Abstract: An effervescent tablet for direct use as an additive in hot coffee or hot water includes one or more creamer additives, pH stabilizing agents, effervescence agents, and solubility agents. In one embodiment, the tablet includes dry coffee and, in another embodiment, the tablet excludes it. The creamer additive(s) may be dairy and/or non-dairy. The effervescence agent(s) includes sufficient effervescence to separate the tablet upon placement of the tablet in the hot coffee or water and, in one embodiment, to further create foam on the surface of the coffee so as to yield an instant frothy latte or cappuccino. The pH stabilizing agent(s) stabilizes a pH of the coffee and the solubility agent(s) facilitates expeditious dissolution of the tablet in the coffee or water. Various other ingredients and agents may be included in the tablet to enhance flavor, improve mouth feel, enhance foam production, or achieve other desired characteristics or results.

Abstract: The invention relates to a method for producing chewing gum granules. The method comprises at least the steps of feeding a gum composition including at least gum base into an extruder (2), pressurizing the gum composition in the extruder, extruding the gum composition through a die plate (5), and cutting the extruded gum composition in a liquid filled chamber (4) so that the cut gum granules have weights per granule in the range of 0.0001 g to 0.008 g.

Abstract: Process for obtaining cocoa polyphenol concentrate includes: a) subjecting unfermented cocoa beans to a blanching step in water at a temperature ranging from 85-100° C. for a period ranging from 3 to 15 minutes to give unfermented cocoa beans with reduced polyphenol oxidase activity; b) drying the unfermented cocoa beans at a temperature of less than 85° C. to obtain dried unfermented cocoa beans with a moisture content of no more than 15%; c) subjecting the dried unfermented cocoa beans to a particle size reduction step to obtain dry unfermented cocoa bean intermediate whereby at least 99 wt % of the product has a particle size less than or equal to 300 pm; e) extracting polyphenols from the dry unfermented cocoa bean intermediate to give a cocoa polyphenol extract and extracted solids; d) concentrating the cocoa polyphenol extract to yield a cocoa polyphenol concentrate; and carrying out a defatting step prior to step d).

Abstract: The present invention is related to feed granules comprising a feed enzyme and a copper ion donor.

Abstract: A solid seasoning product in the form of a stick, rod, thread, band, bead, pellet or ribbon from 20 mils to 250 mils thick and having a geometry as a shaped mass that enables the product to be inserted into or mixed with food comprising meat, poultry, rice, grains or other particulate foods prior to heating to prepare the food. The product is composed of a binder matrix holding a seasoning or mixture of seasonings. The binder disintegrates during heating of the food to release the seasoning.

Abstract: A process and an apparatus for agglomeration of powders wherein the powder is brought into contact with an agglomeration fluid while being air-borne and collected on a surface all parts of which are moving at substantially the same speed, after which the agglomerated powder is moved away from the moving surface by means of a centrifugal acceleration of at least 50 m/s2.

Abstract: The invention concerns a powder containing crystalline particles of maltitol, having: a speed of dissolution in water, according to a test A, of from 1 minute 30 seconds to 3 minutes; a hardness value, according to a test B, of from 400 to 500 N; an apparent specific gravity according to a test C, of from 0.550 and 0.650 g/ml; a residual water content of from 1.2 to 2% a melting point of at least 140° C., as well as tablets, baked goods and chewing gums containing said powder.

Abstract: Disclosed is an animal feed. The animal feed includes fat, preferably vegetable oil; a solid nutritive source; such as a whole seed or grain or a fraction thereof; and a binder, the binder comprising hemicellulose. Also disclosed are methods for preparing an animal feed and for feeding an animal. When formulated into pellets, the disclosed animal feeds have excellent durability, such that pellet fracture and dust formation are minimized.

Abstract: Herein is disclosed a granulated sweetener comprising Aspartame and Acesulfame-K as active ingredients, wherein the amount of the Acesulfame-K is 5 to 90% by weight based on the total amount of both the components and wherein the maximum particle size of the granules is about 1,400 &mgr;m or less, in which granulated sweetener the poorly dissoluble, high intense synthetic sweetener Aspartame (APM) is improved in solubility.

