Abstract: A printer head (100) for a 3D-printing apparatus, comprising a nozzle (110) arranged to extrude a printing material along a principal axis (A) of the nozzle. The nozzle comprises an opening (120) having a first area (130) for allowing a flow of printing material there through, and an element (140) arranged centrally with respect to the opening in a plane perpendicular to the principal axis of the nozzle. The element has a cross-sectional second area (150) parallel to the first area, wherein the second area, in a projection on the first area in a direction along the principal axis, is defined by the first area, such that the nozzle, during operation of the printer head, allows a flow of printing material through the opening and around the element.

Abstract: A printing head module and a three dimensional (3-D) printing apparatus using the same are provided. The 3-D printing apparatus includes a base and the printing head module. The printing head module is disposed above the base and includes a printing head and at least one material spool. The printing head includes a plurality of assembling pieces assembled with each other to form the printing head and define a nozzle of the printing head. Each of the assembling pieces includes at least one material-supply groove. The material-supply grooves of any two adjacent assembling pieces are located corresponding to each other to form at least one material-supply channel together. Each material spool is connected to the material-supply channel for providing at least one fluid material to the material-supply channel. The fluid material is transmitted via the material-supply channel to be dispensed on the base.

Abstract: A device for producing pre-stretch film includes a die defining a die outlet through which molten polymer is extruded. The polymer is suitable for producing the pre-stretch film. A film producing device is spaced apart from the die. One or more coolant supplies are positioned proximate the film producing device for directing a stream of coolant onto the molten polymer positioned on the film producing device.

Abstract: A device for introducing continuous fiber into a product material is provided. The continuous fiber is provided from at least one continuous fiber supply. The device comprises a housing having a first opening and a second opening. A channel is formed through the housing from the first opening to the second opening. At least one fin member extends from the housing into the channel with the at least one fin member having a conduit formed therethrough. Upon the product material travelling through the channel of the housing, the continuous fiber travels from the continuous fiber supply, through the conduit, and into the product material. The continuous fiber increases strength and stiffness of the product material while decreasing time-dependent creep deformation of the product material.

Abstract: A thermoplastic pultrusion die system for pultruding a thermoplastic composite includes a first pultrusion die member with a curved, concave top surface; a second pultrusion die member with a curved, convex bottom surface; a curved die cavity gap formed between the a curved, concave top surface of the first pultrusion die member and the curved, convex bottom surface of the second pultrusion die member; a die cavity gap adjustment mechanism that imparts movement to at least one of the first pultrusion die member and the second pultrusion die member to vary the die cavity gap from closed to a specified location to open at a specified location; a pultrusion gripper mechanism having one or more grippers in series, and a computer numerical control (CNC) computer system controlling the die cavity gap adjustment mechanism.

Abstract: A spreading head particularly for spreading one or more adhesives or mixtures of adhesives, of the hot-melt or cold type, comprising a body which has two or more ducts, which are all separate or of which two or more converge, each duct being connected to one or more feed channels for conveying the one or more adhesives or mixtures of adhesives to one or more extrusion chambers formed on the upper surface of the body; an abutment element for the one or more adhesives or mixtures of adhesives which exit from the one or more mixing chambers is associable in an upper region with the body.

Abstract: An extrusion process incorporates a forming manifold where a tubular flow of a second material is intermittently interrupted while a core flow of a first material is discharged substantially continuously. Subsequently, the core flow is severed to form individual food items or treats for humans, animals, and the like, where the tubular flow results in an outer component surrounding an inner component which protrudes from one or both ends of the outer component. Material of the core flow is bone-like, while material of the tubular flow is meat like. Material of the tubular flow may include material from the core flow subjected to mixing in a static mixer to achieve a marbled texture of the outer material.

