Abstract: A roti clapper is provided including a pair of clamping members pivotally coupled at the bottom ends thereof. Next provided is a solenoid connected to the clamping members for closing the same upon the actuation thereof. Control circuitry is provided for actuating the solenoid a predetermined amount of times upon the closing of an associated switch.

Abstract: A kit for a support fixture for a PC card. THe kid comprises a membrane and a PC card, a compliant-porous member, a vacuum platen, a rectangular frame, and a cylindrical plug which are placed under the membrane. The frame is used to create a mold to pour a casting material into and the cylindrical plug is used to create a recess to allow easy finger access to remove the PC card from the fixture.

Abstract: A consolidation apparatus includes a female mold having a first portion and a second portion, a movable caul plate within the first portion of the female mold, and a pressure bladder disposed between the caul plate and the second portion of the female mold. A pressurization line communicates between the interior of the pressure bladder and a gas source exterior to the female mold, and an evacuation line communicating between the unfilled space between the caul plate and the second portion, and a vacuum source exterior to the female mold. In using the apparatus, a workpiece is loaded into the first portion of the female mold between the caul plate and the first portion. The consolidation apparatus and the workpiece contained therein are heated, a pressure is applied to the pressurization line, and a vacuum is simultaneously applied to the evacuation line.

Abstract: A process and method for manufacturing fiber reinforced composite structures without trapping volatiles in the resin matrix. Volatiles from the curing cycle are absorbed into a silicone rubber layer,and a gas impermeable barrier layer outside the silicone rubber layer prevents autoclave atmosphere from permeating into the part. The process is to layer the finished ply build-up, with a ply of FEP (fluorinated ethylene propylene), a layer of silicone rubber to absorb the volatiles, and a layer of impermeable elastomer. The layer of fluoroelastomer is bonded to the silicone rubber to form a reusable, impermeable elastomeric vacuum bag, eliminating the need for disposable edge and surface breathers.

Abstract: The present invention provides a method and apparatus for the rapid, uniform curing of cylindrical, polymeric objects. The invention provides precise, accurate control of both the curing temperature and pressure because the heating system is independent of the pressurization device. Cylindrical polymeric objects are cured by mounting the object on a cylindrical mandrel, applying substantially uniform pressure to the outer surface of the object, typically through an expandable bladder, and supplying curing is heat directly to the object by circulating a liquid heat transfer medium through the bladder or mandrel. Preferably, the expandable elastomeric bladder is mounted coaxially with the mandrel, and is expanded with a suitable liquid or gas to provide the pressure.

Abstract: A composite hot drape vacuum forming method and apparatus. The apparatus includes an elongate vacuum chamber (12) having a lid (14) and a housing (16). An inflatable seal (26) is disposed between the lid (14) and the housing (16). Inflation of the inflatable seal (26) creates on airtight vacuum chamber. A heating blanket (36) is located in the bottom of the vacuum chamber (12). An inflatable bladder (28) is located on top of the heating blanket and extends approximately over the length of the vacuum chamber. The interior of the inflatable bladder is in fluid connection with the exterior of the vacuum chamber. Composite charges (40) are placed within the vacuum chamber on top of the vacuum bladder (28). Lay-up mandrels (42) are placed on top of the unformed composite charges and the vacuum chamber is closed and sealed. The composite charges (40) are heated using the heating blanket (36). The interior of the vacuum chamber is then evacuated.

Abstract: A press-forming apparatus is disclosed in which a preform such as green sheets, for example, is charged into a cavity in a pressure container, the cavity is covered with a lid member, and the green sheets are pressed by a pressure medium while the green sheets are heated by heating means, whereby the green sheets are press-formed into an integral laminated product. The pressure force should preferably be fluctuated during the pressing operation.

Abstract: An apparatus for forming composite articles which include the stretchable or pre-shaped membrane adapted to be placed on a mold in a ridged framework carrying an outer seal. An inner seal is attached to the membrane and located between the membrane and the inner side of the rigid framework defining a vacuum cavity. The membrane is attached to the seal at the lower most point thereof. The seals are substantially square in section and have cut-out sections to enhance resilience. The seals have a outwardly directed downwardly extended curtain portion to form a initial loose seal with a mold base.