Abstract: A process for preparing a chewing gum tablet includes cooling a chewing gum composition to a temperature at which the gum composition is brittle, and grinding the cooled, brittle gum composition to form a chewing gum powder. The gum composition can be cooled by mixing it with a coolant, such as solid carbon dioxide, prior to grinding. The chewing gum powder is mixed with an active composition comprising a nutritional supplement, such as one or more vitamins, minerals, or herbs, to form a nutritional supplement-containing powder. The mixture of gum powder and the nutritional supplement, along with other optional additives, is then granulated to form nutritional supplement-containing granules. These granules are then compressed to form chewing gum tablets.

Abstract: The present invention relates to a method for forming a compressed and cut bale of fibrous material, whereby the bale of fibrous material has at least one cut that allows the material to be separated into two distinct and separate layers. The present invention also relates to the compressed and cut fibrous material.

Abstract: The present invention discloses a method for obtaining feed pellets. The method includes the addition of active ingredients to feed pellets after the pellets have been extruded. The method further includes the addition of a solution or suspension of the desired feed or ingredient in a water or oil phase to the pellets under reduced pressure and subsequently increasing the pressure. The method results in pellets with a high degree of loading and in which the active ingredients are homogeneously distributed.

Abstract: The present invention relates to a malted beverage powder and a process for preparing it. In the process of the present invention, liquid beverage ingredients and a first portion of dry malted beverage ingredients are wet mixed to provide a wet mixture having a moisture content of about 20% or less. The wet mixture is vacuum dried to provide a dry cake which is comminuted to a base powder. The base powder is then dry mixed with a further portion of dry malted beverage ingredients. The malted beverage powder so obtained has a substantially homogeneous color and characteristics such as flavor and texture similar to those of conventionally-prepared malted beverage powder.

Abstract: The present invention relates to a process for preparation of a granular composition, which comprises magnesium and phosphorus. In the process, magnesium oxide is granulated with addition of a granulating liquid, which contains phosphoric acid and water. According to the invention, the granulating liquid, besides phosphoric acid and water, also contains sulphuric acid.

Abstract: The invention provides processes for the preparation of puffed cereal cakes, in particular puffed rice cakes. The processes comprise molding puffed or unpuffed cereal grains under pressure with the application of ultrasound. The ultrasound assists bonding of the cereal grains to form a solid cake. The ultrasound reduces fouling of the mold and increases processing speed. In one aspect, the starting material is prepuffed cereal grains, and these grains are coated with a binder agent and then bonded together at low temperature using ultrasound energy. This permits the formation of puffed cereal cakes with edible inclusions of temperature-sensitive foodstuffs, and also the rapid formation of puffed cereal cakes with shaped or profiled top and/or bottom surfaces.

Abstract: Improved, high-capacity processing systems including a processing device such as an extruder (26) or a pellet mill (P) are provided which minimize product losses and permit the user to conduct multiple, segregated short runs with a minimum of down time between runs. The extruder systems (20, 220) include an extruder assembly (21, 221) having a special, multiple-position die assembly (28), as well as an upstream preconditioner (24) and feed bin assembly (22). A variable speed, variable output discharge screw feeder (78) is located between the preconditioner outlet (62) and extruder barrel inlet (90). A PLC-type controller (30) coupled to the extruder assembly components establishes a choke full condition at the discharge feeder (78) so that continuous uninterrupted flow of preconditioned material to the extruder (26) at a uniform mass flow rate is maintained for as long as possible.

Abstract: The invention concerns a process for the manufacture of a powder containing crystalline particles of maltitol, which includes continuously mixing maltitol syrup having a dry matter content of at least 70% by weight and a maltitol content of at least 85% by weight on a dry matter basis, the mixing being effected by simultaneously dispersing the maltitol syrup and maltitol containing seeds into an open rotating receptacle containing maltitol based granules whereby the maltitol syrup and maltitol containing seeds are mixed at the surface of the maltitol based granules contained in the receptacle, collecting maltitol based granules from the receptacle and crystallizing maltitol contained in said granules, the maltitol based granules in the receptacle being maintained in motion by the rotation of the receptacle.

Abstract: The resistance to caking of normally hygroscopic materials, such as spray-dried hydrolyzed vegetable protein, upon exposure to high humidity conditions may be improved by increasing the average minimum dimension of the hygroscopic material and a carrier material to 125 to 2,000 microns.