Abstract: A thermoplastic pultrusion die system for pultruding a thermoplastic composite includes a first pultrusion die member; a second pultrusion die member; a die cavity gap formed between the first pultrusion die member and the second pultrusion die member; and a die cavity gap adjustment mechanism that imparts movement to at least one of the first pultrusion die member and the second pultrusion die member to vary the die cavity gap within a very tight die cavity gap tolerance.

Abstract: An extrusion process incorporates a forming manifold where a tubular flow of a second material is intermittently interrupted while a core flow of a first material is discharged substantially continuously. Subsequently, the core flow is severed to form individual food items or treats for humans, animals, and the like, where the tubular flow results in an outer component surrounding an inner component which protrudes from one or both ends of the outer component. Material of the core flow is bone-like, while material of the tubular flow is meat like. Material of the tubular flow may include material from the core flow subjected to mixing in a static mixer to achieve a marbled texture of the outer material.

Abstract: A molding device for forming a compact lens barrel includes a first mold part and a second mold part. The first mold part includes a generally cylindrical molding recess with an opening defined at an end thereof. The first mold part has a bottom surface facing toward the opening. A first protrusion is formed on the bottom surface. The first protrusion has a round, first top surface. The second mold part includes a core insert and a second protrusion formed on the core insert. The second protrusion has a round, second top surface. The second mold part is received in the molding recess with the second top surface contacting the first top surface. An annular surface portion of one of the first top surface and the second top surface is exposed. The annular surface portion has a width equal to or less than 0.005 mm.

Abstract: A thermoplastic pultrusion die system for pultruding a thermoplastic composite includes a first pultrusion die member; a second pultrusion die member; a die cavity gap formed between the first pultrusion die member and the second pultrusion die member; and a die cavity gap adjustment mechanism that imparts movement to at least one of the first pultrusion die member and the second pultrusion die member to vary the die cavity gap within a very tight die cavity gap tolerance.

Abstract: A device for extruding a strip of rubber comprises a passage for forming the strip, which passage is defined by a rotary roller for forming and driving the strip. The device also comprises a shutter for shutting the forming passage, which shutter is deactivatable under the effect of the pressure of the rubber upstream from the shutter exceeding a predetermined threshold.

Abstract: A roller die preformer for use in an extrusion system to form wide extruded components, such as a rubber tire tread, on a surface of a roller. The roller die preformer includes a flow inlet, a flow outlet and a laterally expanding flow channel extending from the flow inlet to the flow outlet. A flow restrictor is configured within the flow channel to urge the flow of material toward the lateral extremities of the flow channel to thereby form an extruded component at the flow outlet having a lateral width which is greater than the lateral width of the flow inlet of the preformer.

Abstract: A thermoplastic pultrusion die system for pultruding a thermoplastic composite includes a first pultrusion die member; a second pultrusion die member; a die cavity gap formed between the first pultrusion die member and the second pultrusion die member; and a die cavity gap adjustment mechanism that imparts movement to at least one of the first pultrusion die member and the second pultrusion die member to vary the die cavity gap within a very tight die cavity gap tolerance.

Abstract: Methods and apparatus for fabricating structures, extrusion units, and structures fabricated using such methods and apparatus are disclosed. The apparatus may include a support configured for rotation about a central axis, a carriage that may move along the support when the support rotates about the central axis such that the carriage may move along a first spiral path about the central axis, and an extrusion unit that may be supported by the carriage and may move along a second spiral path as the carriage moves along the first spiral path. The extrusion units may be configured to extrude a strip of material through an extrusion die as the extrusion unit moves along a previously extruded strip of material such that the extruded strip may be fused onto the previously extruded strip as the extruded and previously extruded strips pass the extrusion die.

Abstract: A spreading head particularly for spreading one or more adhesives or mixtures of adhesives, of the hot-melt or cold type, comprising a body for conveying the one or more adhesives to an extrusion tool; the body has two or more ducts, which are all separate or of which two or more converge, and the tool has one or more first extrusion channels and/or one or more mixing chambers which are connected to one or more second extrusion channels, the first and/or second extrusion channels being optionally mutually superimposed and/or laterally adjacent.

