Abstract: A method and apparatus for marking, imprinting or applying a pattern, design or mark to a plurality of individual pieces of food product to be divided from a sheet of food product is described. In one aspect of the invention, a method may include the steps of supplying a sheet of food product, marking the plurality of individual pieces of food product to be divided from the sheet of food product, and dividing, at least partially, the individual pieces of food product from the sheet of food product. In another aspect of the present invention, an apparatus may generally include a support frame, a cutting plate, and a marking head. The cutting plate preferably includes a plurality of cutting openings and an engagement surface capable of supporting and positioning a sheet of food product. The cutting openings preferably correspond to a plurality of individual pieces of food product to be divided from the sheet of food product.

Abstract: A dough stream blocker (10) is positioned in a dough forming apparatus for selectively opening or blocking the flow of dough through the channels of the assembly that lead to the dough cut off device. Slide valves (34) are rotated to present either a slide valve opening (36) or a slide valve closed body portion (38) that opens or closes the channels.

Abstract: A system and/or method for making a pizza pie having an outer cheese portion comprises a cutting tool and/or a cutting guide to enable formation of at least one opening at an outer crust region of a pizza pie to cause an inner cheese portion embedded within the outer crust to flow through the at least one opening, thereby forming the outer cheese portion at the upper surface of the outer crust. A cutting tool of the system comprises a rotatable disc with notches in its cutting surface to enable formation of the at least one opening in the outer crust. A cutting guide of the system comprises a generally disc shaped member with a support surface at its outer edge for supporting and guiding application of a cutting device against an outer crust region of a pizza dough.

Abstract: A scoop cutter and method for producing shaped food products. A rotating arcuate blade with a cutting edge on at least one side works in conjunction with a thickness spacing sphere to produce a shaped food product having three dimensions. As food product in the form of non-sticky, low tact dough, or raw or whole fruits and vegetables comes into contact with the thickness spacing sphere, the blade slices it, creating shaped food products with uniform thickness. The width to depth ratio of the shaped food product is adjustable depending on the desired texture and size.

Abstract: A method for the continuous production of cookies having a high content of large inclusions, such as chocolate chips, nuts, and fruit pieces includes extruding a cookie dough containing the inclusions through a die orifice to obtain an extrudate dough rope, and cutting the extrudate dough rope with an ultrasonic cutting blade. The ultrasonic cutting severs the extrudate dough rope into dough pieces which fall onto a moving conveyer into a substantially uniform or regular array for uniform baking. The ultrasonic cutter is controlled to provide a roughened top surface on a dough piece to provide a home baked appearance upon baking, while cutting through the inclusions without substantial displacement of the inclusions which would cause pock marks on the surface of the dough piece, and without substantial dough piece weight variation.

Abstract: A system and/or method for making a pizza pie having an outer cheese portion comprises a cutting tool and/or a cutting guide to enable formation of at least one opening at an outer crust region of a pizza pie to cause an inner cheese portion embedded within the outer crust to flow through the at least one opening, thereby forming the outer cheese portion at the upper surface of the outer crust. A cutting tool of the system comprises a rotatable disc with notches in its cutting surface to enable formation of the at least one opening in the outer crust. A cutting guide of the system comprises a generally disc shaped member with a support surface at its outer edge for supporting and guiding application of a cutting device against an outer crust region of a pizza dough.

Abstract: An automatic pizza shaping conveyor device and process of making a pizza are disclosed. The device has a dough machine, a shaping component, a heater and a conveyor. The dough machine receives handmade dough or machine-kneaded dough and processes the dough into pizza ready dough. The processed dough is sent by the conveyor to the shaping component, which processes the dough into 45 wedges and receives toppings which are added to the wedges. The heater then receives the wedges to which the toppings have been added, heats and cooks the wedges to produce the completed pizza product. The process takes uncooked or raw dough and produces an elongate sheet of pizza dough, cuts alternately oriented 45 degree shaped pie-shaped segments from the sheet of dough, but keeps the segments touching each other, applies pizza sauce, cheese and other ingredients to the cut segments to produce coated segments, and then conveys the coated segments through an oven.