Abstract: A method of preparing mash for extrusion into animal feed pellets is provided. The method includes conveying the mash along the length of a pre-conditioning chamber while injecting steam at a first temperature into the pre-conditioning chamber to heat and pre-condition the mash. The pre-conditioned mash is then transferred from the pre-conditioning chamber to a conditioning chamber and is conveyed along the length of the conditioning chamber while injecting steam at a second temperature into the conditioning chamber. In one embodiment, the steam injected into the conditioning chamber is superheated steam and the second temperature is higher than the first. In another embodiment, the steam injected into the pre-conditioning chamber is superheated steam and the first temperature is higher than the second. The mash is discharged from the conditioning chamber for delivery to a pellet mill for being extruded into feed pellets.

Abstract: Disclosed is a method for preparing a modified starch hydrolysate that has a relatively reduced tendency to become sticky as compared with the unmodified starch hydrolysate. The method includes the step of compacting a starch hydrolysate, preferably via roller compaction. Also disclosed is a modified starch hydrolysate. The compacted starch hydrolysates may be transported readily, and is useful in numerous applications, including poultry feed applications.

Abstract: The present invention provides a process for preparing a chewing gum tablet, in which a chewing gum composition is cooled to a temperature at which the composition is brittle, and the composition is ground while brittle to form a fine powder. In a preferred process, the composition is cooled by mixing with a coolant, such as solid carbon dioxide, and the mixture is ground to a powder. The powder can be mixed with a pharmaceutical active ingredient capable of topical absorption in the buccal cavity or in the mucous layer of the upper or lower intestinal tract, and formed into a tablet. Preferably, the mixture of the powder, pharmaceutical active ingredient, and other additives such as coating agents, binders, additional active ingredients, and sweeteners, are granulated in a fluidized bed granulator prior to forming the mixture into a tablet. The resulting tablet provides a dosage form of the pharmaceutical active ingredient having a more accurate and uniform dose of the active ingredient.

Abstract: The invention is a method for producing pelletized whole fuzzy cottonseed. The method comprises selectively delivering a measured amount of linted cottonseed to a screw extruder. The screw extruder having a bore and screw that decreases in diameter from one distal end to the other. Thereby, the linted cottonseed is subjected to predetermined increases in pressure and ground to a pasty oatmeal-like consistency before being extruded at the output end to a delivery system feeding the pellet forming mechanism having as its output pelletized linted cottonseed.

Abstract: Solid blocks of crumb precursor are formed by compressing masses of crumb precursor particles. The crumb precursor particles contain milk powder, crystalline sugar, and optionally chocolate liquor.

Abstract: In the process of producing corn-based pellets, preconditioner steam and water addition, as well as extruder water or screw configuration and RPM, can be manipulated to precisely control the cook level, gelatinization, and moisture level of the meal during processing, and level of defects despite minor variation in the characteristics of the corn flour. Specifically, the preconditioner added steam-to-water ratio can be manipulated to effect cook, hydration, and partial gelatinization of the meal. In the extruder, lower extruder rotational speeds increase the residence time and increases cook. With the increase in residence time the volume of bed pack in the extruder increases. This can be reversed by adding water directly into the extruder, thereby decreasing the viscosity of the meal in the extruder. Product bulk density is changed by increasing and decreasing cook of the meal.

Abstract: In the process of producing masa based expandable pellets, preconditioner steam and water addition, as well as extruder water and RPM, can be manipulated to precisely control the cook level, gelatinization, and moisture level of the meal during processing, and level of defects despite minor variation in the characteristics of the masa flour. Specifically, the preconditioner added steam-to-water ratio can be manipulated to effect cook, hydration, and partial gelatinization of the meal. In the extruder, lower extruder rotational speeds increase the residence time and increases cook. With the increase in residence time the volume of bed pack in the extruder increases. This can be reversed by adding water directly into the extruder, thereby decreasing the viscosity of the meal in the extruder. Product bulk density is changed by increasing and decreasing cook of the meal.

Abstract: The invention relates to the preparation of enzyme pregranules with stable activity which can be incorporated into particles of a granular animal feed. The invention further relates to the pregranules with stable activity which are obtained by the preparative processes and can be incorporated into granular animal feeds.

