Reshaping Or Vulcanizing Means Is A Press Patents (Class 425/327)
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Patent number: 5593708Abstract: A bending process including both preliminary and following steps takes place in one apparatus. A plastic pipe (6) is heated to a temperature in which it can be plastically deformed. The heated pipe is thereafter shoved into a pipe-shaped bending channel (27) of a bending tool, with the bending tool comprising two dies (9,10), each respectively defining a groove (14,13) which together form the bending channel. Finally, a cooling agent is allowed to flow through the bent pipe which is still in the bending tool. The thusly cooled pipe is removed from the bending tool after the dies are separated from one another. The apparatus to bend the plastic pipe comprises heating, bending, and cooling stations (1,2,3). The heating station comprises two heating fixtures, and the cooling station comprises a supply line (21,22) with a coupling joint (20) which can be coupled to an end of the pipe.Type: GrantFiled: December 1, 1994Date of Patent: January 14, 1997Inventor: Franz Schulte
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Patent number: 5589127Abstract: The invention relates to a method and an apparatus for forming ribs with sideward projections in a plastic pipe. The projections are formed by means of elongated rolls (10) each moving around the pipe and rotating about its central axis, the rolls being in an inclined position and at an oblique angle with respect to the central axis of the pipe.Type: GrantFiled: February 15, 1994Date of Patent: December 31, 1996Assignee: Uponor Innovation ABInventors: Jyri Jarvenkyla, Dieter Scharwachter, .ANG.ke Johansson, Ronny Kristensson
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Patent number: 5589201Abstract: Apparatus for effecting gauge distribution in flattened tubular plastic film has a collapsing device for collapsing upwardly vertically moving expanded tubular plastic film to a two layer flattened condition, a first motor for rotating the collapsing device through 180.degree. in each direction from a neutral position, a first horizontal film direction reverser secured to the collapsing device for rotation therewith a first horizontal turning bar located above the collapsing device and extending substantially through the central axis, a second horizontal film direction reverser, and a second horizontal turning bar located about the first turning bar. A second motor arrangement simultaneously rotates the first turning bar through 135.degree. in each direction from a neutral position, the second film direction reverser through 90.degree. in each direction from the neutral position and the second turning bar through 45.degree. in each direction from the neutral position simultaneously with the 180.degree.Type: GrantFiled: May 5, 1995Date of Patent: December 31, 1996Assignee: Macro Engineering & Technology Inc.Inventors: Peter V. Tkach, Frank G. Oplt
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Patent number: 5585120Abstract: A collapsing board employed in the manufacture of polyethylene film is formed as an extruded aluminum member with a back plate that fastens onto the collapsing frame and an arcuate front face that urges the moving polyethylene extrusion to a collapsed condition. A low friction material is applied onto the arcuate front face. In one preferred embodiment, the low-friction material is in the form of an extruded plastic replaceable wear cover. In another embodiment, a ceramic coating is deposited onto the arcuate front face of the metal extrusion. The plastic wear cover can have a co-extruded two-layer front web, with a lubricant filled front layer and a backing layer of a distinct color that is revealed when the front layer becomes worn from use.Type: GrantFiled: December 5, 1994Date of Patent: December 17, 1996Assignee: Pearl Technologies, Inc.Inventor: Earl T. Pottorff
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Patent number: 5575961Abstract: A roll-shaped mold for forming an information recording medium has a pattern forming layer formed into a film on a roll-shaped mold substrate and having a pattern for formation of a groove for a track on a resin substrate for the information recording medium by heat molding on the circumferential wall of the pattern forming layer.Type: GrantFiled: June 5, 1995Date of Patent: November 19, 1996Assignee: Canon Kabushiki KaishaInventors: Tetsuo Kuwabara, Osamu Takamatsu
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Patent number: 5554333Abstract: An apparatus and a method for producing a floor mat carrying a group of projections with a predetermined shape on a reverse surface to be contacted with a floor, by passing a molding resin material through a nip between a press roll and a mold roll are disclosed.Type: GrantFiled: December 29, 1994Date of Patent: September 10, 1996Assignee: Japan Vilene Company Ltd.Inventor: Nobuo Fujiki
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Patent number: 5529730Abstract: A plastic web is formed by introducing flowable plastic material to an upper inlet side of a nip formed by a pair of rolls to form a bead of the material at the inlet side, while removing the web from a lower outlet side of the nip. The birefringence of the web is measured at points across the web width, and the rate of plastic introduced to the nip inlet side is regulated in accordance with the measured birefringence to form a substantially uniform bead height along the nip inlet side.Type: GrantFiled: February 21, 1995Date of Patent: June 25, 1996Inventor: Heinz Gross