Abstract: A method for forming improved composite materials using a thermosetting polyester urethane hybrid resin, a closed cavity mold having an internal heat transfer mechanism used in this method, and the composite materials formed by this method having a hybrid of a carbon fiber layer and a fiberglass layer.

Abstract: The invention relates to a method and a device for the production of blow-molded two- or multi-layer containers made of thermoplastic, and a plastic container produced accordingly, having view strips, particularly for storage and for transport of contents. To this end, molten plastic material is deflected in an extrusion head (10) from the inner, natural-colored layer (34) of the tubular preform (18) into the outer layer (36) in a process technical step, and incorporated there, whereby a view strip (24) is formed in the colored outer plastic layer (36).

Abstract: A device for making a profiled insulation having an extrusion die with an extrusion tip and a polymer chamber surrounding the extrusion tip. The polymer chamber has at least one air chamber therein. The air chamber is held in place and coupled to the outside of the extrusion die by a vertical fin extending outwards from the extrusion tip. When molten polymer flows through the polymer chamber around the air chamber, an opening is introduced into the polymer such that the profiled insulation is formed as the polymer exits the extrusion die, having a longitudinal cavity therein corresponding to the location of the opening formed by the at least one air chamber.

Abstract: An apparatus for producing a parison having a plurality of resin layers and at least one resin layer of varying thickness is disclosed. The parison is used to form containers in a blow mold machine. An extruder is in communication with a flow head to form the parison. The apparatus includes a valve block having a duct providing communication between a second extruder and the flow head. Flow of resin from the second extruder directly to the flow head is controlled by a valve in the valve block. An accumulator cylinder and piston are also in communication with the duct and control the resin pressure within the duct. Opening and closing the valve and stroking the piston sends resin from the second extruder to the flow head and forms a resin layer having a varying thickness on the parison. A method of forming a varying layer is also disclosed.

Abstract: An apparatus and method for producing a substantially spiral shaped food product is disclosed herein. The apparatus includes a die defining a plurality of apertures disposed in a circle about a center. The apparatus also includes at least one cutting blade disposed for rotation about the center and operable to intermittently pass fully across each of the apertures during rotation. The apparatus also includes a plurality of slicing blades arranged for individual rotation about one of the plurality of apertures. The plurality of slicing blades are also arranged for continuous extension less than fully across the one aperture. The apparatus also includes a planetary coupling arrangement operably disposed to facilitate reciprocating rotation between the at least one cutting blade and the plurality of slicing blades.

Abstract: The method makes it possible to produce a seal (1) of an extruded plastics material, including a tubular section (3) with a wall of variable thickness (WT), using a distribution chamber having a terminal die plate (12) with an annular extrusion orifice (15) formed therein, corresponding to the cross section of the tubular section (3). A chamber (18) is formed in the distribution chamber in communication with the extrusion orifice (13) and into which an elastomeric material is fed for forming the tubular section (3). The chamber (18) of the distribution chamber is in open communication with the outside environment by a passage (21) which is separate from the extrusion orifice (13) and is provided to carry a flow of elastomeric material coming from the chamber (18).

Abstract: A die for forming an extrusion includes a die body, a body feed section and an extrusion forming section. The die body may include an inlet and an outlet defining an extrudate flow path through the die body. The body feed section may be positioned between the inlet and outlet and includes an arrangement of body feed channels. The extrusion forming section may be positioned between the body feed section and the outlet and includes a thin-wall forming portion fluidly coupled to at least one thick-wall forming portion. The thin-wall forming portion may include an array of pins extending from the body feed section towards the outlet and the thick-wall forming portion may include at least one baffle section positioned in the extrudate flow path through the thick-wall forming portion. The area of the thick-wall forming portion may be greater than an interstitial area between the pins.