Abstract: The present invention is directed to a calcium-enriched chewable baked food product in which at least one piece of the food product provides the recommended daily DRI of elemental calcium. The calcium-enriched baked food product has a mouth feel, texture and taste substantially similar to a non-calcium-enriched baked food product. The food product also provides Vitamin D3 in a range of 100-2400 IU and optionally may be enrobed with a flavored coating. The present invention is also directed to a method for producing the calcium-enriched food product.

Abstract: The present invention provides a dough dispensing system and a method of dispensing dough. In some embodiments, the method includes the acts of directing dough from a first plurality of dough receptacles to an adjacent second plurality of dough receptacles such that each one of the second plurality of dough receptacles receives dough from a corresponding one of the first plurality of dough receptacles, holding dough in the second plurality of dough receptacles until each of the second plurality of dough receptacles receives dough, and dispensing the dough from each of the second plurality of dough receptacles substantially simultaneously.

Abstract: The invention concerns a method for volume division of bread-making, bakery, and pastry dough and the like, contained in a hopper. The method includes allowing the dough to flow by gravity into a chamber capable of measuring an amount of dough to be divided and extending beneath an opening located at the base of the hopper. The chamber is at least partly closed. The volume division of the dough into dough pieces of the amount of dough contained in the chamber is started. The divided dough pieces from the chamber are removed to be set on a discharge carrier. The invention also concerns a device for implementing the method.

Abstract: A machine for shaping dough pieces from a batch of risen dough placed in a holding pan includes a set of tools that can move between a number of positions for activating different tools for sequentially applying them to the dough, the pan and the set of tools being placed in a relative motion whereby respectively approaching or moving away from one another. The set of tools includes a tool for controlled spreading of the dough inside the pan for rendering its thickness uniform while essentially preserving its initial volume; a tool for shaping/dividing the dough into distinct dough pieces, equipped with partition walls that, between them, define receptacles for the shaping of dough pieces the shape of these partition walls in each receptacle being provided for progressively drawing an upper surface layer of the dough and pushing back the remainder of the dough into said layer.

Abstract: The present invention relates to a process of forming a coated sphere comprising the steps: (a) combining an alkali metal alginate with water; (b) preparing a mixture of said alkali metal alginate with a sensitive ingredient; (c) pumping said mixture to a nozzle; (d) cutting said mixture with a fluid stream; (e) forming a sphere; (f) dropping said sphere into an coating matrix; (g) providing a first protective coating around said sphere; and (h) forming a coated sphere.

Abstract: A manually operable device for making dough pockets can have a respective frame formed in shells hinged together so that the faces of the frame members can bond dough pockets together around their peripheries and cut off excess dough from the dough pockets. Ribs can be provided to subdivide the frames and the surfaces of the ribs and frames can be toothed where the frames squeeze the dough layers together.

Abstract: A triple coextruded baked good having a bar shape with a desired substantially smaller height than width, is continuously produced with distinct, at least substantially uniform concentric fillings which are visually apparent at opposing cut ends of the baked piece. The bar-shaped products are preferably cookies with dissimilar fillings, such as a fruit filling and a cheese-cake filling. Undesirable excessive flow of a middle filling or layer towards the cross-sectional ends or sides rather than the top and bottom of the coextrudate is substantially reduced by obstructing and diverting the flow of the middle filling through the middle die orifice so that it flows towards the top and bottom elongated portions of the middle annulus. A baked product having a substantially even middle concentric layer which is desirably uniformly thick and continuous at least across the top and bottom is obtained.