Abstract: A method and apparatus for forming and consolidating organic matrix composites. An organic matrix composite panel comprising laid-up prepregs is placed between sheets of a susceptor material that is susceptible to inductive heating to form a workpiece. The resulting workpiece is placed within upper and lower dies formed of a material that is not susceptible to inductive heating. An induction coil embedded within the dies is energized and inductively heats the susceptor sheets surrounding the panel. The sheets in turn conductively heat the organic matrix composite panel. A pressure zone between the workpiece and one of the dies is pressurized to form the workpiece to the contour of a forming surface on one of the dies. The pressure in the pressure zone is maintained on the workpiece until the organic matrix composite panel is fully consolidated and formed.

Abstract: A device for expanding rotationally symmetrical shaped parts (16), including a divided expanding mold (1), a pressure die (11) and a pressurizing means (14), wherein a mold cavity (9) of the expanding mold (1) is defined in axial directions by continuous end faces (20,21) of two spaced annular molds (17,18) and in radial direction by an inner peripheral surface of two mold halves (2,3).

Abstract: Apparatus for manufacturing a composite article comprising an autoclave having a platen, a work tool located in the autoclave and supported by the platen, and a composite article on the work tool. The platen is heated to transfer heat from the platen to the work tool and from the work tool to the composite article to cure that article; and a heat conductive, flexible mat is positioned between the platen and the work tool to maintain a desired thermal conductivity between the platen and the work tool as the work tool is heated.

Abstract: A definitive socket for residual limb prosthetic use is formed in a single molding step by compressive pressure casting or molding a pre-formed, moldable, hardenable socket material over a residual limb and curing the socket material to a load-bearing hardened condition while it is maintained under peripheral compressive pressure against the residual limb and while the residual limb is tensioned in a distal direction during the casting process. The combination of pressure casting the socket material and applying tension to the residual limb in a distal direction while the socket material is curing results in forming a definitive socket that fits well to the residual limb after curing without substantial rectification. Pressure relief formations, socket coverings, and a prosthesis coupler may be compression molded simultaneously with the socket.

Abstract: A method and apparatus for forming a permanent, composite skin replacement consisting of an epidermal component and a porous, resorbable, biosynthetic laminated dermal membrane component for use in wound repair. The dermal membrane is formed in the apparatus, which permits regulation of variables affecting membrane structure. The dermal membrane may be modified to incorporate biologically active molecules to enhance wound repair and to reduce infection when the skin replacement is applied to a wound.

Abstract: An apparatus for curing composite materials that emit large volumes of volatiles during processing. The apparatus includes tooling having a rigid forming surface contoured to the shape of the formed composite part. A plurality of passages extend from the forming surface through the tooling. The passages are in fluid contact with an exhaust port. A composite workpiece is laid up and placed adjacent the forming surface. The apparatus includes a heater that heats the composite workpiece to temperatures at which volatiles are emitted. An evacuation system draws the volatiles away from the composite workpiece through the passages in the tooling and out of the exhaust port. One embodiment of tooling according to the invention is used to form a sine wave spar. The tooling includes upper and lower tool inserts upon which U-shaped composite channels are formed. The upper and lower tools are placed adjacent to each other to form the web of the spar. Cap strips are placed on either side of the joined U-shaped channels.

Abstract: An vacuum bag for forming of a fiber reinforced composite article, made of a curable elastomer, having molded in resin distribution means. Optional vacuum conduits are molded into the periphery of the bag, causing the bag to be adapted to any number of mold shapes. The bag contains a resin distribution conduit sealed into the vacuum bag. A multiplicity of cross channels are formed on the inner surface of the bag, covering most of the area under which the fiber lay up is placed within the mold. These cross channels can be formed from a pattern of multiple, variegated small dots or pentagons, which, under vacuum, leave a multiplicity of small crisscross channels running along the inner surface of the vacuum bag. This pattern of distribution channels covers most of the fiber lay up, except for a perimeter area which insures resin flow into rather than across the fiber lay up.

Abstract: A blow down hydroforming apparatus for sheet material incorporates an hydraulically inflatable seal disposed between a platen and a table in circumscribing relationship with a cavity formed in the platen to maintain the pressure of gas in the cavity during forming of the sheet material.

