Core And Positioning Means Therefor Patents (Class 425/468)
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Patent number: 7540734Abstract: The problem of a conventional press molder is insufficient rigidity of an annular cushion ring receiving inward force, which cannot prevent a lower portion of the cushion ring from deforming, i.e., bending and expanding outward. A press molder (1) according to the present invention comprises a die (2), a punch (3) and a cushion ring (5). The cushion ring (5) has a rib (51) which is a reinforcing structure so as to be prevented from being bent at the time of press molding, and the punch (3) is formed therein with a recess (31) which is a reinforcing structure a escape part so as to prevent the punch 3 from interfering with the rib (51) of the cushion ring (5).Type: GrantFiled: July 22, 2005Date of Patent: June 2, 2009Assignee: Toyota Jidosha Kabushiki KaishaInventors: Norihiro Takayama, Yasuhito Hanaki
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Publication number: 20090106955Abstract: Object moulded in thermoplastic material in any shape having an outer surface from which protrudes at least one hook in one piece with the moulded object, in particular a hook field, the moulded object and the hook(s) having been formed by injection moulding, each hook comprising a base part and a head or hooking part protruding from the base part and being delimited by first and second lateral surfaces each extending on the outer surface of the moulded object, being separated from each other by an intermediate surface forming the edge of the hook, the curve sections, defined by the intersections of at least one of the first and/or second lateral surfaces with planes which are in parallel with the base plane from which the hook protrudes and which are at given distances h from this base plane, have a curvature which varies as a function of the distance h, the curvature of the curve section for h=0 (the base plane and said parallel plane merging) being greater than the curvature of at least one curve section fType: ApplicationFiled: October 14, 2008Publication date: April 30, 2009Inventors: Antony Mahe, Quresh Sachee
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Publication number: 20090104303Abstract: A threaded core includes a first half core and a second half core. The first half core includes a core body and a movable core portion. The core body has a body surface and an end face adjacent to the body surface. An outside threaded portion is defined in the end face. The core body defines a recess on the body surface. The recess communicates with the groove. The movable core portion is movably mounted in the recess. The movable core portion has a front end face. An inside threaded portion is defined in the front end face and configured for forming part of the screw thread cooperatively with the first outside threaded portion. The second half core has an identical structure with the first half core. The inside and outside threaded portions of the first and second cores cooperatively define a screw hole.Type: ApplicationFiled: September 9, 2008Publication date: April 23, 2009Applicant: HON HAI PRECISION INDUSTRY CO., LTD.Inventor: Sheng-Jung Yu
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Publication number: 20090102078Abstract: Contact lens molds and systems and methods for producing contact lens molds are described. The contact lens mold sections include two optical quality surfaces, a flange circumscribing at least a portion of the two optical quality surfaces, and an elongate member extending from the flange. Two mold sections can contact one another to form a mold assembly having a contact lens shaped cavity. The mold sections are structured to form a contact lens having an edge that does not require further physical modification before placement on an eye. Systems and methods are described which direct a molten polymeric material into cavities corresponding to the mold sections.Type: ApplicationFiled: August 7, 2006Publication date: April 23, 2009Applicant: CooperVisionInventors: Neil G. Goodenough, Gregg A. Dean
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Publication number: 20090071623Abstract: A mold device produces cast parts, in particular cast parts of complex shape, such as engine blocks, for example with 2 to 8 cylinders arranged in a row, wherein the mold device can be used, in particular, in die casting machines. The mold device has both a movable clamping plate and a permanently fixed clamping plate with movable or permanently fixed mold halves arranged thereon, wherein a water jacket insert or contour insert is placed in the movable mold halves, and the contour insert (11) is movable linearly.Type: ApplicationFiled: October 25, 2006Publication date: March 19, 2009Applicant: Buhler Druckguss AGInventors: Siegfried Heinrich, Sascha Padovan, Ulrich Binder, Benno Niedermann
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Patent number: 7503758Abstract: A technique and tool are provided for repairing damaged areas of honeycomb structures. The tool includes a plurality of rods axially translatable into the damaged area. Foam material is inserted about the rods and allowed to cure. The rods are later withdrawn leaving a porous core of material. Sleeves may be provided to receive and support the rods as they translate into the damaged area. The sleeves may remain in the damaged area after the rods are withdrawn into the sleeves.Type: GrantFiled: August 2, 2005Date of Patent: March 17, 2009Assignee: Northrop Grumman CorporationInventors: Carl Reis, Doris Reis