Abstract: A method of making a loaf of crustless, sliced bread from a rectangular prismatic loaf of bread, the method comprising: decrusting the bread by moving the loaf of broad longitudinally past cutting blades to remove the crust from four sides of the loaf of bread; slicing the crustless bread by moving the loaf transversely past a plurality of blades to slice the loaf; and packaging the loaf by moving the loaf longitudinally to a packaging station.

Abstract: A method and apparatus for marking, imprinting or applying a pattern, design or mark to a plurality of individual pieces of food product to be divided from a sheet of food product is described. In one aspect of the invention, a method may include the steps of supplying a sheet of food product, marking the plurality of individual pieces of food product to be divided from the sheet of food product, and dividing, at least partially, the individual pieces of food product from the sheet of food product. In another aspect of the present invention, an apparatus may generally include a support frame, a cutting plate, and a marking head. The cutting plate preferably includes a plurality of cutting openings and an engagement surface capable of supporting and positioning a sheet of food product. The cutting openings preferably correspond to a plurality of individual pieces of food product to be divided from the sheet of food product.

Abstract: Confectionery, such as a tart and pie, is sequentially made. A generally rectangular mold is filled with food dough. The food dough is baked and taken out of the mold. The food dough is cut and divided in a zigzag pattern into generally triangularly-shaped food dough, so that a tart or a pie is made.

Abstract: An apparatus and method for continuously producing constant weight portions of semi-solid matter, such as bread dough, from a large mass through a dividing mechanism whereby portions are formed on a receptacle which receives the portion so that an accurate weight indication of the portion can be taken. By separating portions of the mass with the divider, when the weight of the mass on the receptacle reaches a predetermined shutoff weight, constant weight portions are achieved. A drive motor may power the receptacle through a selectively disengageable motor drive connection, which can be disengaged to allow accurate weight indications. Variations in the weight of portions from a target portion weight may be minimized by automatically adjusting the shutoff weight at which the portion is separated by the dividing mechanism, according to the difference between the portion weight and the target weight.

Abstract: Apparatus for forming a dough strand from a preferably large-volume dough mixture (28) has a receptacle (2) for holding this dough mixture, which is provided at the bottom with a discharge opening (4) for the dough. Connected to this discharge opening are two shafts (6) arranged so as to be parallel to one another and driven in opposite directions in order to effect a downward movement of the dough. The shafts (6) are provided with profiles acting on the dough which are formed by star arms (5). The shafts (6) are arranged so as to be fixed and are driven in a timed manner for the rotary movement. The star arms (5), of which there is an even number for each shaft (6), in the position directed towards one another block the downward flow of dough therethrough over the major part of the axial length of the shaft (6).

Abstract: A method of preparing a reconstitutable, dehydrated whole bean product is shown. The method calls for utilizing a combination convection/microwave heating chamber to dry cooked whole beans in such a way as to preserve the integrity of the beans and, thus, significantly enhance the texture and quality of the bean product. The method requires a shorter amount of time than, and enables a significant reduction in the amount of bird mouthing that, is prevalent in existing methods.

Abstract: A method for producing a reconstitutable dehydrated food product, an apparatus for producing such a product, and a product produced thereby are described. The method calls for using a stationary vessel to separately hydrate at least two batches of raw beans with circulating water, as well as a second stationary vessel to separately pressure cook the hydrated beans using direct steam injection with minimal agitation. A first batch is then chopped and sized, and then formed into a generally flat, preferably ribbed sheet of texturized composition. The latter is then dried and broken into chunks. The second batch of beans is kept whole and, once cooked, is dried utilizing a combination convection/microwave heating chamber in such a way as to preserve the integrity of the beans. The dried whole beans are then added to the first batch of beans, and preferably, to the chunks produced therefrom.