Abstract: A unitary vacuum bag for forming of a fiber reinforced composite article, made of a fabric mesh reinforced curable elastomer, having a smooth surface on both sides. The bag is constructed upon the surface of the article which is to be reproduced and upon a planar flange extension of the mold for said article. A rigid vacuum chamber assembly consisting of a planar fiber reinforced composite or equivalent sheet is sealed on the outer periphery to the mold flange extension and on the inner periphery to the top surface of the bag by rubber seals which are attached to the vacuum chamber assembly under surface. A vacuum port through the vacuum chamber assembly between the rubber seals allows vacuum to be applied to the chamber causing it to be pressed by atmospheric pressure to the mold flange extension and bag periphery thus sealing the bag to the mold periphery and simultaneously providing a continuous vacuum source around the entire periphery of the bag.

Abstract: Apparatus and methods for forming an article of advanced composites on a tool forming surface from a preform are disclosed. Apparatus includes, according a preferred embodiment, a tool forming surface, a first diaphragm for urging a preform into conforming contact with the tool forming surface, and a second diaphragm for supporting a side of the preform opposite the side engaged by the first diaphragm during forming. The second diaphragm does not extend completely between the preform and the tool forming surface. The apparatus is arranged with a first diaphragm mountable on the apparatus and conformable to a preform to be formed and a second diaphragm mounted on the apparatus and conformable to a portion of the preform simultaneously with the first diaphragm. A forming tool is provided, including a tool forming surface positionable for receiving the preform between the first diaphragm and the second diaphragm when the first and second diaphragms are mounted on the apparatus.

Abstract: A system for curing composite structures. A hollow bladder having opposing open ends is secured within a metal pressure vessel so as to define an annular space within the vessel surrounding the bladder. The open ends of the bladder are sealably attached to opposing entrances formed in the pressure vessel so that the bladder is sealed from communication with the vessel and is accessible through the opposing openings. An uncured composite part can be inserted into the bladder. Preheated and pressurized fluid is circulated through the annular space and thus around the bladder in order to cure the composite part. The composite part may also be encapsulated within a forming bladder member which is then removably inserted into the pressure bladder.

Abstract: Disclosed herein is a resin transfer molding apparatus including a female mold member having a rigid surface including a main surface portion, and a recessed surface portion extending inwardly from and bordered by the main portion to define a recessed area, and a male mold member including a structure which is adapted to be drawn into close association with the rigid surface of the female mold member in response to the application of vacuum therebetween and which includes a member which is at least partially flexible and which includes an inner surface located, during the application of vacuum, in relatively adjacent opposing relation to the main surface portion of the female mold member and in relatively spaced relation to the recessed surface portion, and a segment which is relatively rigid, which has a shape conforming to the recessed area, which is fixedly bonded to the inside surface of the member, and which is located, during the application of vacuum, in relatively adjacent opposing relation to the rec

Abstract: This invention relates to making backwindable rod shaped batts or logs from highly oriented flash-spun continuous fibers. The fibers are conducted from the exit of a spinneret through a tunnel and into a two stage diverging nozzle to slow down the fibers for an organized collection in the collection section. The invention further includes an inflatable bladder in a discharge section for initiating the formation of the log and a mesh screen in the collection section for reducing the occurrence of fiber blow out through the gas discharge ports.

Abstract: An vacuum bag for forming of a fiber reinforced composite article, made of a curable elastomer, having molded in resin distribution means. Optional vacuum conduits are molded into the periphery of the bag, causing the bag to be adapted to any number of mold shapes. The bag contains a resin distribution conduit sealed into the vacuum bag. A multiplicity of cross channels are formed on the inner surface of the bag, covering most of the area under which the fiber lay up is placed within the mold. These cross channels can be formed from a pattern of multiple, variegated small dots or pentagons, which, under vacuum, leave a multiplicity of small crisscross channels running along the inner surface of the vacuum bag. This pattern of distribution channels covers most of the fiber lay up, except for a perimeter area which insures resin flow into rather than across the fiber lay up.

Abstract: Disclosed are expandable bladders for use in curing presses for rubber compositions such as pneumatic tires. The bladders are a crosslinked elastomer comprising an isobutylene rubbery polymer. The bladder composition includes corn oil which improves the release characteristics of the cured bladder from a tire innerliner cured in contact with said bladder. The improved release characteristics have been observed to allow rubber compositions such as tires to be molded with fewer defects caused during release of the bladder from the tires or caused by abraded or deformed bladders. The use of corn oil also has been observed to increase the useful life time of the bladder allowing more tires to be cured without changing bladders. A preferred isobutylene rubbery polymer is a brominated copolymer of isobutylene and p-methylstyrene. The bladder compositions have also been observed to have an enhanced flexibility due to the corn oil.

