Abstract: Systems for producing superabsorbent polymer particles for use in agricultural applications are disclosed. A monomer is graft polymerized onto a starch to form a starch graft copolymer. The moisture content of the starch graft copolymer is reduced through use of an extruder.

Abstract: A twin screw extruder includes a barrel having a chamber, a discharge port, an extrusion molding die coupled to the discharge port of the barrel, axially extending first and second screw shafts, and a screw shaft support. The screw shaft support includes first and second spacer bearings disposed on the first and second screw shafts, and a first cross member including first and second loops slidably coupled to the first and second spacer bearings. A second cross member is spaced apart from the first cross member by a connection member, and also includes first and second loops slidably coupled to the first and second spacer bearings. The connection member is situated between the first spacer bearing and the second spacer bearing, and connected to the first cross member and the second cross member.

Abstract: A spinneret having tri-arc holes may be used to produce tri-arc filaments. In some instances, tri-arc holes have a Y-shape with three prongs and each prong having an arc at the end of the prong that tapers from the end of the arc to a connection point of an adjacent arc, and tri-arc filaments have a generally-Y shape cross-section with bulbous or arcing tips. Further, tri-arc filaments may be useful in a plurality of applications including, but not limited to, filters, filters comprising particulate additives, and smoking device filters.

Abstract: The screw is intended for the extrusion or mixing of elastomers or plastic products. It comprises: a support, at least one sleeve having at least one relief projecting from an external face of the sleeve, and at least one split annular securing member, the member being clamped between the sleeve and the support in a radial direction with respect to an axis of the screw so as to secure the sleeve rigidly to the support. The member and the sleeve have frustoconical faces in mutual contact.

Abstract: The present invention relates to a method of making mineral fibers, comprising providing a circulating combustion chamber (1) which comprises a top section (2), a bottom section (3) and a base section (4), injecting primary fuel, particulate mineral material and primary combustion gas into the top section of the circulating combustion chamber and combusting the primary fuel thereby melting the particulate material to form a mineral melt and generating exhaust gases, separating the mineral melt from the exhaust gases wherein the exhaust gases pass through an outlet (8) in the circulating combustion chamber and the mineral melt collects in the base section of the circulating combustion chamber, injecting secondary fuel, which comprises liquid or gaseous fuel, and secondary combustion gas into the bottom section of the circulating combustion chamber to form a flame in the bottom section which heats the melt, and flowing a stream of the collected melt through an outlet (15) in the base section to a centrifugal fi

Abstract: An extruder having a housing (1) comprises at least two conveyor shafts (2, 3) having conveyor cross sections mutually wiping each other that can be driven in the same direction and are disposed in at least two housing bores (11, 12) having a cylindrical or conical design, the axes (15, 16) thereof being disposed parallel to or at an angle to each other, the distance (A) between the axes of the two housing bores (11, 12) being greater than D/1.4142, where D is the diameter of the cylindrical bore or the greatest diameter of the conical bore, and a clearance (a?) being provided between the housing bores (11, 12) and the outer diameter (DE) of the conveyor shafts (2, 3). Each conveyor shaft (2, 3) comprises a plurality of conveyor segments (17a through d, 18a through d), wherein the offset angle of at least two adjacent conveyor segments (17a, 17b, 18a, 18b) on each conveyor shaft (2, 3) relative to each other is 180°.

Abstract: A nanocomposite material apparatus suitable for fabricating a nanocomposite material from different materials is provided. The nanocomposite material apparatus includes an acceleration inner tube and a collection outer tube. The acceleration inner tube disposed along a rotation axis has a top surface, a bottom surface and an outer peripheral surface. Pipes for accelerating different materials is distributed within the acceleration inner tube. Each pipe includes an inlet, an outlet opening at the outer peripheral surface and a spiral trench connecting the inlet and the outlet. Nano materials having electricity are emitted from the corresponding outlets by accelerating different materials within the corresponding pipes.

Abstract: A continuous bi-metallic twin bore barrel is produced by forming first and second single bore barrels, centrifugally lining the bores of the single bore barrels with a bi-metallic liner, heating the single bore barrels to harden the linings, fastening each single bore barrel into a barrel machining jig, and cutting each single bore barrel along its length to expose its bore. The barrel machining jigs are fastened together such that two single bore barrels are positioned adjacent and in contact with one another and their bores are in communication with one another. The two single bore barrels are seal welded together to form a twin bore barrel. The twin bore barrel is removed from the jigs and clamped along its length.