Abstract: A dough divider including a hopper with a lid, latch assembly and press plate. The lid has an open and closed position. The latch assembly is adapted to maintain the lid in the closed position when activated and to discontinue maintaining the lid in the closed position when deactivated. The press plate is vertically slidable within the hopper, with the hopper being adapted to accept dough between the lid and the press plate. The press plate is adapted to be driven towards the lid in order to compress the dough between the press plate and the lid within the hopper. The latch assembly is automatically activated to maintain the lid in the closed position while the press plate is being driven towards the lid. The latch assembly is automatically deactivated to discontinue maintaining the lid in the closed position after the dough has been compressed and divided within the hopper.

Abstract: The present invention is directed to a process for making confectionery pieces, comprising the steps of (a) providing a solid or semi-solid edible slab having at least three layers to at least two forming elements having a nip defined by the forming elements; and (b) passing the edible slab through the nip, thereby forming a sheet of confectionery pieces or individual pieces, wherein the edible slab has a first outer layer, a second outer layer, and at least one inner layer between the first and second outer layers.

Abstract: A cooking utensil includes an all-in-one device that incorporates a partially perforated pan, circular in shape, with a permanent and continuous circumferential holder with one or more supports that provide stability and safety during the extrusion process of the soft batter. At the same time, this cooking utensil fits easily on top of commonly used cooking vessels regardless of lip configuration or vessel diameter. This cooking utensil also includes versions for removable type holders in kit form that can be used interchangeably with several pans with different hole sizes while providing multiple support and stability over commonly used cooking vessels.

Abstract: A dough dividing apparatus for dividing dough into substantially equal portions. The dough dividing apparatus includes a bin portion for receiving dough in an interior space of the bin portion. A cylinder is coupled to the bin portion whereby a lumen of the cylinder is in fluid communication with the interior space of the bin portion. A piston assembly is slidably positioned in the lumen of the cylinder. The piston assembly is for drawing dough into the cylinder and extruding dough from the cylinder when the piston assembly is slid in the cylinder. A dividing assembly is coupled to the cylinder for receiving and dividing dough extruded from the cylinder. A driving assembly is operationally coupled to the piston assembly and the dividing assembly for actuating the piston assembly and the dividing assembly.

Abstract: An automatic bread making machine having a baking chamber and a container for receiving bread making ingredients is provided with a backing rack assembly that is selectively placed into and removed from the baking chamber. The baking rack assembly is provided with a frame and a plurality of trays coupled to the frame, in vertically spaced relation to each other. Each of the frames provides a substantially horizontal support surface for a quantity of dough that can be proofed or baked on the tray when the rack assembly is positioned within the baking chamber. A user may therefore bake a plurality of portions of dough within a unitary chamber of an automatic bread making machine.

Abstract: A method is provided for producing individual dough products, comprising the steps of conveying a continuous dough sheet along a travel path, engaging a first die cutter with a first portion of the dough sheet to cut a first portion of the peripheral shape of at least one dough product, then conveying the continuous dough sheet along the travel path and engaging the second die cutter with the first portion of the dough sheet to cut a second portion of the peripheral shape of at least one dough product.

Abstract: A dough cutting apparatus is suitable for cutting a sheet of dough. The dough cutting apparatus includes a structure defining a blunt dough engaging portion. The present invention can be embodied in a number of different ways, including a wheel cutter, a rotary drum cutter, a reciprocating head cutter, or another cutter.

Abstract: A dough divider comprises a machine housing (3); a dough collecting container (4) which is mounted on the machine housing (3), receiving dough that is to be metered; a dough delivery arrangement which is connected to the dough collecting container (4), comprising a driven dough delivery piston (15) for the delivery of dough from the dough collecting container (4); and a dough metering arrangement, which comprises a first row of first measuring pistons (40), which are driven for displacement in first piston casings (42), taking dough from the dough delivery arrangement, and at least a second row of second measuring pistons (41), which are driven for displacement in second piston casings (43), taking dough from the dough delivery arrangement, with the first piston casings (42) having a cross-sectional area A1 and the second piston casings (43) having a cross-sectional area A2 so that A1 differs from A2, the dough metering arrangement being displaceable such that dough from the at least one delivery piston (15)

Abstract: An apparatus for supplying food dough forms blocks of food dough that are continuously supplied into a sheet or belt of food dough and then divides it into chunks of food dough that have preset weights.

