base, a top part including a neck, the said device comprising a mandrel and means for fixing a top part and a base to a flexible tubular body, characterized in that it consists of at least one fabrication unit comprising a support shaft having a free end provided with a retaining member adapted to prevent the movement of a container base in one direction, a tubular sleeve mounted slidably around the support shaft and having a free end located on the same side as the free end of the support shaft, a member for driving the tubular sleeve, and a space adapted for the relative movement of a tubular body around the tubular sleeve, the said tubular sleeve additionally comprising a top part grip member located near the free end of the sleeve, the said top part grip member comprising means for the instantaneous fixing and retention of an assembly consisting of a topType: ApplicationFiled: August 16, 2006Publication date: March 5, 2009Inventor: Engelbert Sander
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Patent number: 7484947Abstract: The invention concerns a cooling and molding water tank for a plastic complicated profile. A plurality of molding blocks and water collection plates are provided along the length inside the tank, and they are spaced each other. The advantage of this invention is that: the cooling water flows alternately in cycle or periphery-inner-periphery. It makes the complicated profile cool homogeneously and efficiently upon the high speed extrusion pulling and provides the profile with good molding effect and quality.Type: GrantFiled: September 8, 2004Date of Patent: February 3, 2009Assignee: Lianyungang Jari Tooling Technology Co., Ltd.Inventors: Tingfu Zhang, Yunsheng Wang
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Patent number: 7479003Abstract: A method and a device for producing a film made of a thermoplastic material, wherein a plastic melt is blown up into a film bubble and is shaped into a desired film by a calibrating arrangement, and a downstream arranged flattening device. For providing as contactless as possible a guidance, calibration and flattening, film guidance elements are used with a laminar uniform air cushion between the film guidance element and the surface of the film bubble, without contact between the surface of the film bubble and the film guidance element.Type: GrantFiled: June 16, 2004Date of Patent: January 20, 2009Assignee: Reifenhauser GmbH & Co. MaschinenfabrikInventors: Eike Wedell, Helmut Meyer
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Publication number: 20090011067Abstract: The invention relates to a device for cooling and calibrating plastic profiled pieces, comprising a housing (13) that has an entry opening and an exit opening for the profiled piece (8) to be treated, and comprising a sleeve (12), which is placed inside the housing, connects the entry opening to the exit opening, and which surrounds a passageway (24) that essentially corresponds to the outer contour of the profiled piece (8) while enabling the profiled piece (8) to be guided therein. Said sleeve, in essence, completely surrounds the profiled piece in the area of the device. The inventive device also comprises a vacuum system for generating a vacuum inside the gap between the profiled piece (8) and the sleeve (12) that is connected to openings (14, 15), which have small dimensions and are provided in the sleeve (12).Type: ApplicationFiled: July 11, 2008Publication date: January 8, 2009Inventor: Meinhard Schwaiger
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Patent number: 7445443Abstract: A turning bar draw-off device for a tubular film extrusion installation, with a plurality of turning bars which can be rotatingly driven around a common axis of rotation or in reverse by rotary drive mechanisms. For the rotating or reversing guidance of the turning bars around the axis of rotation, the ends of each turning bar are connected with guide carriages, which are guided on guide rails arranged in a circle.Type: GrantFiled: June 9, 2005Date of Patent: November 4, 2008Assignee: Reifenhäuser GmbH & Co. MaschinenfabrikInventor: Helmut Meyer
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Patent number: 7396224Abstract: A calibration basket is configured for a calibration station disposed in an apparatus for producing plastic tubes. The calibration basket contains calibration tools that are successively disposed at a distance from each other across the circumference of the tube. The calibration tools are embodied as calibration strips that extend in the longitudinal direction of the tube that is to be calibrated, are disposed so as to be adjustable on displacement spindles, and are provided with one respective sliding surface that enters in contact with the tube. Recesses that are connected to discharge ports are embodied in a sliding surface and are provided within the calibration strip. The discharge ports extend in a direction of the longitudinal axis of the calibration strip.Type: GrantFiled: August 21, 2006Date of Patent: July 8, 2008Assignee: Egeplast Werner Strumann GmbH & Co. KGInventor: Herbert Ulrich
