Abstract: A system for treatment of atomized powder including a fluidized bed operable to treat feedstock alloy powders. A method of treating atomized powder including communicating an inert gas into a fluidized bed; communicating an atomized powder into the fluidized bed; and heating the atomized powder in the fluidized bed, eject the treated powders out of the fluidized bed to quench the powders.

Abstract: A powder hopper is provided with a low turbulence zone for supplying powder to a spray gun. The low turbulence zone is defined by a baffle inside the hopper with the low turbulence zone being within a volume of the baffle, and an annular zone between the baffle and the hopper is used to bulk feed powder into the hopper. The low turbulence zone may alternatively be in the annular zone with powder added to the volume of the baffle. One preferred application for this hopper is in connection with the use of fine powder coating materials to coat the interior of small diameter cans.

Abstract: A coated substrate and methods for making the coated substrate are disclosed. The method entails depositing an undercoating over at least a portion of the substrate; fluidizing a precursor for nanoparticles; and forcing the fluidized precursor toward the substrate to coat the undercoating with a layer of nanoparticles. Coated substrates according to the present invention exhibit improved durability and increased photocatalytic activity.

Abstract: Disclosed herein is a process for coating ceramic honeycomb bodies with a catalyst suspension comprising catalyst components as solids and/or in dissolved form in a carrier liquid. Parallel flow channels run through the honeycomb bodies. The walls of the flow channels have an open pore structure. To coat the channel walls and in particular also the interior surfaces of the pores with the catalyst suspension, the entry and exit end faces of the vertically aligned honeycomb bodies are each brought into contact with a perforated mask, with the perforated masks being arranged so that the open regions of the perforated mask on the one end face are opposite the closed regions of the perforated mask on the other end face and vice versa. The catalyst suspension is then pumped or sucked from below into the honeycomb bodies until it exits at the upper end face.

Abstract: A powder hopper is provided with a low turbulence zone for supplying powder to a spray gun. The low turbulence zone is defined by a baffle inside the hopper with the low turbulence zone being within a volume of the baffle, and an annular zone between the baffle and the hopper is used to bulk feed powder into the hopper. The low turbulence zone may alternatively be in the annular zone with powder added to the volume of the baffle. One preferred application for this hopper is in connection with the use of fine powder coating materials to coat the interior of small diameter cans.

Abstract: In a plugged honeycomb structure 1A of the present invention, the PM-trapping layers 14 disposed on the surfaces of the partition walls 4 are extended up to inflow side end faces of the plugging portions 13 plugging outflow cells 3b so that adjacent PM-trapping layers 14 with the partition walls 4 and the plugging portion 13 therebetween are disposed so as to continue on the inflow side end faces of the plugging portions 13 and that the PM-trapping layers 14 extended up to the inflow side end faces of the plugging portions 13 form protruding portions 15 having a protrusion height corresponding with 0.1 to 2 times the length L of a side of the outflow cells 3b from the inflow side end faces of the plugging portions 13 toward the outside of the cell extension direction.

Abstract: There is disclosed an apparatus for forming a fluidized bed of circulating particles. In an embodiment, the apparatus includes a bottom portion having a sidewall, the sidewall defining a curvilinear profile, and the bottom portion configured to contain a bed of particles; and a gas inlet configured to produce a column of gas to carry entrained particles therein. There is disclosed a method of forming a fluidized bed of circulating particles. In an embodiment, the method includes positioning particles within a bottom portion having a sidewall, the sidewall defining a curvilinear profile; producing a column of gas directed upwardly through a gas inlet; carrying entrained particles in the column of gas to produce a fountain of particles over the fluidized bed of circulating particles and subside in the particle bed until being directed inwardly into the column of gas within the curvilinear profile.

Abstract: A process to coat granular through powdered material for particular bulk products that is cost-effective for bulk products and in which the coated product is produced continuously and in a quality and throughput that meets requirements for bulk products is provided. This is attained by the coating material being applied to the granular through powdered material particles in the form of a coating matrix that does not completely envelope the material particles with coating material, with the matrix then being dried and solidified by the process air, the coating material is applied continuously to the bed of material in a continuously operated fluidized bed in at least two different zones. The coating material is applied to the material particles located in the fluidized bed in the form of solutions, suspensions or melts with a solids fraction of 0.5 to 100%, preferably 2 to 20%.

Abstract: A method for coating a golf ball, including the steps of providing a golf ball component; providing a polymeric material; creating a particulate from the polymer material; charging at least one of the component or the particulate; fluidizing the polymer particulate; and coating the golf ball component with a thin layer of the polymer material by placing the golf ball component within the fluidized particulate.