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Patent number: 5527497Abstract: Optical recording mediums are prepared by extrusion molding. In the extrusion molding, a thermoplastic resin heated to a given temperature is pressed between a roll stamper and a roll opposite thereto. A gap between the roll stamper and the roll is precisely defined by belt members fixed on each side of the roll where the roll does not come into touch with the thermoplastic resin. The joints of the respective belt members are formed at positions different from each other on the periphery of the roll. Alternatively the gap may be defined by cutting the roll substrate at a part on which the stamper member is fixed, or by interposing endless belts with a given thickness between the roll stamper and the roll. The stamper member provided on the roll stamper is reduced in stress, and has a surface precision of 10 .mu.m or less.Type: GrantFiled: November 19, 1993Date of Patent: June 18, 1996Assignee: Canon Kabushiki KaishaInventors: Osamu Kanome, Hirofumi Kamitakahara, Yomishi Toshida, Tsuyoshi Santo, Hitoshi Yoshino, Toshiya Yuasa, Hiroshi Tanabe
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Patent number: 5520870Abstract: A method and apparatus for continuously extruding a product, and forming it into a bend by applying a force to it at a point of application downstream of where its surface becomes solid. The force has a transverse component relative to the die axis, and performs work upon the extruded material, extra to the work that has already been performed to extrude it. Non-contact members of applying the force are described, and various ram-type contacting members are illustrated. Alternative means of operation are described in which the point of application of the force to the extrudate during bending varies relative both to the extrudate and to the die, relative to the extrudate only, and relative to the die only. Means to alter the direction of bending are described, and to diminish the necessary bending force by creating a fluctuating melt pressure within the die.Type: GrantFiled: December 2, 1994Date of Patent: May 28, 1996Assignee: British Technology Group LimitedInventors: Peter S. Allan, Michael J. Bevis, Christopher D. Bartlett
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Patent number: 5512234Abstract: Molten resin is extruded in a predetermined width from an extrusion nozzle. The molten resin is forced to a die wheel, which is situated facing the extrusion nozzle with a predetermined gap therewith, has inside a cooling unit and is adapted to be rotated in one direction. On the surface of the die wheel, a flat-plate-like substrate member and engaging members are integrally molded of the molten resin. Simultaneously, as a continuous filament is supplied, loop members are successively formed. Then the loop members are pressed against the substrate member in upright posture and are successively fused therewith.Type: GrantFiled: November 17, 1994Date of Patent: April 30, 1996Assignee: YKK CorporationInventors: Toshiaki Takizawa, Ryuichi Murasaki
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Patent number: 5478516Abstract: A method of forming an elongated trim strip product includes extruding a first strip of thermoplastic material from a die having an outlet with an area at least substantially as great as the desired cross-sectional area of the strip product in planes perpendicular to the direction of extrusion. Immediately subsequent to the step of extruding and while the extruded strip is still in a plastic state, it is passed longitudinally between cooperating forming rolls to shape the cross section of the extruded strip to the desired shape and cross section of the strip product. Further, while passing between the rolls a logo or lettering is formed on the strip. While the extruded strip is passing between the cooperating forming rolls, a backing strip of foil or thin metal is directed between the rolls in alignment with the extruded strip to bond the backing strip to the extruded strip.Type: GrantFiled: April 7, 1994Date of Patent: December 26, 1995Assignee: The Standard Products CompanyInventors: Douglas N. Malm, Johnny R. Socausky, Lorne J. McLelland
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Patent number: 5466403Abstract: Apparatus for extruding and cooling a polymeric sheet incorporating an extruder connected to feed polymer through a rigid conduit and to and through a sheet die, and a roll stack including a plurality of cooling rolls having nips arranged adjacent the sheet die to continuously receive and cool polymeric sheet emanating from said die. Polymeric sheet feed control apparatus for tilting the stack to arrange the roll nips at various angles between and including the vertical and the horizontal, a pair of spaced-apart swivels positioned between the extruder and the sheet die, one swivel being connected to permit independent swinging movement of the sheet die up and down, and another swivel being connected to permit independent tilting movement of the sheet die angularly up and down to relate the tilt of the sheet die to the tilt of the stack.Type: GrantFiled: May 31, 1994Date of Patent: November 14, 1995Assignee: Welex IncorporatedInventor: Frank R. Nissel
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Patent number: 5458476Abstract: A method of shaping elongated composite structures of a resin matrix reinforced with randomly broken fibers oriented in transverse and non-transverse directions with respect to the longitudinal axis of the structure is implemented by a computer aided apparatus for forming the structure. The apparatus is provided with a heated fixed forming tool, a means for stretching the structure from each end and means associated with the forming tool for separately holding each formed component length of the structure in place against the forming tool. The formed structure is characterized by the particular orientation of the fibers in the transverse and non-transverse direction after the structure is formed.Type: GrantFiled: September 12, 1994Date of Patent: October 17, 1995Assignee: E. I. Du Pont de Nemours and CompanyInventor: Steven J. Medwin
