Including Vibrator Or Tamper Patents (Class 425/421)
  • Patent number: 11498241
    Abstract: A block, block system and method of making a wall block. A block with multiple embodiments of a visually exposed surface having three dimensional shaped areas and three dimensional angular valleys or joints that can be used to construct a patio, wall, fence or the like; the multiple embodiments creating a more random and natural appearance. A mold box having a moveable liner and a stripper shoe that impart three dimensional shaped areas and three dimensional angular valleys or joints onto an exposed surface of a block. The moveable liner and stripper shoe also impart a parting line onto the exposed surface of the block.
    Type: Grant
    Filed: July 30, 2018
    Date of Patent: November 15, 2022
    Assignee: Keystone Retaining Wall Systems LLC
    Inventors: Robert A. MacDonald, Thomas S. Riccobene
  • Patent number: 11104402
    Abstract: An additive manufacturing method ay includes depositing thermoplastic material with an additive manufacturing apparatus to form a first section of a mold of a marine article. The first section includes an interior surface having a shape corresponding to a first portion of a hull of the marine article and a support portion including a support surface, the support portion being integrally formed with the interior surface. The method also includes depositing thermoplastic material to form a second section of a mold of a marine article, the second section including an interior surface having a shape corresponding to a second portion of a hull of the marine article. The method also includes joining the first section and the first section together to form at least a portion of the mold.
    Type: Grant
    Filed: June 30, 2020
    Date of Patent: August 31, 2021
    Assignee: Thermwood Corporation
    Inventor: Kenneth J. Susnjara
  • Patent number: 9427887
    Abstract: A vibration drive assembly comprising two rotary servo motors and an electronic motor controller electrically coupled to the servo motors and configured to regulate the motors and operate them in synchronism with one another at a predetermined rotational speed. Two articulated drive trains are connectable between the servo motors and mold assembly vibrator shafts of a concrete product molding machine and are configured to mechanically transmit rotational motion from the servo motors to the vibrator shafts when the mold assembly is in an elevated vibration position with the vibrator shaft axes coaxially aligned with rotational servo motor axes. The drive trains remain connected between the servo motors and vibrator shafts when the mold assembly is in a rest position below the vibration position, with the vibrator shaft axes axially mis-aligned with respect to the servo motor axes.
    Type: Grant
    Filed: February 5, 2014
    Date of Patent: August 30, 2016
    Assignee: Besser Company
    Inventors: Douglas Krentz, Daniel Maurice Failla
  • Patent number: 9318689
    Abstract: Provided are methods of manufacturing an oriented ceramics containing sodium niobate and a raw material thereof. Specifically, provided is a sodium niobate powder, including cuboidal sodium niobate particles having an average side length of 0.1 ?m or more to 100 ?m or less, at least one face of the cuboid including a (100) plane in pseudo-cubic notation, in which the sodium niobate powder has a perovskite single-phase structure.
    Type: Grant
    Filed: May 17, 2012
    Date of Patent: April 19, 2016
    Assignees: CANON KABUSHIKI KAISHA, UNIVERSITY OF YAMANASHI
    Inventors: Takayuki Watanabe, Hiroshi Saito, Jumpei Hayashi, Nobuhiro Kumada
  • Patent number: 9211663
    Abstract: An improved compacting device for compacting a granular, loosely coherent mass, such as soil-moist cement, for producing end products such as tiles, kerbstones and the like. The compacting device includes a vibrating table and a hydraulic exciter device for driving the vibrating table. The hydraulic exciter device includes a plurality of hydraulic exciters and is configured to drive the hydraulic exciters with excitation displacements of mutually substantially the same amplitude and frequency and in phase with one another. An improved hydraulic exciter for use in the improved compacting device, and the improved compacting device with a single improved exciter of this type are also described.
    Type: Grant
    Filed: July 28, 2011
    Date of Patent: December 15, 2015
    Assignee: DEN BOER STAAL B.V.
    Inventor: Gijsbert Toet
  • Patent number: 9022765
    Abstract: A vibrating machine for producing a molded body by compacting a granular raw mixture includes an oscillatable vibrating table configured to receive a molding box. A clamping device is produced by at least two clamping closures, each including: a pivot bracket having a lower end being pivotally mounted on the vibrating table and an upper end including a cranking which is directed outward; a double-acting hydraulic pivot cylinder pivotally mounted on the vibrating table; a two-armed rocker arm pivotally connected to the pivot bracket and including an inner part that cooperates with the molding box and an outer part that cooperates with the hydraulic pivot cylinder; and a compression spring disposed between the cranking and the outer part of the rocker arm such that the rocker arm releases from a position closing the respective clamping closure upon a pressure in the hydraulic pivot cylinder being relieved.
    Type: Grant
    Filed: April 6, 2011
    Date of Patent: May 5, 2015
    Assignee: Outotec Oyj
    Inventors: Hardy Nagel, Wilfried Schumacher, Monique Schmitt
  • Patent number: 8753103
    Abstract: A dry-cast concrete block molding machine including an apparatus which successively positions block mold trays into the mold box of the molding machine with the apparatus pushing a molded block from the mold box as an empty mold tray is moved into the mold box. The machine also includes a magazine-like structure which has empty tray molds stacked therein.