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Patent number: 7390455Abstract: The invention relates to a method for continuously producing plastic tubes by biaxial drawing consisting in producing a blank (E) by extrusion, heating said blank to a molecular condensation temperature, radially dilating it by the internal pressure of a fluid applied between two axially distant obturator rings (7, 11) and in carrying out a calibration (8) and cooling (9) associated with an axial tension produced on a tube at the output thereof. A pressure opposite to the internal pressure is applied to the blank wall from the outside in at least one area which is exposed to the radial dilation. Said opposite pressure is selected such that it is lower than the internal pressure, thereby preventing a counteraction to said dilation and remaining sufficient in order to control the dilation growth in such a way that it is possible to ensure a substantially constant material thickness on the same circumference.Type: GrantFiled: March 3, 2004Date of Patent: June 24, 2008Assignee: AlphacanInventor: Bernard Prevotat
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Patent number: 7377760Abstract: In a sheet forming part 2 of a soft capsule manufacturing apparatus 1, a drum drive system 27 which forms a gelatin sheet 13, and a pickup roller drive system 28 which peels off the gelatin sheet 13 are constructed to drive separately from each other. In the drum drive system 27, a film-sheet forming drum 23 is driven by a first motor 271, while in the pickup-roller drive system 28, a pickup roller 24 is driven by a second motor 281.Type: GrantFiled: November 16, 2006Date of Patent: May 27, 2008Assignee: Kabushiki Kaisha KamataInventor: Tetsuo Takayanagi
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Patent number: 7371062Abstract: A device for calibrating an extruder plastic profile having a calibration unit for the profiled strand coming-out of a molding profile nozzle is described, the calibration unit having a molding body (1) enclosing the profiled strand, having calibration surfaces (5), which press against the profiled strand, and vacuum slots (6), which run in the calibration surfaces (5) transversely to the passage direction of the profiled strand (2) and are connectable to a partial vacuum source. In order to provide advantageous construction conditions, it is suggested that at least individual vacuum slots (6) penetrate the molding body (1) transversely to the passage direction (2) and be closed on outside of the molding body (1) using a removable cover (12).Type: GrantFiled: April 14, 2004Date of Patent: May 13, 2008Assignee: Gruber & Co.Group GmbHInventor: Erwin Krumböck
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Patent number: 7357630Abstract: A calibration device for calibrating extruded continuous profiles, in particular tubes, includes a housing and a plurality of segment bodies which are received in the housing in a substantially in circular manner, with axially neighboring segment bodies partially overlapping in a circumferential direction. Each segment body is made from a single-piece workpiece and has a contoured inner surface, wherein the inner surfaces of the segment bodies jointly define a calibration opening for passage of a tube. An operating device retains the segment bodies in the housing and allow adjustment of each segment body in radial direction.Type: GrantFiled: November 21, 2005Date of Patent: April 15, 2008Assignee: Krauss-Maffei Kunststofftechnik GmbHInventors: Henning Stieglitz, Aron Altmann
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Patent number: 7347680Abstract: A lay-flat device of a blown film extrusion installation includes brush rollers in the upper half entirely or partly. The brush rollers include bristles which are directed obliquely outwards and which, on contact with an extruded film tube, exert a slight spreading force on the film, by which folding is avoided.Type: GrantFiled: November 12, 2004Date of Patent: March 25, 2008Assignee: Kiefel Extrusion GmbHInventor: Rolf Hessenbruch
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Publication number: 20080054524Abstract: A tool, an apparatus, and a method are provided for reforming a portion of a plastic container such as, for example, a trimmed neck finish end portion of an extrusion blow molded plastic container, after molding and trimming, to eliminate or reduce sharp edges on an inner end surface of the finish end portion. The tool includes a heated portion, a substantially unheated portion, and an insulating portion disposed between the heated portion and the unheated portion. The heated portion has a higher temperature than the unheated portion and is configured to contact and heat the finish portion to at least a glass transition temperature of the plastic container. The unheated portion is also configured to contact the finish portion of the container. The tool is tapered along a longitudinal axis defined by the tool.Type: ApplicationFiled: August 29, 2006Publication date: March 6, 2008Applicant: Graham Packaging Company, L.P.Inventors: Brian J. Chisholm, John W. Tobias, Robert J. Stoolmaker