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Publication number: 20080260986Abstract: Embodiments of the present invention provide a system and method for forming a non-linear channel through a molded component. The system includes a forming device having a molding chamber, and a malleable core-out pin positioned within the molding chamber. The malleable core-out pin includes at least one curve. Liquid plastic is injected into the molding chamber and flows around the malleable core-out pin to form the molded component. After the plastic solidifies and cools, the malleable core-out pin is removed from the molded component to form the non-linear channel through the molded component.Type: ApplicationFiled: December 19, 2007Publication date: October 23, 2008Inventor: RONALD M. SMITH
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Publication number: 20080260978Abstract: The invention is an integral two-layer preform for the production of integrally blow-moulded bag-in-containers. The preform has an inner layer and an outer layer, wherein the preform forms a two layer container upon blow-moulding, and wherein the thus obtained inner layer of the container releases from the thus obtained outer layer upon introduction of a gas at a point of interface of the two layers. The melting temperature of the inner layer is greater than or equal to the melting temperature of the outer layer.Type: ApplicationFiled: April 19, 2007Publication date: October 23, 2008Applicant: INBEV S.A.Inventors: Sarah Van Hove, Daniel Peirsman, Rudi Verpoorten
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Patent number: 7431580Abstract: An exemplary mold for forming a workpiece includes a first core holer, a first core member, a second core holer, a second core member, a mounting member, and an adjusting member. The first core member is mounted in the first core holer, the second core holer is configured for attachment to the first core holer, the second core member is mounted in the second core holer, the first core member and the second core member are configured for cooperatively defining a mold chamber. The mounting member is coupled to the first core holer, the adjusting member has a threaded portion in threaded engagement with the mounting member and a distal portion coupled to the first core member, the adjusting member is configured for adjustably moving the first core member relative to the second core member, thus adjusting a size of the mold chamber.Type: GrantFiled: October 13, 2006Date of Patent: October 7, 2008Assignee: Hon Hai Precision Industry Co., Ltd.Inventor: Tsung-Wei Chiang
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Publication number: 20080157421Abstract: In a skin needle manufacturing apparatus 10, a material melted in a syringe 45 is discharged from a fine hole 47a of a pin member 47 and is caused to adhere to a base 48. A computer 50 causes a drive mechanism 48 to separate the pin member 47 from the base 48. Then, the material 80 having adhered to the pin member 47 and the base 48 is drawn out. A projection portion 48b formed of a part of the material 80, which has adhered to the base 48, is formed into a skin needle 81. Consequently, a skin needle can relatively easily be manufactured without requiring excessive time, effort, and cost.Type: ApplicationFiled: December 28, 2005Publication date: July 3, 2008Inventors: Nobuyuki Mukai, Shuken Kuramoto, Tsutomu Takahashi, Yoshinori Oonuma
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Publication number: 20080063743Abstract: An insert-molding mold to combine an inserted piece and a plastic as a product includes a male mold, a female mold, and at least one adjustable support structure. The insert-molding mold may fit different inserted pieces with different thickness. The male mold includes a male mold body, and a male mold core disposed in the male mold body. The inserted piece has an inserted piece thickness. A distance may be generated between the female mold and the male mold core when the male mold matching with the female mold. The distance is larger than the inserted piece thickness. The support structure of the insert-molding mold may support the male mold core and adjust the distance between the female mold and the male mold core to fit the inserted piece thickness.Type: ApplicationFiled: June 29, 2007Publication date: March 13, 2008Applicant: Quanta Computer Inc.Inventors: Ching-Cheng Wang, Yun-Liang Hsieh, Jung-Wen Chang
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Publication number: 20080044515Abstract: An exemplary molding apparatus includes a first and a second mold core, a mold core receiving member, at least three positioning members and pushing members. The first and second mold core respectively have a first and a second molding portion, the first and second molding portion are configured for cooperatively defining a mold cavity. The mold core receiving member defines a through hole for receiving the second molding portion, at least three spaced receptacles in an inner wall thereof, and at least three spaced receiving holes in communication with the respective at least three receptacles. The at least three positioning members are received in the at least three receptacles. The at least three pushing members are movably received lengthwise in the at least three receiving holes, and being configured for urging the at least three positioning members to move toward the second molding portion thus hold the second molding portion.Type: ApplicationFiled: November 30, 2006Publication date: February 21, 2008Applicant: HON HAI PRECISION INDUSTRY CO., LTD.Inventor: WEN-SSU CHIU