    Type: Grant
    Filed: February 13, 2013
    Date of Patent: June 17, 2014
    Inventors: Ryan W. Collison, Beau R. Collison
  • Patent number: 8714959
    Abstract: A mold, for producing molded blocks with at least one lateral face which has a texture, comprises a mold lower part and at least one flexible belt, wherein the flexible belt surrounds at least one mold wall of the mold lower part that delimits a mold cavity of the mold lower part in order to act on the material for producing the molded block that is received in the mold cavity, to impress a texture on at least one of the lateral faces of the molded block, wherein the flexible belt is moveable relative to the mold lower part and is mounted in such a way that the flexible belt moves around the mold wall when the molded block is ejected from the mold cavity. The mold comprises an active auxiliary device by means of which a rolling resistance of the flexible belt can be varied.
    Type: Grant
    Filed: October 12, 2012
    Date of Patent: May 6, 2014
    Assignee: Rampf Molds Industries, Inc.
    Inventors: Andreas Worz, Tom Griffith
  • Patent number: 8591216
    Abstract: A dry-cast concrete block molding machine for molding concrete blocks. The machine includes a weigh hopper system which senses when the proper amount of concrete, as determined by the weight thereof, has been placed in the weigh hopper to dump the weigh hopper. The machine also includes end plates in the mold box thereof which may be interchanged so that the configuration of the concrete block may be easily changed. The machine also includes a conveyor system which not only conveys mold trays into the mold box of the machine but which also is used to push the molded block outwardly from the compaction chamber of the mold box when the block has been molded.
    Type: Grant
    Filed: February 1, 2013
    Date of Patent: November 26, 2013
    Inventors: Ryan W. Collison, Beau R. Collison
  • Publication number: 20130129855
    Abstract: A vibrating machine for producing a molded body by compacting a granular raw mixture includes an oscillatable vibrating table configured to receive a molding box. A clamping device is produced by at least two clamping closures, each including: a pivot bracket having a lower end being pivotally mounted on the vibrating table and an upper end including a cranking which is directed outward; a double-acting hydraulic pivot cylinder pivotally mounted on the vibrating table; a two-armed rocker arm pivotally connected to the pivot bracket and including an inner part that cooperates with the molding box and an outer part that cooperates with the hydraulic pivot cylinder; and a compression spring disposed between the cranking and the outer part of the rocker arm such that the rocker arm releases from a position closing the respective clamping closure upon a pressure in the hydraulic pivot cylinder being relieved.
    Type: Application
    Filed: April 6, 2011
    Publication date: May 23, 2013
    Applicant: OUTOTEC OYJ
    Inventors: Hardy Nagel, Wilfried Schumacher, Monique Schmitt
  • Patent number: 8398391
    Abstract: A dry-cast concrete block molding machine for molding concrete blocks. The machine includes a weigh hopper system which senses when the proper amount of concrete, as determined by the weight thereof, has been placed in the weigh hopper to dump the weigh hopper. The machine also includes end plates in the mold box thereof which may be interchanged so that the configuration of the concrete block may be easily changed. The machine also includes a conveyor system which not only conveys mold trays into the mold box of the machine but which also is used to push the molded block outwardly from the compaction chamber of the mold box when the block has been molded.
    Type: Grant
    Filed: December 28, 2010
    Date of Patent: March 19, 2013
    Inventors: Ryan W. Collison, Beau R. Collison
  • Patent number: 8252221
    Abstract: A lightweight concrete mixture (e.g., comprising cement and polystyrene foam) is introduced into a compactable mold having a mold cavity defined by plural wall structures including at least two compacting wall structures. After introducing the lightweight concrete mixture into the compactable mold, the compacting wall structures are moved such that the lightweight concrete mixture is compacted in the mold cavity. The respective positions of the plural compacting wall structures can be maintained during curing of the lightweight concrete mixture such that the lightweight concrete mixture is held under compression during curing. A compactable mold may also include one or more tubes for forming tube-shaped cavities within a building block formed in the mold. Tubes can form intersecting cavities within the building block. Tubes can remain stationary while the compacting walls are moved, even when the tubes are attached to a compacting wall.
    Type: Grant
    Filed: December 29, 2006
    Date of Patent: August 28, 2012
    Assignee: Lacuna Inc.
    Inventors: Franklin David Davies, Laurian Dobrota, Rudolf Alfred Heijden, Richard William Kay, Robert H. Nippert
  • Patent number: 7992837
    Abstract: A system includes one or more compacting wall retraction mechanisms for retracting one or more compacting walls of a compactable lightweight concrete block mold having at least two compacting walls. The compacting wall retraction mechanism(s) facilitate release of a compacted lightweight concrete block from the compactable lightweight concrete block mold. The system can include a mold feed conveyor, and a table for receiving the compactable lightweight concrete block mold from the mold feed conveyor. The system can include one or more tube extraction and re-insertion mechanisms for extracting or inserting tubes of a compactable mold. The system can include one or more end wall lock release mechanisms for releasing end walls to remove a molded block from the mold. Mold assembly and disassembly can be controlled by an electronic or computerized controller.
