Abstract: The present invention relates to a substrate having (a) a first material applied to at least a portion of the substrate, and (b) a coating layer deposited from a powder coating composition including a film-forming resin, and optionally a crosslinker that is reactive with the film-forming resin, in direct contact with at least a portion of the substrate to which the first material has been applied. The first material is (i) a catalyst that catalyzes cure of the powder coating composition, (ii) a component reactive with the film-forming resin and/or the crosslinker of the powder coating composition, and/or (iii) a rheology modifier.

Abstract: A varnish injection system includes a varnish injector including a base, a nozzle extending from the base, and a spacer disposed on the nozzle, and an electric motor including a stator, a wire, and an insulating layer between the stator and the wire. The nozzle is arranged to deposit varnish between the stator and the insulating layer. The nozzle and the stator define a gap therebetween when the spacer engages the stator.

Abstract: A method of manufacturing a rotor for a rotating electric machine. The rotor includes a rotor core and at least one magnet fixed in at least one magnet fixing portion provided in the rotor core. The method includes: (a) placing the at least one magnet and at least one fixing member in the at least one magnet fixing portion such that each of the at least one fixing member is positioned between a corresponding one of the at least one magnet fixing portion and a corresponding one of the at least one magnet; and (b) applying an electric current to the at least one magnet to heat the at least one fixing member by heat generated by an electrical resistance of the at least one magnet, and fixing the at least one magnet to the at least one magnet fixing portion through the heated at least one fixing member.

Abstract: A method for coating a part having a surface that has cooling fluid openings that adjoin cooling fluid ducts inside the part. A device analyzes the surface of a part having a surface that has cooling fluid openings which adjoin cooling fluid ducts inside the part, the device being usable in the aforementioned method. The disclosed device and/or the disclosed method is used during the manufacturing and/or overhauling of parts of a turbomachine.

Abstract: In some embodiments, a method of forming a structure includes: forming a liquid oxide material at a low temperature by dissolving fumed nanoparticles in a liquid hydrate of a silicate or an aluminate; applying the liquid oxide material on a substrate; and at a low temperature, curing the liquid oxide material to evolve gaseous water, leaving structural silicate glass.

Abstract: A method for resin coating electrical windings enclosed within a housing of an electric motor and defining a central cylindrical cavity, the method including preparing a core having an elastic wall that encloses an inner chamber having an opening provided with a selective shut-off means, as well as a lower disc-like portion and an upper cylindrical portion that protrudes from a surface of the lower portion, coupling the core and an electric motor stator, in such a way that the upper portion occupies the cavity of the stator, and the lower portion is positioned within a housing of the motor below the electric windings, inflating the inner chamber through the opening, in such a way that the lower portion comes into contact with an inner surface of the housing and the upper portion comes into contact with the windings, which define a central cavity of the stator, pouring a resin so that it coats the windings when they are not in contact with the core; deflating through the opening the inner chamber, and separati

Abstract: A manufacturing jig for a stator, the stator including a substantially annular stator core and electrical conductors. The stator core is formed by stacking, in layers, a plurality of thin plates where a plurality of fastening holes are formed in a vicinity of a circumferential edge portion so that the fastening holes are aligned in the stacking direction. The electrical conductors are partially inserted into a plurality of slots formed in the stator core. The manufacturing jig is attached to the stator core when a powder resin is applied to the electrical conductors and includes hole portions. The hole portions are arranged being divided in a circumferential by being divided in a circumferential direction of the stator core, cover the fastening holes and a vicinity thereof from above, and are formed so as to be able to be fastened to the fastening holes of the stator core.

Abstract: Disclosed herein is a method comprising disposing a first particle in a reactor; the first particle being a magnetic particle or a particle that can be influenced by a magnetic field, an electric field or a combination of an electrical field and a magnetic field; fluidizing the first particle in the reactor; applying a uniform magnetic field, a uniform electrical field or a combination of a uniform magnetic field and a uniform electrical field to the reactor; elevating the temperature of the reactor; and fusing the first particles to form a monolithic solid.

Abstract: A resin composition (601) containing the following is prepared: a base unsaturated-polyester resin and/or a base vinyl-ester resin; a base radical-polymerizable monomer; a radical-polymerizable monomer having a thermally latent isocyanate group; a photo-radical polymerization initiator; and an alkylborane and/or an alkoxyamine derivative. A stator coil (60) in a stator (20) in a dynamo-electric machine (10) is coated using said resin composition (601) only, i.e. just the one resin composition. An insulated coated section (29A) and a conductor-exposing section (29B) of a join-side coil end (62) are also coated using said resin composition (601).