Abstract: Described herein are apparatuses and methods of creating fibers, such as microfibers and nanofibers. The methods discussed herein employ centrifugal forces to transform material into fibers. Apparatuses that may be used to create fibers are also described. Described herein are fiber producing devices that have various types of outlet elements coupled to the fiber producing device.

Abstract: Described herein are apparatuses and methods of creating fibers, such as microfibers and nanofibers. The methods discussed herein employ centrifugal forces to transform material into fibers. Apparatuses that may be used to create fibers are also described. Embodiments described herein relate to multilayer fiber producing devices.

Abstract: The invention relates to a device for the production of granulate grains from a plastic melt, having a nozzle plate with at least one nozzle opening from which a strand of the plastic melt is discharged into a processing chamber, and a cutting tool having at least one cutting blade that may be moved against the nozzle plate by means of a feed device, wherein the plastic strand discharged from the nozzle opening of the nozzle plate can be fragmented into granulate grains by the cutting blade moving relative to the nozzle opening. The nozzle plate has a diamond coating at least on the surface thereof facing the cutting tool, with the hardness of the diamond coating being greater than the hardness of the cutting blade, and with the average roughness of the diamond coating being greater than the average roughness of the cutting blade by at least a factor of two.

Abstract: The invention relates to a blow head for producing blown tubular films from thermoplastic materials. Films produced by conventional blow heads often have dull strips or wavy areas, the so-called spiral strips. The aim of the invention is to avoid these negative film properties. For this purpose, the blow head comprises a plurality of annular gap-shaped melt channels arranged concentrically around the center axis of the blow head, the spiral distributor of the inner melt channel being arranged on the inner limiting wall in relation to the center axis of the blow head and the spiral distributor of the outer melt channel being arranged on the outer limiting wall in relation to the center axis of the blow head.

Abstract: An mandrel for extrusion of hollow bodies, such as, polyvinyl chloride (PVC) hard, compact, and foamed pipes, includes an inner collar and an outer collar, and webs radially joining the inner collar and outer collar. The webs can be arranged twisted and/or offset in radial direction.

Abstract: The invention is an extrusion apparatus having a driven feed segment that is rotatably driven about central mandrel or within a housing member. Rotation of the driven feed segment subjects one or more streams of resin introduced onto a surface thereof to transverse shear during radial flow. One of more driven feed segments can be assembled with other components of conventional extrusion die assemblies. Extrusion die assemblies can include one or more driven feed segments rotated in the same or opposite direction of each other. The number of streams of resin and rotational speed of the driven feed segment can be controlled to produce microlayered film having in excess of 4000 layers.

Abstract: An extrusion die for forming polymeric foam sheets includes a first die body, a second die body, and a manifold within the first die body and the second die body, wherein the manifold includes an inlet to receive polymeric material. The extrusion die further includes a die exit formed by opposing die lips in fluid communication with the manifold and a temperature control zone adjacent the die lips. The extrusion die further includes two generally planar shaping surfaces in proximity to the die exit and place one above and one below the die exit. Adjustable shoes are disposed in proximity to the die exit on each side of the die exit and between the planar shaping surfaces.

Abstract: The present invention relates to a method of forming and an apparatus for forming a profiled helical tube (100, 200) by rotating a profile die (102, 202) during the extrusion process to impart a helical form to a profiled tube. A method of forming and an apparatus for forming a profiled helical tube (100, 200) can include a rotating or non-rotating profile die (202) with a helical extrusion gap (204). An extruded helical or non-helical tube 300 can be rotated by rotating the tube itself, for example, by rotating a haul-off mechanism (340, 340?).

Abstract: An extruding apparatus for food materials having a filling material and a wrapping material extrudes and envelops the filling material with the wrapping material. An internal cylinder supplies the filling material while a concentrically arranged external cylinder creates an annular space for extruding and enveloping the material supplied. The wrapping material is fluidized by a fluidizer accommodated in the annular space. A driving mechanism is sealed from the fluidizer and drives the fluidizer in the annular space. The driving mechanism is driven by a transmission mechanism. A storage space section near the seals prevents wrapping material from penetrating the driving mechanism.