    Type: Grant
    Filed: December 29, 2006
    Date of Patent: August 9, 2011
    Assignee: Lacuna Inc.
    Inventors: Franklin David Davies, Rudolf Alfred Heijden, Richard William Kay, George Briggs Middleton, Robert H. Nippert
  • Patent number: 7988123
    Abstract: A compactable mold comprises a main mold frame structure and plural wall structures including two end wall structures and two side wall structures. The plural wall structures define a mold cavity for forming a block from a mixture introduced into the mold cavity. At least two of the plural wall structures are movable wall structures for compacting the mixture. A described compactable mold has end walls and side walls that are shaped for forming tongue and groove features on a compacted block, and the end walls and side walls are movable such that a formed block can be released easily from the mold. A described compactable mold comprises at least one tube attached to at least one of the compacting wall structures. The compacting wall structures are operable to compact the mixture by moving toward the center of the mold cavity while the at least one tube remains stationary.
    Type: Grant
    Filed: December 29, 2006
    Date of Patent: August 2, 2011
    Assignee: Lacuna Inc.
    Inventors: Franklin David Davies, Laurian Dobrota, Rudolf Alfred Heijden, Richard William Kay, Robert H. Nippert
  • Patent number: 7802355
    Abstract: Vibration equipment includes a vibration table with rotating shafts for producing vibrations and used in casting concrete blocks for e.g. paving and erection of walls. These vibration tables are normally made of cut-out, welded steel parts that after welding constitute the main part of the vibration table, making such vibration tables costly and resulting in relatively great waste of material. This method solves the above problems by providing vibration equipment in which individual parts for the vibration table are cast in one piece or are welded and are finally fastened to each other by bolts or by welding, thereby avoid several work operations and saving material in the form of steel. Simultaneously, the vibration table is designed such that force and stress flow in the vibration table is optimized.
    Type: Grant
    Filed: July 2, 2004
    Date of Patent: September 28, 2010
    Assignee: KVM Industrimaskiner A/S
    Inventors: Erik Spangenberg, Jesper B. Rasmussen
  • Patent number: 7776150
    Abstract: Method and apparatus for converting wet synthetic gypsum from a flue desulphurization process (FGD) to easily handled and metered briquettes by mixing a hydraulic additive such as by-pass dust from a cement kiln with synthetic gypsum and allowing the heat from the resulting hydraulic reaction to reduce the water content of the mixture to a formable consistency without adding external heat to the mixture as it is formed into briquettes.
    Type: Grant
    Filed: February 26, 2007
    Date of Patent: August 17, 2010
    Assignees: Koppern Eqipment, Inc., Giant Cement Company
    Inventors: Eberhard W. Neumann, Claus Bech
  • Patent number: 7682143
    Abstract: Mounting device for a flexible constructed retainer means for retention of a casting upper part in a concrete casting machine of the type which typically is used for the production of casting items in the form of concrete blocks for pavements and wall constructions. Typically, two or three fixer flutes (10) are applied for each casting upper part, the length of the fixer flutes are adapted the depth of the casting upper part. In the invention, a flexible mountable fixer flute (10) consisting of two identical halves (12) is described. When the height of these fixer flute-halves exceeds a certain height, spacers (14) are mounted by means of bolting. The design of the fixer flute (10) leaves a space where the forks of fork lift trucks can be passed through, thus using the fixer flutes to also lift the casting upper part.
    Type: Grant
    Filed: March 23, 2006
    Date of Patent: March 23, 2010
    Assignee: KVM Industrimaskiner A/S
    Inventors: Erik Spangenberg Hansen, Jesper Bjørn Rasmussen, Kjeld Sejrup
  • Patent number: 7635261
    Abstract: A concrete products forming machine including a main frame, feed drawers, die supports and mold and head assemblies. The feed drawer is moved into position over the mold using an electric belt drive system and includes a vibrating strike off plate to improve surface quality of the molded product, zoned agitators to control movement and placement of concrete, a spring loaded seal system between the walls and floor of the feed box, and quick-release agitator design with urethane sleeves to effect easy and clean removal, replacement and cleaning of the agitators. The concrete products forming machine includes torque tube and leaf spring supports to effect substantially vertical vibrational movement of the mold with air inflatable springs for controlled force between the mold bottom and the pallet. The pallet itself is vibrated from below using phased, counter rotating shafts coupled to the pallet table on which the pallet rests.
    Type: Grant
    Filed: January 27, 2006
    Date of Patent: December 22, 2009
    Assignee: Columbia Machine, Inc.
    Inventors: Douglas Vernon High, Stacy L. Gildersleeve, Daniel Richard Wahlstrom, Llewellyn Lee Johnston, Keith Donald Brewer
  • Patent number: 7575700
    Abstract: An embodiment generally relates to a guidance system for aligning a tamperhead and a mold in the production of concrete products. The guidance assembly includes an alignment element mounted on the tamperhead and a bushing configured on a flange of the mold. The alignment element is configured to engage with the bushing in response to movement of the tamperhead towards the mold, bringing the plungers and stripper shoes of the tamperhead into alignment with the mold cavities in the mold.