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Patent number: 7311506Abstract: In accordance with the teachings of the present invention, a mold comprises a nubbin positioned within the mold, and an actuator positioned within the mold to align the nubbin. The actuator may be implemented with a piezoelectric material, a magnetorestrictive material, an electrorestrictive material, etc. In one embodiment, the actuator is formed into a cylinder and placed around a nubbin in a mold. When the actuator receives a stimulus, the actuator constricts decreasing the size of the inner diameter. Decreasing the size of the inner diameter causes the actuator to constrict and align the nubbin along a centerline.Type: GrantFiled: October 7, 2004Date of Patent: December 25, 2007Assignee: Eastman Kodak CompanyInventors: John N. Border, Joseph M. Recco
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Patent number: 7300271Abstract: Alignment bars are mounted to a core or cavity insert block and a portion of one end of the alignment bar projects above the plane of a molding face surface and engages with a corresponding respective mating alignment channel in the other of the core or cavity insert block when the blocks are moved into a closed operative position. A portion of the other end of the alignment bar projects below the plane of a mold base plate facing surface defining keys for insertion into pockets formed in the mold base plate of a mold base for precise fixed positioning of the insert block on the mold base plate. The other insert block is carried by a co-operating mold base and the position of the insert block is moved into alignment with the insert block mounted on the other mold base.Type: GrantFiled: December 1, 2005Date of Patent: November 27, 2007Assignee: Nokia CorporationInventors: Philip Parmenter, Guido Drees, Robert Dietrich Schad
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Patent number: 7267788Abstract: A tool creates a fastener-receiving cavity within a foam-filled structure that includes a panel with a slot for receiving the fastener and foam backing that is cast in place against on the underside of the panel. The tool includes a clip and a plunger. The clip is inserted into the slot and has legs joined by a hinge. The plunger is inserted between the legs to spread the legs and fills the space between the spread-apart legs that would otherwise become filled with foam. After the foam is cast, the plunger is removed so that the legs can be returned to a closely spaced relationship and the clip is removed from the slot, leaving a cavity for subsequently receiving a fastener.Type: GrantFiled: January 6, 2006Date of Patent: September 11, 2007Assignee: GM Global Technology Operations, Inc.Inventors: John R. Vella, Paul F. Zelazny
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Publication number: 20070207236Abstract: A mold assembly (100) is provided including a mold plate (20), a mold core (30), a mold holder (10), an elastic member (80), and an adjusting block (40). The mold plate has a receiving cavity (14) defined therein. The mold plate is received within and fixed to the mold holder, and the mold core is movably received in the receiving cavity. The elastic member abuts the mold plate and the mold core. The adjusting member is movably received in the receiving cavity and is configured to selectably drive the adjusting block to move relative to the mold plate and to thereby adjust the position of the mold core in the receiving cavity.Type: ApplicationFiled: December 27, 2006Publication date: September 6, 2007Applicant: HON HAI PRECISION INDUSTRY CO., LTD.Inventor: Wen-Ssu Chiu
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Patent number: 7261469Abstract: A precision mold insert and method for manufacturing angled or angled and bumpered multi-fiber ferrules. The precision mold insert includes an angled end face forming portion, one or more optional bumper forming portions, one or more fiber bores for receiving one or more fiber bore forming pins, and one or more guide pin holes for receiving one or more guide pin hole forming pins. A method for manufacturing a precision mold insert for molding angled or angled and bumpered multi-fiber ferrules utilizing electrical discharge machining (EDM) process and/or a poly crystalline diamond (PCD) grinding tool is provided. The mold insert is used to produce a multi-fiber ferrule having a pre-molded angled end face that is not machined, polished or otherwise altered subsequent to the molding process. The ferrule may also include bumpers for polishing end portions of optical fibers positioned within the fiber bores without altering the angled end face.Type: GrantFiled: June 13, 2006Date of Patent: August 28, 2007Assignee: Corning Cable Systems LLCInventors: David L. Dean, Jr., Alan J. Malanowski, Joseph T Cody
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Publication number: 20070190197Abstract: A mold includes a first board (10), a second board (20), and a core insert (30). The first board is mounted on the second board, and the core insert is slidably mounted between the first board and the second board, under the control of an adjusting apparatus (40). The adjusting apparatus includes a movable block (41), an elastic component (42), and an adjusting screw (43).Type: ApplicationFiled: November 17, 2006Publication date: August 16, 2007Applicant: HON HAI PRECISION INDUSTRY CO., LTD.Inventor: TSUNG-WEI CHIANG
