Abstract: Disclosed are an entrained polymer or an entrained polymer composition, and a method for forming and adhering an entrained polymer structure to a substrate using the entrained polymer or an entrained polymer composition. The method includes providing a substrate configured to receive application of a molten entrained polymer. A particulate entrained polymer in molten form is applied in a predetermined shape, to a surface of the substrate, to form a solidified entrained polymer structure on the substrate. The entrained polymer includes a monolithic material formed of at least a base polymer and a particulate active agent. The surface of the substrate is compatible with the molten entrained polymer so as to thermally bond with it. In this way, the entrained polymer bonds to the substrate and solidifies upon sufficient cooling of the entrained polymer.

Abstract: Disclosed are methods for forming and adhering an entrained polymer structure to a substrate. The methods include providing a substrate (114) configured to receive application of a molten entrained polymer (118). A mineral entrained polymer in molten form is applied in a predetermined shape, to a surface of the substrate, to form a solidified entrained polymer structure on the substrate. The entrained polymer includes a monolithic material formed of at least a base polymer (25) and a mineral active agent (30) to absorb excess moisture. The surface of the substrate is compatible with the molten entrained polymer so as to thermally bond with it. In this way, the entrained polymer bonds to the substrate and solidifies upon sufficient cooling of the entrained polymer. The polymer can have a channeling or foaming agent (35), eg polyglycol.

Abstract: The aspects of the disclosed embodiments provide unique extrusion methods and apparatus to create a multi-component product made from various streams of molten plastic. The method for creating multicomponent multilayered products includes merging multiple streams containing individualized component and layer designs into a single stream to form a rod, tube, pipe, filament, or profile shape.

Abstract: Disclosed is a slot coater, which includes a feeding unit having a passage through which a coating fluid flows in, a manifold for accommodating the coating fluid supplied through the feeding unit, a discharge unit communicating with the manifold to discharge the coating fluid accommodated in the manifold, a plurality of shim plates arranged at regular intervals in a length direction of the manifold, and a temperature control unit for generating a temperature difference between a shim plate located relatively closer to the feeding unit and a shim plate located respectively farther from the feeding unit.

Abstract: A liquefier assembly for use in an extrusion-based additive manufacturing system, the liquefier assembly comprising a downstream portion having a first average inner cross-sectional area, and an upstream having a second average inner cross-sectional area that is less than the first inner cross-sectional area, the upstream portion defining a shoulder configured to restrict movement of a melt meniscus of a consumable material.

Abstract: Provided is a device for manufacturing an optical film having satisfactorily reduced thickness unevenness, by using a melt-casting film forming method, which device includes a casting die for discharging a molten film-forming material including a thermoplastic resin into a film-like shape; a pair of a first rotation roll and a second rotation roll between which the discharged film-shaped molten article is pinched to be cooled and solidified to make the film-shaped molten article; and two pairs of wind shield plates each of which pairs are arranged between the shaft-direction ends of the first and second rotation rolls and an end part in the width-direction of the film-shaped molten article, wherein the wind shield plates are placed approximately perpendicular to the surface of the film-shaped molten article, and wherein each pair of the wind shield plates are placed approximately in parallel.

Abstract: An underwater cutting and pelletizing apparatus includes: a cutting device that cuts, with a cutter in a water chamber, molten resin, extruded from a die, into pellets; a separation device that separates, from carrier water, pellets sent from the water chamber of the cutting device to downstream with carrier water; a tank that is disposed below the separation device and stores carrier water discharged from the separation device; and a circulation path formed so as to circulate carrier water between the tank and the water chamber, wherein a hydroelectric power generator is provided on a return side of the circulation path formed on a downstream side of the water chamber, and generates electricity from the energy of the carrier water flowing downward in this path. According to such a configuration, the underwater cutting and pelletizing apparatus is made so as to achieve energy savings by recovering and reusing potential energy accompanying carrier water pumped up to a higher location.

Abstract: The invention relates to a method and to a device for producing strand-shaped goods in the form of small bands, fiber strands, monofilaments, or films, which are extruded from a polymer melt. After cooling in a cooling bath, a thermal treatment occurs between rolling feed units, wherein the goods are brought into contact with a hot medium. In order to be able to perform an individual thermal treatment depending on the thermoplastic material, the hot medium is provided optionally in the form of hot air or hot water according to the invention. For this purpose, the heating apparatus is formed from a forced-air oven and a water bath apparatus, which can be optionally activated to thermally treat the goods.