    Type: Grant
    Filed: February 23, 2006
    Date of Patent: August 18, 2009
    Assignee: Pampf Molds Industries, Inc.
    Inventor: Vincent Ishler
  • Patent number: 7527487
    Abstract: The invention relates to a device for moulding mixtures, preferably concrete mixtures for producing blocks. The device comprises a mould for receiving the concrete mixture, a table, to which the mould is coupled by means of brace elements, a vibration generation system, mounted on the table, for generating harmonic vibrations and for transmitting the latter to the table, a load in the form of a ram for exerting a force on the concrete mixture, first spring elements for elastically supporting the table and second spring elements for elastically supporting the load. A device of this type is equipped with at least eight rotating unbalanced shafts with parallel rotational axes in the vibration generation system. The unbalanced shafts are coupled in pairs for their rotational motion, each pair of unbalanced shafts having a common rotational axis and being driven independently of the other pairs.
    Type: Grant
    Filed: January 30, 2004
    Date of Patent: May 5, 2009
    Assignee: Institut für Fertigteiltechnik und Fertigbau Weimar e.V.
    Inventors: Guenter Becker, Helmut Kuch, Juergen Martin, Joerg-Henry Schwabe
  • Patent number: 7491053
    Abstract: The present invention relates to a tamperhead structure including metal and/or non-metal components. The structure may include a top plate and a bottom plate separated by a plurality of spacers. The head structure may also include a plurality of plungers attached to the bottom plate and a stripper shoe attached to each of the plurality of plungers. Each of the components of the tamperhead structure may be fabricated from metal material, non-metal material or a combination of both metal and non-metal materials.
    Type: Grant
    Filed: June 13, 2006
    Date of Patent: February 17, 2009
    Assignee: Rampf Molds Industries, Inc.
    Inventor: Vincent Ishler
  • Patent number: 7470121
    Abstract: A mold assembly for manufacturing concrete blocks and which is adapted for use in a concrete block machine. The mold assembly includes a plurality of liner plates forming at least a first mold cavity, wherein at least a first liner plate is moveable, and a drive assembly. The drive assembly includes a first drive element having a first end and coupled to the first moveable liner plate proximate to a second end, and an actuator assembly. The actuator assembly includes a second drive element selectively coupled to the first drive element proximate to the first end, wherein the actuator assembly is configured to drive the second drive element along a first axis so as to cause at least the second end of the first drive element to move along a second axis and cause the first moveable liner plate to move toward and away from an interior of the first mold cavity.
    Type: Grant
    Filed: February 10, 2006
    Date of Patent: December 30, 2008
    Assignee: Ness Inventions, Inc.
    Inventors: John T. Ness, Jeffrey A. Ness
  • Patent number: 7309226
    Abstract: In connection with casting concrete blocks with cavities, e.g. foundation blocks, perforated blocks and elements with cavities, a moulding equipment including a bottom part (4) with casting cells with pendant core members (8) bolted on corresponding to the shape of the concrete block, and a top part (14) which have pressing plates (20) projecting downwards on support rods (18) and substantially corresponding to the shape of the casting cells, and so that the pressing plates (20) by stripping the items by vertical displacement of the bottom part (4) are passed down through the casting cells (6). By the invention is indicated a bottom part (4) that include means in the form of core members (8) bolted on, forming the defined cavities in the finished block/element.
    Type: Grant
    Filed: February 11, 2004
    Date of Patent: December 18, 2007
    Assignee: KVM Industrimaskiner A/S
    Inventors: Erik Spangenberg Hansen, Jesper Bjoern Rasmussen
  • Publication number: 20070216068
    Abstract: Method and apparatus for converting wet synthetic gypsum from a flue desulphurization process (FGD) to easily handled and metered briquettes by mixing a hydraulic additive such as by-pass dust from a cement kiln with synthetic gypsum and allowing the heat from the resulting hydraulic reaction to reduce the water content of the mixture to a formable consistency without adding external heat to the mixture as it is formed into briquettes.
    Type: Application
    Filed: February 26, 2007
    Publication date: September 20, 2007
    Inventors: Eberhard W. Neumann, Claus Bech
  • Patent number: 7179077
    Abstract: A concrete block-molding machine having a concrete mix feed station, and a concrete molding and block ejection station adjacent to the feed station wherein the concrete molding and block ejection station has a vibratile plate having a plurality of holes in a pre-selected hole pattern, a mold having a mold interior positionable on the vibratile plate and having holes in the pre-selected hole pattern, and a support plate dimensioned and patterned to form a bottom face of a molded concrete block. An ejector plate having a plurality of projecting rods in the pre-selected hole pattern is positionable below the vibrating plate, with the rods of a diameter such that they pass through the holes in the vibratile plate and the mold. Means are provided for raising and lowering a pressure plate assembly so as to compress a concrete mix in the mold provided. Means are also provided for raising and lowering the ejector plate so as to contact and raise and lower the support plate out of and into the mold.