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Patent number: 7255320Abstract: A mold, for molding a cylindrical filter having a narrow-pitched mesh structure through resin injection molding, has a cavity divided into sections radially freely attachable/detachable. The sections of the cavity being formed as stacked assemblies bodies each having a number of thin plates, and with edge portions of alternating ones of the thin plates projecting further radially inward than edge portions of interposed alternating ones of the thin plates A core fits in the cavity a defines inside surface of the mesh structure. Air existing between the core and the cavity is externally released from gaps in the stacked thin plates during resin injection.Type: GrantFiled: November 18, 2004Date of Patent: August 14, 2007Assignee: Juken Fine Tool Co., Ltd.Inventor: Chihiro Kawai
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Patent number: 7255553Abstract: A light guide plate mold core (1) includes a main body (13) having a molding surface (12) and a plurality of concavities (13a) formed at the molding surface. The main body is made of a material whose thermal conductivity is limited in the range from 0.002 cal/cm.s.K. (calories/centimeter.second.Kelvin) to 0.009 cal/cm.s.K. The thermal conductivity of the material for the light guide plate mold core is less than that of stainless steel. Therefore the rate of spreading of heat in the light guide plate mold core is lower than that of a conventional light guide plate mold core, so that stresses within a formed light guide plate can be released more. Thus by using the light guide plate mold core, a light guide plate having a highly even bottom surface can be manufactured. A method for manufacturing the light guide plate mold core is also provided.Type: GrantFiled: July 26, 2004Date of Patent: August 14, 2007Assignee: Hon Hai Precision Ind. Co., Ltd.Inventors: Charles Leu, Tai-Cherng Yu, Ga-Lane Chen
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Patent number: 7226282Abstract: A method of manufacturing a charge roller utilizes a foam rubber substance where epichlorohydrin oxide rubber and an acrylonitrile butadiene rubber are mixed at a ratio of 5:95, or utilizing a crosslinking rubber substance consisting of epichlorohydrin oxide rubber and acrylonitrile butadiene rubber having a polar low molecular polymeric characteristic, thus allowing the charge roller to maintain a low volume resistivity of 107 ?cm to 108 ?cm. As a result, the surface of a photosensitive drum can be charged by a minimum charging voltage, to thereby significantly reduce an amount of ozone. A method of manufacturing a charge roller employs peroxide as a cross linking agent for rapidly cross-linking molecular chains between an epichlorohydrin oxide rubber and acrylonitrile butadiene rubber forming a main composition of a foam rubber substance.Type: GrantFiled: January 8, 2003Date of Patent: June 5, 2007Assignee: Samsung Electronics Co., Ltd.Inventors: Hae-Seog Jo, Hee-Won Jung
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Patent number: 7220114Abstract: The present invention relates to a process and equipment for producing a molded article, especially a flat molded article, which has cavities and webs between the cavities, which webs essentially join two disks, wherein the equipment includes a press mold with a die, which forms the outer circumference of the molded article, and two rams, which are arranged as a lower ram and an upper ram and form the outer surfaces of the disks.Type: GrantFiled: June 27, 2003Date of Patent: May 22, 2007Assignee: KOMAGE-Gellner Maschinenfabrik KGInventor: Hans-Georg Seimetz
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Patent number: 7210917Abstract: An apparatus and method for injection molding of molded products including a first cavity chamber for forming a seal liner, with the first cavity chamber having an outer edge, and a second cavity chamber for forming a shell, with the second cavity chamber having a center and being adjacent to the first cavity chamber. The injection molding apparatus and method also includes a first nozzle for a seal liner material positioned near the outer edge of, and in communication with, the first cavity chamber, and a second nozzle for a shell material positioned near the center of, and in communication with, the second cavity chamber. The injection molding apparatus and method further includes a mold core capable of being positioned in and moved between the first and second cavity chambers.Type: GrantFiled: December 30, 2003Date of Patent: May 1, 2007Assignee: Mold-Masters LimitedInventors: Yat Kwong Lai, Paul Matysek
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Patent number: 7198247Abstract: A mandrel for producing a large quartz glass body, comprising at least two columnar or cylindrical, carbon fiber-reinforced carbon composite members and joined in series by screw thread parts, wherein preferably the contact surface of the screw thread parts of the mandrel is impregnated and/or coated with carbon, and more preferably a reinforcing member made of a C/C composite is provided on the outer periphery of the screw thread parts.Type: GrantFiled: April 11, 2001Date of Patent: April 3, 2007Assignees: Shin-Etsu Quartz Products Co., Ltd., Toyo Tanso Co., Ltd.Inventors: Yoshihisa Kusano, Atsuyuki Shimada, Toshiharu Hiraoka
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Patent number: 7112055Abstract: An apparatus for heating and setting elements of a stent. The apparatus is a mandrel having a central core cylinder with an outer surface including a plurality of raised forms and gaps in-between the raised forms. The mandrel also includes a first and second outer cylinder, each having a curved radial end with a cut-out design similar to the shape of the plurality of raised forms. Once a stent is placed on the central core cylinder, the first and second outer cylinders are positioned on the central core cylinder such that the curved radial ends of the first and second outer cylinders align with the plurality of raised forms, shaping the stent.Type: GrantFiled: July 2, 2002Date of Patent: September 26, 2006Assignee: Endovascular Technologies, Inc.Inventors: Boris Anukhin, Masoud Molaei, David T. Pollock