Abstract: An apparatus for forming a parison is described. The apparatus has a mandrel housing. The housing has an axially aligned hollow mandrel channel therein and a side channel substantially transverse to the mandrel channel. A mandrel is also provided. The mandrel has an axially oriented notch in an exterior surface. The notch is in fluid communication with two fluid channels that extend continuously downwardly around the mandrel to meet one another on an opposite side of the mandrel from the notch. When the mandrel is installed within the mandrel channel, a first radial gap and a second radial gap, both between the mandrel and the mandrel housing, are formed.

Abstract: An alternate polymer extrusion method and system reduces “drool” effects that detract from precise control over the content of two or more materials in an extrudate along its length. In the system, two or more extruders direct melt to two or more gear pumps. Control of the speed of the gear pumps controls the amount of each material emergent from the pumps, proceeding to a convergence in the paths from the pumps and thence to a die. Melt in each path between each pump and the convergence tends to expand and drool into the convergence as its associated pump is slowed and stopped. To prevent this, in the die, a constriction in each path just upstream of the convergence greatly reduces drool past that point by requiring a much greater pressure to force the melt past the constriction. The increased pressure required increases compression and expansion of the melt between the pump and the construction as a pump starts or increases in speed, on one hand, and stop or decreases in speed, on the other hand.

Abstract: An extrusion head (1) for blow moulding of hollow bodies comprises: a body (2) and a force plug (3) set within the body so as to define a cylindrical gap (4), through which the molten plastic material fed by an extruder can flow; a die opening (6) set at the bottom end of the body (2); a bottom part (30) of the force plug (3), set within the die opening (6) so as to define an annular gap (10) communicating with the cylindrical gap (4) for exit of the tubular parison; and a plunger (20) supporting at the bottom an ovalizing insert (40), slidably mounted within a chamber (32) formed in the bottom part (30) of the force plug. The plunger can pass from a retracted, resting, position, in which the bottom edge (48) of the ovalizing insert is located within the chamber (32), to an extracted, working, position, in which the bottom edge (48) of the ovalizing insert projects at the bottom with respect to the bottom edge (38) of the bottom part of the force plug.

Abstract: A microstructure roller formed of a cylinder and a resin pattern layer is disclosed. The microstructure roller is made by: providing a cylinder having a groove extending around the periphery, and then adhering a flexible mold plate to the periphery of the cylinder to have a cavity be defined in between the groove of the cylinder and a patterned face of microstructure patterns of the flexible mold plate, and then filling a resin in the cavity, and the curing the resin, and then removing the flexible mold plate from the cylinder.

Abstract: The invention relates to a plastic metering system in a device for producing plastic articles, comprising a metering unit (1) forming a block (2) comprising a material feed duct (10), a metering cavity (4) which may communicate with the said material feed duct (10), a material outlet orifice (5) placed on a wall of the said metering cavity (4), and a valve (3) in the form of a cylindrical rod designed to slide through and close off the said material outlet orifice (5), characterized in that the metering unit (1) furthermore includes a piston (7) mounted so as to slide coaxially around the valve (3) so as to allow the volume of the metering cavity (4) to be varied and the material feed duct (10) to be momentarily closed off. The invention also relates to a method for using the said system.

Abstract: An extrusion mold head is provided having outer mold tapered cams that form an automatically contracting or expanding mold surface during extrusion of the poles, allowing the formation of tapered outer diameter on each pole. The extrusion mold head also has an inner mold tapered mandrel that is advanced or withdrawn in concert with the movement of the outer mold head pieces. The inner mold surface thereby automatically contracts or expands as required during extrusion of the poles to form either a uniform thickness or a tapering thickness of the wall of each pole.

Abstract: An extruder head for extrusion blow-molding plastic containers includes a ring gap nozzle with a mandrel and a ring-shaped nozzle body. An elastically deformable sleeve is arranged on an end of the nozzle outlet side and defines a gap width which can be varied by axial setting movements of the mandrel and/or the nozzle body. The geometry of the nozzle gap can be influenced by radially deforming the sleeve with setting devices during the extrusion of a hose-shaped preformed blank. The sleeve may be moved in a radial direction and is guided on sliding surfaces which support it in upward and downward directions. The sleeve may be in the form of a cylinder or tube. A lower edge of the sleeve shapes a cross-section of a melt stream exiting from the ring gap nozzle.