Abstract: The present invention relates to an integrated Assisting Cooling (AC) device, system and method for use with PED devices, allowing use of biopolymers having higher melting points in the fabrication of 3D scaffolds. The AC device cools the filament as it is extruding from the nozzle via low flow convective cooling. The AC device allows for cooling in the +/? direction of motion on an XY plane. The AC device elevates with the material delivery chamber. The AC device allows for scaffold fabrication at applied temperatures as high as about 250° C.

Abstract: In a crosshead, a pair of sheets (7) are formed by bisecting a parison (3) suspended from a resin flow passage (30) formed between a core (9) and a die (8) by causing a first dividing body (33) of a separator (5, 5a) provided on the core (9) or the die (8) to contact a second dividing body (40) provided on the core (9) or the die (8).

Abstract: A temperature gradient controller device in parts of machines for processing plastic materials comprises heating means to be operatively activated on at least one part of a machine; this heating means comprises vector means adapted to transfer a predetermined amount of heat to said part of said machine by remote radiation.

Abstract: A oven and oven system are provided to shape materials. In some embodiments, material is received from an extruder by inlet of an oven. The oven may include segments that are serially engaged to form a shape mold, as well as a heating element that heats the material, such that the material is concurrently heated and shaped. The material may be shaped into, for example, a ring by cutting and welding the ends of the material after removing it from the shape mold.

Abstract: The subject of the invention is a method for the manufacture of briquettes from comminuted straw, as well as a device to manufacture briquettes from comminuted straw. The method consists in that comminuted straw is compressed in a continuous process using a screw-type extruder until the material reaches a temperature at which the material after pressing solidifies to a density exceeding 1.3 g/cm 3. The device has a screw (3) composed of three segments of decreasing helix pitches toward the outlet. The forming die (8) is housed in a tank (11) connected through a water system (12) to a cooler (13). The cooling system has a temperature sensor (17) installed, said sensor being part of the pump supply circuit (15).

Abstract: A method for using the quantity of heat output from an extrudate during a cooling operation in an extrusion process, wherein a fluid, in particular air, is guided along the extrudate and/or through the die counter to an extrusion direction, at least some of the heat from the extrudate and/or the die is transmitted to the fluid, the heated fluid is supplied from a first sub region of a process chain, comprising at least one die, a calibrating and cooling device and a take-off apparatus, via a connecting region, preferably consisting of at least one connecting pipe, to a second sub region of the process chain, comprising at least one suction apparatus. In the connecting region, an extraneous fluid can be added to the heated fluid in order to reduce the actual temperature of the heated fluid at least below a predetermined maximum value before said fluid is supplied to the second sub region of the process chain.

Abstract: An apparatus for processing thermoset cross-linked elastomeric scrap material has a batch-operated high shear mixer for inducing chemical reactions to partly devulcanize the material in a first devulcanizing stage. A continuously-operated multi-screw cooled extruder receives the partly devulcanized material from the high shear mixer and further devulcanizes the material by a mechanical shearing action in a second stage to produce an extruded product for revulcanization.

Abstract: A die for an underwater cutting type pelletizer, the die including a die orifice part in which a thermoplastic resin is inhibited from solidifying within the die orifices. The die can have a reduced difference in temperature between the die orifice part and an inner periphery-side fixing part for fixing the die orifice part to a mixer/extruder, and can thereby inhibit the generation of thermal stress. The die is characterized by being equipped with a heating jacket for heating the inner periphery-side fixing part, the heating jacket being disposed within the inner periphery-side fixing part along an inner annular passage formed within either the die orifice part or the inner periphery-side fixing part or both along the boundary between the die orifice part and the inner periphery-side fixing part.

Abstract: A liquefier assembly for use in an extrusion-based additive manufacturing system, the liquefier assembly comprising a downstream portion having a first average inner cross-sectional area, and an upstream having a second average inner cross-sectional area that is less than the first inner cross-sectional area, the upstream portion defining a shoulder configured to restrict movement of a melt meniscus of a consumable material.