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Patent number: 7335010Abstract: A device for producing rigid plastic pipes of an approximately cylindrical shape, contains an extruder and a calibrating station following in the direction of production, which has calibrating tools to calibrate the outside diameter of the already partly hardened pipe. The calibrating tools bear against the outside wall of the pipe, lamellae serving as calibrating tools being respectively connected to spindles, which, for adaptation to different outside diameters of pipes that are to be calibrated, being adjustable in a radial direction perpendicular to the axis of the calibrating device and feed axis of the pipe that is to be extruded.Type: GrantFiled: September 19, 2005Date of Patent: February 26, 2008Assignee: Egeplast Werner Strumann GmbH & Co. KGInventors: Herbert Ulrich, Joachim Werner
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Patent number: 7311509Abstract: A molding apparatus includes a moving mold for shaping molten plastic into product made within the moving mold. The moving mold is surrounded by an air block housing to define a cooling chamber exteriorly around the moving mold. At least one heat exchanger is located within the cooling chamber. The heat exchanger provides cooling air which is contained by the housing within the cooling chamber to act on and provide cooling of the moving mold.Type: GrantFiled: August 16, 2004Date of Patent: December 25, 2007Inventors: Manfred A. A. Lupke, Stefan A. Lupke
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Patent number: 7306448Abstract: A half-mold for a corrugator for making pipes with transverse ribs. The half-mold comprises two sides located spaced apart from each other and a semi-cylindrical base surface linking the two sides. Directly mounted forming elements bent in the shape of a semicircle which define the outer surface of the pipe with transverse ribs are removably fixed on the base surface. The directly mounted forming elements bent in the shape of a semicircle are removably fixed with fixing elements on the half-mold.Type: GrantFiled: August 10, 2002Date of Patent: December 11, 2007Assignee: Unicor GmbH Rahn PlastmaschinenInventors: Gerhard Neubauer, Klaus Kaufmann
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Patent number: 7296989Abstract: A method and an apparatus for continuously producing elongated siding panels is disclosed. The apparatus includes a conveyor, a plurality of mold plates, and a die for extruding a sheet of material onto the mold plates. The mold plates are formed of a rigid material and positioned adjacent one another and supported by the conveyor for forming the elongated siding panels. Each of the mold plates has an upper edge portion and a lower edge portion with an intermediate portion therebetween. The intermediate portion has an aesthetic pattern for imparting the pattern to the sheet of material with the adjacent mold plates having different aesthetic patterns. The lower edge portion has a lower leg extending substantially perpendicular from the intermediate portion defining a horizontal plane and a projection portion between the lower edge portion and the intermediate portion extends beyond the horizontal plane for imparting a jagged pattern to the intermediate portion.Type: GrantFiled: November 30, 2004Date of Patent: November 20, 2007Assignee: MTP, Inc.Inventor: Daniel W. King
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Patent number: 7293975Abstract: A calibration device for calibrating extruded continuous profiles includes successively arranged segment rings comprised of individual segments whose internal surfaces jointly form a calibration opening. Successively axially arranged segments are assembled in the form of a segment block. The segments of each segment block are arranged on a support structure and the segment blocks are arranged, in an essentially circular form, in a housing such that the axially adjacent segments partially overlap. Each support structure is connected to a mounting and operating device by which the individual segment blocks are fixed to the housing. Adjustment of each segment block is carried out in axial direction. The mounting and operating device is divided into two parts, wherein a first part is connected to the support structure, and a second part is received in the housing, and the two parts are connected with one another in a separable manner.Type: GrantFiled: March 30, 2004Date of Patent: November 13, 2007Assignee: Krauss-Maffei Kunststofftechnik GmbHInventor: Henning Stieglitz