Abstract: A method of manufacturing a honeycomb structure-body molding die formed with material feed holes and slit recesses formed in a lattice pattern in communication with the material feed holes, respectively, for molding the material into a honeycomb shape is disclosed. The method comprises a preparing step, a feed-hole forming step and a slit-recess forming step. In the slit-recess forming step, grinding work is conducted using a disc-like thin-blade grinding stone to form non-communication slit recesses on the slit-processing surface each in a depth not to communicate with the material feed holes (in a non-communication grinding process). Then, the grinding work is further conducted to grind the non-communication slit recesses into the slit recesses until the slit recesses are brought into communication with the material feed holes (in a communication grinding process).

Abstract: A forming jig comprises a rectification plate having two or more material supply holes, a drawing die installed below the rectification plate to specify the external configuration of the formed body produced from a material, and a floating die in which two or more wires float vertically in spaces in the drawing die, forming pattern passages, and stretch from an exit section of the drawing die to form a hollow hole-forming pattern. The forming jig can easily and inexpensively design or change the design of a forming pattern of hollow holes and the external configuration of a formed body, and can form fine hollow holes at a high density.

Abstract: In an extrusion head and an extrusion method for the production of a tubular multilayer preform the extrusion head includes at least two feed paths for feeding plasticised plastic material from one or more extruders to an annular passage arrangement. The annular passage arrangement includes mutually concentric annular passages forming mutually separate flow paths for the various layers of the preform. An annular gap nozzle has an annular gap communicating with the annular passage arrangement, and at least one flow passage communicates with an annular passage of the annular passage arrangement, for the introduction of a translucent viewing strip. The flow passage communicates with the annular passage in question upstream of the annular gap in the region of separation of the flow paths.

Abstract: An annular thermoplastic foam extrusion die assembly has a first die body with a first die lip and a second die body with a second die lip. The first die body includes a trench having an undercut, sloped back wall and a circumferential groove opposite the back wall. A plurality of die lip paddles are spaced apart about an annular groove, each with a tip and a heel. The tip is received for pivotal movement in the groove. The heel engages with the back wall as the heel is raised to drive the first die lip toward the second die lip to adjust a local position of the annular die gap formed therebetween. The lifting mechanism raises and lowers each of the paddles individually. The guide member guides each of the die lip paddles for positioning in a radial direction as the paddle is pivotally positioned about the annular groove.

Abstract: A blow head for extruding a tubular plastic preform from an outlet gap between a fixed die core and a die body allows a change of the width of the outlet gap as a function of the circumference using light and small actuating devices, e.g., double-acting actuator cylinders, if the die body has its upper end, facing away from the outlet gap, pivotably mounted in the blow head and a pressure ring is positioned in the outlet gap, on which the actuating devices act.

Abstract: An extruder head for extrusion blow-molding plastic containers includes a ring gap nozzle with a mandrel and a ring-shaped nozzle body. An elastically deformable sleeve is arranged on an end of the nozzle outlet side and defines a gap width which can be varied by axial setting movements of the mandrel and/or the nozzle body. The geometry of the nozzle gap can be influenced by radially deforming the sleeve with setting devices during the extrusion of a hose-shaped preformed blank. The sleeve may be moved in a radial direction and is guided on sliding surfaces which support it in upward and downward directions. The sleeve may be in the form of a cylinder or tube. A lower edge of the sleeve shapes a cross-section of a melt stream exiting from the ring gap nozzle.