Abstract: An insulated die plate assembly for use in underwater pelletizing and other granulation processes includes a thin, continuous air chamber formed across the plate assembly generally parallel to the die face such that the heated upstream portion of the die plate assembly is thermally insulated from the downstream portion. The air chamber is atmospherically equilibrated by venting the air chamber to the atmosphere. The plurality of extrusion orifices, either individually or in groups, are formed in extrusion orifice extensions that extend through the insulation chamber so that the process melt to be granulated can pass therethrough. The orifice extensions and the components forming the air chamber around the orifice extensions channel heat along said extensions to maintain the process melt therein at a desired temperature, to help rigidify the die plate assembly and to better seal the air chamber.

Abstract: An extruder for processing hydrocarbon-containing material. The extruder includes a screw that is rotatably positioned in a barrel liner and a heating system positioned about at least a portion of the barrel liner that is designed to heat the hydrocarbon-containing material as the hydrocarbon-containing material moves through the barrel liner.

Abstract: A method for producing a high density compact livestock feed from a loose granular material may include feeding distiller grain into a loading zone and passing the distiller grain into a heating zoned comprising one or more heaters and a rotating screw. The method further includes rotating the screw to transfer the treated material through the heating zone while increasing the compressive force applied to the treated material. The method may further include pressing the treated material through a compression enclosure that simultaneously applies a transverse force and a parallel force onto the treated material to form a high density compact body. The method may then include a cooling process and an extraction process.

Abstract: A method of continuous curing and post-curing of a plurality of extruded strands is provided. A plurality of extruded strands is wrapped through a plurality of spindle units rotatably connected to a rigid frame structure. A plurality of dual spindles are provided in a plurality of upper and lower spindle units, wherein each dual spindle comprises a free spinning roller and a driven roller. A chamber that comprises a dual function chamber configured for heating and cooling is supported on the rigid frame structure. The plurality of extruded strands is continuously transferred between the upper spindle units and the lower spindle units such that the plurality of extruded strands runs in a vertical fashion that continuously alternates between the lower spindle units and the upper spindle units. Each of the plurality of strands is transferred independently of each other and continuously passed through the chamber for continuous curing and post-curing.

Abstract: The invention relates to a device for the production of strand-shaped products such as synthetic bands, fiber strands, monofilaments, or films, which are extruded from a polymer melt. The device includes an extrusion device, a cooling device, several rolling feed units and several processing devices mounted between the rolling feed units. In order to obtain short control paths and compact machine units, the processing devices according to the invention are arranged in tiers one above the other, wherein the rolling feed units face each other at both ends of the processing devices so that the product passes through the processing devices in the opposite direction.

Abstract: The invention relates to a device for extruding plastic profiles, preferably plastic tubes, to which plasticized bulk plastic can be fed, and comprising a plurality of ring channels (5) combined by means of a flow conjunction (4) to a common melt channel (2). According to the invention, the tool (1) is divided into three functional areas, wherein the three functional areas are a distribution area (7), a cooling area (8), and a forming area (9), wherein cooling channels (3) are disposed about the ring channels (5) in the cooling area (8).

Abstract: The invention relates to a method and to a device for producing strand-shaped goods in the form of small bands, fiber strands, monofilaments, or films, which are extruded from a polymer melt. After cooling in a cooling bath, a thermal treatment occurs between rolling feed units, wherein the goods are brought into contact with a hot medium. In order to be able to perform an individual thermal treatment depending on the thermoplastic material, the hot medium is provided optionally in the form of hot air or hot water according to the invention. For this purpose, the heating apparatus is formed from a forced-air oven and a water bath apparatus, which can be optionally activated to thermally treat the goods.

Abstract: A method of forming thermoforming sheets includes providing a molten polymer source. The method further includes providing a first and second roller, the second roller having a first and second section, the first section having a first diameter and the second section having a second diameter. The method further includes feeding molten polymer from the molten polymer source into a nip between the first and second roller. The method further includes forming the thermoforming sheets having a first and second portion, the first portion corresponding to the first and second section of the second roller respectively, the first portion have a first thickness corresponding to the first diameter and the second portion having a second thickness corresponding to the second diameter.