Abstract: A system and method for reducing the occurrence of undesirable deformations (e.g., wrinkling) in a reinforced thermoformable workpiece. The reduction in undesirable deformations is achieved by increasing the buckling resistance of the workpiece by employing a supplemental reinforcing structure. The reinforcement, in combination with a pair of shaping diaphragms, increase the effective buckling resistance applied to the workpiece during the fabrication of a composite product. The method includes forming a workpiece from a plurality of layers of a thermoformable material, and applying to at least one side of the material an external reinforcing structure to form a reinforced workpiece having a top side and a bottom side. At least one of the top or bottom sides of the reinforced workpiece is placed in contact vith a diaphragm, thus forming a shaping assembly.

Abstract: The invention is an apparatus for forming fiber reinforced resin structures In detail, invention includes a fluid impervious outer first sheet. A mold surface is includes upon which can be supported a lay-up of at least one layer of fibrous material, and over which can be placed the first fluid impervious outer sheet and its edges marginally sealed upon the mold surface to form a chamber. A first vacuum port for drawing a vacuum upon the chamber is located in proximity to the lay-up. A first distribution medium is positioned between the fabric lay-up and the fluid impervious outer sheet for distributing resin into the lay-up. A second fluid impervious sheet is located between the first distribution medium and the first impervious sheet. A resin inlet port extends from the exterior of the chamber through the first and second impervious sheets an is in communication with the first distribution medium.

Abstract: A platen for applying pressure during hydroforming of polycarbonate and similar sheet material includes a flexible diaphragm for applying pressure in response to hydraulic fluid under pressure within a platen cavity and a diaphragm circumscribing sealing member for inhibiting seepage of hydraulic fluid and for preventing outward migration of the material of the diaphragm during a hydroforming operation. The junction between the sealing member and the diaphragm is conforming and void free to prevent hydraulic fluid flow therebetween. To help contain the hydraulic fluid within the platen cavity, a circumscribing inwardly extending foot of the diaphragm provides a mechanical and dynamic seal against an adjacent surface of the platen cavity.

Abstract: A prosthetic casting machine receives an amputated stump while a patient is standing so that a hard socket can be made based upon the shape of the stump when it is under load. The machine includes a brim for accommodating an above-the-knee stump or a retaining disc for below-the-knee stumps. A telescoping leg enables precise adjustment of the height of the machine to accommodate patients of differing heights. The patient's stump is inserted into a liner and the liner is coated with plaster before the stump is inserted into the machine. After insertion, while the patient is standing, compressed air is introduced into a space between a transparent flexible bladder and a transparent rigid cylinder so that a uniform pressure is applied to the plaster by the bladder. The transparent parts enable a prosthetist to observe the results of the pressurization so that corrective steps may be taken if the plaster is not evenly compressed.

Abstract: The invention provides a method of moulding a reinforced structure for use in a subsequent moulding operation to form a moulded article, comprising the steps of heating a fibrous mat (10) formed from fibres held together by a thermoformable binder while between the parts (11) and (12) of a mould tool which parts (11) and (12) are pre-coated with a release agents; bringing the parts of the mould together using a vacuum with the mat (10) between them; allowing the mould tool, with the fibrous mat (10) therein to cool and removing the moulded reinforcing structure thus formed from the mould tool. The parts (11) and (12) of the mould are brought together by placing them in a vacuum forming table (14) and then evacuating the volume enclosed between the sheet (10) spanning the frame (15) and the lower part (13) of the table (14) when both are brought into contact.

Abstract: Lampshades are formed by fitting a lampshade blank on a mandrel of complementary shape, which mandrel also supports upper and lower metal hoops to be incorporated into the lampshade. The edges of the lampshade blank are then locally heated and deformed to surround the metal hoops. The deformation of the heated edges of the lampshade blank may advantageously be effected by surrounding the lampshade/mandrel assembly with a membrane, and forcing the membrane into contact with the assembly.

Abstract: An apparatus is provided for molding and curing a curable composite patch used for repairing damaged contoured surface structures. The molding apparatus has a fluid impermeable outer container having a flexible outer wall. A flexible, fluid impermeable inner container containing a moldable granular material is positioned within the outer container and has a flexible molding wall on which the composite patch can be placed. Inner and outer ports are located on the inner and outer containers for evacuating the inner and outer containers. A model of an undamaged surface is formed by positioning the molding wall of the inner container against an unaffected surface and evacuating the inner container so that the granular material is rigidly held in a molded form. The patch is placed on the molding wall and the outer container is sealed with the outer wall positioned over the patch and molding of the inner container.