Abstract: A polymer extrusion head for forming continuous shapes having one or more lumens therein. The head includes an extrusion mandrel and die. At least one lumen pipe is disposed radially through a port in the die to intersect the polymer flow in the annular region between the tip and the die. The lumen pipe is a welded assembly having a 90° turn formed as a mitered joint with zero bend radius. The lumen pipe is held in a pin vise engaged in the die such that position of the lumen pipe may be readily adjusted. Axial and radial positions are established during assembly by means of a gauge block. A plurality of lumen pipes may be accommodated for a plurality of lumens by a manifold distribution system including individual lumen pipe assemblies.

Abstract: A die assembly (10) having a first die part (12), which includes a first lip (16) that, in combination with a second lip (18), defines a feed gap (20). The first die part (12) also includes a rear portion (22), a front portion (24), a slot (26) between these portions (22,24), and a gap-setting device (28) that is mechanically movable within the slot (26) so as to enable the movement of the front portion (24) relative to the rear portion (22). The first lip (16) is carried by the front portion (24), whereby movement of the front portion (24) in one direction moves the first lip (16) relative to the second lip (18), thereby adjusting the feed gap (20). The geometries of the slot (26) and the gap-setting device (28) are such that movement in a second opposite direction is limited to a known position, thereby providing a registration position for the front portion (24) of the first die part (12) and thereby providing a registration position for the first lip (16).

Abstract: A die for producing flat sections, in particular a flat-sheet die for extrusion of ceramic green films, has a slot-shaped die outlet which opens in an outlet orifice. The height of the slot-shaped die outlet narrows beginning in the immediate vicinity of the outlet orifice and continuing to the outlet orifice. The die outlet is preferably formed by a first lip and a second lip situated opposite the first, having a constant first distance in at least some areas outside the immediate vicinity of the outlet orifice, and having at the outlet orifice a second smaller distance in comparison with the first distance, the first distance between the lips decreasing linearly to the second distance in the area of the immediate vicinity of the outlet orifice.

Abstract: An apparatus (10) for changing the width of an internal die cavity (12) to accommodate product width changes has a die end plate (14) with a front surface facing the internal die cavity (12), a rear surface and defines an opening that extends through the front and rear surfaces. An internal deckle mounting block (16) attaches to the rear surface of end plate (14). An internal deckle has inner (18) and outer (20) members and mounts on the mounting block (16). Inner member (18) extends through the opening of the die end plate (14) and defines a chamber (22) and a first longitudinal slot (24). The outer member (20) is positioned about the inner member (18) concentric therewith and defines a second longitudinal slot (26). The inner member (18) rotates about the outer member (20) to vary alignment of the slots and create a passageway narrower than either slot to control coating thickness.

Abstract: A rotary tool such as a helix drill and an end mill for example, is manufactured by forming a blank by an extrusion process, and then sintering the blank. During the extrusion, a mixture is passed through a die which provides a cylindrical shape to the outer peripheral surface of the mixture. A plurality of jaws are disposed downstream of the die for conducting the mixture. Each jaw includes a helical ridge for engaging the outer surface of the extrudate to cause a helical groove to be formed therein which constitutes a chip flute in the tool. During the extrusion, the jaws are moved away from the mixture to terminate formation of the chip groove, whereby a shank portion of the tool is formed.

Abstract: An extruder head for extrusion blow-molding plastic containers includes a ring gap nozzle with a mandrel and a ring-shaped nozzle body. An elastically deformable sleeve is arranged on an end of the nozzle outlet side and defines a gap width which can be varied by axial setting movements of the mandrel and/or the nozzle body. The geometry of the nozzle gap can be influenced by radially deforming the sleeve with setting devices during the extrusion of a hose-shaped preformed blank. The sleeve may be moved in a radial direction and is guided on sliding surfaces which support it in upward and downward directions. The sleeve may be in the form of a cylinder or tube. A lower edge of the sleeve shapes a cross-section of a melt stream exiting from the ring gap nozzle.