Abstract: A frozen comestible maker suitable for home use includes single or multiple molding cavities for forming frozen comestibles, a heat exchanger for maximizing the heat transfer away from the fluid that is being frozen in the molding cavities, a refrigerant solution with a depressed freezing point in contact with the heat exchangers, a base container to seal the refrigerant solution from the fluid that is being frozen, and a bezel piece to retain spills and aid with handling. The refrigerant solution is captured between the molding cavities and the base container. One or more sticks, a drip cup, and an extraction tool may be provided with the frozen comestible maker for preparing and extracting shaped frozen comestibles, such as ice pops and popsicles, therefrom.

Abstract: A method for manufacturing an optical element includes floating an optical element material in gas to heat the optical element material, and thereafter making first and second shaping molds contact the floating optical element material at the same time, and pressurizing the optical element material by using the first and second shaping molds.

Abstract: A hot-melt molding apparatus includes an apparatus body, a cylinder, a molding head, a heating device, a conveyor screw, a heat transport section, a thermoelectric element, and a power storage section. The cylinder communicates with the apparatus body and is configured to receive thermoplastic material. The molding head is provided at one end of the cylinder. The heating device is configured to heat the cylinder and the molding head to melt thermoplastic material therein. The conveyor screw is provided inside the cylinder to convey thermoplastic material to the molding head. The heat transport section has a first end connected to at least one of the cylinder and the molding head. The thermoelectric conversion element is connected to a second end of the heat transport section. The power storage section is connected to the thermoelectric conversion element and is configured to store power generated by the thermoelectric conversion element.

Abstract: The present invention refers to a process and apparatus for manufacturing plastic articles through the rotational molding method, and is more particularly addressed to a process and apparatus of rotomoulding in furnace for manufacturing containers with multiple layers. The apparatus of the present invention uses a series of bins for the introduction of the materials to be molten on the molds, which are controlled by a computerized control panel.

Abstract: In order to ensure quality of pellets by eliminating temperature differences among extrusion nozzle holes with use of a heating medium flowing through heating channels only once and flowing out through a heating medium outlet, provided is a die plate for resin granulation, in which a plate main body (1) is divided into regions (A to n) for every 360/n (n=4, 6, or 8) degrees, or into first to fourth regions (A to D) for every 90 degrees, and an inner annular heating passage (4) and an outer annular heating passage (5) are formed. A heating medium (F) supplied through a heating medium inlet (2) flows through heating channels (8) only once, and then flows out through a heating medium outlet (3) to an outside.

Abstract: A method for manufacturing a film that is provided with markings and is based on a thermoplastic plastic. The thermoplastic plastic is melted in an extruder and emerges from an extrusion die in the form of a melt web. The melt web is conveyed away over a surface of at least one cooling roller and cooled to produce the film. In subregions of the surface of the at least one cooling roller corresponding to the markings, the melt web and/or the film being produced from it is acted on with a different cooling action than in a remainder of the surface.

Abstract: Described herein are apparatuses and methods of creating fibers, such as microfibers and nanofibers. The methods discussed herein employ centrifugal forces to transform material into fibers. Apparatuses that may be used to create fibers are also described. Described herein are fiber producing devices that have various types of outlet elements coupled to the fiber producing device.

Abstract: Making foamed polyeolefin tapes include combining a polyolefin resin and a chemical blowing agent to form a mixture. This mixture can then be heated in an extruder to create a supersaturated solution of gas within the polyolefin resin. A cooling device can be positioned adjacent to a die at a set distance for receiving extruded resin and for allowing exposure of the extruded resin to ambient air. This space between the cooling device and die outlet allows bubbles to grow in the extruded resin and to be shaped such that voids or empty spaces can be generated within the extruded polyolefin resin. The voids allow the formation of tapes which use less material but have adequate strength for various applications, such as carpet backings, geotextiles, packaging, housewrap, bags, wire insulation, and reinforcement elements in concrete.

Abstract: A device for producing a high density compact livestock feed from a loose granular material according to various embodiment can include a source for supplying a loose granular material to be treated. A series of successive treatment zones comprises a heating zone, a compression zone, and a cooling zone. The heating zone comprises at least one heater and at least one screw compression dryer configured to receive the loose granular material to be treated for drying. Rotation of the screw transfers the treated material to the compression zone. The compression zone comprises a compression chamber for compacting the treated material to form a high density compact body. The treated material is pressed through the compression chamber while a two-dimensional cross-section compression is applied to the treated material. The cooling zone comprises a cooling unit for cooling the high density compact body received from the compression zone.