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Patent number: 7086848Abstract: An injection molding machine and method of injection molding is provided, in which an upper platen, a moving platen, and a cavity-carrying platen are used. A removable member (cylinder) is provided to limit travel of the moving platen towards the cavity-carrying platen and to support the moving platen.Type: GrantFiled: March 3, 2001Date of Patent: August 8, 2006Assignee: SIPA S.p.A.Inventors: Luigino Bischer, Paolo Fugolo, Matteo Zoppas
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Patent number: 7086847Abstract: A guide block assembly for aligning and retaining fiber bore forming pins and guide pin bore forming pins in precise relation to each other during the molding of a multi-fiber ferrule includes a unitary member defining at least one fiber bore and at least one guide pin bore. Each fiber bore, and optionally each guide pin bore, is formed by creating a starter hole using a first electric discharge machining (EDM) wire and enlarging the starter hole using a second EDM wire. Each fiber bore has a length to diameter ratio of between approximately 3:1 to 10:1, more preferably between approximately 4:1 to 8:1, and most preferably approximately 6:1. The guide block assembly may further include a cavity behind the fiber bore and a front face that forms a non-rectilinear surface on the face of the ferrule. The unitary block assembly contains fewer parts and is less expensive to manufacture.Type: GrantFiled: June 15, 2004Date of Patent: August 8, 2006Assignee: Corning Cable Systems LLCInventors: David L. Dean, Jr., Nick A. Felkenes, Alan J. Malanowski
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Patent number: 7077642Abstract: A plunger machine for molding reinforced polymer compositions is provided. The plunger machine has particular application in molding polymer that is reinforced with particles having an aspect ratio that is greater than 1:1. The plunger machine includes a barrel housing with a smooth walled barrel with longitudinal fins projecting inwardly towards the center of the bore that defines a main melt chamber. A plunger housing, having a plunger bore, defines an initial melt chamber and is in communication with the main melt chamber. A plunger resides in the plunger bore and is reciprocatable therein. The barrel bore is continuously inwardly tapered and cooperates with the longitudinal fins to provide a shortened melt period and a smooth transition and alignment of reinforcing members within the polymer mixture during the melt process.Type: GrantFiled: July 1, 2004Date of Patent: July 18, 2006Assignee: Cool Options, Inc.Inventor: Lyle James Smith
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Patent number: 7074027Abstract: Extrusion dies for forming dual wall corrugated plastic pipe and dual wall plastic pipe having a foam annular core that provides homogenous melt flow to each axially displaced orifice by means of an individual concentric spiral mandrel are disclosed. Spiral mandrels transport the melt from the extruders initially in spiral paths and then to spiral paths having diminishing depths so that the melt from adjacent spiral paths mix axially resulting in an annular path of homogenous melt. Extrusion dies for real time, continuous and remote control of the openings of the axially displaced orifices by moving the die lip closest and furthest from the extruder in a precise manner are also disclosed. A means for controlling separation of the die lips for both the inner and outer wall walls of the pipe gives the pipe manufacturer the benefit of better controlling quality in real time and changing grades on the fly by controlling wall thickness.Type: GrantFiled: February 19, 2001Date of Patent: July 11, 2006Inventor: Joseph M. Starita
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Patent number: 7065986Abstract: A molding assembly, that includes: a plurality of support pillars fixedly attached to a support structure, wherein each support pillar includes a recessed seat; a mold support member, and; a flexible ring for holding a mold in contact with the mold support member, wherein the flexible ring, while holding the mold, rests upon the recessed seat of the support pillar.Type: GrantFiled: November 19, 2002Date of Patent: June 27, 2006Assignee: Eastman Kodak CompanyInventor: Stephen C. Meissner
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Patent number: 7000885Abstract: A mold is configured to form a gel monolith including a first gel portion and a second gel portion. The mold includes a base including a first hydrophobic surface. The mold further includes a tubular outer wall including a second hydrophobic surface, and the outer wall is coupled to the base. The mold further includes a removable tubular insert including an inner surface and an outer hydrophobic surface. The insert is removably coupled to the base.Type: GrantFiled: February 1, 2002Date of Patent: February 21, 2006Assignee: Simax Technologies, Inc.Inventors: Shiho Wang, Yasar Halefoglu, Chih-hsing Cheng, Dengfeng Xu