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Patent number: 5453238Abstract: The extrusion apparatus proposed effects an extrusion of the roller-spout type onto a cylindrical roller 7 associated with a profiled fixed wall 5 and a second extrusion of the roller die type onto a profiled roller 8 and an associated fixed wall 6, and then superimposes the extrusions in the passage between the rollers 7 and 8.Type: GrantFiled: December 30, 1993Date of Patent: September 26, 1995Assignee: Compagnie Generale des Etablissements Michelin - Michelin & CieInventor: Daniel Bardy
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Patent number: 5433897Abstract: A method for preparing a substrate sheet for an optical recording medium has the steps of controlling a roll stamper having a preformat pattern on the peripheral surface thereof and a molding roll disposed with a predetermined gap between the same and the roll stamper so that they have a predetermined temperature, feeding a thermoplastic resin heated to a predetermined temperature to the gap from a means for extruding the thermoplastic resin disposed on the upstream side of the gap, while the roll stamper and the molding roll are rotated at a predetermined rotational frequency, and then molding the thermoplastic resin into a sheet by pressing the resin between the roll stamper and the molding roll to transfer the preformat pattern to the resin.Type: GrantFiled: June 16, 1993Date of Patent: July 18, 1995Assignee: Canon Kabushiki KaishaInventors: Osamu Kanome, Hirofumi Kamitakahara, Naoki Kushida, Hitoshi Yoshino, Toshiya Yuasa, Takashi Kai
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Patent number: 5423671Abstract: An apparatus for producing an optical recording medium in a sheet form, having a resin melt-extruding device that forms a resin sheet, a first heated roller having a predetermined unevenness pattern, and a second heated roller disposed opposite thereto. Further, the apparatus has a conveying device that conveys the resin sheet, in a substantially melted state, between the first and second rollers, which transfer an unevenness pattern to a surface of the resin sheet. The apparatus also has a temperature control device to gradually cool the resin sheet.Type: GrantFiled: February 12, 1993Date of Patent: June 13, 1995Assignee: Canon Kabushiki KaishaInventor: Hiroyuki Imataki
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Patent number: 5409653Abstract: A method of forming an elongated trim strip product by extruding a first strip of thermoplastic material from a die having an outlet with an area at least substantially as great as the desired cross-sectional area of the strip product in planes perpendicular to the direction of extrusion. Immediately subsequent to the step of extruding and while the extruded strip is still in a plastic state, it is passed longitudinally between cooperating forming rolls to shape the cross section of the extruded strip to the desired shape and cross section of the strip product. While the extruded strip is passing between the cooperating forming rolls, a backing strip of foil or thin metal is directed between the rolls in alignment with the extruded strip to bond the backing strip to the extruded strip.Type: GrantFiled: July 6, 1993Date of Patent: April 25, 1995Assignee: The Standard Products CompanyInventor: Douglas N. Malm
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Patent number: 5401154Abstract: A twin screw extruder compounds a thermoplastic resin material with a randomly oriented fiber reinforcing material to produce a molten fiber reinforced thermoplastic extrusion from a die. The extrusion is cut into preforms which are immediately inserted into a compression mold for making parts. A unidirectionally oriented fiber reinforcing material can be added in the die. The fibers are monofilaments which are debundled and heated before entering either the extruder or the die.Type: GrantFiled: May 26, 1993Date of Patent: March 28, 1995Assignee: Continental Structural Plastics, Inc.Inventor: Michael M. Sargent
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Patent number: 5395575Abstract: Production line and method for manufacturing strips of foil stabilized plastics moldings featuring a rotary reform machine that has a pair of reform wheels that are rotatably driven to profile the extrudate while matching the output speed of extrudate exiting from the extrusion die of a plastics extruder. The wheels have equal diameters and are motor driven at the same angular velocity so that forming dies in the wheels synchronize and cooperate to pressure mold spaced sections of the extrudate feeding therethrough to form high quality end corners with an offal section therebetween. A haul-off pulls the strip from the extruder die, the rotary reform machine, a water trough and flash trimmer and into a cutter where the offal is removed. The strip is maintained under a predetermined tension load by use of an adjustable friction brake on the stabilizer foil so that the heated plastics exiting the extruder will be uniform in initial profile, providing high quality extrudate feeding into the reforming wheels.Type: GrantFiled: September 7, 1993Date of Patent: March 7, 1995Assignee: General Motors CorporationInventors: Bruce J. Stribbell, Donald L. Franck