Abstract: A method for producing a fast dissolving low fat bouillon cube includes providing a bouillon powder which is free-flowing to a die having a residual of water on a surface. The bouillon powder is compressed at low pressure, thereby forming a fast dissolving bouillon cube.

Abstract: The present invention relates to a process for producing a ready-to-eat cereal and fluid-milk breakfast food product having a firm surface and an interior comprised of fully cooked, soft and moist, fluid-milk-infused cereal grains joined together. The cereal and fluid-milk products of the present invention can be picked up and eaten hand-held because their textures do not become soggy even when the cereal grains have been infused with all the added fluid-milk. In the process of the present invention, a fluid-milk solution which contains starch complexing agents, flavors and sweeteners, are infused into cereal grains at temperatures above 180 F until the cereal grains become infused with all the fluid-milk solution, fully cooked, and soft and moist in texture.

Abstract: The present invention discloses a method for obtaining feed pellets. The method includes the addition of active ingredients to feed pellets after the pellets have been extruded. The method further includes the addition of a solution or suspension of the desired feed or ingredient in a water or oil phase to the pellets under reduced pressure and subsequently increasing the pressure. The method results in pellets with a high degree of loading and in which the active ingredients are homogeneously distributed.

Abstract: The invention provides processes for the preparation of puffed cereal cakes, in particular puffed rice cakes. The processes comprise molding puffed or unpuffed cereal grains under pressure with the application of ultrasound. The ultrasound assists bonding of the cereal grains to form a solid cake. The ultrasound reduces fouling of the mold and increases processing speed. In one aspect, the starting material is prepuffed cereal grains, and these grains are coated with a binder agent and then bonded together at low temperature using ultrasound energy. This permits the formation of puffed cereal cakes with edible inclusions of temperature-sensitive foodstuffs, and also the rapid formation of puffed cereal cakes with shaped or profiled top and/or bottom surfaces.

Abstract: This invention is directed to increasing the efficiency of production including the rate of production of urea-containing pelletized feeds, increasing the nonprotein nitrogen content of such feeds and increasing the nonprotein nitrogen ("NPN") content of such feeds while improving or maintaining the gravitational flowability of such feeds when the feeds are subjected to material handling conditions, as when they are subjected to gravitational flow.

Abstract: A new natto food is provided, which has a good color, does not scatter easily, is easily handball, has excellent dispersibility, gives gentle feeling when eating without sticking to the oral cavity, has rich taste since there is no peculiar smell, and has new flavor and deliciousness. Soybean flour and/or edible fiber are blended with natto powder. It is more preferable to employ a heat-treatment at least in one of processes comprising: blending the soybean flour and/or the edible fiber with the natto powder; pelletizing and shaping the mixture to granules, drying the shaped matter. The blending ratio of the soybean flour to 1 part by weight of the natto powder is preferably 0.15 to 0.3 parts by weight.

Abstract: Thin, crisp, baked snacks having a chip-like appearance are continuously produced from a cooked, shredded laminate by substantially compressing the laminate without deleteriously affecting the attainment of a substantially uniform, visually apparent shred or woven pattern in the final, baked product. Additionally, at least substantially all, or all of the individual shred layers maintain their integrity and may be viewed in the final, baked product. The substantial compression is achieved by supporting the laminate of cooked, net-like sheets on a conveyer belt, and passing the supported laminate and belt between at least one pair of counterrotating compression rolls. Substantial movement or slippage of the laminate relative to the belt which would substantially disrupt or distort the shred pattern of the laminate is avoided. The substantial compression of the laminate provides a thin, flat, chip-like appearance rather than a puffed or thick biscuit or cracker appearance.

Abstract: A continuous process for turning food waste into nutritionally balanced animal feed. A production system is disclosed which includes a series of pipes and tanks through which food waste is processed and dehydrated so that the food waste is ultimately converted into nutritionally balanced animal feed. The system includes, inter alia, a blending tank in which ground food waste is agitated, suspended, and drawn off with a food pump. The food waste is then metered to a precise level so that it may be blended with a precise amount of dry feed stock. Excess food waste is returned to the blending tank to be recirculated. The food waste mixed with the dry feed stock is then converted into moist pellets which are then dried and packaged to be distributed.