Abstract: The invention relates to synthetic hybrid rock compositions, articles of manufacture and related processes employing mineral waste starting materials such as mine tailings, mine development rock, ash, slag, quarry fines, and slimes, to produce valuable articles of manufacture and products, which are characterized by superior physical and structural characteristics, including low porosity, low absorption, increased strength and durability, and retained plasticity. The resulting materials are compositionally and chemically distinct from conventional synthetic rock materials as demonstrated by scanning electron microprobe analysis, and are useful in a wide variety of applications, particularly with respect to commercial and residential construction.

Abstract: Material processing systems are disclosed. Some systems include methods of eliminating or reducing defects in elongate workpieces that can undergo large deformations during processing. Some systems include apparatus configured to facilitate such large deformations while maintaining internal stresses (e.g., tensile stresses) below a threshold stress. Some disclosed systems pertain to powder extrusion techniques. Continuous and batch processing systems are disclosed.

Abstract: Multiple extrusion drive motors are nested in an overlapping configuration that permits re-use of the drive axes to support drive gears and complementary guide bearings, resulting in a compact arrangement of independently controllable extruders for multiple build materials.

Abstract: The invention provides a new method and apparatus for making multicolor gelatin ribbons and softgel capsules is provided which uses a modification of the gelatin spreader boxes by incorporating especially designed pipelines that are bifurcated with a tee.

Abstract: The subject of the invention is a method for the manufacture of briquettes from comminuted straw, as well as a device to manufacture briquettes from comminuted straw. The method consists in that comminuted straw is compressed in a continuous process using a screw-type extruder until the material reaches a temperature at which the material after pressing solidifies to a density exceeding 1.3 g/cm 3. The device has a screw (3) composed of three segments of decreasing helix pitches toward the outlet. The forming die (8) is housed in a tank (11) connected through a water system (12) to a cooler (13). The cooling system has a temperature sensor (17) installed, said sensor being part of the pump supply circuit (15).

Abstract: A rotary die head for a film blowing machine for use with a starch-based biodegradable material including a core mould and an outer body. The core mould includes a spiral core mould sleeved on a center pivot and a rotary core mould fixed on the center pivot, jointed with each other. A motor drives the center pivot and the rotary core mould to rotate. The outer body includes an inner die casing sleeved on the spiral core mould, an outer die casing fit with the inner die casing, and a mouth die casing. The inner die casing, the mouth die casing, the spiral core mould, and the rotary core mould form a material flow and molding channel consisting of a herringbone feed-in slot, spiral conveying slots, an annular gap buffer zone, a tapering cone passage, an annular loosing cavity, and a final molding gap in turn from bottom to top.

Abstract: Techniques for preparing PNCs are provided. In one embodiment, a polymer extruding device may include a barrel configured to accommodate a composite material, a shaft rotatably disposed in the barrel, and a motor coupled to the shaft and configured to rotate the shaft, thereby moving the composite material. The polymer extruding device may further include a die including one or more injectors configured to inject nano particles into the die to cause shear stress to be exerted to the composite material, thereby forming a layer of the nano particles on a surface of the composite material.

Abstract: A mold assembly mold having a mold cavity formed by a plurality of liner plates, wherein at least one of the liner plates is moveable toward and away from an interior of the mold cavity, and a heater element contacting and heating the moveable liner plate.

Abstract: Described are a method and system for producing a consumable end fruit product composed of about 100% fruit from an intermediate fruit product having a sugar content of about 84 to 88° Brix. The intermediate fruit product, which is heated to a temperature of at least about 90° C. prior to extrusion, is extruded to form an extruded fruit product; which is cooled to about 20° C. to form the consumable end fruit product. One example of the system includes an extruder to extrude the intermediate fruit product into an extruded fruit product; a conveyor to receive the extruded fruit product from the extruder; a cooling portion having a first cooling unit; a drying portion having a drying tunnel; and a second cooling unit. The extruded fruit product moves from the first cooling portion to the drying portion and then to the second cooling portion.