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Patent number: 7290998Abstract: The invention relates to a quick set-up system for calibration devices located downstream from an extruder, in particular one for synthetic profiles. With this quick set-up system, a dry gauge and the vacuum tank(s) are mounted on two horizontally positioned tubes that are positively connected to the calibration stage, such that they can be moved and adjusted horizontally and vertically, which enables an exact advance adjustment of the gliding device, and with it, of the vacuum tanks and calibration device, thus eliminating a subsequent alignment. In addition, by installing a central water disposal system, the required replacement of hoses with different lengths when moving the vacuum tanks is avoided.Type: GrantFiled: October 12, 2004Date of Patent: November 6, 2007Assignee: Thyssen Polymer GmbHInventors: Jörg Hofmann, Gerhard Macht, Peter Landes
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Patent number: 7275927Abstract: A cooling die, for use in the manufacture of extruded food products, the cooling die including: a plurality of core members forming a main body portion of the cooling die between die inlet and outlet ends and arranged about an axis of the die in neighboring relationship; a plurality of extrudate flow channels extending through the cooling die from the inlet end to the outlet end, defined by gaps between neighboring ones of said core members; at least one bore in each said core member through which coolant may flow; an enclosing structure adapted to secure the core members against radial movement relative to the die axis; means for connecting the cooling die to an outlet of a food extruder, a cooling fluid source and a cooling fluid receptacle; and extrudate flow distribution means, located adjacent the inlet end, adapted to direct extrudate from the outlet of the food extruder into selected ones of said extrudate flow channels.Type: GrantFiled: July 5, 2002Date of Patent: October 2, 2007Assignee: Mars, Inc.Inventor: Stuart Howsam
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Patent number: 7267535Abstract: An extruding apparatus which extrudes continuous length of hollow plastic product has an extruder (3) which feeds molten plastic through die equipment (5) to a mold tunnel (7) formed by side by side moving mold blocks (9). The apparatus includes air turbulence internally of the product within the mold tunnel to assist in setting shape of the product. The air turbulence is provided by an air moving member (17) located internally of the product within the mold tunnel and a power source for the air moving member. The power source is located externally of the mold tunnel and a power transfer is provided to feed power from the power source through the die equipment to the air moving member without cooling of the die equipment.Type: GrantFiled: November 12, 2003Date of Patent: September 11, 2007Inventors: Manfred A. Lupke, Stefan A. Lupke
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Patent number: 7226282Abstract: A method of manufacturing a charge roller utilizes a foam rubber substance where epichlorohydrin oxide rubber and an acrylonitrile butadiene rubber are mixed at a ratio of 5:95, or utilizing a crosslinking rubber substance consisting of epichlorohydrin oxide rubber and acrylonitrile butadiene rubber having a polar low molecular polymeric characteristic, thus allowing the charge roller to maintain a low volume resistivity of 107 ?cm to 108 ?cm. As a result, the surface of a photosensitive drum can be charged by a minimum charging voltage, to thereby significantly reduce an amount of ozone. A method of manufacturing a charge roller employs peroxide as a cross linking agent for rapidly cross-linking molecular chains between an epichlorohydrin oxide rubber and acrylonitrile butadiene rubber forming a main composition of a foam rubber substance.Type: GrantFiled: January 8, 2003Date of Patent: June 5, 2007Assignee: Samsung Electronics Co., Ltd.Inventors: Hae-Seog Jo, Hee-Won Jung
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Patent number: 7223089Abstract: Infinitely adjustable calibrating shell includes a central piece formed by strips or bands which are hingedly connected to each other and intersect like an extendable lattice that is formed into a shell. Preferably, the ends of the strips are movably connected to annular heads. The inner diameter of the central piece which is decisive for the calibrating process, can be modified by axially changing the distance between the annular heads, the cross section of the central piece having a circular shape in each axial position. The infinitely adjustable calibrating shell is suitable for continuous extruded plastic parts, in particular plastic pipes.Type: GrantFiled: October 14, 2005Date of Patent: May 29, 2007Assignee: INOEX GmbHInventors: Jörg Schmuhl, Torsten Schulze