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Patent number: 6994536Abstract: An extrusion system for extruding a layer of a plastic or rubber material onto a work piece without having to continuously adjust the extrusion system during the “set-up” mode to “full-run” mode, wherein the extruded layer exhibits a predetermined cross-section size and a uniform wall gauge concentricity.Type: GrantFiled: December 10, 2003Date of Patent: February 7, 2006Assignee: Dayco Products, LLC.Inventors: Joseph C. Worley, Gene L. Patterson
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Patent number: 6966765Abstract: A rotating circular die for mounting on an extruder. The die incorporates an inner component comprising a cone with support independent of the outer component and extruder, thereby permitting forward and backward adjustment of the inner component in relation to the outer component during actual processing. Independent support for the inner cone eliminates the sanitary and microbial concerns that are present when die assemblies are housed within the extruder. The inner cone is self-centering to provide extrudate of uniform thickness and capable of imparting rotational shearing stresses on the extrudate to provide for starch alignment. The rotation of the inner component considered with the positional adjustability produces uniform extrudate as well as minimizes production downtime by reducing clogging and backup risks and providing for easy clean up.Type: GrantFiled: November 9, 2001Date of Patent: November 22, 2005Assignee: Frito-Lay, North America, Inc.Inventor: Rick Wendell Bajema
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Patent number: 6902388Abstract: A die module is constructed for an extrusion die which provides for the adjustment of the concentricity of the exit configuration by allowing relative movement of the die within the extrusion die assembly. The die is mounted on a die holder through a pair of mounting rings which fit into a recess in the die body. The rings are constructed with interface surfaces having a curvature with a center upstream. The interface surfaces form a seat within which the die holder is contained with mating surfaces engaging the interface surfaces to allow pivot motion about the center of curvature of the interface surfaces. The engaging surfaces are in the shape of a partial hemisphere to simulate a universal motion. Adjustment bolts are located in the extrusion die assembly downstream of the interface. Bolts, which secure the rings to the die holder, are constructed to provide a fixed spatial relation of the engaging surfaces.Type: GrantFiled: May 22, 2003Date of Patent: June 7, 2005Assignee: Guill Tool and Engineering Co., Inc.Inventors: Glen Albert Guillemette, James Prue
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Patent number: 6887063Abstract: A processing mold is suitable for preparing a tire support. One processing mold that is particularly advantageous includes a processing mold having a first mold body opposing a second mold body, and the first and second mold bodies are aligned through a mandrel. In one embodiment, a first mold body includes a locking member suitable for locking the mandrel to the first body. In this embodiment, the mandrel is movable between the first and second mold bodies such that when a processing mold is opened, the first mold body and the mandrel can separate from the second mold body. A method of using a processing mold by aligning a first mold body and a second mold body through a mandrel and a method of releasing a tire support from a processing mold by locking a mandrel to a first mold body and separating the first and second mold bodies are also particularly advantageous.Type: GrantFiled: September 6, 2001Date of Patent: May 3, 2005Assignee: Dow Global Technologies Inc.Inventors: Earl T. Moore, Jeffery D. Zawisza, Kimberly F. Bennett
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Patent number: 6863521Abstract: A molding apparatus have a cavity plate with cavity components thereon spaced significantly apart from one another wherein the cavity components are adapted to translate on the cavity plate to compensate for any misalignment with their corresponding core components. The core plate side has core components thereon spaced significantly apart from one another wherein the core components are adapted to translate on the core plate side to compensate for any misalignment with their corresponding cavity components.Type: GrantFiled: November 26, 2002Date of Patent: March 8, 2005Inventor: Nicoleon Petrou
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Patent number: 6843461Abstract: The side walls of a mold have recesses in each of which is mounted a mold core for forming depressions on the outer side of a concrete block which is to be produced in this mold. The mold cores are pivotally supported around a horizontal axis which is parallel to the mold walls on the outer side of the mold. A sloping cam slot on each mold core is used to pivot the mold cores into the mold cavity defined by the mold walls and then back into the recess. The inner edges of a recess closely fit the mold core and function as strippers which self-clean all surfaces of the mold core which have come into contact with the concrete when the mold core is pivoted back into its recess. As a result, time intervals for cleaning the mold cores are greatly lengthened and a clean and smooth surface of the finished concrete block is insured.Type: GrantFiled: December 5, 2001Date of Patent: January 18, 2005Assignee: KOBRA Formen-und Anlagenbau GmbHInventors: Rudolf Braungardt, Erwin Schmucker