Abstract: A fiber-reinforced plastic base body is first of all provided with a coating of hard rubber or thermoplastic having a dispersed metal or ceramic content of 5% by volume to 80% by volume, and the coating is ground down to provide a smooth surface In a further step a layer of metal and/or ceramic, which has a printing function, is applied to the smooth surface, preferably by thermal spraying.

Abstract: A towel dispensing machine for dispensing wet towels, including a cutting mechanism to cut the towels to the desired length and a liquid dispensing device for wetting the towels to produce individual cut, wet towels. Preferably, the towels are also rolled by a rolling mechanism before being dispensed. Additionally, the liquid can be heated to dispense hot wet towels. A method for producing wet towels is also disclosed.

Abstract: The invention relates to a fluidized bed reactor for the continuous production of fluidized bed granules. The reactor is characterized by a discharge device designed as a siphon pipe or siphon weir. The fluidized bed reactor permits a trouble-free continuous operation of the fluidized bed stage and of a connected, continuous subsequent stage. A preferred fluidized bed reactor comprises two chambers that are in communication via the discharge device according to the invention.

Abstract: An article is formed of a gas turbine component having a substrate, an internal passage through the substrate defining an internal surface of the substrate, and an internal protective layer overlying the internal surface of the substrate. The internal protective layer has a composition of aluminum, plus, in weight percent, on average from about 0.1 to about 5.0 percent of a modifying element selected from the group consisting of hafnium, yttrium, zirconium, chromium, and silicon, and combinations thereof, and elements found in the substrate.

Abstract: Lignocellulosic materials such as paper are deacidified by exposure to acoustically agitated submicron alkaline particles which adhere to the materials being treated. The alkaline particles neutralize the acidity of the paper and counteract the effects of acid degradation. The alkaline deacidification process does not employ volatile compounds or liquids and does not damage the paper.

Abstract: A method for coating an inner surface of a metal tube comprises supplying a hot-melt resin powdery paint floating in air together with an air stream into the metal tube which has been pre-heated and rotating around it's horizontal center axis. An apparatus used for the method comprises a rotating means for supporting and rotating the metal tube, fluidizing bed tank for floating the powdery paint in air, a paint supply pipe, an air pipe and a Y-shaped mixing pipe through which the powdery paint is supplied to the inside of the metal tube in the form of a jet. The inner surface of the metal tube can be coated uniformly in a very short period of time.

Abstract: A method of depositing dosed quantities of pulverized lubricants or parting compounds on the materials contacting surfaces of pressing tools of tabletting machines, according to which the parting compound uniformly distributed by a gaseous transport medium is blown on the surfaces, said parting compound during operation of said tabletting machine being continuously blown on the used surfaces and being removed from the areas adjacent to the used surfaces by suction continuously.

Abstract: An apparatus and method for coating surfaces of workpieces employs an electrostatic fluidized bed unit for producing a cloud of charged particles, for deposition upon the workpiece, and a second fluidized bed for agitating the particulate material and for facilitating feeding thereof to the electrostatic coating bed, the second bed being disposed beneath the first bed, and being in powder flow communication with it.

Abstract: Apparatus and method for coating interior surfaces of objects employs an electrostatic fluidized bed unit in which the fluidization chamber is relatively shallow, and is circumscribed by a marginal portion that conforms closely to the dimensions and configuration of the cavity of the object. The apparatus employs, as a feature of its recovery and recirculation system, a fluidized bed for agitating and facilitating feeding of the particulate material, thus making the system especially well suited for depositing coatings of abrasive materials, such as vitreous frit.

Abstract: Electrostatic apparatus and method for coating interior surfaces of objects. The apparatus employs a fluidized bed unit in which the fluidization chamber is relatively shallow, and is circumscribed by a marginal portion that conforms closely to the dimensions and configurations of the cavity of the object. The apparatus employs a non-vacuumized powder recovery and recirculation system, and provides a peripheral slot in the marginal portion of the housing for entry of undeposited powder. Coating inside corners of objects is effectively achieved using the method of the invention, and heavy, uniform builds of the particulate material are produced efficiently and at high rates.

Abstract: A filter for a fluidized bed powder coating apparatus is located within the fluidized hopper and fits about the end of a tubular conduit connecting the hopper to a spray gun. The filter is an enclosure having a plurality of holes through its walls which are sized to exclude particles from the conduit which would clog small orifices of the spray gun or associated venturi. The filter also acts to break up clumps of coating particles and to retain contaminant particles which may clog the venturi and gun. Preferably, the filter is made of expanded metal and is sized to sit in the fluidized bed of coating particles without unduly interfering with the flow of air into the hopper.