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Patent number: 5393475Abstract: A method and an apparatus for easily producing a double-sided surface fastener molded integrally in a simple process, which provides easy disengagement in spite of high engaging strength and high durability in repetitive use. A molten resin is extruded from an extrusion nozzle at the predetermined width and is introduced into a predetermined gap between upper and lower die rollers which are disposed up and down with the gap and are provided with a plurality of engaging element forming cavities on the respective peripheries and cooling means in the inner portions. The upper and lower die rollers are concurrently driven and rotated in the extrusion direction of the molten resin while filling the engaging element forming cavities with the molten resin, so that a plurality of hook elements are continuously molded integrally on the both front and back surfaces of a plate-like base portion and are cooled to the predetermined temperature.Type: GrantFiled: June 17, 1993Date of Patent: February 28, 1995Assignee: Yoshida Kogyo K.K.Inventors: Ryuichi Murasaki, Hissai Nishiyama
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Patent number: 5368789Abstract: A method for molding a substrate sheet for an optical recording medium by transferring a preformat pattern from a molding roll to a resin sheet molded by melting and extruding a resin. The molding roll has a roll base, a stamper detachably fixed on the peripheral surface of the roll base, and a resin layer interposed between the roll base and the stamper.Type: GrantFiled: September 26, 1991Date of Patent: November 29, 1994Assignee: Canon Kabushiki KaishaInventors: Hirofumi Kamitakahara, Hitoshi Yoshino, Osamu Kanome, Tetsuya Sato, Hisanori Hayashi
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Patent number: 5342570Abstract: A method producing deformed pipe liners from continuously extruded thermoplastic material by collapsing and bending deformable portions of the tube toward a back-up portion thereof and without elongation to maintain diameter and wall thickness, and apparatus to carry out said method and characterized by at least one back-up roller and at least one shaping roller folding the deformable portion along a line of symmetry and juxtaposing a fold of the tube to the back-up portion, all at raised temperature followed by reduced temperature on a rail conforming to the deformed tube configuration.Type: GrantFiled: August 9, 1990Date of Patent: August 30, 1994Assignee: Pipe Liners, Inc.Inventors: Patrick R. Ledoux, Luc R. Fourgaut
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Patent number: 5330600Abstract: Annularly or helically ribbed or corrugated semi-rigid thermoplastic pipe is modified to have a smooth outer wall. The ribbed or corrugated pipe is passed through a heated sleeve to squash and smooth the outer profile of corrugated pipe or bend over ribs of ribbed pipe and mold a smooth outer skin of the pipe. Apparatus for forming the modified pipe includes a travelling mold tunnel for the production of ribbed or corrugated pipe and a smoothing sleeve downstream thereof. The smoothing sleeve has a heater to heat it sufficiently to mold the smoother outer skin.Type: GrantFiled: November 17, 1992Date of Patent: July 19, 1994Assignee: Corma Inc.Inventor: Manfred A. A. Lupke
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Patent number: 5320787Abstract: An apparatus and method for manufacturing a substrate sheet for information recording mediums having a roll stamper consisting of a flexible stamper having a pattern corresponding to a preformat for an information recording medium, the flexible stamper being fixed along the corresponding periphery of a roll substrate. A roll is placed opposite the roll stamper. A molten-resin sheet wider than the flexible stamper member is formed. The apparatus has means for bringing the edges of a resin sheet into contact with the roll substrate before releasing the resin sheet from the roll stamper. The temperature is controlled, so that a temperature difference on the surfaces of edges of a resin sheet and a preformat pattern transfer area of the resin sheet is kept within 30.degree. C. when the resin sheet is separated from the roll stamper after the molten-resin sheet has been pressed between the roll stamper and roll.Type: GrantFiled: November 27, 1992Date of Patent: June 14, 1994Assignee: Canon Kabushiki KaishaInventors: Hisanori Hayashi, Hirofumi Kamitakahara, Hitoshi Yoshino, Osamu Kanome, Tetsuya Sato
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Patent number: 5316717Abstract: A process for making gelatine films, in particular sheet gelatine, from powdered gelatine includes the following steps: The powdered gelatine with the addition of water is plasticized by the application of shearing forces at an elevated pressure and an elevated temperature, the plasticized mass is pressed in the form of a film through a slotted die, the film is drawn off the slotted die under tension and the taut film is dried.Type: GrantFiled: August 26, 1991Date of Patent: May 31, 1994Assignee: Deutsche Gelatine-Fabriken Stoess AGInventors: Peter Koepff, Klaus Braumer, Helmuth Stahl, Eberhard Dick
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Patent number: 5294374Abstract: This invention provides a method of preparing an electrical overstress material having a nonlinear resistance which declines sharply in response to an electric field exceeding a clamping voltage so as to be able to shunt out transient surges which method comprises using an adhesive binder, for example a silicone rubber or a ceramics dispersion, and thorough mixing therein of small conductive, and optionally semiconductive particles, for example nickel particles of various morphologies and silicon carbide particles respectively, followed by molding under pressure and curing. The invention is also directed to the electrical overstress material itself which has excellent strength and integrity as well as survivability from multiple surges and has multiple applications in, for example, electrical outlet strips and power cables. The invention is also directed to a power outlet strip comprising a plurality of surge arresting elements composed of the electrical overstress material of the invention.Type: GrantFiled: March 20, 1992Date of Patent: March 15, 1994Assignee: Leviton Manufacturing Co., Inc.Inventors: Henry Martinez, Joann Yastine, Steven Chen