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Patent number: 6827322Abstract: A recoverable improved casing for the manufacture of recesses for buried bodies includes a mold with a section decreasing toward a smaller section end. The mould has internal longitudinal and transverse reinforcing ribs, which define nodes at their point of intersection. Some of these nodes have metallic flanges in a socket that are joined by tappets to a series of rods. The rods in turn are joined by tappets to a series of metallic interconnected crossbars. The ends of the crossbars protrude outside the mold, are joined by billets, and have a detachable coupling with the end of the rod of a hydraulic mold extractor piston.Type: GrantFiled: October 9, 2002Date of Patent: December 7, 2004Inventors: Serafin Garrido Martinez, Juan Ramón Rivero Alvarez
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Publication number: 20040207108Abstract: A mould for moulding braking bands with ventilation ducts with the use of composite material and, in particular, of C/SiC ceramic material, comprises two half-moulds with respective impression surfaces which face one another and lie perpendicular to an axis of symmetry and which, together with outer and inner cylindrical walls, define a moulding cavity in the shape of the braking band to be moulded. The mould also has pin elements which have the shape of the ventilation ducts and which can be transferred by secondary actuating means from a rest position to a working position and vice versa, the pin elements being outside the moulding cavity in the rest position and the pin elements being inserted in the moulding cavity in the working position.Type: ApplicationFiled: January 27, 2004Publication date: October 21, 2004Inventors: Giovanni Paolo Pacchiana, Ralf Siegfried Goller
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Patent number: 6805547Abstract: A mold assembly for forming a wax pattern in the shape of a golf club head includes a plurality of outer molds coupled together to defined a cavity and an inclined tunnel therein, with a plurality mold cores received in the cavity and a supporting member received in the inclined tunnel, in order to form a wax pattern which has an opening formed in an inclined front face thereof. Furthermore, both the tunnel and a parting plane between the mold cores make such a compensatory angle with horizontal surfaces of the outer molds that the opening of the wax pattern may be delimited by a peripheral wall perpendicular to a front face of the wax pattern.Type: GrantFiled: January 3, 2003Date of Patent: October 19, 2004Assignee: Fu Sheng Industrial Co., Ltd.Inventor: Wei-Huang Hsu
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Patent number: 6789301Abstract: An apparatus and method for allowing the spotting of one or more movable cores to mating portions of a mold. The present invention provides for the placement of a mold on a support structure and the releasable connection of each movable core to a force exerting device. The force exerting device allows for controlled and repeatable movement of the movable core or cores to which the force exerting device is attached. The present invention preferably also allows each movable core being spotted to be set to, and retracted from the mold, to a position where adjustments may be made to the movable core and/or the mating portion of the mold without removing the movable core therefrom. The present invention, therefore, provides for a higher quality and more efficient spotting of movable mold cores than is currently possible.Type: GrantFiled: February 11, 2002Date of Patent: September 14, 2004Assignee: Honda Motor Co., Ltd.Inventors: Michael A. Luke, G. David Reffitt, Hiroshi Sugawara
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Patent number: 6773642Abstract: A method of forming a concrete retaining wall block having a front face and an opposed back face in a front fact up position. The method includes inserting a plurality of tines of a horizontal core puller into a plurality of holes in the bottom of a mold such that the a plurality of tines are positioned to form a dovetail slot and chamfers in the back face of a concrete retaining wall block; and pressing and vibrating a semi-dry concrete mix feed into the mold with a head to form a concrete retaining wall block having a relief stamped in its front face and to form the dovetail slot and chamfers its back face. The method allows the dimensions of the concrete retaining wall block to be exact and consistent from cycle to cycle of the method.Type: GrantFiled: January 4, 2002Date of Patent: August 10, 2004Inventor: Michael James Wardell
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Patent number: 6769900Abstract: Molding equipment and related techniques for forming a golf ball are disclosed. The molding equipment includes the use of a mandrel with a spherical portion sized to fit within a molding chamber. The molding equipment and related processes are particularly useful when forming the various layers by reaction injection molding.Type: GrantFiled: November 27, 2002Date of Patent: August 3, 2004Assignee: Callaway Golf CompanyInventors: Daniel Murphy, Vincent J. Simonds, Kevin J. Shannon, Thomas J. Kennedy, III, Michael J. Tzivanis, David M. Melanson