    Type: Grant
    Filed: February 17, 2005
    Date of Patent: February 20, 2007
    Inventor: Donald P. Chennells
  • Patent number: 7175414
    Abstract: A mold assembly for producing masonry blocks and adapted for use in a masonry block machine. The mold assembly includes a plurality of liner plates, each liner plate having a major surface, the liner plates positioned within a mold box and configured such that the major surfaces form a mold cavity having a desired form, wherein at least one of the liner plates is moveable between a retracted position and a desired extended position toward an interior of the mold cavity. A gear drive assembly selectively coupled to the at least one moveable liner plate and configured to move the at least one moveable liner plate between the retracted position and the extended position, wherein the gear drive assembly is positioned substantially external to the mold box when the at least one moveable liner plate is in the retracted position.
    Type: Grant
    Filed: January 13, 2005
    Date of Patent: February 13, 2007
    Assignee: Ness Inventions, Inc.
    Inventors: John T. Ness, Jeffrey A. Ness
  • Patent number: 7172404
    Abstract: The invention relates to the production of multi-layered concrete moulded bodies in a moulding machine comprising a moulding insert having a plurality of mould cavities. Relief structures are arranged in the lateral walls of the mould cavities and are dimensioned in such a way that projections formed on the moulded body when the filled concrete material is compacted engage in the relief structures, thereby creating sufficient retaining force for compensating the net weight of the moulded body and enabling the moulded bodied to be extracted from the mould cavities as a result of additional demoulding forces and causing elastic deformation of the projections without any material being cut off from the projections.
    Type: Grant
    Filed: August 30, 2003
    Date of Patent: February 6, 2007
    Assignee: Kobra Formen GmbH
    Inventors: Rudolf Braungardt, Erwin Schmucker
  • Patent number: 7156645
    Abstract: One aspect of the present invention provides a mold assembly for manufacturing concrete blocks that is adapted for use in a concrete block machine. The mold assembly comprises a plurality of liner plates and a gear drive assembly. Each liner plate has a major surface and the liner plates are configured such that the major surfaces form a mold cavity, wherein at least one of the liner plates is moveable. The gear drive assembly is selectively coupled to the at least one moveable liner plate and is configured to move the at least one moveable liner plate in a first direction toward an interior of the mold cavity by applying a force in a second direction different from the first direction, and to move the liner plate in a direction away from the interior of the mold cavity by applying a force in a direction opposite the second direction.
    Type: Grant
    Filed: July 29, 2003
    Date of Patent: January 2, 2007
    Assignee: Ness Inventions, Inc.
    Inventor: John T. Ness
  • Patent number: 7134858
    Abstract: A system for pressing lignocellulosic and/or cellulosic materials to produce composite products such as medium density fiberboard subjects a mat of material to alternating or vibratory forces applied to a face surface of the mat. The frequency of the alternating forces may be between 0.2 Hz and 2 Hz. This vibratory pressing action causes heat to be transferred more quickly to the core of the mat from the surface, and reduces the pressing time required for thermosetting resins within the mat to cure. The system comprises a press for accepting the mat; a sensor for sensing a parameter indicative of heat in the core of the mat; and a control system for controlling the application of vibratory and non-vibratory forces to the mat.
    Type: Grant
    Filed: February 25, 2004
    Date of Patent: November 14, 2006
    Assignee: Forintek Canada Corp.
    Inventors: Xixian (James) Deng, Yongqun Xie
  • Patent number: 7025583
    Abstract: Apparatus and method for carrying out compaction operations on molded bodies that consist of granular materials and are placed on pallets, the compaction being achieved by impact of a vibrating table on the underside of the pallet. The vibrating table, together with a spring system forms a mass-spring system, which acts as a vibrator capable of oscillation that is excited by an excitation device to produce forced vibrations. The spring system, together with the system mass, is designed to develop at least one individual frequency within the range of the compaction frequency, whereby it is also possible to adjust the individual frequency gradually or continuously. This, together with the fact that the excitation frequency can be adjusted, allows the vibrator to be operated partially or completely in resonance mode over the whole frequency range of the compaction.
    Type: Grant
    Filed: June 19, 2001
    Date of Patent: April 11, 2006
    Assignee: GEDIB Ingenieurburo und Innovationsberatung GmbH
    Inventor: Hubert Bald
  • Publication number: 20040051197
    Abstract: Apparatus and method for carrying out compaction operations on molded bodies that consist of granular materials and are placed on pallets, the compaction being achieved by impact of a vibrating table on the underside of the pallet. The vibrating table, together with a spring system forms a mass-spring system, which acts as a vibrator capable of oscillation that is excited by an excitation device to produce forced vibrations. The spring system, together with the system mass, is designed to develop at least one individual frequency within the range of the compaction frequency, whereby it is also possible to adjust the individual frequency gradually or continuously. This, together with the fact that the excitation frequency can be adjusted, allows the vibrator to be operated partially or completely in resonance mode over the whole frequency range of the compaction.
    Type: Application
    Filed: October 29, 2003
    Publication date: March 18, 2004
    Inventor: Hubert Bald
  • Patent number: 6599114
    Abstract: A method and system for forming ceramic tiles, including those with large dimensions, which includes the following stages: loading a powder to be pressed into a mould cavity; exerting an initial pressure on the entire surface of the powder present in the mold cavity; releasing the initial pressure; exerting the compacting pressure on the entire surface of the powder contained in the mold cavity; increasing the pressure on a first portion of the surface of the powder contained in the mold cavity up to a value permitted by the press capacity; releasing the pressure on said first portion of the surface of the powder contained in the mold cavity and increasing the compacting pressure on a second portion of the surface of the powder contained in the mold cavity; alternating the exertion of pressure on said first portion and on said second portion; and interrupting the exertion of pressure.