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Patent number: 5286436Abstract: Extruded, smooth finished solid sheet or film, which may have a thickness<1 mm, of a thermoplastic plastic (such as polycarbonate) with a glass transition temperature >50.degree. C., which under conditions of orientation displays optical birefringence, may be manufactured into a flat strip with smooth finished surfaces, to yield a strip which has characteristics as follows:optical birefringence path difference less than or equal to 50 nm (single pass);low surface roughness;low variation in thickness;by extrusion of the plastic in a thermoplastic state, through a slot nozzle;wherein during or after the smoothing of the two surfaces one of the surfaces of the strip is cooled to below the glass transition temperature, while the other surface and the predominant part of the interior region of the strip remain in the thermoplastic state and the strip is cooled to below the glass transition temperature, under conditions which minimize the deforming forces on the surfaces of the extruded strip.Type: GrantFiled: November 5, 1992Date of Patent: February 15, 1994Assignee: Rohm GmbH Chemische FabrikInventors: Karl Funk, Heinz Gross
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Patent number: 5281371Abstract: A method for forming a substrate sheet for optical recording media having a preformat on the surface is disclosed. This method has the steps of extruding a melted resin to form a melted resin sheet, pressing the melted resin sheet between a mirror roll and a resin roll prior to the curing of the melted resin sheet, thereby forming a resin sheet, the resin roll being disposed in the face of the mirror roll and being covered on the peripheral surface thereof with a resin, and forming a photocurable resin composition layer on the surface of the resin sheet with which the resin roll has come in contact, and forming the preformat on the photocurable resin composition layer.Type: GrantFiled: November 14, 1991Date of Patent: January 25, 1994Assignee: Canon Kabushiki KaishaInventors: Miki Tamura, Tsuyoshi Santoh, Osamu Kanome
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Patent number: 5262101Abstract: A plastic material, controlled at a desired temperature, is fed on an upstream side of a gap between a pair of rotating forming rolls arrayed almost in parallel and controlled at a desired temperature from a device for feeding the plastic material. The plastic material is pressed and formed into a sheet by the forming rolls therebetween while forming a bank or an accumulation of the plastic material on an upstream side of the gap of the forming rolls and is carried out on a downstream side of the gap. The bank quantity monitoring is performed by measuring a temperature of the sheet carried out through the gap of the forming rolls and estimating the quantity of the bank in accordance with measured temperature information. The sheet formation is performed by measuring a temperature of the sheet carried out through the gap of the forming rolls and controlling various forming conditions according to a measured temperature information.Type: GrantFiled: May 29, 1992Date of Patent: November 16, 1993Assignee: Toshiba Kikai Kabushiki KaishaInventors: Masayuki Yagi, Toshihiko Kusago
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Patent number: 5260015Abstract: A method for making an extruded hook fastener strip on a roll having hook forming cavities in its surface by extruding plastic material into the interface between the forming roll and a second strip carried by a backing roll is provided. The second strip is firmly bonded to the fastener strip on the side opposite the formed hooks.Type: GrantFiled: August 16, 1991Date of Patent: November 9, 1993Assignee: Velcro Industries, B.V.Inventors: William J. Kennedy, George A. Provost, Gerald F. Rocha
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Patent number: 5244618Abstract: Continuous process and apparatus form products from thermoplastic materials between top and bottom mold carriages. A flexible silicone rubber mold on a fiber belt continuously moves around each carriage frame. A surface of desired shape on one rubber mold mates with the desired shape of an opposed rubber mold forming a continuously moving mold channel into which is fed hot thermoplastic material at moldable temperature. After discharging the molded plastic product from the moving mold channel, localized surface heat in the molds resulting from contact with hot plastic is removed from the belt molds by air blown onto mold surfaces. Each carriage frame includes a back-up plate coated with low friction coefficient material over which slides a continuously moving belt mold. These slippery plates have numerous air-bearing holes feeding high pressure air between them and the respective moving fiber belt for reducing friction and wear.Type: GrantFiled: February 25, 1992Date of Patent: September 14, 1993Assignee: Kemcast Partners-1989Inventors: W. James Kemerer, Clyde W. Vassar