Abstract: An article with an abradable dry powder coating thereon comprises an abradably coated article with a substrate surface and having at least one coating of a liquid primer on the substrate surface and then coating with at least one abradable dry powder coating on the surface of the liquid primer. The sequence of layers may also be reversed, or additional layers may be useful. The abradable dry powder coating is formed of a dry powder coating composition including a thermoset resin having a cure temperature combined with at least one filler material, wherein the filler is formed of a material which does not melt substantially at or below the cure temperature of the resin, whereby an abradable coating results employing a filler to make the coating.

Abstract: Methods are disclosed for creating extremely high permittivity dielectric materials for use in capacitors and energy storage devices. High permittivity materials suspended in an organic non-conductive media matrix with enhanced properties and methods for making the same are disclosed. Organic polymers, shellac, silicone oil, and/or zein formulations are utilized to produce thin film low conductivity dielectric coatings. Transition metal salts as salt or oxide matrices are formed at low temperatures utilizing mild reducing agents.

Abstract: The present invention provides a rotary motor including at least a field magnet having field winding, and an armature having armature winding with an electrically insulating coating material applied thereto, and the coating material includes at least two layers of; a lower-layer coating material including a first low-viscosity resin liquid; and an upper-layer coating material including a second low-viscosity resin liquid with at least hollow glass beads and a thermoplastic resin added thereto. Thus, a rotary motor can be achieved which achieves a balance between an efficiency improvement and reliability.

Abstract: A particular device includes a coil and a discontinuous magnetic core. The discontinuous magnetic core includes a first elongated portion, a second elongated portion, and at least two curved portions, where the portions are coplanar and physically separated from each other. The discontinuous magnetic core is arranged to form a discontinuous loop. The discontinuous magnetic core is deposited as a first layer above a dielectric substrate. A first portion of the coil extends above a first surface of the magnetic core. A second portion of the coil extends below a second surface of the magnetic core. The second portion of the coil is electrically coupled to the first portion of the coil. The second surface of the magnetic core is opposite the first surface of the magnetic core.

Abstract: The invention relates to a corona shield for an electrical conductor in a rotating electric machine, comprising an outer corona shield and a terminal corona shield which is mounted adjacent to the outer corona shield, on a high-voltage insulation of the electrical conductor, and also comprising a strip that has a limited electrical conductivity, is arranged around the high-voltage insulation of the electrical conductor, and is impregnated with a resin. The invention is characterized in that a paint having a limited electrical conductivity is arranged at least between the high-voltage insulation and the strip, in the transition zone between the outer corona shield and the strip of the terminal corona shield.

Abstract: To obtain water-dispersible varnish used in an alternative refrigerant/refrigerating machine oil refrigerant system or a natural refrigerant/refrigerating machine oil refrigerant system, the water-dispersible varnish being capable of solving two problems, namely, reducing the volatile components and the like during thermal curing and resistance of the cured varnish to the refrigerant system, wherein the water-dispersible varnish has a specific thermosetting resin as base polymer, a specific vinyl monomer as reactive diluent, organic peroxide as reaction initiator, and water mixed therein.

Abstract: A method of producing a coated grain oriented steel strip, which includes the steps of: forming an insulating layer on the grain oriented steel strip; providing a chromium-free coating mixture that comprises a metal phosphate silica particles and an organosilane; applying the mixture on the insulating layer; and curing the mixture to form a chromium-free coating that provides tension to the grain oriented steel strip.

Abstract: A stator having a common varnish and weld insulation includes a stator lamination core and a motor winding wound around the stator lamination core. The motor winding includes a plurality of magnet wires configured such that they are substantially parallel to each other. Each magnet wire has two distal ends configured such that each distal end is welded to one distal end of an adjacent magnet wire, thereby forming a plurality of welded tips. The stator further includes a resin coating the welded tips and the stator. The resin serves as both a primary insulation for the welded tips, and as a varnish for the stator. This dual function of the resin may eliminate the need for separate insulation for the welded tips and varnish for the stator, and allow the resin to be applied to the welded tips and to the stator at substantially the same time.

Abstract: Resin composition comprising a) the reaction product of a1) one or more epoxy compounds having at least 2 epoxy groups, and a2) sorbic acid as component A; b) a solvent containing vinyl groups as component B.