Abstract: A grooved, pre-proofed, freezer-to-oven pizza crust dough. The dough includes a top surface for a pizza filling, and a bottom surface opposing the top surface and contacting a pizza pan. The bottom surface of the dough defines a plurality of grooves which provide the dough with a uniformly cooked surface upon baking the dough.

Abstract: A method according to this invention is comprised of a forming step to form a sheet from a block of bread dough that is kneaded from the raw materials for bread, a further forming step to form a bar-like dough by rolling or folding the sheet, a cutting step to cut the bar-like dough, and a placing step to place the bar-like pieces of dough that were cut at the cutting step into a baking mold so that at least one cutting plane faces upward.

Abstract: An apparatus for encrusting bean jam is provided wherein patterns for opening and closing movements and up and down movements of shutter members of a cutting apparatus can be readily changed. The encrusting apparatus includes a cutting apparatus (13) having a plurality of shutter members (11) to cut a bar-like food material that is supplied from a combining nozzle (9), a food-receiving apparatus (17) to receive a food material that is encrusted and that is cut by the cutting apparatus (13), a first control motor M1 to open and close the plurality of the shutter members, and a second control motor M2 to move the food-receiving apparatus (17) up and down. The reference position for the first control motor M1 is determined on the position of the shaft of it when the shutter members (11) are closed to have their front ends meet at the center, or when the position is shifted 180 degrees in phase.

Abstract: The process for making a shaped snack chip uses various components to form a chip having depth such as a bowl-shaped tortilla chip. The chips are formed by sheeting into an initial flat shape. The chips are then passed along for shaping by a mold and plunger conveyor. Once plunged to the mold shape, the chips are reduced in moisture content by baking and frying. After frying, oil is evacuated from the chips whereafter salt and flavoring is applied, if desired, prior to being packaged.

Abstract: The invention relates to a process for manufacturing dry baked products in the form of ready-for-use pieces. In the process of the invention, a baked bread sheet is divided into ready-for-use pieces while the starch of the bread sheet is in elastic state, the bread sheet remaining continuous, and the hardened ready-for-use pieces are separated from one another. The invention also relates to products obtained in this manner and by processing them further. Typical products of the invention comprise crispbreads, torn rusks, like thin crispbreads, torn breadrings dried on a bread pole, and baked snacks. The invention also relates to high-fiber baked snack products.

Abstract: The method for producing an expanded, shaped pellet products with an annular cavity includes extruding a mixture to form a tubular extrudate. This is formed by extruding dough around and through a die insert having one or more sources for injecting air, other inert gas, or liquid into an annular cavity into a portion of the tubular extrudate. After exiting the extruder, the shaped extrudate initially expands at it exits the extruder die but is then stretched so as to substantially return the extrudate to an unexpanded state. Thereafter, the stretched extrudate is cut into shaped pellets with annular cavities. Upon being further heated, for example, in a hot air puffer, the pieces are puffed to produce expanded, shaped snack products with annular cavities without the need for a dehydration and/or conditioning step.

Abstract: A method of baking bread from dough including the steps of preparing the dough, rolling out the dough into a flat strip in the range of approximately 1-30 mm, cutting the strip of dough into pieces, baking the flat pieces of dough in an oven for a short time (in the range of approximately 2-8 minutes) at a temperature in the range of approximately 250-270° C. and cooling and, if desired, packaging the flat pieces of baked bread. The method of the present invention saves a great deal of time, energy and labor, and results in an attractive product. The invention also includes the resultant bread and a cutting means for use with the method.