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Patent number: 7220113Abstract: Gauge distribution apparatus for plastic film has a frame, a rotor mounted on the frame for sequential reversed rotation about a substantially vertical axis, and at least one slot in the rotor through which two lengths of plastic film can pass upwardly with spaced adjacent faces from below the rotor. First and second turning members are mounted on the rotor for receiving a respective length of plastic film and changing the direction of motion thereof from upwardly to horizontally. A series of upstanding circumferentially spaced film engaging members extend around the rotor, each film engaging member having an outer surface for engagement by the plastic film. Third and fourth turning members are mounted on the frame for receiving a respective length of plastic film after it has engaged at least one of the film engaging members and changing its direction of motion from horizontally to vertically.Type: GrantFiled: April 11, 2005Date of Patent: May 22, 2007Assignee: Macro Engineering & Technology Inc.Inventors: Mirek Planeta, Joe Suhay
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Patent number: 7214051Abstract: A device for manufacturing a double-walled thermoplastic pipe with a connecting sleeve has a molding tunnel with a succession of molds for forming a corrugated molding wall and a connecting sleeve, respectively. An extrusion device extrudes a first flexible tube into said molding tunnel and a second flexible tube into said first flexible tube. A first gas channel is arranged for generating a pressure between said first and second flexible tubes. A compressed-gas control device is connected to said first gas channel for generating a pressure p1 or a pressure p2 in said space between said first and second flexible tubes by compressed air emerging from said first gas channel. A second compressed-gas control device is connected to a second gas channel for guiding compressed gas onto an inner side of said second flexible tube. Said first pressure controller is connected to said first gas channel via a compressed-gas line that is connected to an additional compressed-gas reservoir for gas exchange therewith.Type: GrantFiled: October 26, 2005Date of Patent: May 8, 2007Inventors: Manfred Arno Alfred Lupke, Stefan A. Lupke
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Patent number: 7207791Abstract: Described is an apparatus for the production of transversely ribbed tubes comprising mold jaw halves which are movable in a condition of bearing against each other along two guide. The guide paths have a common mold section, a respective return section and two respective direction-changing sections. The respective direction-changing section has a direction-changing member which is linearly movably guidedly arranged on a base element fixed with respect to the machine and which is connected to a compensating device which is provided to compensate for the tolerance play of the mold jaw halves which circulate along the associated guide path, said tolerance play being dependent on the temperature and/or the speed of the mold jaw halves.Type: GrantFiled: December 2, 2003Date of Patent: April 24, 2007Assignee: Unicor GmbH Rahn PlastmaschinenInventor: Gunther Hofmann
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Patent number: 7195471Abstract: Tubular film die head for extruding single-layer or multi-layer film which has at least the following features: a substantially annular die gap, fastening elements which fix at least two components with respect to one another which together border areas bearing plastic melt within the tubular film die head, coolant-carrying elements. At least one part of the fastening elements is structured as coolant-carrying elements.Type: GrantFiled: January 21, 2003Date of Patent: March 27, 2007Assignee: Windmoeller & Hoelscher KGInventors: Klemens Sensen, Ulrich Meyer
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Patent number: 7175415Abstract: The invention relates to a moulding system (3), in particular a calibration die (17), for an extrusion plant, with preferably parallel inlet and outlet faces (28, 29) spaced at a distance apart and with side faces (30, 31, 32, 33) extending between them. A longitudinal axis for the object to be fed through a calibration orifice (24) is disposed substantially perpendicular to the inlet and outlet face (28, 29). Provided between a shaping surface (25, 26) and a side face (30, 31, 32, 33) is a gap (37, 38) extending at least across a part of the distance between the inlet and outlet face (28, 29). The gap (37, 38) is disposed between several immediately adjacent parts of several shaping surfaces (26) of the calibration orifice (24) and at least one of the side faces (30, 31, 32, 33). At least the parts of the shaping surfaces (26) co-operating with the gap (37, 38) are displaceable relative to the other shaping surfaces (25).Type: GrantFiled: March 18, 2003Date of Patent: February 13, 2007Assignee: Greiner Extrusionstechnik GmbHInventor: Reinhold Kössl