Abstract: A method for insulating a motor/generator coil includes providing a thermoplastic copolymer material in liquid form and applying a coating of the thermoplastic copolymer to the motor/generator coil in a thickness sufficient to withstand a predetermined minimum voltage threshold.

Abstract: Workpieces, which are conveyed by a conveying device along a conveying path, are heated by a heating and degreasing coil. Then, resin powder is downwardly sprayed from a nozzle of a coating device to each corresponding one of the workpieces, which are conveyed by the conveying device. The workpieces are thereafter heated by a heating and curing coil. At each of the heating coils, a dummy member, which is made of an electrically conductive material, is displaced from a retracted position to a forward position, which is located between the corresponding heating coil and a corresponding adjacent part of the conveying path of the conveying device, when an empty one of mount locations of the conveying device reaches the forward position of the dummy member.

Abstract: In one embodiment, a system includes a generator configured to receive a flow of an organic working fluid. The generator includes a stator and a permanent magnet rotor configured to rotate within the stator to generate electricity. The generator further includes one or more components disposed within the generator and configured to be exposed to the flow of the organic working fluid. The one or more components each include an underlying component and a varnish configured to withstand exposure to the organic working fluid to inhibit contact between the underlying component and the organic working fluid.

Abstract: Generally, methods and processes for assembling magnetic components are presented herein. More specifically, conductors are wound around a substantially hollow bobbin. Portions of the conductors may be temporarily positioned outside the bobbin through slots in the flanges of the bobbin during the assembly process. Insulating layers may be wrapped around the conductors. The center legs of a pair of magnetic core halves may be inserted into the bobbin. The base of the magnetic core halves may have a passage to allow a conductor to pass therethrough at a height less than the height of the base.

Abstract: A method of applying varnish to a stator includes orienting a center axis of the stator substantially parallel to gravity, and orienting a crown end of stator windings upward and a weld end of the windings downward, relative to gravity. The crown end and the weld end of the stator are disposed on opposing sides of the core. The weld end is placed above a dip tank and varnish applied to the crown end of the windings with at least one nozzle. The nozzle is controlled along a first direction and a second direction, which are perpendicular to the center axis. The varnish substantially coats the crown end of the windings, runs through the slots, and drips from the weld end of the windings into the dip tank. The dip tank is raised to submerse the weld end of the windings but not the core.

Abstract: The present invention is designed to provide an insulation coil with high insulation reliability using a dry mica tape, an integral impregnation coil and a mica tape for the electrical rotating machines using these coils, said mica tape having a long shelf life and capable of preventing run-off of the impregnating epoxy resin composition during curing, with the cured product of said epoxy resin composition being high in heat resistance. It is also envisaged to provide a single insulation coil using a mica tape containing epoxy adduct imidazole as an epoxy resin curing catalyst or a mica tape containing a mixture of epoxy adduct imidazole and zinc naphthenate. An integral impregnation coil made by using said insulation coil and an epoxy resin composition, and the electrical rotating machines using such coils are also provided.

Abstract: To obtain water-dispersible varnish used in an alternative refrigerant/refrigerating machine oil refrigerant system or a natural refrigerant/refrigerating machine oil refrigerant system, the water-dispersible varnish being capable of solving two problems, namely, reducing the volatile components and the like during thermal curing and resistance of the cured varnish to the refrigerant system. Water-dispersible varnish having a specific thermosetting resin as base polymer, a specific vinyl monomer as reactive diluent, organic peroxide as reaction initiator, and water mixed therein.

Abstract: A method of forming a motor waterproof structure includes the steps of providing a motor stator assembly; using at least a first enclosing material to cover the whole motor stator assembly therein; using a second enclosing material to cover on an outer side of the first enclosing material, and leaving at least one opening on the second enclosing material to communicate the first enclosing material with an external environment; heating and curing the second enclosing material while bringing the first enclosing material to soften, melt and flow out of the cured second enclosing material via the at least one opening left thereon; and sealing the at least one opening on the second enclosing material. The motor waterproof structure formed with the method functions to protect the motor stator assembly against accumulated heat and has reduced forming cost and weight.