    Type: Grant
    Filed: November 29, 1999
    Date of Patent: July 29, 2003
    Assignee: Sacmi-Cooperativa Meccanici Imola - S.C.R.L.
    Inventor: Giuseppe Cassani
  • Publication number: 20030113397
    Abstract: The invention relates to a compressing device for performing compression operations on shaped bodies made of grainy materials. The grainy materials, e.g. wet concrete mortar, are formed into shaped bodies in the mold recesses (106) of the mold boxes by applying vibrations and compression pressure. The invention aims at providing a low-noise low-energy consuming compressing device. In order to achieve a low-noise compression operation, said mold box (106) and vibrating table (124) are rigidly clamped together and harmonic vibrating operation of the vibrating mass-spring-system is ensured.
    Type: Application
    Filed: October 29, 2002
    Publication date: June 19, 2003
    Inventor: Hubert Bald
  • Patent number: 6461552
    Abstract: A device and a method for producing concrete paving stones. These paving stones can be made from coarse grained concrete and a series of layers of colored concrete material. These layers of colored concrete material are placed in a container on top of a slider that is transversely displaceable. There is also an additional slider and a closing member disposed at the bottom of the container. The first slider, can be moved to form a passage slot between the first slider and the housing. The second slider can be moved to form a passage slot between the second slider and the housing. In addition, between the first slider and the second slider is a first deflecting curve for the colored concrete to mix around and between the second slider and the closing member is a second deflecting curve for further mixing of the colored concrete. This colored concrete is then added to the coarse grained concrete and compacted with it to create paving stones.
    Type: Grant
    Filed: February 15, 2000
    Date of Patent: October 8, 2002
    Inventor: Peter Geiger
  • Patent number: 6443724
    Abstract: A forming tool has a die with a seat for receiving material to be formed, an upper punch axially movable into and out of the seat from one side of the die, a lower punch axially movable into and out of the seat from the opposite side of the die, a movable loading device for introducing the material into the seat, an impact press for subjecting the upper punch to a series of compacting impacts, a unit for supplying drive force to the tool and a control device for controlling the motion of the movable parts of the tool. An impact head is positioned above the die, supports the upper punch, and receives the compacting impacts delivered by the impact press. The impact head is guided and aligned with a cavity in the die by a vertically adjustable roof. The impact head is thereby mechanically disengaged from the roof.
    Type: Grant
    Filed: October 20, 2000
    Date of Patent: September 3, 2002
    Assignee: SKF Nova AB
    Inventors: Jonas Jerklind, Pär Sundqvist
  • Publication number: 20020109265
    Abstract: The process produces concrete blocks with different thicknesses of the core concrete and facing concrete in a single mold. To change the height of the core concrete layer and the facing concrete layer, the vertically movable bottom parts of the multichamber mold are first moved into the first vertical position. After the mold is filled with the core concrete the bottom parts together with the core concrete and the lowered pressure plates are moved down into the second vertical position for precompaction. After precompaction, the pressure plates are raised and the mold cavities are filled with the facing concrete. For subsequent finish-compaction the two concrete layers together with the bottom parts and the pressure plates are moved down until the top edge of the bottom parts is at the same height with the bottom edge of the mold. After finish-compaction the bottom parts are moved horizontally to the outside under the mold and finished concrete block is removed from the mold.
    Type: Application
    Filed: February 15, 2001
    Publication date: August 15, 2002
    Inventors: Rudolf Braungardt, Erwin Schmucker
  • Publication number: 20020098258
    Abstract: A main frames having bottom and top frame parts for concrete molding machines of the kind which are used in making slabs or blocks for covering surfaces and erecting walls are usually made by welding together cut standard steel sections of the types HEM, RHS, UNP, etc. The requirements to materials and welds at the making of bottom frames of this kind are high due to the fact that welded structures subjected to vibration only has 10-15% of the basic material strength in the welding zones. Thus, the main frame has a bottom frame part (40) formed of two flame cut bottom plates (42, 44) arranged in parallel as an upper plate (42) and a lower plate (44) and forming the basic shape of the bottom, the bottom plates (42, 44) being interconnected by at least two longitudinal plates (46, 48) and a number of transverse plates (50, 52, 54). In this way, substantial savings are achieved as the main frame can be made with fewer or no welds in the critical areas, or with welds of a lower class.
    Type: Application
    Filed: December 21, 2001
    Publication date: July 25, 2002
    Inventors: Erik Spangenberg, Jesper B. Rasmussen
  • Patent number: 6309206
    Abstract: A plant for forming ceramic tiles by means of a partially isostatic mold, comprising the following stages: loading the ceramic powder to be pressed into the mold cavity; exerting a uniform pressure on the entire surface of the ceramic powder present in the mold cavity; releasing the pressure and partially opening the mold to facilitate powder deaeration; exerting pressure on a first portion of the surface of the powder contained in the mold cavity; exerting pressure on a second portion of the surface of the powder contained in the mold cavity, while simultaneously nullifying the pressure on said first surface portion of the powder contained in the mold cavity; and alternating the exertion of pressure on said first and on said second portion alternately.