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Patent number: 7172402Abstract: Described is a mold jaw half for an apparatus for the production of transversely ribbed tubes, wherein the mold jaw half (16) has end faces and a base face and in its interior a cooling passage with a coolant feed and a coolant discharge, which open at a spacing from each other at the base face of the mold jaw halves. In order to provide a reduced flow resistance for the coolant through the cooling passage and consequently an increased coolant through-put, resulting in an improved cooling action, it is proposed that the coolant feed and the coolant discharge cross, as seen in a direction viewing on to the end faces of the mold jaw halves, and are oriented in opposite relationship with respect to the advance direction of the mold jaw half. That mutually opposite orientation provides that the coolant is virtually shovelled into the cooling passage.Type: GrantFiled: November 26, 2003Date of Patent: February 6, 2007Assignee: Unicor GmbH Rahn PlastmaschinenInventor: Gunther Hofmann
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Patent number: 7153117Abstract: Described is an apparatus for the production of transversely ribbed tubes, comprising mold jaw halves which are circulatingly moved in a condition of bearing against each other along two endless guide paths by means of a respective associated drive device, wherein the two guide paths have a common mold sections, a respective return section and two respective direction-changing sections. The respective direction-changing section has a direction-changing member provided with an arcuate guide edge. The guide paths along the common mold section and along the return sections have elongate wearing elements comprising a low-wear plastic material, which are exchangeably provided on a base arrangement of the apparatus.Type: GrantFiled: November 26, 2003Date of Patent: December 26, 2006Assignee: Unicor GmbH Rahn PlastmaschinenInventor: Gunther Hofmann
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Patent number: 7140855Abstract: An internal mandrel for cooling a tubular thin film is disclosed where an air layer is eliminated in the lower side cooler of the internal mandrel, so that the tubular thin film can be continuously and stably produced. In the internal mandrel for directly cooling the tubular thin film while using external circularly shaped cooling tank where the tubular thin film is downwardly extruded through a circular slit of the die, the internal mandrel is characterized in that coolant for cooling a lower most part of the internal mandrel is flown in the countercurrent direction in the internal mandrel to the tubular thin film.Type: GrantFiled: January 21, 2003Date of Patent: November 28, 2006Assignee: Kohjin Co., Ltd.Inventors: Koji Watanabe, Shinji Murakami, Hisashi Kojoh
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Patent number: 7128558Abstract: An apparatus and method are provided for thermoplastically forming a contour in a thermoplastic duct defining a passage. The apparatus includes a longitudinal collar that defines a cavity and a rigid inner support structure extending longitudinally in the cavity. The collar and/or the inner support structure define a mold contour. One or more heaters are configured to heat at least a formation portion of the duct to a formation temperature. An expansion member, such as an expandable elastomer, which is disposed between an inner surface of the collar and an outer surface of the inner support structure, is configured to urge the formation portion of the duct against the mold contour to thermoplastically form the duct.Type: GrantFiled: August 9, 2002Date of Patent: October 31, 2006Assignee: The Boeing CompanyInventors: Matthew K. Lum, Albert E. Seifert, Robert G. Shaw, II, Mark L. Younie
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Patent number: 7114942Abstract: A calibrating basket for a film blowing tube is provided with roller bearings to prevent stripe formation on the film and pinching of the film between the rollers.Type: GrantFiled: July 15, 2003Date of Patent: October 3, 2006Assignee: Reifenhauser GmbH & Co. MaschinenfabrikInventor: Helmut Meyer