Abstract: The method of the invention is charecterized by preparing a layer of a foodstuff, without prior moistening, which foodstuff is in the form of a soluble powder based either on chicory alone or on a mixture containing at least one-third by weight of chicory, in raising the layer in ambient air to a temperature that is sufficient for surface melting the chicory powder, and then in cooling it. After the cooling operation, the resulting layer of agglomerating powder can be crushed, ground, and screened in order to obtain a product in granular form, preferably having grain size lying in the range 0.5 mm to 3 mm. The layer of powder may also be placed in a mold so as to obtain a product in the form of a compact slab of agglomerated powder whose outside shape matches that of the mold.

Abstract: A method of producing animal feed pellets wherein solid and liquid ingredients of the feed are premixed except for a liquid binder ingredient which is mixed in last. The resulting mash is extruded in a ring die pellet extruder without steam conditioning and the extruded pellets are cooled and/or dried as may be required. The liquid binder will have viscous and cohesive properties and preferably will be a condensed liquid byproduct from the grain, food or feed processing industries.

Abstract: The invention provides processes for the preparation of puffed cereal cakes, in particular puffed rice cakes. The processes comprise molding puffed or unpuffed cereal grains under pressure with the application of ultrasound. The ultrasound assists bonding of the cereal grains to form a solid cake. The ultrasound reduces fouling of the mold and increases processing speed. In one aspect, the starting material is prepuffed cereal grains, and these grains are coated with a binder agent and then bonded together at low temperature using ultrasound energy. This permits the formation of puffed cereal cakes with edible inclusions of temperature-sensitive foodstuffs, and also the rapid formation of puffed cereal cakes with shaped or profiled top and/or bottom surfaces.

Abstract: A flowable roasted and ground coffee product is provided having a median volumetric ("X50") particle size of from 270 to 1100 .mu.m, a density of from 0.5 to 0.7 gm/cc and 30-41% by weight of which extracts when brewed. The product is in the form of aggregates of granular roasted and ground coffee particles having a maximum X50 particle size of 270 .mu.m and is produced by forcing roasted and ground or roasted whole bean coffee through an orifice under conditions of pressure and shear sufficient to grind the coffee and to form the coffee into a dense mass of roasted coffee made up of the granular roasted and ground coffee particles tightly bonded together. The dense mass of roasted coffee is then reground to produce the roasted and ground coffee product which is in the form of aggregates having an X50 particle size in the range of 270-1100 .mu.m, the aggregates being made up of the granular coffee particles.

Abstract: Discrete entities of a solid suspension are made from a solid fat matrix and a non-fat solid substrate having an active associated with said substrate. These entities are spheroidal in shape, have uniform size and substantially the same active content due to the flash flow process used to make them. They are especially useful as delivery systems for comestibles, pharmaceuticals and personal products.

Abstract: Included is the preparation of particulate coffee products with improved particle packing characteristics. Fine coffee particles having particle diameters of less than about 600 micrometers are compacted to a bulk density of from about 0.40 to about 0.70 gm/cc. The resulting coffee products have the isodensity and isobrew solid profiles as shown in FIGS. 1 and 2, respectively, where the bulk density and brew solid values for any ternary particle mixture represented on the graph increases with increased coffee fine fractions therein. The process can also be used to control or increase the bulk density of particulate coffee products thereby eliminating or reducing the need to rely upon roasting means to control bulk density. The compaction operation changes the particle morphology without rupturing the cell walls of the coffee.

Abstract: A method and pellet mill apparatus for the continuous preparation of improved animal feed pellets cooks a grain mash with steam under superatmospheric pressure which extends through a conditioning chamber within the mill and to an extrusion die to increase conditioning and gelatinization of the mash.

Abstract: A flowable roasted and ground coffee product is provided having a median volumetric ("X50") particle size of from 270 to 1100 .mu.m, a density of from 0.5 to 0.7 gm/cc and 30-41% by weight of which extracts when brewed. The product is in the form of aggregates of granular roasted and ground coffee particles having a maximum X50 particle size of 270 .mu.m and is produced by forcing roasted and ground or roasted whole bean coffee through an orifice under conditions of pressure and shear sufficient to grind the coffee and to form the coffee into a dense mass of roasted coffee made up of the granular roasted and ground coffee particles tightly bonded together. The dense mass of roasted coffee is then reground to produce the roasted and ground coffee product which is in the form of aggregates having an X50 particle size in the range of 270-1100 .mu.m, the aggregates being made up of the granular coffee particles.