Abstract: An apparatus for curing a tapered airsleeve has a bladder curing chamber into which a rigid tapered sleeve cartridge is inserted to form the airsleeve thereon. The bladder curing chamber is formed by a rigid bladder support tube positioned between upper and lower plates and joined by strain rods. A straight cylindrical bladder is positioned within the bladder support tube and the ends are sealed by flipping them from the inside of the bladder support tube 180.degree. over each end of the tube for sealing the curing chamber. The hollow tapered sleeve mold or cartridge is inserted into the bladder curing chamber and will be dimensionally similar to the airsleeve to be molded therein. A preshaped uncured green sleeve is positioned over the tapered sleeve cartridge before inserting it into the curing chamber. The straight cylindrical bladder is inflated and expands radially outwardly causing the uncured sleeve to conform against the tapered sleeve cartridge.

Abstract: A platen for applying pressure during hydroforming of polycarbonate and similar sheet material includes a flexible diaphragm for applying pressure in response to hydraulic fluid under pressure within a platen cavity and a diaphragm circumscribing sealing member for inhibiting seepage of hydraulic fluid and for preventing outward migration of the material of the diaphragm during a hydroforming operation. The junction between the sealing member and the diaphragm is conforming and void free to prevent hydraulic fluid flow therebetween. To help contain the hydraulic fluid within the platen cavity, a circumscribing inwardly extending foot of the diaphragm provides a mechanical and dynamic seal against an adjacent surface of the platen cavity.

Abstract: The mold is secured on the bed portion, and the frame is moved up and down by the jack devices so that the rubber sheet is moved down to the mold and moved up from the mold in a reciprocating motion. While setting the work W, the rubber sheet is stretched by the sheet stretching devices for absorbing the deflection of the rubber sheet, thereby the possibility of the dislocation of the work W on the mold due to the contact with the rubber sheet is reduced, and the insertion of the work between the rubber sheet and the mold becomes easy. Both edge portions of the rubber sheet extending beyond the edge of the mold are clipped by the convex portion formed on the bed portion and the concave portion formed on the frame, thereby the wrinkling of the rubber sheet hardly occurs.

Abstract: A resin transfer molding system including a sealable chamber having opposing flexible diaphragms forming an outer reconfigurable tooling surface and an inner surface surrounding a workpiece including fibrous reinforcing material to be impregnated and formed over a mold surface. There are means for impregnating the fibrous reinforcing material and means for compressing the diaphragms about the fibrous reinforcing material and for urging the compressed diaphragms and the fibrous reinforcing material contained therein over the mold surface to conform the compressed diaphragms and the fibrous reinforcing material to the contours of the mold surface.

Abstract: Equipment and method for manufacturing integral monolithic structures, using reinforcing fiber layers impregnated with thermosetting resins. The apparatus has an equipment base, which determines the shape of the structure, a cover of the equipment, two side supports enclosed by an outer bag of nylon or similar material and by as many supporting elements as the number of bays required breathing material; a sheet of parting film, sealing mastic, vacuum application valves, a tubular parting film and tubular bags. The invention simplifies the manufacturing process and is particularly important in the aeronautical field and wherever there is a need for very low weight, high structural efficiency and high quality standards.

Abstract: Apparatus and a method are disclosed for eliminating fiber distortions ("fiber swimming") and separations ("fiber fish eyes") via a premliminary step taken prior to consolidation of "green", fiber-reinforced metal matrix materials. The apparatus includes a first member for supporting the "green" metal matrix material pack, a second member to cover the "green" pack, the thermal coefficient of expansion of the first member being smaller than the thermal coefficient of expansion of the second member, the second member being secured to the first member atop the "green" pack to form a retort, and the entire retort being heated to an off-gassing temperature, where the second member bows outwardly away from the pack to relieve pressure from the pack.