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Patent number: 7112047Abstract: Infinitely adjustable calibration sleeve for extruded plastic pipes includes an inlet head and two strap layers that intersect like a lattice grate and that are linked with each other at the crossing points. In that manner, the inlet head and the strap layers are adjustable to the pipe diameter, and the inlet head has radially adjustable overlapping segments in a radial plane distributed over the perimeter of the plastic pipe to be calibrated, and the segments mesh and have slots in their overlapping areas. Further, the faces of the segments are configured to lie on the plastic pipe to be calibrated, and the strap layers are linked to the segments flush with the faces. Such a calibration sleeve effectively seals the vacuum tank from the environment and prevents deformations of the entering, extruded plastic pipe.Type: GrantFiled: January 20, 2006Date of Patent: September 26, 2006Assignee: INOEX GmbHInventors: Jörg Schmuhl, Reinhard Klose
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Patent number: 7108495Abstract: This invention relates to methods and apparatus for manufacturing shaped polymeric articles by substantially continuous vacuum forming. The method includes providing a sheet of hot polymeric material which is disposed onto a rotating belt having a mold impression. Vacuum pressure is applied to the polymeric material through the belt so as to draw the hot polymeric material into intimate contact with the mold impression to form a patterned sheet portion and a remaining sheet portion. This method thereafter cools at least the patterned sheet portion below a heat deflection temperature of the polymeric material, forms the remaining sheet portion, and then cools the remaining sheet portion below the heat deflection temperature so that features other than the central pattern, such as nail and butt edges, can be mechanically worked into the polymeric sheet.Type: GrantFiled: September 28, 2001Date of Patent: September 19, 2006Assignee: CertainTeed CorporationInventors: Thomas Gilbert, Kenneth D. Bosler, Edward C. Dell
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Patent number: 7104777Abstract: Pipe molding apparatus having a moving mold tunnel includes an upstream and at least one downstream mold block. Each mold block comprises mold block sections which close with one another to form the pipe and which open relative to one another to release the pipe. The mold blocks move downstream of the apparatus together with one another when forming the pipe and move upstream separately from one another when releasing the pipe which cools and shrinks in both diameter and length in the mold tunnel. Each mold block has a hollow pipe forming region with the pipe forming region of the downstream mold block being decreased in both diameter and length relative to the pipe forming region of the upstream mold block to compensate for the plastic shrinkage.Type: GrantFiled: June 13, 2005Date of Patent: September 12, 2006Inventors: Manfred A. A. Lupke, Stefan A. Lupke
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Patent number: 7094290Abstract: A light guiding plate is manufactured with accuracy and at low cost. This invention comprises a cylindrical roller, which has a heater built-in, rotating while fixing a stamper having a dot pattern formed on its surface, substrate fixing means for reciprocating along a lower portion of the cylindrical roller in accordance with rotation of the cylindrical roller as fixing a resin substrate, and pressing means for pressing the stamper, which is fixed to the cylindrical roller, onto a surface of the resin substrate, which is fixed to the substrate fixing means, with a constant pressure.Type: GrantFiled: April 8, 2004Date of Patent: August 22, 2006Assignee: Columbia Digital Media, Inc.Inventors: Kazuo Kobayashi, Kazuhiko Nakano, Kunisato Kafuku, Hidetaka Kaburagi
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Patent number: 7037096Abstract: Apparatus for the production of extruded blown cellulose film from a solution of cellulose, water and an amine-oxide, which includes:—extrusion apparatus for continuously extruding a cellulose solution to produce a cellulose film;—solidifying apparatus for solidifying the extruded cellulose film;—drawing apparatus positioned downstream of the extrusion apparatus for continuously drawing the extruded cellulose film from the extrusion apparatus; and a tubular member for containing precipitation apparatus and for receiving an extruded blown film wherein the tubular member is situated within a precipitation bath. The invention also includes a method of extruding blown film.Type: GrantFiled: October 18, 1999Date of Patent: May 2, 2006Assignee: Fraunhofer-Gesellschaft zur Forderung der Angewandteh Forschung E.V.Inventors: Stefan D. Beckers, Peter Weigel, Hans-Peter Fink, Michael Dosz, Hans-Joachim Purz
