Abstract: A method of forming a custom mask (40) includes introducing a deformable material (32) to an impression mask (24) and directing the deformable material (32) against at least a portion of a user's face within the impression mask (24). This forms an impression of the user's face in the deformable material (32) to form the custom mask (40). The impression mask (24) receives the deformable material (32) and directs the deformable material (32) against at least a portion of a user's face within the impression mask (24) in response to pressure applied to the impression mask (24). The deformable material (32) may include a polycaprolactone polymer or an aliphatic polyester. The impression mask (24) may receive the deformable material (32) either before the user's face is brought within the impression mask (24) or while the user's face is within the impression mask (24).

Abstract: This invention relates to fibrillated fibers having particular physical characteristics, articles made therefrom as well as methods of producing the same. In particular the fibrillated fibers are defined by their Canadian Standard Freeness in combination with their Tensile Strength when formed into a sheet.

Abstract: A reticulated hydrophilic foam substrate and bonded active surface particle powder composite filter material is generated by foam polymerization of a prepolymer phase with an aqueous phase. The reticulated hydrophilic foam substrate is characterized by relatively low pressure drop and low resistance to flow through the foam substrate. The prepolymer phase is a hydrophilic polyurethane prepolymer receptive to the aqueous phase for foam polymerization upon mixing with the aqueous phase. The aqueous phase in turn is a pourable and flowable slurry mixture of water, active surface particle powder, and surfactant wetting agent. The aqueous phase includes sufficient water or other evaporable liquid to provide a protective liquid layer or coating over the active surfaces of the powder particles.