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Patent number: 6767199Abstract: A guide block assembly for aligning and retaining fiber bore forming pins and guide pin bore fanning pins in precise relation to each other during the molding of a multi-fiber ferrule includes a unitary member defining at least one fiber bore and at least one guide pin bore. Each fiber bore, and optionally each guide pin bore, is formed by creating a starter hole using a first electric discharge machining (EDM) wire and enlarging the starter hale using a second EDM wire. Each fiber bore has a length to diameter ratio of between approximately 3::1 to 10::1, more preferably between approximately 4::1 to 8::1, and most preferably approximately 6::1. The guide block assembly may further include a cavity behind the fiber bore and a front face that forms a non-rectilinear surface on the face of the female. The unitary block assembly contains fewer parts and is less expensive to manufacture.Type: GrantFiled: May 24, 2001Date of Patent: July 27, 2004Assignee: Corning Cable Systems LLCInventors: David L. Dean, Jr., Alan J. Malanowski, Nick A. Felkenes
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Patent number: 6767196Abstract: A manufacturing apparatus for multi-fiber optical ferrule includes a spacer whose hardness is equivalent to or higher than the hardness of pins for forming fiber holes. Further, corner portions with respect to the arrangement direction of the pins for forming fiber holes of the spacer are formed as inclined surfaces or rounded surfaces.Type: GrantFiled: January 22, 2002Date of Patent: July 27, 2004Assignee: The Furukawa Electric Co., Ltd.Inventors: Jun Yamakawa, Masahiro Hirao, Yasushi Kihara, Takashi Shigematsu
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Patent number: 6761555Abstract: A device for producing an opening or cavity in the side of a ceramic product during product molding in a mould with a molding cavity delimited by a molding surface which has a window, comprising a deformable punch, joined on the window, designed to project into or retract from the molding cavity, with the ability to vary its rigidity. The device comprises punch shape variation differential constriction means and actuator means for punch deformation, which together produce a controlled anisotropic punch deformation, which makes the punch project into the molding cavity.Type: GrantFiled: November 9, 2001Date of Patent: July 13, 2004Assignee: Sacmi Cooperativa Meccanici Imola Soc. Coop. a r.l.Inventors: Giorgio Sarani, Davide Visani
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Publication number: 20040101587Abstract: A method and apparatus for molding a right angle connector onto a tube end portion. The tube end portion is positioned in a mold cavity; an axially extending core is positioned in the mold cavity with the axis of the core at a right angle to the axis of the tube end portion and with an inboard end of the core positioned proximate the open end of the tube end portion; a molten plastic material is injected into the mold cavity in surrounding relation to the core and the tube end portion; and the core is removed to form a connector fixedly secured to the tube end portion and having a central axial bore communicating with the open end of the tube, extending at a right angle to the central axis of the tube end portion, and conforming to the configuration of the core.Type: ApplicationFiled: November 21, 2002Publication date: May 27, 2004Inventors: Richard A. Nix, Keith V. Leigh-Monstevens, Michael James Woodard
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Publication number: 20040101588Abstract: An adjustable core pin for molding vials for use in levels and those vials molded using the adjustable core pin are disclose. The core pin includes an elongate rod with a crest at its cross section with the greatest diameter and a rod retainer with a cavity which receives the rod such that the distal end of the rod projects from a rod retainer distal opening, the rod being adjustable in relation to the rod retainer so that the crest can be adjustably placed at a preferred position in a molding cavity for vial molding.Type: ApplicationFiled: November 7, 2003Publication date: May 27, 2004Inventors: Joseph B. Coel, Roger D. Stanford
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Patent number: 6740281Abstract: An integral three-dimensional article having interstitials therethrough, the three-dimensional article comprises an unconstrained number of axially successive stages. An apparatus and process for molding such a three-dimensional article are also disclosed. The apparatus has members extending into a mold cavity, each member having access to the periphery of the mold cavity. Each stage may nest within an adjacent stage. The nesting may be accomplished by having the end of one stage be convex, while the mating end of an adjacent stage is complementary and concave. The article may be useful as a static mixer, heat exchanger, etc.Type: GrantFiled: March 4, 2002Date of Patent: May 25, 2004Assignee: The Procter & Gamble CompanyInventors: Aleksey Mikhailovich Pinyayev, Shaffiq Amin Jaffer, Theodore Jay Verbrugge
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Patent number: 6719927Abstract: An optical connector ferrule 1A is mounted on the distal end of a fiber optic ribbon cable 2 to form an optical connector Ca. A mating surface 11 of the optical connector Ca opposes an optical connector Cb to be mated. Fiber accommodating holes 13 are formed in the mating surface 11 so as to accommodate optical fibers, and a pair of guide projections 10 are formed on the mating surface 11 so as to be positioned with the optical connector Cb. The ferrule 1A is integrally molded with a resin. This provides an optical connector ferrule allowing the easy manufacturing of an optical connector with good transmission performance.Type: GrantFiled: January 30, 2001Date of Patent: April 13, 2004Assignee: Sumitomo Electric Industries, Ltd.Inventors: Wataru Sakurai, Hiroshi Katsura, Toshiaki Kakii, Masahiro Shibata