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Patent number: 5240664Abstract: The present invention is directed to a door weather strip in which the corner portions thereof are integrally formed with straight portions thereof. In order to obtain a predetermined sealing interference, the cross sectional shape of the corner portions of hollow sealing portion and the lip seal of the weather strip is arranged to be longer than that in the straight portion. Alternatively, the sealing portion is raised as to have a predetermined shape when the corners are formed. Said formed shapes are solidified by vulcanization after the weather strip has been plastically deformed before the vulcanization.Type: GrantFiled: March 27, 1992Date of Patent: August 31, 1993Assignee: Toyoda Gosei Co., Ltd.Inventors: Keizo Hayashi, Masami Yamada, Masahiro Nozaki
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Patent number: 5234647Abstract: A method of manufacturing a rubber sheet with rugged patterns formed on one side surface portion includes the step of preparing an apparatus including a rotating roll having rugged patterns, a member having an arcuate inner surface radially spaced apart from an outer peripheral surface of the rotating roll, and a die. The arcuate inner surface is recessed away from the rotating roll and defines an arcuate compartment chamber together with the outer peripheral surface of the rotating roll. The arcuate compartment chamber, has an inlet port and an outlet port. The die is placed in such a manner to adjoin to the outlet port portion of the compartment chamber, the die having an inner edge portion which is radially spaced apart from the outer peripheral surface of the rotating roll and defines an extrusive clearance together with the outer peripheral surface.Type: GrantFiled: January 24, 1992Date of Patent: August 10, 1993Assignee: Bridgestone CorporationInventors: Shigeaki Harada, Shigeru Miyazaki, Noriyuki Iwanaga
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Patent number: 5223194Abstract: Flexible, creased material in sheet or web form for use in the manufacture of liquid-tight packing containers of good dimensional rigidity includes one or more base layers laminated to one another. The base layer is a mineral-filled thermoplastics material comprising between 50 and 80% calculated on the total weight of the mixture, of an inorganic, particulate mineral filler. The thermoplastic material is chosen among propylene-based polymers with a melt index of between 0.5 and 5 according to ASTM (2.16 kg, 230.degree. C.) and the base layer or base layers are provided with a pattern of crease lines which have been formed by plastic deformation in connection with or immediately after the extrusion of the base layer or base layers.Type: GrantFiled: October 15, 1991Date of Patent: June 29, 1993Assignee: Tetra Alfa Holdings S.A.Inventor: Ake Rosen
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Patent number: 5206036Abstract: Apparatus for shaping elongated composite structures of a resin matrix reinforced with randomly broken fibers oriented in transverse and non-transverse directions with respect to the longitudinal axis of the structure is implemented by a computer aided apparatus for forming the structure. The apparatus is provided with a heated fixed forming tool, a means for stretching the structure from each end and means associated with the forming tool for separately holding each formed component length of the structure in place against the forming tool. The formed structure has the particular orientation of the fibers in the transverse and non-transverse direction after the structure is formed.Type: GrantFiled: October 25, 1990Date of Patent: April 27, 1993Assignee: E. I. Du Pont de Nemours and CompanyInventor: Steven J. Medwin
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Patent number: 5204037Abstract: A process for producing a polypropylene sheet or film. The process includes (a) providing two opposing cooling rolls which are maintained at a temperature of 10.degree. to 50.degree. C., (b) passing a metallic endless belt having a surface roughness of not more than 1.5 .mu.Type: GrantFiled: December 30, 1991Date of Patent: April 20, 1993Assignee: Idemitsu Petrochemical Co., Ltd.Inventor: Atsushi Fujii
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Patent number: 5173234Abstract: According to the invention, calibrated rings are obtained by superficially vulcanizing extruded or profiled extrudate at the exit of an extrusion head (T), then by cutting this vulcanized extrudate into portions by means of a conical cutting device (C), subsequently by butting the two ends, in the respective form of a conical tip and a funnel, of each portion (t) together under hot conditions and under a controlled pressure, in order to obtain a ring blank which is then engaged between the half-cavities of a mold (Mo), where it undergoes shaping and vulcanization by the heating of the latter and thereafter deburring as a result of a shearing action produced by a push device (D) causing the half-cavities to slide in the closed position in the frame of the mold, before causing the opening of the latter by means of a device (G) and the release of the calibrated and superficially clean ring obtained.Type: GrantFiled: August 1, 1991Date of Patent: December 22, 1992Assignee: Eropol Finance et DeveloppementInventor: Blaise F. Figuereo
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Patent number: 5169583Abstract: A crystalline resin sheet having one, smooth surface and the other, roughened surface is produced by extruding a melt of the resin through a die to form a molten sheet, the molten sheet being subsequently contacted, at only one of the both surfaces thereof, with a cooled, smooth surface maintained at a temperature lower by 20.degree.-90.degree. C. than the melting point of the resin to solidify the molten sheet and to make the contacted surface of the sheet smooth. The other surface of the sheet which has not been contacted with a cooled surface becomes roughened because of the crystallization of the resin.Type: GrantFiled: May 9, 1991Date of Patent: December 8, 1992Assignee: Somar CorporationInventors: Kazutomo Moriguchi, Mituo Kajiwara, Ikuo Sekiguchi