Abstract: A rotary electric machine-manufacturing apparatus utilized to implement a process of infiltrating varnish into wire-wound coils of a rotary electric machine, and of curing the varnish, an apparatus includes a rotator 2 supporting a work S attached with the wire-wound coils Sc and rotating the work; and a high-frequency power supply device supplying electric power to the wire-wound coils. It is thus possible to support and heat up the work without having devices that surround the work S, thereby positioning a varnish dropping-infiltrating device 6 appropriately. Further, there is no need to change a stage as conventional heat-up processes with an oven or a hot blast-circulating furnace did, and an entire process from pre-drying to curing can be implemented at a single stage.

Abstract: The invention relates to the methods and the plant for manufacturing transformer windings. The method includes heating varnish up and degassing, vacuum treatment of a device, impregnation with varnish, drying thereof under cyclic quick vacuum treatment and subsequent vacuum relief to atmospheric pressure. During the drying process, pulse vacuum treatment is performed after preheating the device. Heating and impregnation of devices are performed at the temperature of not more than 50° C. and the pressure of at least 13 KPa. The plant used to implement the method includes heated vacuum plants, connected to the receiver, a pump, atmosphere and an air heating unit to the heat recovery heat exchanger and to the condensing heat exchanger. A condensing heat exchanger is also installed downstream the vacuum pump connected to the receiver.

Abstract: A varnish composition for producing an electrically insulative thermoset coating is disclosed. The varnish composition comprises a functionalized poly(phenylene ether), an unsaturated polyester, and/or a vinylester resin. The varnish composition further comprises a reactive liquid monomer and a block copolymer comprising a poly(olefin) block, or a poly(diolefin) block, and at least one terminal poly(alkenyl aromatic) block comprising repeat units derived from an alkenyl aromatic monomer. When cured, the polymers and reactive liquid monomer forms an electrically insulative thermoset that provides superior crack resistance.

Abstract: A varnish composition for producing an electrically insulative thermoset coating is disclosed. The varnish composition includes a functionalized poly(phenylene ether) having at least one aliphatic unsaturated group and exhibiting an intrinsic viscosity in the range of about 0.06 to about 0.25 deciliter per gram, measured in chloroform at 25° C. The varnish composition further includes an unsaturated polyester resin or vinyl ester resin, a reactive liquid monomer, and a compatibilizing agent. When cured, the polymers and reactive liquid monomer form an electrically insulative thermoset.

Abstract: A method and apparatus for applying a solid particulate powder coating to a stator stack having a plurality of longitudinally extending stator slots. The apparatus includes a coating application station for applying powder particles to the stator stack, a coating removal station for displacing the powder particles from selected areas of the stator stack and a curing oven for curing the powder particles onto the stator stack. A collection hopper is provided for receiving recycled powder particles and includes a porous structural side wall for permitting air to exit the hopper while retaining the powder particles from passing into the environment around the system.

Abstract: A method for making a magnetic component is provided. The method comprises providing a core with one or more ridges protruding from one or more surfaces of the core, depositing one or more electrically conductive materials on the core, and removing at least a portion of the one or more ridges to form one or more continuous conductors wound around the core. Each of the one or more continuous conductors defines at least one insulating gap. Further, a magnetic component and methods for making the magnetic component are also presented.

Abstract: An inorganic-organic composite film is formed by coating a application liquid containing an inorganic component and an organic resin on a surface of a steel sheet, and baking the application liquid on the surface of the steel sheet. The application liquid contains phosphate as the inorganic component, and further contains an inorganic powder having a BET specific surface area of 10 m2/g or more and exhibiting a particle size distribution with a 50% cumulative particle size of 5 ?m or less and with a 90% cumulative particle size of 15 ?m or less when measured by a laser diffraction particle size analyzer, the powder being contained at a ratio of no less than 1 mass %, nor more than 50 mass % with respect to a solid content of the phosphate.

Abstract: A varnish impregnation state determination method for determining a varnish impregnation state of a core assembly that is formed by disposing a coil inside a slot of a motor core and impregnating the coil and an interior of the slot with a varnish, including applying an alternating current voltage between the motor core and the coil to determine tan ? that serves as a dielectric dissipation factor; and determining that the varnish impregnation state of the core assembly is normal when a value of the tan ? is equal to or smaller than a predetermined non-defective article reference value.

Abstract: A rotor assembly or other rotating device having a stack of laminations or laminates that are chemically bonded together. Chemical bond of the laminates may have a strength that approaches the strength of the material of metal laminates. Chemical bonds may be effective in holding the laminates at temperatures when subject to rigorous mechanical operations such as high rotation speed and vibration.