    Type: Grant
    Filed: November 29, 1999
    Date of Patent: October 30, 2001
    Assignee: Sacmi-Cooperativa Meccanici Imola-Soc Coop. A.R.L.
    Inventor: Giuseppe Cassani
  • Patent number: 6162041
    Abstract: A concrete block forming apparatus comprising a receiving plate (5) supported above a machine frame table (2) through an elastic body (4), a form (6) mounted on an upper surface of the receiving plate (5), a vibrator (3) for applying a vibration to the form (6), a press machine (9) descending from an upper portion of the form (6), and a lock mechanism (10) for clamping or unclamping the elastic body (4). The concrete block forming apparatus provides concrete blocks with an even height without breakage thereof.
    Type: Grant
    Filed: January 26, 1999
    Date of Patent: December 19, 2000
    Inventor: Shigeru Kobayashi
  • Patent number: 6054079
    Abstract: In a method for compacting a granular, loosely coherent mass, such as moist mortar, to obtain end products such as paving stones, kerbstones and the like, an installation is used which includes a vibrating table, a mold for the mass to be compacted, a stamp for pressing the mass into the mold, a hydraulic exciter and a hydraulic pressure element respectively connected to the vibrating table and the stamp, and a driver and a controller for controlling the exciter and pressure elements.
    Type: Grant
    Filed: April 9, 1998
    Date of Patent: April 25, 2000
    Assignee: Den Boer Staal B. V.
    Inventors: Gijsbert Toet, Anne-Huig Den Boer
  • Patent number: 5902528
    Abstract: A method of making an article from a lightweight cementitious composition includes molding a castable cementitious mixture including an aqueous slurry of at least perlite and concrete into an article, such as a hollow, decorative article. The castable cementitious mixture can include a fibrous material, for reinforcing the cement and perlite, and an air entraining agent, for facilitating mixability and reducing a density of the cementitious mixture and facilitating casting. The mold can include an external mold form that contains the cementitious mixture and an internal mold form that displaces the cementitious mixture within the external mold form to cast the hollow article in various shapes and with various surface textures. The external and internal mold forms include liners made of a lightweight flexible material that can be removed, unfolded, and prepared and/or cleaned.
    Type: Grant
    Filed: June 13, 1997
    Date of Patent: May 11, 1999
    Inventor: Peter H. Spragg
  • Patent number: 5863476
    Abstract: Apparatus and methods for stabilizing soils and other granular materials at the site at which they are located. The apparatus includes a platform, fixed or mobile at a contamination site, carrying a hopper for receiving contaminated material to be stabilized including additives as required, a mixer for introducing additives to the material connected to the hopper, a mechanism for transporting contaminated granular materials from an adjacent contaminated site to the mixer, at least one mold having at least one movable wall, a harmonic compactor to form a uniformly dense, solid compacted preform body, and a discharge station for handling or holding the preform. Where desired or required an air dryer, thermal curing chamber or sintering furnace may be used to dry and/or fuse the preform into a final block.
    Type: Grant
    Filed: January 15, 1997
    Date of Patent: January 26, 1999
    Inventor: Keith E. Wier
  • Patent number: 5846576
    Abstract: The mold for the production of concrete shaped bricks has several mold cavities, which are filled with free-flowing concrete. To produce recesses in the interior or on the outer sides of the shaped brick, to each mold cavity there correspond one or more mold cores which penetrate a wiping plate that lies below the mold and project from the bottom into the mold cavities. To demold the shaped brick, the mold cores that are arranged on a core support plate are run out from the mold cavities by a vertical movement relative to the mold and to the wiping plate to the upper limit of the wiping plate, and then the unit that consists of the wiping plate and core support plate is run out in the horizontal direction from the area of the mold.
    Type: Grant
    Filed: July 9, 1996
    Date of Patent: December 8, 1998
    Assignee: Kobra Formen- und Anlagen bau GmbH
    Inventors: Rudolf Braungardt, Erwin Schmucker
  • Patent number: 5807591
    Abstract: A mold box is flexibly mounted to a product forming machine having upper and lower vertically displaceable beams. A feed drawer dispenses concrete material into the mold box while a vibration system vertically vibrates the mold box while dampening horizontal vibration. The vibration system is driven by a single drive shaft that actuates first and second vibrator rods while at the same rotating a counter-weight in a counter-rotating direction. A set of alignment brackets lock the mold box into a predetermined aligned relationship while being mounted in the product forming machine. The bottom side of each mold box is mounted to the product forming machine in the same relative position to reduce machine readjustments. A set of telescoping legs hold the feed drawer assembly variable distances above the mold box. A unitized pallet feeder quickly moves pallets one at a time from an "on-deck" position to a "receiving" position underneath the mold box.
    Type: Grant
    Filed: September 11, 1996
    Date of Patent: September 15, 1998
    Assignee: Columbia Machine, Inc.