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Patent number: 5167894Abstract: Apparatus for producing sheets or foils of plastic or rubber mixtures includes a calender having two rollers rotatably supported by spaced calender stands with a gap between the rollers and an extruder having an extruder head with wide mouth for extruding a sheet of material into the roller gap of the calender. One part of the extruder head is fixed while another part is pivoted for movement relative to the fixed part by a cylinder-piston unit. The calender is stationary while the extruder is mounted by screws, providing vertical adjustment, on a base having wheels for horizontal movement of the extruder toward and away from the calender to vary the distance between the extruder mouth and the roller gap of the calender. The base of the extruder is coupled with the calender by a threaded spindle rotatable through a reducing drive by a reversible motor to move the extruder toward and away from the calender.Type: GrantFiled: March 27, 1991Date of Patent: December 1, 1992Assignee: Paul Troester MaschinenfabrikInventor: Wilfried W. Baumgarten
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Patent number: 5167895Abstract: An extrusion and calendering method is provided to produce a plastic panel, in particular for the lining of concrete containers, having strongly undercut anchoring elements. These protrusions preferably include flat-shaped wings which are arranged approximately V-shaped, forming an angle with and being offset in their width from each other. The leading wing upon the manufacturing process has a smaller angle to the normal through the panel base. The wings may also, differing from the rectangular cross sectional shape described, have a round, oval, elliptical or square cross section.Type: GrantFiled: November 21, 1990Date of Patent: December 1, 1992Assignee: Agru Alois Gruber GmbHInventor: Albert Lueghamer
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Patent number: 5167781Abstract: Continuous process and apparatus form products from thermoplastic materials between top and bottom mold carriages. A flexible silicone rubber mold adhered to a fiber belt continuously moves around each carriage frame. A surface of desired shape on one rubber mold mates with the desired shape of an opposed rubber mold surface forming a continuously moving mold channel into which is fed hot thermoplastic material at moldable temperature. After discharging the molded plastic product from the moving mold channel, localized surface heat in the molds resulting from contact with hot plastic is removed from the belt molds by blowing cold air onto mold surfaces. Each carriage frame includes a back-up plate coated with low friction coefficient material over which slides a continuously moving belt mold. These slippery plates have numerous air-bearing holes feeding high pressure air between them and the respective moving fiber belt for reducing friction and wear.Type: GrantFiled: April 6, 1990Date of Patent: December 1, 1992Assignee: Kemcast Partners-1989Inventors: W. James Kemerer, Clyde W. Vassar
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Patent number: 5165941Abstract: Multiple extruder apparatus for compounding thermoplastic resin and reinforcing fibers incorporates a resin extruder in which thermoplastic resin pellets are melted and a compounding extruder in which the molten thermoplastic resin is mixed in intimate contact with long reinforcing fibers of at least one inch in length. The melted thermoplastic resin is introduced into the compounding extruder at a point downstream of the inlet point for the reinforcing fibers, so that the fibers are mechanically worked and heated before coming into contact with heated, molten thermoplastic resin.The extrudate from the compounding extruder consists of a homogeneous, molten mass of thermoplastic resin having discrete lengths of fibers randomly dispersed therein.Type: GrantFiled: July 11, 1991Date of Patent: November 24, 1992Assignee: Composite Products, Inc.Inventor: Ronald C. Hawley
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Patent number: 5158724Abstract: A plastic material, controlled at a desired temperature, is fed on an upstream side of a gap between a pair of rotating forming rolls arrayed almost in parallel and controlled at a desired temperature from a flat die connected to an extruding machine and having a slit outflow portion. The plastic material is pressed and formed into a sheet by the forming rolls therebetween while forming a bank or an accumulation of the plastic material on an upstream side of the gap of the forming rolls and is carried out on a downstream side of the gap. The bank quantity monitoring is performed by measuring a temperature of the sheet carried out through the gap of the forming rolls and estimating the quantity of the bank in accordance with measured temperature information. The sheet formation is performed by measuring a temperature of the sheet carried out through the gap of the forming rolls and controlling various forming conditions according to a measured temperature information.Type: GrantFiled: May 10, 1990Date of Patent: October 27, 1992Assignee: Toshiba Kikai Kabushiki KaishaInventors: Masayuki Yagi, Toshihiko Kusago