Abstract: A method and apparatus for extruding plastic products having large cross sections, which require a correspondingly large die cross section, is described in which the cross section of the die is divided into regions of predetermined flow and separate flow streams are supplied to each region in proportion to the relative size of the flow region to the overall die cross section.

Abstract: An extruder apparatus and method for producing an extruded tubing having varying inner dimensions without changing the outer dimensions. The tubing is forced from the die face of an extrusion head having an extruder die and an internal mandrel determining the outer and inner dimensions, respectively, of the extruded tubing. The outer dimensions of the mandrel varied by the user to change the inner dimensions of the extruded tubing. A pressure is maintained in the extruded tubing to prevent its collapse and that pressure is changed based upon the change of the external dimensions of the mandrel and the wall thickness of the tubing. In one embodiment, the mandrel is comprised of a core and a plurality of telescoping sleeves. Each sleeve is movable between a retracted position where the sleeve is displaced away from the die face and an extended position where sleeve is at the die face. There may be multiple mandrels in the case of multi-lumen catheters.

Abstract: A coat hanger extrusion die wherein the aperture of the die land widens along the extrusion axis of the die to the die exit opening, thereby forming an expansion zone.

Abstract: A method is provided for fabricating a concrete slab in a substantially horizontal slip casting process method, concrete mix is fed into a mold through a delimited cross section moving progressively in the casting process so as to form a concrete product of a desired shape. Onto the surface of the casting bed (1) is placed a core (3, 9, 10, 11) capable of delimiting the cross section of the concrete product (5, 5?) so as to provide an opening or a provision for an opening in the bottom surface of the slab. A core is provided for obtaining an opening or a provision for an opening. The structure and/or material of the core is/are such that the core is capable of yielding in vertical direction. A core may also be a multipart core, the outer part of which becomes detached from the inner part of the core in conjunction with lifting off the concrete slab from the casting bed.

Abstract: A forming apparatus to produce nonsymmetrical three-dimensional shaped products from a food extrusion device includes a vector drive controlling an induction motor through current flux control, which selectively actuates an iris diaphragm. Food product is pumped to the diaphragm, which shapes the product in accordance with settings from an encoder. The flux drive permits variable control of the diaphragm motor in segments of a 360° revolution. Alternatively, a servo drive may be used to drive a synchronous motor to operate in accordance with instructions from an encoder-shaping product from a food pump as it is forced through the diaphragm.

Abstract: A process for preparing a cleansing bar having well-defined platelet striations therein which comprises extruding a cleansing bar composition having platelets therein to form a cleansing bar using an extruder having a perforated barrier across the cross section of the extruder, wherein the perforated barrier is located at a sufficient distance downstream from the spider to allow well-defined platelet striations to be observed in the finished cleansing bar with the human eye. The perforated barrier is located at a distance from the spider equal to at least about 60%, preferably at least about 70%, of the distance from the spider to the extruder cone outlet of the extruder. Generally, a standard extruder cone length from spider to cone outlet is about 483 mm to about 560 mm.

Abstract: The invention is an extrusion device comprising an interleaving block portion. The interleaving block portion includes at least two first chambers, each first chamber including a width, a length, a height, and an input aperture. The length dimension of the first chambers are generally parallel. An output aperture is included in each first chamber, the output aperture is wider and shorter in height than the input aperture. A series of first distances are defined between the input aperture to points along the output aperture. A die portion is included in the extrusion device. The die portion has a laminate chamber having a height dimension. The height dimension of the laminate is disposed generally perpendicular to the length dimension of the first chambers. An output is disposed at one end of the height dimension. The laminate chamber is disposed so as to be in communication with the output apertures of the parallel first chambers.

Abstract: An extrusion molding system includes a movable die arranged at an output end of an extruder to be movable in an optional direction, a cooling water tank arranged to extend linearly from an outlet of the movable die, and a plurality of restrictors arranged in series in the cooling water tank to be moveable in an optional direction. Each restrictor has a passage formed therethrough to restricted the passing position and direction of a work by passing the work through the passage.