Abstract: A nozzle for injecting a semiconductive coating material from the internal diameter side of a stator to the external diameter side of the stator is inserted in a core duct serving as an air flow passage between adjacent slots, and the semiconductive coating material is coated on the surface of the stator coil exposed to the air flow passage without drawing out the stator coil from the slot in the stator core to form a semiconductive coating layer, thereby repairing exfoliation of the semiconductive coating material on the surface of the stator coil.

Abstract: A varnish composition for producing an electrically insulative thermoset coating is disclosed. The varnish composition comprises a functionalized poly(phenylene ether), an unsaturated polyester, and/or a vinylester resin. The varnish composition further comprises a reactive liquid monomer and a block copolymer comprising a poly(olefin) block, or a poly(diolefin) block, and at least one terminal poly(alkenyl aromatic) block comprising repeat units derived from an alkenyl aromatic monomer. When cured, the polymers and reactive liquid monomer forms an electrically insulative thermoset that provides superior crack resistance.

Abstract: A self-adhesive coating for electrical steel and its uses is described. The coating includes 81-99.9 weight parts of aqueous epoxy resin emulsion, 0.07-17 weight parts of curing agent, and optionally 0.3 weight parts of accelerant. The coating optionally contains additives selected from diluent, filler, toughener, colorant, fire retardant, antirusting agent, antisettling agent, thixotropic agent or antifoamer, thickener, pigment dispersant, preservative, and the like. The coating can be used as electrical steel coating. The coating is capable of making electrical steel with a self-adhesive coating by naked-flame heat, and also there are no poisonous organic solvents to volatilize during the entire process. The coating can avoid use of an apparatus for burning organic solvents, which reduced cost.

Abstract: A varnish composition for producing an electrically insulative thermoset coating is disclosed. The varnish composition includes a functionalized poly(phenylene ether) having at least one aliphatic unsaturated group and exhibiting an intrinsic viscosity in the range of about 0.06 to about 0.25 deciliter per gram, measured in chloroform at 25° C. The varnish composition further includes an unsaturated polyester resin or vinyl ester resin, a reactive liquid monomer, and a compatibilizing agent. When cured, the polymers and reactive liquid monomer form an electrically insulative thermoset.

Abstract: A method of manufacturing electric machines comprised of geometrically patterned arrays of permanent magnets, soft magnetic materials, and electrical conductors deposited by kinetic spraying methods directly atop a carrier. The magnets and planar coils of the present invention may be integrally formed atop carriers to form electrical machines such as motors, generators, alternators, solenoids, and actuators. The manufacturing techniques used in this invention may produce highly defined articles that do not require additional shaping or attaching steps. Very high-purity permanent and soft magnetic materials, and conductors with low oxidation are produced.

Abstract: A method is disclosed for providing inorganic and/or organic coating compositions onto rotor cores to eliminate soldering during aluminum injection. These coatings can also be applied upon electric motor rotors and/or stators laminates as well as other electronic components such as transformers. The disclosed method provides at least one film or layer of a coating composition within channels or bar slots defined by the rotor of the electric motor core/rotor (depending upon the design of the motor the slots can be defined within the rotor or open ended along the longitudinal axis of the rotor). The coating composition is also typically applied upon all exposed surfaces of the rotor, e.g., within the channels and exterior surfaces of the rotor. The coated rotor is then contacted with a molten metal. The coating composition functions to isolate the laminates (e.g., steel) of the rotor from a molten metal (e.g.

Abstract: The invention relates to novel liquid epoxy resin emulsions which contain the following components, dissolved and/or dispersed in water: (A) at least one binding agent selected from the group made of epoxy resins and modified epoxy resins, (B) at least one non ionic thickener and (C) at least one catalyst for hardening, produced by reacting at least one boron trifluoride complex with at least one compound containing at least one epoxy group. The invention also relates to a method for the production and use thereof as an impregnating varnish for electrotechnical components, particularly for electrical winding items.

Abstract: The present invention provides for a powdered epoxy composition particularly well suited for coating electrical windings. The composition comprises (a) from about 30 to 40 wt % of at least one crystalline epoxy; (b) from about 10 to 40 wt % of at least one phenolic resole resin; and (c) from about 1 to 40 wt % of at least one multifunctional branched hindered phenol, wherein all weight percentages are based on the total weight of said composition.