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Patent number: 7037098Abstract: An apparatus for producing seamless plastic tubes comprises an injection head to which molten plastic material is fed by an extrusion device. The injection head has a plate-shaped distribution device 13a, 13b having an intake opening 20 into which the feed passage 17a, 17b for the molten plastic material opens. In the distribution device, distribution passages 14 extend in a star configuration from the intake opening 20 and extend perpendicularly to the axis of the injection head, wherein each distribution passage 14 has a straight radial passage portion 14r and three branch passages 14z which branch therefrom and which each go into arcuate passage portions 14k which, in the region of the periphery of the distribution device, communicate with the annular gap 25 of the injection head, with the adjacent ends at a respectively identical angular spacing, and they each introduce a respectively identical volume flow into the annular gap 25.Type: GrantFiled: February 12, 2002Date of Patent: May 2, 2006Assignee: Unicor Rahn Plastmaschinen GmbHInventors: Hubert Kossner, Dietmar Pfennig
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Patent number: 7029264Abstract: A forming structure for use in an apparatus for making formed polymeric film. The forming structure comprises a first portion comprising a network of interconnecting members defining apertures, the apertures being spaced in a pattern defining a first percent open area, a second portion being solid and having no apertures and zero percent open area; and a third portion being a transition between and joining the first and second portions, the transition portion exhibiting a second percent open area, the second percent open area of the third portion being less than the first percent open area of first portion.Type: GrantFiled: March 12, 2004Date of Patent: April 18, 2006Assignee: The Procter & Gamble CompanyInventor: Brian Francis Gray
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Patent number: 7014449Abstract: Apparatus and process for forming dual hose cuffs for being split to provide one hose cuff on one length of hose, particularly a corrugated hose, and another hose cuff on another length of hose, particularly a corrugated hose. Cuffs, or hose cuffs, formed by such process. Hose, particularly corrugated hose, provided with cuffs formed by such process.Type: GrantFiled: October 22, 2002Date of Patent: March 21, 2006Assignee: Vital Signs, Inc.Inventor: Mark E. Woelfel
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Patent number: 7011509Abstract: The invention relates to a cooled calibrating device for a plastic extrusion facility, comprising a housing (5) receiving a cooling liquid (2) and calibrating guides (6) through which a plastic profile (1) is passed, in addition to inlet and outlet holes (10, 23) having attached lines for the cooling liquid, wherein an area (21) free of liquid and filled with air remains above the level of the cooling liquid. An outlet hole (10) for the cooling liquid is arranged at the height of the cooling liquid level (20) in the calibrating device so that the cooling liquid can flow out without an additional pump. An outlet line (11) attached to the outlet hole extends vertically and ends in a cooling liquid reservoir (12) that is subjected to an external atmosphere, wherein a compact liquid column (24) is formed in the outlet line (11).Type: GrantFiled: February 21, 2002Date of Patent: March 14, 2006Assignee: Veka AGInventor: Helmut Klein
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Patent number: 7008213Abstract: A sheet of plastics material is continuously extruded onto the upper run of an endless conveyor which carries aluminum vacuum mold plates each defining a cavity with a shingle pattern. The sheet is progressively vacuum-formed into the mold plate cavities, and opposite longitudinal upper and lower portions of the sheet are progressively vacuum-formed, with traveling plug assist in one embodiment, to define shingle panels with hook-shaped lower portions and upper portions defining grooves for receiving the lower portions. The upper portion of the sheet is punched with longitudinally spaced slots to form a nailing flange, and the sheet is then cut laterally at longitudinally spaced intervals to produce elongated siding panels each having integrally connected shingle panels. The shingle panels may have different bottom configurations or profiles and are interchangeable.Type: GrantFiled: October 20, 2003Date of Patent: March 7, 2006Assignee: Tapco International CorporationInventor: Daniel W. King
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Patent number: 7001165Abstract: A sizer assembly for providing a shaped polymeric article in an extrusion process comprises a sizer body having a product profile channel corresponding to the shaped polymeric article formed therethrough. The sizer body comprises a plurality of cooling liquid inlet slots forming an opening substantially around the product profile channel and a plurality of vacuum slots forming an opening substantially around the product profile channel for removing cooling liquid expelled from said cooling liquid inlet slots.Type: GrantFiled: May 2, 2003Date of Patent: February 21, 2006Assignee: Certainteed CorporationInventors: Kevin D. Hartley, Robert C. McEldowney, Thomas G. Gilbert, Thomas A. Gates