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Patent number: 5149481Abstract: An extruded, smooth finished solid sheet or film of thickness <1 mm is prepared from a thermoplastic plastic having a glass transition temperature >50.degree. C., by extruding the plastic in the thermoplastic state through a slot nozzle to form a flat extruded strip, which is introduced into the roll gap of a roll stack having a smoothed upper roll and a lower roll, with the upper roll being maintained at a temperature below the glass transition temperature of the thermoplastic plastic and with the lower roll being maintained at a temperature in the plastic state domain of the thermoplastic plastic, and, after exiting the roll gap, the extruded strip is moved resting on a smooth-finished endless belt which passes around the lower roll, thereby smoothing the surface of the strip; and cooling said extruded strip below the glass transition temperature.Type: GrantFiled: June 10, 1991Date of Patent: September 22, 1992Assignee: Rohm GmbH Chemische FabrikInventors: Heinz Gross, Andreas Fetzer, Gunther Dickhaut
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Patent number: 5147592Abstract: A process for preparing a substrate sheet for optical recording mediums includes the steps of extruding a molten resin to form a resin sheet and bringing the resin sheet into pressure between a preformat roll and a roll disposed opposingly to said preformat roll to transfer a preformat pattern to the surface of the resin sheet, wherein the roll disposed opposingly to the preformat roll includes a roll whose surface is covered with an elastomeric resin.Type: GrantFiled: September 10, 1990Date of Patent: September 15, 1992Assignee: Canon Kabushiki KaishaInventors: Tetsuya Sato, Osamu Kanome, Hitoshi Yoshino, Hirofumi Kamitakahara, Hisanori Hayashi, Tsuyoshi Santoh
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Patent number: 5132549Abstract: In a method and apparatus for formation of an extruded product from material containing fibrous, molecules or other constituents succeptable to alignment, while the extrudate is still molten and moving through the die (5), in the direction of the extrusion axis (11), it is subjected to pulsating displacements in a direction transverse relative to that axis. These displacements give rise to a shearing action within the material, resulting in a degree of transverse orientation of the constituents. This orientation may be "locked in" to the extruded product when the melt solidifies (40), so improving the transverse strength of that product, and/or may correct an unwanted orientation (from 112, FIG. 16) that existed in the melt upstream of the point where the pulsating displacements were applied. The displacements may be applied by the synchronized operation of pistons (20-27), operating in chambers (17) which open into the die cavity (18) at separated locations all lying in the same transverse plane.Type: GrantFiled: August 31, 1990Date of Patent: July 21, 1992Assignee: National Research Development CorporationInventors: Peter S. Allan, Michael J. Bevis
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Patent number: 5106281Abstract: Apparatus for flattening and removing tubular plastic film has squeeze rollers, a radial arm with a deflecting roller and a shorter radial arm with a fixed turning rod. The film from the squeeze rollers passes by way of the deflecting roller and turning rod to a winder. The deflecting roller can be swung through 180 degrees while the turning rod is swung through 90 degrees. The turning rod is mounted for swinging movement in a recess in a U-shaped frame and the deflecting roller and squeeze rollers are mounted for swinging movement on one of the legs of the frame. The arrangement allows the size of the turning rod to be maximized.Type: GrantFiled: October 29, 1990Date of Patent: April 21, 1992Assignee: Windmoller & HolscherInventor: Fritz Achelpohl
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Patent number: 5073323Abstract: The present invention includes apparatus for and a method of producing compacted particulate articles, as well as the compacted particulate articles made by that method. A particulate material mixed with a binder is introduced to and directed through a briquetting press wherein said particulate material is first sandwiched between polymer film, the sandwich formed in resilient polymer dies, then the polymer film is peeled off of the formed articles and collected while the formed articles are collected, accumulated and further processed.Type: GrantFiled: May 30, 1990Date of Patent: December 17, 1991Assignee: Washington Mills Ceramics CorporationInventor: Henry A. McCartney
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Patent number: 5053176Abstract: A method and apparatus (10) is provided for producing vinyl siding (76) having aesthetically pleasing, wood-like striations embedded therein. Apparatus (10) includes processing structure (12) for processing topcoat compound and substrate compound at extruders (18, 20) respectively. Acrylic colorant is discharged from feeders (64, 66) into barrel (34) via adapter (72) and thereby mixed with the topcoat compound. The interval of discharge is four seconds every twenty seconds. Adapter (72) utilizes a water jacket to keep colorant cool prior to its introduction into barrel (34) where it experiences a temperature sufficient for melting, usually about 380.degree. F. Due to the interval of discharge and the twenty second period thereof, striations (82) are uniform and continuous in nature so as to simulate wood grain.Type: GrantFiled: November 1, 1989Date of Patent: October 1, 1991Assignee: Variform, Inc.Inventors: Peter D. Cameron, Homer E. Galbraith
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Patent number: 5047193Abstract: Method and apparatus for making a honeycomb structure including a honeycomb core in which a plurality of preformed honeycomb core elements are moved through an extrusion machine, while a layer of a plastic material is simultaneously extruded over the opposite faces of the honeycomb core elements.Type: GrantFiled: February 24, 1988Date of Patent: September 10, 1991Inventor: Isaac Rinkewich