Abstract: A step of a method applies a coating material to an electric coil of a workpiece. Before, after, or before and after that step, another step directs a first heated gas flow to impinge on the workpiece. An embodiment of apparatus includes first, second, and third mechanisms. The first mechanism directs a first heated gas flow to impinge on the workpiece. The second mechanism applies a coating material to the electric coil. The third mechanism relatively transports the workpiece between the first mechanism and the second mechanism.

Abstract: The invention discloses a process for producing a high-quality insulation on a conductor or conductor bundle of rotating electrical machines, in which, in successive immersion passes in a fluidized-bed sintering tank, internal corona-discharge protection, insulation and external corona-discharge protection are applied, in each case with layer thicknesses of ≦0.2 mm. The sintering and curing take place at temperatures of approx. 200° C., so that it is possible to use materials which satisfy the demands which are imposed on the insulation of conductors or conductor bundles of this type for rotating electrical machines. Furthermore, the production process, in particular the layer thickness selected for the individual layers, ensures that the individual layers are free of defects, so that it is impossible for there to be any partial discharges, which would otherwise lead to damage to the insulation.

Abstract: A method is disclosed for providing inorganic and/or organic coating compositions onto rotor cores to eliminate soldering during aluminum injection. These coatings can also be applied upon electric motor rotors and/or stators laminates as well as other electronic components such as transformers. The disclosed method provides a coating upon a zinc core (e.g., having threads or holes) that is embedded within a cast metal and in turn removed from the casting in order to define a cavity within the casting. The disclosed method also provides at least one film or layer of a coating composition within channels or bar slots defined by the rotor of the electric motor core/rotor (depending upon the design of the motor the slots can be defined within the rotor or open ended along the longitudinal axis of the rotor). The coating composition is also typically applied upon all exposed surfaces of the rotor, e.g., within the channels and exterior surfaces of the rotor. The coated rotor is then contacted with a molten metal.

Abstract: The invention discloses a process for producing a high-quality insulation on a conductor or conductor bundle of rotating electrical machines, in which, in successive immersion passes in a fluidized-bed sintering tank, internal corona-discharge protection, insulation and external corona-discharge protection are applied, in each case with layer thicknesses of ≦0.2 mm. The sintering and curing take place at temperatures of approx. 200° C., so that it is possible to use materials which satisfy the demands which are imposed on the insulation of conductors or conductor bundles of this type for rotating electrical machines. Furthermore, the production process, in particular the layer thickness selected for the individual layers, ensures that the individual layers are free of defects, so that it is impossible for there to be any partial discharges, which would otherwise lead to damage to the insulation.

Abstract: In order to provide windings for electrical rotating machines having an insulating film superior in electrical characteristics, a high heat conductive insulating film 11 is formed at outer periphery of wound conductor 10 using a high heat conductive insulating tape, which includes a mica layer 3, a reinforcement layer 5, and a high heat conductive filler layer 7, wherein the resin content in each layer of the mica layer 3 and the high heat conductive filler layer 7 is specified in the range of 10-25% by weight based on the whole weight of the material. 1-80% by weight of said filler is spherical.

Abstract: A lubricant for a wire which is first insulated by means, of a lacquer coating, the wire being used for forming the stator windings of an electrical refrigerating compressor. The lubricant consists of one or more compounds of the formula CH3—Xn—R, wherein X is a linear or branched hydrocarbon group with n carbon atoms, wherein n is up to 22, and R may be hydrogen or a plurality of different radicals, either in a pure form or dissolved in a solvent. The lubricant is applied to the wire to reduce its coefficient of friction, and it is remarkable for its compatibility with the environmentally unharmful refrigerants, such as R134a (1,1,1,2-tetrafluoroethane).

Abstract: A method is disclosed for providing inorganic and/or organic coating compositions onto rotor cores to eliminate soldering during aluminum injection. These coatings can also be applied upon electric motor rotors and/or stators laminates as well as other electronic components such as transformers. The disclosed method provides at least one film or layer of a coating composition within channels or bar slots defined by the rotor of the electric motor core/rotor (depending upon the design of the motor the slots can be defined within the rotor or open ended along the longitudinal axis of the rotor). The coating composition is also typically applied upon all exposed surfaces of the rotor, e.g., within the channels and exterior surfaces of the rotor. The coated rotor is then contacted with a molten metal. The coating composition functions to isolate the laminates (e.g., steel) of the rotor from a molten metal (e.g.