    Inventors: Allen Aaseth, Robert A. Schmitt
  • Patent number: 5783230
    Abstract: An installation for compacting concrete mix includes a frame which has a lower plate and an upper plate between which concrete mix can be accommodated. The plates can be pressed in the direction towards one another and can be made to vibrate with respect to one another in order to compact the mix. Each plate is connected to the frame via an associated spring-mounted massive body.
    Type: Grant
    Filed: February 20, 1997
    Date of Patent: July 21, 1998
    Assignee: Den Boer Staal B.V.
    Inventors: Gijsbert Toet, Anne Huig Den Boer
  • Patent number: 5697996
    Abstract: A mold positioning apparatus which is used in a pressing apparatus for pressing a work by a plunger and a bottom mold, comprising keys and key guides which are provided on a plunger and a bottom mold, and which are engaged together to restrict a relative position between the plunger and the bottom mold; means for shaking at least one of the plunger and the bottom mold in clearance between the key and the key guide while keeping the key and the key guide in engagement; means for measuring a movable range of the at least one of the plunger and the bottom mold during the shaking; a device for calculating a relative position between the key and the key guide and the relative position between the plunger and the bottom mold based on the measured movable range; and means for adjusting the plunger and the bottom mold in a range of the clearance of the key and the key guide based on the calculation to carry out positioning therebetween.
    Type: Grant
    Filed: July 11, 1996
    Date of Patent: December 16, 1997
    Assignee: Asahi Glass Company Ltd.
    Inventor: Masahiro Tsuda
  • Patent number: 5606231
    Abstract: A vibrating table for compaction of a mass such as concrete. The vibrating table includes a table top adapted to support the mass to be compacted. Support members support the table top above a floor and provide the table top with two degrees of freedom of movement in a principal plane which is substantially horizontal. The support members rigidly support the table top against movement in a generally vertical direction. An excitation shaft is coupled to the table top and has an axis of rotation which is generally perpendicular to the horizontal principal plane. The excitation shaft includes an unbalanced mass for the creation of an excitation force which provides movement of the table top in the horizontal principal plane.
    Type: Grant
    Filed: December 2, 1994
    Date of Patent: February 25, 1997
    Assignee: Netter GmbH
    Inventors: Dietrich Kroger, Arnim Bura
  • Patent number: 5544405
    Abstract: A mold box is flexibly mounted to a product forming machine having upper and lower vertically displaceable beams. A feed drawer dispenses concrete material into the mold box while a vibration system vertically vibrates the mold box while dampening horizontal vibration. The vibration system is driven by a single drive shaft that actuates first and second vibrator rods while at the same rotating a counter-weight in a counter-rotating direction. A set of alignment brackets lock the mold box into a predetermined aligned relationship while being mounted in the product forming machine. The bottom side of each mold box is mounted to the product forming machine in the same relative position to reduce machine readjustments. A set of telescoping legs hold the feed drawer assembly variable distances above the mold box. A unitized pallet feeder quickly moves pallets one at a time from an "on-deck" position to a "receiving" position underneath the mold box.
    Type: Grant
    Filed: July 28, 1994
    Date of Patent: August 13, 1996
    Assignee: Columbia Machine, Inc.
    Inventors: Allen Aaseth, Robert A. Schmitt
  • Patent number: 5505610
    Abstract: A mold box is flexibly mounted to a product forming machine having upper and lower vertically displaceable beams. A feed drawer dispenses concrete material into the mold box while a vibration system vertically vibrates the mold box while dampening horizontal vibration. The vibration system is driven by a single drive shaft that actuates first and second vibrator rods while at the same rotating a counter-weight in a counter-rotating direction. A set of alignment brackets lock the mold box into a predetermined aligned relationship while being mounted in the product forming machine. The bottom side of each mold box is mounted to the product forming machine in the same relative position to reduce machine readjustments. A set of telescoping legs hold the feed drawer assembly variable distances above the mold box. A unitized pallet feeder quickly moves pallets one at a time from an "on-deck" position to a "receiving" position underneath the mold box.
    Type: Grant
    Filed: July 28, 1994
    Date of Patent: April 9, 1996
    Assignee: Columbia Machine, Inc.
    Inventors: Allen Aaseth, Robert A. Schmitt
  • Patent number: 5505607
    Abstract: A mold box is flexibly mounted to a product forming machine having upper and lower vertically displaceable beams. A feed drawer dispenses concrete material into the mold box while a vibration system vertically vibrates the mold box while dampening horizontal vibration. The vibration system is driven by a single drive shaft that actuates first and second vibrator rods while at the same rotating a counter-weight in a counter-rotating direction. A set of alignment brackets lock the mold box into a predetermined aligned relationship while being mounted in the product forming machine. The bottom side of each mold box is mounted to the product forming machine in the same relative position to reduce machine readjustments. A set of telescoping legs hold the feed drawer assembly variable distances above the mold box. A unitized pallet feeder quickly moves pallets one at a time from an "on-deck" position to a "receiving" position underneath the mold box.
    Type: Grant
    Filed: July 28, 1994
    Date of Patent: April 9, 1996
    Assignee: Columbia Machine, Inc.
    Inventors: Allen Aaseth, Robert A. Schmitt