Abstract: A method is disclosed for simultaneously molding separate portions of an article which may be subsequently assembled to form the complete separable article. Apparatus for carrying out the method includes separate mold portions which, when assembled, define a molding cavity in which each of the mold portions has an outwardly extending flange. The mold portions are fastened together such that the flanges are spaced apart a distance at least twice as great ad the thickness of the article to be molded. The mold portions extend along a longitudinal axis and each defines a molding surfaces which extends around the axis less than 360.degree.. When the mold portions are assembled, the molding surfaces extend completely around the longitudinal axis. The mold also includes silicone bead elements extending along the longitudinal axis in the space between the spaced apart flanges.

Abstract: A resin transfer molding process and system for creating composite materials. The system includes encapsulating a fibrous sheet within a tool and a cover plate that together define an inner cavity. The tool, the cover plate and the sheet are placed within the inner chamber of an autoclave. The pressure in the inner cavity is then reduced to create a vacuum within the tooling. The pressure of the inner chamber of the autoclave is also reduced so that the differential pressure across the tool is essentially zero. A resin is then introduced to the inner cavity. The inner cavity pressure may be increased by the introduction of the resin. The pressure of the autoclave inner chamber may be raised, so that there is a minimal pressure differential across the tool. After the tool is filled with resin, the inner cavity is heated by the autoclave to cure and form a composite material.

Abstract: An vacuum bag for forming of a fiber reinforced composite article, made of a curable elastomer, having molded in resin distribution means. Optional vacuum conduits are molded into the periphery of the bag, causing the bag to be adapted to any number of mold shapes. The bag contains a resin distribution conduit sealed into the vacuum bag. A multiplicity of cross channels are formed on the inner surface of the bag, covering most of the area under which the fiber lay up is placed within the mold. These cross channels can be formed from a pattern of multiple, variegated small dots or pentagons, which, under vacuum, leave a multiplicity of small crisscross channels running along the inner surface of the vacuum bag. This pattern of distribution channels covers most of the fiber lay up, except for a perimeter area which insures resin flow into rather than across the fiber lay up.

Abstract: A selectively-flexible, selectively-rigid, reusable, one-piece mold is used to fabricate a composite part having a complex shape on an outer surface of the mold. Disposed within the interior of the shell is a grid-type support truss structure having a plurality of individual support members attached at one end to headers that are attached by clips to the inside surface of the shell at predetermined locations. The support members are locked in place relative to each other by the use of pins placed in holes formed at various locations in the support members. When locked in place in this manner, the shell is stiffened, thereby facilitating the fabrication of the composite part on the mold. When the pins are removed, the shell is allowed to flex, thereby facilitating the removal of the cured composite part from the outer surface of the mold.

Abstract: An optical storage disk consists of a glass substrate (1) into which guide tracks (3) for servo-controlling the focussed light beams are directly stamped by a hot stamp process. After stamping, the glass substrate is thermally quenched in the stamping device to increase its breaking resistance through thermal curing. In order to achieve uniform guide tracks over the entire surface of an optical storage disk, flexible stamp stencils (35) in a flexible holder (34) are used whose curvature can be changed by applying hydro-static pressure. Suitable stamp stencils consist of monocristalline silicon disks with surface hardening, or of metal disks, structured in photolithographic processes. The stamp lands are made with bevelled edges to facilitate the separating of stamp and glass substrate after cooling.

Abstract: A tool core is disclosed for forming an opening in a composite structure. The composite structure comprises a structural core with inner and outer skins formed on a mandrel, sealed in an impervious fabric bag and cured at elevated temperature and pressure in an enclosed chamber. The tool core is formed by a tool core inner member of simi-rigid material enclosed in an inflatable elastic bag. The interior of the tool core bag is exposed to the elevated pressure of the closed chamber and therefor inflates during the curing process to conform the tool core precisely to the opening in the structural core.

Abstract: A description is given of an apparatus for forming and deep-drawing the neck region at the edge of a plastics half shell, having a deep-drawing tool (3) and a counter-pressure plate (2) which are movable in two directions relative to each other, wherein the deep-drawing tool (3) embraces a deep-drawing cavity (29) in shell-like manner and has a recess (30) in the side wall (31) at the edge (32). So that deformation of the collar at the edge of the plastics half shell and also over-heating of the plastics plate for forming the half shell are avoided, according to the invention it is provided that the counter-pressure plate (2) has at least one opening (16) in the contact face (17) facing the deep-drawing tool.