Abstract: A spiral die assembly can obtain a homogeneous pipe body, an inflation film with/without drawing and a functional film by dispersing molten resin homogeneously, and the spiral die assembly is capable of being applied to various molten resins and extruding conditions. The spiral die assembly comprises a main body 1 of said spiral die assembly, a mandrel 2 having a spiral groove 3 around its outer surface inserted on the inside of the main body and a rotatable ring 5 having a desired width fitted along the outer surface of the spiral groove 3 and fitted in a portion of a die cylinder which forms the inner surface of the main body 1 in a range corresponding to both ends of the spiral groove 3.

Abstract: An mandrel for extrusion of hollow bodies, such as, polyvinyl chloride (PVC) hard, compact, and foamed pipes, includes an inner collar and an outer collar, and webs radially joining the inner collar and outer collar. The webs can be arranged twisted and/or offset in radial direction.

Abstract: An apparatus for making strips of fiber-containing rubber is disclosed, wherein the short fibers in each of the strips are oriented in the widthwise direction of the strip. The apparatus comprises: a screw section for pushing out a fluid mixture of unvulcanized rubber and short fibers as fiber-containing rubber; an orienting section comprising a radially extending path provided with an inlet in the center thereof and a looped nozzle on the periphery thereof so that the fiber-containing rubber is expanded circumferentially while flowing radially from the center towards the periphery; and a dividing section comprising a plurality of cutters arranged around the looped nozzle so that the fiber-containing rubber extruded from the looped nozzle is circumferentially divide into a plurality of strips.

Abstract: The present invention is the apparatus and method for producing a plastic sheet having a pattern produced in a layer therein. The plastic sheet is a single layer sheet or a multi-layer sheet. The pattern is produced by mixing two or more plastic extrudants together in a mixer. The pattern is visible in the layer containing the two or more plastic extrudants because an at least one of the plastic extrudants is at least partially transparent. The mixer used to produce the pattern includes a housing having an end configured to expel the mixture of the two or more extrudants through a plurality of outlets. The mixer further comprises a rotatable shaft and at least one projection coupled to the shaft and rotatable with the shaft, the at least one projection configured to orient the mixture of the two or more extrudants relative to the plurality of outlets in the housing. The mixer further comprising a thrust bearing configured to couple an end of the shaft to the housing.

Abstract: An extrusion system for extruding a layer of a plastic or rubber material onto a work piece without having to continuously adjust the extrusion system during the “set-up” mode to “full-run” mode, wherein the extruded layer exhibits a predetermined cross-section size and a uniform wall gauge concentricity.

Abstract: A manifold is connected between an extruder and the associated die assembly to supply plastic flow to the die. The output from the extruder is split into multiple passages in which each manifold passage supplies plastic flow to an extrusion passage within the die assembly. An adjustable throttle valve is positioned within each manifold passage to regulate the flow volume through the manifold passage, thereby controlling the output of the die assembly.

Abstract: Continuous molding process and apparatus forms a hot melt of thermoplastic material against a mandrel disposed between revolving belt molds to make hollow product having surface patterns and textures of a variable configuration. The hot melt is delivered to the nip region of the revolving belt molds. The mandrel extends downstream of the nip region and provides resistance to the molding pressure to prevent the collapse of the hot molded product and to define the size and shape of the hollow in the formed product until it cools and sets.

Abstract: In an extrusion method and an extruder, an annular material flow is created by extruding material into an annular extrusion channel (6). The extruder has a tubular filtering unit (7) arranged to the annular extrusion channel (6), whereby the annular material flow flows through the tubular surface of the filtering unit (7).

Abstract: The invention relates to an extrusion die assembly having a balanced flow path in which the die and tip modules cooperate to form an extended exit channel which communicates with an extrusion channel. The die is rotatably mounted on the die holder and the tip module is rotatably mounted within the axial bore. Each of the rotatably mounted components is independently driven by a motor. The motors are controlled to provide an infinite variation in relative rotational motion between the rotating components.

Abstract: An mandrel for extrusion of hollow bodies, such as, polyvinyl chloride (PVC) hard, compact, and foamed pipes, includes an inner collar and an outer collar, and webs radially joining the inner collar and outer collar. The webs can be arranged twisted and/or offset in radial direction.

Abstract: An extrusion die for extruding biodegradable material, the extrusion die comprising: a mandrel; an outer member positioned near the mandrel; an extrusion orifice between the mandrel and the outer member; a member in communication with at least one defining member of the extrusion orifice, wherein the member is capable of producing relative movement between the outer member and the mandrel, wherein the relative movement has a component transverse to an extrusion direction of biodegradable material through the extrusion orifice; a flow control device which controls flow of biodegradable material through the extrusion die; and a positioning device which positions the outer member and the mandrel relative to each other.