Abstract: The method for producing extruded, farinaceous pellets includes extruding a mixture so that it expands upon exiting an extruder. This prepuffed ribbon is then subjected to stretching and cutting steps to produce pellets. The prepuffing reduces the moisture content of the ribbon so that cut pellets made from the ribbon can be immediately processed without the need for a moisture conditioning and/or dehydration step. In stretching, the extrudate ribbon is passed through a set of rollers to increase the extrudate ribbon's velocity thereby causing the ribbon to stretch. Stretching the extrudate ribbon causes a reduction in thickness along with an increase in density. After cutting, the pellets can then be expanded in a puffing stage to produce a product that has a desirable light and crunchy texture.

Abstract: A cutter carriage for moving a rotary cutter between a front side of the back roller and a back side of the back roller. The preferred system has a pair of guide rods located on the left and right side plates of the sheeting head. The rotary cutter is held at either end by pivot arms. Each arm, in turn is attached to a carriage side piece that slidingly engages one of the guide rods. The two side pieces are joined into a single cutter carriage by an elongate member parallel to the rotary cutter. Each carriage is equipped with a cutter engagement system that moves the pivot arms and attached rotary cutter into an operational position in relation to the sheeting head. When the rotary cutter is serviced, the engagement system is released allowing the pivot arm to move the rotary cutter away from the sheeting head roller, and the cutter carriage is slid along the guide rods making the rotary cutter readily accessible from the rear side of the sheeting head.

Abstract: A baking dough configuration device 10 includes a cutter or first member 12 that removably inserts into a tray or second member 18 having a preselected quantity of baking dough therein. The first member 12 is forcibly urged into the second member 18 until the first member 12 engages a lower wall 19 of the second member 18 thereby cutting or separating the dough in the second member 18 into a predetermined configuration. The first member 12 is then removed from the second member 18 followed by the removal of the dough from the second member 18. The dough maintains its configuration imposed by the first member 12 due to the dimension of the cuts or separations. The dough is then placed in an environmental chamber to allow for the growth of yeast, then baked, resulting in a bread roll having a configuration that is substantially the same as a bread roll derived from baked dough positioned into an “overhand knot” configuration.

Abstract: A ready-for-use refrigerated dough that is prepared from flour, a leavening agent and fat. The dough has a surface that includes grooves, score lines, or combinations thereof which define pieces of the dough to be broken off and baked into individual bakery products. The grooves, score lines, or combinations thereof each have a depth of about 3% to about 95% of the thickness of the dough. The dough is in the form of a sheet or a parallelepipedal, cylinder, prismatic block or polygon having a thickness of from about 0.5 to 5 cm.

Abstract: A method for producing a reconstitutable dehydrated food product and an apparatus for producing such a product are described. The method calls for the use of a stationary vessel that is used as both a hydration device and a pressure cooker. A rotating member within the vessel ensures that the vessel contents are continuously mixed, and that fluids within the vessel are continuously spread through the contents. The apparatus also has a channel, wherein the food product is chopped and sized as desired, before going through a forming conduit that spreads the product into a generally flat sheet of texturized composition. The method and apparatus produce a dehydrated food product of a desired texture, with improved water absorption qualities and enhanced digestibility.

Abstract: With the process for producing potato based expandable pellets, an intermediary product is manufactured that is capable of being stored for up to about six months. These pellets can be later expanded into a food product, particularly a potato based snack product that has improved flavor qualities and increased oil pick up. To form the pellets, a potato meal is passed through a twin screw extruder at a relatively low extruder rotational speed, which increases the residence time and the volume of bed pack in the extruder while decreasing shear. The extrudate produced is then split into ribbons that are subsequently perforated. These ribbons are then formed into shaped pellets.