Abstract: A method and apparatus for expanding a replacement thermoplastic pipe installed within an existing conduit is provided. A pipe expansion apparatus having a flexible substantially cylindrical bladder and a relief valve to inflate the bladder to a predetermined gauge pressure and allow fluid to exit the expansion apparatus and fill and pressurize the area behind the apparatus is inserted within the collapsed pipe. Fluid, such as cold water, is introduced into the apparatus to inflate the inflatable section to conform substantially to the interior diameter and configuration of the existing conduit. As the area behind the expander fills with pressurized fluid, the expansion apparatus is pushed forward, thereby pushing and expanding the replacement pipe up against the interior of the existing conduit. Steam is injected ahead of the apparatus to maintain the replacement pipe in a heated flexible condition.

Abstract: A press has a fixed lower platen, and an upper platen which is movable vertically by means of an actuator. A former corresponding to the article which is to be obtained is placed on the lower platen via a thermal insulation member, the former including channels for circulation of a heat exchange fluid. The material to be formed is placed on the former. The upper platen carries an assembly which has a resilient membrane, the periphery of which is sandwiched between a lower frame and a cover connected to a source of fluid under pressure, sealing between said membrane and the lid being ensured by the clamping pressure between these two parts which results partly from the force exerted on the moving platen and partly from the pressure of the fluid.

Abstract: A ceramic laminate, which is obtained by stacking ceramic green sheets provided with conductor films distributed on central portions along surface directions thereof, is charged in a die assembly. The die assembly includes an upper punch for pressing a first major surface of the ceramic laminate, a frame which encloses peripheries of the upper punch and the ceramic laminate, and a base plate for pressing a second major surface of the ceramic laminate in a manner opposite to the upper punch. In order to prevent the conductor films from undergoing misregistration toward peripheral edge portions of the ceramic laminate due to flowing of ceramic caused by a pressure difference between the portions provided with the conductor films and those not provided with conductor films, the upper punch is divided into an outer peripheral portion which comes into contact with the peripheral edge portions of the ceramic laminate and a body portion which comes into contact with its central portion.

Abstract: A method for fabricating fiber reinforced resin matrix composite structures having molded outside surfaces with intermittent molded inside surfaces (e.g. an aircraft skin with internal stiffeners) is performed as follows: composite prepreg stiffener sections are preformed and laid up on the inside portion of the rigid portion of the vacuum bag and the lay-up debulked. Elastomeric tubes are then installed in rigid cavity portions of a hybrid vacuum bag and sealing wedges are forced into place to hold the elastomeric tubes and at the same time seal them to the rigid portion of the cavity. The elastomeric tubes extend through and protrude from the sealing wedges. Skin plies are then laid up on a primary mold and the hybrid bag installed on the mold. Index pins are provided to properly orient the hybrid bag to the primary mold or tool. A vacuum is then drawn on the bag, any vacuum leaks are remedied, and the part is ready for curing in either an oven or an autoclave.

Abstract: A first surface of a prepreg laminate is positioned against a female mold surface. An inflatable bladder is positioned against an opposite surface. A vacuum bag encloses the mold laminate and bag and they are placed in an autoclave. The bladder is inflated to cause the laminate to conform closely to the female mold surface.

Abstract: A hot compacting device for producing a part, whose production requires raising the pressure and temperature simultaneously, is provided. A device made according to the present invention includes a heating mold for receiving a blank of the part to be produced and compacting element for pressing the blank against the heating mold. The compacting element includes a compacting bag for pressing the blank against the mold and an anti-convection zone for containing a pressurized fluid in the vapor state, which anti-convection zone is interposed between the compacting bag and a semi-permeable wall, which wall is impermeable to the fluid in the liquid state but is permeable thereto in the vapor state. Also provided is a supply zone for receiving the fluid in the liquid state, which supply zone is located on a side of the semi-permeable wall located opposite the anti-convection zone.

Abstract: A vacuum bag molding apparatus for a mold having an inner molding surface and a peripheral edge with a vacuum pipe extending around the edge and connected by a series of vacuum ports to the inner molding surface inward of the edge, which includes a continuous channel member of metal or plastic and a spline member of metal or plastic which is receivable with a tight fit in the channel of the channel member to hold a flexible air-impervious sheet between the spline and the channel of the channel member to provide an air-tight vacuum bag which is evacuable through the vacuum ports of the mold to carry out a vacuum bag molding procedure. The sheet of flexible material, channel member, spline member and adhesive to secure the channel member to the edge of the mold may be supplied as a kit.