Abstract: A method and an apparatus for use in installing a liner in a conduit as part of a repair procedure, the apparatus including a sealing inlet port (106) for passage of the tubular liner (72) into an enclosed container (52) where an increased pressure is maintained to move the tubular liner into the conduit (179) and to evert it as it moves along the conduit A clamp (80) holds one end of the liner to the outlet side of an everter box (50) supported on a frame (18) that may be mounted on a trailer hitch receptable. The sealing inlet port includes a pair of lips (112, 114) to press against the opposite sides of a flattened liner. Support members (148, 150) keep the lips from being forced back out toward the outside of the pressurized everter box and control friction between the lips and the liner. Inlet and outlet fittings are provided. The apparatus is portable on a trailer hitch receiver.

Abstract: An aromatic polycarbonate extruder which is a twin screw extruder for kneading components into a molten aromatic polycarbonate, the extruder having at least one module consisting of a kneading unit, a material seal unit, a back kneading unit and full-flight unit which are arranged from an upstream side to a downstream side and a method of kneading components into an aromatic polycarbonate by using the above extruder. The present invention also provides a kneading apparatus and method for producing an aromatic polycarbonate which has an extremely small content of foreign matter and is free from residence deterioration such as coloration, crosslinking or gelation when the aromatic polycarbonate is to be kneaded with various components.

Abstract: There is provided an extrusion head that is capable of largely increasing a production speed rather than a conventional head that extrudes supplies a high viscous melt-coating composition.

Abstract: A device (10) for distributing expandable dough to plural holes (5A) is provided at a terminal end of a rotor (3) in an extruder to form plural expanded confectioneries, each of which has a rod-like configuration. A first member (20) with a through hole (22) at central portion thereof has plural and radial channels (24), and a second member (30) connected to the first member has a multi-faced pyramid-like projection (34) at a central portion of the inner wall therof. The inner wall has channels (36), each radially extending from a base of a face of the projection. The channels in the second member and the other channels in the first member are opposingly arranged in alignment to form diverging flow passages for the expandable dough. The second member has plural bores (32) arranged so as to form a concentric circle, and one each of each bore communicates with one end of the diverging flow passage while the other end is opened to form an expanding portion for the confectionery dough.

Abstract: An extruder die head, preferably a blown film head, comprises an internal cylindrical mandrel and a jacket, which envelops concentrically said mandrel. Between said mandrel and jacket an annular channel is formed that empties into a die slit. The invention also comprises at least one line, which empties into the annular channel in the area opposite the die slit and which feeds a melt. To prevent a slit between the central mandrel and the jacket, enclosing said mandrel, where the polymer melt could accumulate and deposit, the mandrel is made as one piece with a flange-shaped foot. The jacket rests with its bottom face sealingly on the annular surface of the flange-shaped foot and is connected, for example fastened, to the same. The annular channel extends from the peripheral surface of the mandrel to the flange-shaped foot up to and into the transition region. The line, feeding in a melt, empties into this transition region.

Abstract: A multilayer pipe which comprises at least an inner layer and an outer layer. The inner layer is made of extrudable plastic, such as polyethylene PE, cross-linked polyethylene PEX or polypropylene PP. The outer layer forms a fire-protecting layer and the matrix plastic of the outer layer is also made of extrudable plastic. A foaming agent, which does not react during the manufacture of the pipe, is mixed with the matrix. Further, the outer layer contains at least one additive in such a manner that the outer layer has a pipe-reinforcing component and a fire-retardant component. Most preferably, at least the outer layer is extruded by an extruder having a screw length ratio of less than 10 to its biggest diameter.

Abstract: The invention relates to an extrusion die assembly having a balanced flow path in which the die and tip modules cooperate to form an extended exit channel which communicates with an extrusion channel. The die is rotatably mounted on the die holder and the tip module is rotatably mounted within the axial bore. Each of the rotatably mounted components is independently driven by a motor. The motors are controlled to provide an infinite variation in relative rotational motion between the rotating components.