Abstract: A molding apparatus for the manufacture of pipe advantageously uses a cooling plug that is adjustably-secured to the extrusion head to compensate for misalignment of the extrusion head relative to recirculating mold blocks. This provides a simplified adjustment for adjusting the molding apparatus to correct for wall thickness variations in the molded pipe. This apparatus can be used in combination with existing alignment systems.

Abstract: An apparatus for preparing frozen comestibles including a container having an interior portion holding a refrigerant solution, and a mold insert attached to the container. The mold insert includes a base, molding cavities extending therefrom, and a heat exchanger in communication with the molding cavities. The mold insert is received within the container such that the molding cavities are housed within the interior portion of the container and the heat exchangers are submerged within the refrigerant solution. The molding cavities include exposed openings that receive fluids to be frozen. When the refrigerant solution is at a sufficiently cool temperature, the fluids freeze into a shaped frozen comestible.

Abstract: A method of coating metal wire with extrudate using an extrusion system. The method includes the steps of advancing the metal wire through an extrusion die of the extrusion system and extruding molten extrudate over the metal wire as the metal wire is advanced through the extrusion die. Image data is generated, using one or several electronic cameras, concurrently with the advancing, and extruding to provide visual feedback indicative of the concentricity or non-concentricity of extrudate surrounding the metal wire as the metal wire exits the extrusion die.

Abstract: The invention describes a low temperature extrusion process and a respective device for an energy-optimized and viscosity-adapted microstructuring of frozen aerated systems like ice cream. Therewith a very finely dispersed microstructure is reached under optimized balance of viscous friction based mechanical energy dissipation and transfer of dissipation heat and additional phase transition (freezing) heat to a refrigerant up to very high frozen water fraction at very low temperatures. With this new process and device aerated masses are continuously frozen and optimally micro-structured under minimized/optimized mechanical energy input. The microstructure of this-like treated masses supports on the one hand preferred rheological properties which lead to improved shaping, portioning and scooping properties, even at very low temperatures, and on the other hand leads to an improved shelf life (heat shock stability) and mouth feel (e.g. creaminess, melting behavior).

Abstract: An extrusion head is disposed over a substrate, and material is extruded through an oblique (e.g., semi-circular or tapered) outlet orifice of the extrusion head to form an associated extruded structure having an equilibrium shape that resists settling after being deposited on the substrate. The extrusion head includes fluidic channels having a flat surface formed by a flat first (e.g., metal) sheet, and an oblique (e.g., substantially semi-cylindrical) surface formed by elongated oblique trenches that are etched or otherwise formed in a second sheet. The fluidic channel communicates with the outlet orifice, which has a flat edge formed by the first sheet, and an oblique edge formed by an end of the oblique trench. The material is extruded through the outlet orifice such that its flat lower surface contacts the substrate, and its oblique upper surface faces away from the substrate. Two materials are co-extruded to form high aspect-ratio gridlines.

Abstract: A rotary die head for a film blowing machine for use with a starch-based biodegradable material including a core mould and an outer body. The core mould includes a spiral core mould sleeved on a center pivot and a rotary core mould fixed on the center pivot, jointed with each other. A motor drives the center pivot and the rotary core mould to rotate. The outer body includes an inner die casing sleeved on the spiral core mould, an outer die casing fit with the inner die casing, and a mouth die casing. The inner die casing, the mouth die casing, the spiral core mould, and the rotary core mould form a material flow and molding channel consisting of a herringbone feed-in slot, spiral conveying slots, an annular gap buffer zone, a tapering cone passage, an annular loosing cavity, and a final molding gap in turn from bottom to top.

Abstract: A melt cooler and valving system for an underwater pelletizer has a diverter valve that facilitates multiple modes of melt processing. The cooler has a cooler inlet line that conveys the melt to the cooler, and a cooler outlet line that conveys the cooled melt from the cooler. The diverter valve is configured to convey the melt to and from the cooler during a cooling mode of operation, to convey the melt around the cooler during a bypass mode of operation, and to drain the melt from the cooler and the diverter valve during a drain mode of operation. The diverter valve is compact and therefore contains a minimum of product inventory. The valve is streamlined and direct in its bypass mode, and includes a drain capability to allow for faster, easier cleaning of the process line, which in turn provides a fast changeover time with less lost product.