Abstract: The present invention discloses a method for obtaining feed pellets. The method comprises the addition of active ingredients to feed pellets after the pellets have been extruded. The method further comprises the addition of a solution or suspension of the desired feed or ingredient in a water or oil phase to the pellets under reduced pressure and subsequently increasing the pressure. The method results in pellets with a high degree of loading and in which the active ingredients are homogeneously distributed.

Abstract: A baking improver composition in a homogeneous solid shaped form which includes one or more baking improver agents and at least one binding agent which permits disintegration of the solid form when in use for mixing a dough. Such a composition form may weigh between 25 grams and 2 kilograms and is capable of manual division into smaller dosage units and obtained, for example, by compacting a powder composition based on flour and containing about 20 to 30% by weight of lecithin as a binding agent and baking emulsifier.

Abstract: A product densification method for producing sinking aquatic feed, densified cattle "range cubes" or the like includes a conventional cooking extruder into which feed ingredients, including cereal grains and additives, are introduced. The feed ingredients are cooked, gelatinized and expanded in the cooking extruder to form an intermediate feed product. The intermediate feed product is then loaded onto a cooling conveyor where it is transported to a product densification unit or PDU. The PDU is a specially designed high speed, low shear extruder which is adapted to densify and shape the intermediate feed product into a final feed product which is dense enough to sink in water and stable enough to stay together for a considerable period of time while submerged or exposed to weather. The density of the sinking feed, and therefore, the sink rate thereof, can be controlled by controlling the shaft speed of the high speed screw in the PDU.

Abstract: A process for adding fat to an extruded pet food composition using an under oil cutting process wherein the extrudate is simultaneously cut, infused with oil and dried to form food pellets.

Abstract: An automatic control for a pellet mill includes a method for automatically calculating start values for feeder speed and steam valve position upon start-up of the pellet mill for pelleting particular formulas of feed. The method includes the step of monitoring the pellet mill to determine optimal feeder speed and steam valve position when the mill is running at optimal conditions, and then adjusting these values by a fixed percentage in order to determine the start-up values. As the steam valve is non-linear, another method is disclosed for converting the steam valve position to a corresponding steam flow, multiplying the optimal steam flow by the same fixed percentage, and then reconverting the starting steam flow value to a corresponding steam valve position. The fixed percentage used to determine the start values may be adjusted, depending upon how aggressive the operator desires the start-up to be and perhaps to adjust for differences in pellet formulations.

Abstract: The invention pertains to a process for preparing a phenylalanine-free dietetic product comprising L-amino acids, and optionally comprising carbohydrates, minerals, trace elements and/or vitamins, for persons afflicted with phenylketonuria particularly adults, juveniles and pregnant women. The process comprises preparing a wet batch by dispersing in water the L-amino acids, some or all of the optional components, and at least one fatty material as an emulsifier, after which the wet batch is spray-dried. The spray-dried wet batch is then mixed with additional vitamins and/or carbohydrates and at least one fatty material as a separation agent to produce a mass. The mass thus produced is processed into cores for dragees or tablets, and the dragee or tablet cores are provided with coatings or dragee covers. The dietetic product is used as a nutrition supplement.

Abstract: An enzyme containing T-granulate, coated with a coating agent comprising a high melting fat or wax, is combined with a mixture containing fodder components, and the combination is steam treated and subsequently pelletized. The method considerably improves the stability of the enzyme in the pelletized mixture.

Abstract: An apparatus and method for forming a compressed bar from an oil seed crop including oil and meal. The apparatus includes an extruder for heating the oil seed crop to a predetermined temperature, a load barrel having an inlet for receiving the oil seed crop from the extruder and an outlet, and a ram located inside the load barrel. The apparatus also includes a cooling die assembly having a tube for receiving the oil seed crop therein. The tube has an inlet end coupled to the outlet of the load barrel and an outlet end. The cooling die assembly also includes a mechanism for cooling the oil seed crop as it passes through the tube.