Abstract: A process and apparatus for preparing compositions including one or more resinous materials and/or other ingredients using a continuous reactor combined with a slurry vessel for feeding a slurry feed stream to the reactor. More specifically, the process and apparatus prepares a composition by feeding a slurry of one or more reactive monomers and/or oligomers into a continuous reactor extruder to manufacture one or more resinous materials. Optionally, the resinous material may be continuously conveying to a mixer for continuously mixing the resinous material with other ingredients to form a blended composition.

Abstract: A thermally printable thermoplastic media includes a thermoplastic material having a thermally activated composition incorporated therein. The thermally activated composition includes a leuco-dye, a color developer, and a reaction promoter. The printable media preferably has a thickness of from about 0.5 to about 1.5 mils to provide a roll with a longer length than a conventional paper roll, thereby increasing the amount of printable media which can be contained on a roll. The thermally printable thermoplastic media is manufactured by combining a thermoplastic material and a thermally activated composition, melting the combined thermoplastic material and thermally activated composition and forming a film from the combined thermoplastic material and thermally activated composition, typically by extrusion. To prevent pre-imaging or initiation of a thermo-chromogenic reaction from the heat involved in extrusion, the extrusion is preferably carried out in an oxygen-free environment.

Abstract: An extruder for use in a plastic extrusion process comprises a plurality of extruder members. Each extruder member comprises a plate portion and a hollow tubular portion perpendicular to the plate portion. The plate portions of the extruder members are located side by side with one another and define a first plastic handling part of the extruder in which there is firstly a feeding and then a transition of plastic material fed to the extruder. The tubular portions of the extruder members which are telescopically interfitted with one another define a second plastic handling part of the extruder for metering of plastic flow output from the extruder.

Abstract: A polyester composition containing fine particles with an average size of 0.03-1.8 &mgr;m which have been surface-modified with polyester (B) of which less than 70 mole percent of the repeating units consist of ethylene terephthalate, butylene terephthalate or ethylene naphthalate units, in polyester (A) of which at least 70 mole percent of the repeating units consist of ethylene terephthalate, butylene terephthalate or ethylene naphthalate units. The composition has a filtration pressure increase rate of no greater than 10 kg cm2/hr when filtered using a double layer of 2400 mesh wire filters with an inner diameter of 64 mm&phgr;, a temperature of 290° C. and a filtration rate of 33.3 g/min.

Abstract: Improved, high-capacity processing systems including a processing device such as an extruder (26) or a pellet mill (P) are provided which minimize product losses and permit the user to conduct multiple, segregated short runs with a minimum of down time between runs. The extruder systems (20, 220) include an extruder assembly (21, 221) having a special, multiple-position die assembly (28), as well as an upstream preconditioner (24) and feed bin assembly (22). A variable speed, variable output discharge screw feeder (78) is located between the preconditioner outlet (62) and extruder barrel inlet (90). A PLC-type controller (30) coupled to the extruder assembly components establishes a choke full condition at the discharge feeder (78) so that continuous uninterrupted flow of preconditioned material to the extruder (26) at a uniform mass flow rate is maintained for as long as possible.

Abstract: The present invention relates to a process for extruding ice cream, said process comprising delivering a plurality of ice cream flows to a nozzle characterized in that, one or more of said ice cream flows are divided into a plurality of additional flows within said nozzle before extrusion of said flows. The invention furthermore relates to an apparatus and novel ice cream products.

Abstract: This invention provides an apparatus and method for injecting an additive directly into a polymer melt stream. The method comprises supplying a melt flow of a polymeric host material to a die assembly having a thin-plate assembly and injecting at least one additive into at least one predetermined location in a cross-section of the melt flow of the polymeric host material while the melt flow passes through the die assembly. The method achieves uniform dosing of the one or more additives in the extrusion direction in the polymeric host material without homogeneously mixing the one or more additives and the polymeric host material. The apparatus for directly injecting one or more additives into a polymer melt stream comprises a pumping system, a die assembly having a thin-plate assembly, and a distribution line.

Abstract: An extrusion apparatus including at least one conical stator, and at least one conical rotor. The rotor is adapted for defibering or orienting a plastic material. The apparatus has an opening for receiving an elongate product or mandrel. The product or mandrel may be disposed in the apparatus such that, with the product or mandrel received in the opening, an extrusion conduit is defined in the opening between the product or mandrel and the rotor and stator. The rotor and stator are disposed with respect to one another to form a supply opening wherein the plastic material flows between the stator and rotor and is pressed into the extrusion conduit.