Abstract: A press that subdivides and shapes an amorphous food article into a plurality of discrete items having a particular shape, such as a hamburger patty, a decorative cookie, a biscuit, a ravioli, a turnover and the like. The press simultaneously forms a plurality of discrete items into a particular shape wherein each item has a uniform thickness. The press has a base and an opposing lid that are capable of moving toward each other in order to create a compressive force therebetween. A mold sheet and compression sheet are attached to the base and the lid, respectively, so that the mold sheet and the compression sheet are adjacent to each other. The mold sheet has a plurality of flanges protruding therefrom. The flanges act as a cutting edge for separating a compressible food article into a plurality of discrete items. Preferably, the flanges are formed in a shape to create an ornamental periphery in the discrete items.

Abstract: A system and method for dividing a single stream of long, cooked noodles into a plurality of product streams. The system includes an inlet conduit for receiving the stream of cooked noodles, a rough portioner for dividing the stream of noodles into discrete portions, and a diverter mechanism which selectively directs the discrete portions into one of two outlet streams. Additional diverter mechanisms may be disposed in the outlet streams to further divide and redirect the noodles into any number of final outlet streams. The final outlet streams are directed toward container filling machines which precisely measure the noodles and place them into containers. A computerized logic controller can accommodate the failure of any one or more container filling machines by stopping flow to any combination of final outlet conduits while maintaining uninterrupted operation of the remainder of the system.

Abstract: A filled dough product having a plurality of segments of filling is recited. Each segment of filling from the plurality of segments of filling is encapsulated by a dough shell. A leading crimp line seals the dough shell over the plurality of segments of filling at a leading edge of the dough product. A trailing crimp line seals the dough shell over the plurality of segments of filling at a trailing edge of the dough product.

Abstract: A device for wiping the surfaces or rotors used to portion mixed materials. The device removes adhering materials, such as cookie dough, from the cutting or metering surfaces. Typical application is for use in large automated bakeries or cookie manufacturers wishing to transport larger slabs or chunks of cookie dough from a mixer to machines which portion the dough prior for baking or freezing. The device has a wiper located proximate to the rotors. The device then moves the wiper along the rotors to release the adhering materials.

Abstract: A baking dough configuration device 10 includes a cutter or first member 12 that removably inserts into a tray or second member 18 having a preselected quantity of baking dough therein. The first member 12 is forcibly urged into the second member 18 until the first member 12 engages a lower wall 19 of the second member 18 thereby cutting or separating the dough in the second member 18 into a predetermined configuration. The first member 12 is then removed from the second member 18 followed by the removal of the dough from the second member 18. The dough maintains its configuration imposed by the first member 12 due to the dimension of the cuts or separations. The dough is then placed in an environmental chamber to allow for the growth of yeast, then baked, resulting in a bread roll having a configuration that is substantially the same as a bread roll derived from baked dough positioned into an “overhand knot” configuration.

Abstract: Mass handling methods for the continuous processing of masa type dough in conjunction with commonly available feed processing equipment, such as a masa extruder, an oven, or cooling apparatus. One masa handling method includes a masa separator having a pair of opposed, endless belt conveyors having facing surfaces spaced apart to receive a generally continuous masa stream output from a nozzle on the masa extruder. When the masa stream moves between the conveyors, it is gripped by their facing surfaces and moved away from the nozzle, causing the masa to be separated into individual pieces, or logs. The masa handling method can also include feeding the masa to masa hoppers fed by at least two endless belt conveyors arranged in upstream and downstream positions relative to each other.

Abstract: A method for producing a reconstitutable dehydrated food product, an apparatus for producing such a product, and a product produced thereby are described. The method calls for using a stationary vessel to separately hydrate at least two batches of raw beans with circulating water, as well as a second stationary vessel to separately pressure cook the hydrated beans using direct steam injection with minimal agitation. A first batch is then chopped and sized, and then formed into a generally flat, preferably ribbed sheet of texturized composition. The latter is then dried and broken into chunks. The second batch of beans is kept whole and, once cooked, is dried utilizing a combination convection/microwave heating chamber in such a way as to preserve the integrity of the beans. The dried whole beans are then added to the first batch of beans, and preferably, to the chunks produced therefrom.