Abstract: A powder coating apparatus fluidizes coating powder in a powder container and mixes with the fluidized powder an additional substance, such as steam, water or other liquid. The additional substance is delivered into the interior of one or a plurality of enclosed bells which extend across the powder container. Each bell has a respective lower opening deep enough into the powder container to be immersed in the fluidized coating powder. The additional substance is delivered under pressure through a tube passing through the bell, through outlet nozzles in the tube and into the bell and then pressurizes the bell to keep the fluidized powder out of the bell and to deliver the additional substance out of the lower opening into the fluidized powder.

Abstract: Significant improvements in the coating characteristics of electrostatic fluidized beds are obtained by limiting the weight of the fines in the coating powder to certain maximum levels, e.g., no more than 10% by weight of minus 38 micrometer particles. The improvements include faster build rates, higher deposition weights, and deeper penetration into holes, slots or other cavities of the substrate.

Abstract: The procedure for manufacturing thin profiled strips, made up of continuous unidirectional fibers embedded in a thermoplastic resin, consists of impregnating a lap (1) of parallel fibers with resin particles, achieving resin fusion, forming the profiled strip and of cooling the latter.The lap (1) of fibers is dipped into a bath (26) of resin particles, mechanically impregnated with the particles, by feeding it for instance around rollers (15, 16, 17) immersed in the resin particles and the excess particles are removed to obtain the desired resin to fiber content ratio.Use of profiled strips obtained, in particular for outwardly reinforcing tubes or for producing moulded items.

Abstract: A process for making granules containing urea as the main component by prilling or granulating a urea melt or an aqueous urea solution, which melt or solution may contain one or more other fertilizers, such as ammonium sulphate, ammonium dihydrogen phosphate and diammonium hydrogen phosphate, in solution and/or suspension. According to the invention, a water-soluble aluminum salt is added to the melt, solution or suspension to be prilled or granulated. Preferably the aluminum salt is added in a quantity equivalent to at least 0.1% by weight of Al.sub.2 O.sub.3, calculated on the solid content of the melt, solution or suspension.

Abstract: In this process comprising fluidizing the enamel powder in a fluidization vessel by blowing air in the bottom of the latter, steam is also introduced in the vessel in the course of the fluidization. The relative humidity is adjusted in the vessel to a value between about 15 and 45% in respect of a temperature in the vessel of between about 20.degree. and 30.degree. C. A steam boiler (12) is connected to the fluidization vessel (1) for this purpose.

Abstract: An apparatus and method for metalizing the interior of pipes or tubes is disclosed. The base metal pipe or tube to be internally metalized is moved axially while simultaneously being rotated at a relatively high rpm. A first pre-heat means, preferably an induction heating means, heats a portion of the pipe and its interior to a first elevated temperature, and particles of the metalizing material are deposited into the interior of the pipe to be heated to said first elevated temperature. The rotation of the pipe distributes the fluidized particles into laminae which, under the further influence of centrifugal forces, automatically distributes the semi-fluidized particles effectively. The fluidized metalizing material is bonded together and to the body substrate by application of a second induction heat at a higher heat level or temperature at which bonding occurs between the laminae of metalizing material and between the metalizing material and the base material of the tube or pipe.

Abstract: A process for making granules containing urea as the main component by spraying an aqueous urea solution having a urea concentration of 85-98% by weight, to which solution magnesium hydroxide, an inorganic magnesium salt or a mixture of such substances has been added as a crystallization retarder for the urea, and which solution optionally contains one or more other fertilizers in solution and/or suspension, is sprayed in the form of very fine droplets having an average diameter of between 20 and 120 micron into a fluidized bed of urea particles at a temperature at which the water on the solutions sprayed onto the particles is evaporated, and urea or urea containing material solidifies on the particles, to form granules having a desired size. The urea granules thus produced are compatible with single and triple superphosphate granules.

Abstract: The present invention is directed to a reaction product of silica sand and of particulate carbonaceous material to form, silicon carbide on the surface of the carbonaceous particles and within the pores thereof, with the silicon carbide ultra-microcrystallites having a diameter of approximately 500 Angstroms and the composition comprising approximately 60% silicon carbide. The present invention is further directed to the process by which the ultra-microcrystallite silicon carbide product is made. In other preferred embodiments the ultra-microcrystallites of silicon carbide may be separated from the carbonaceous material by heat or physical methods to form a substantially pure ultra-microcrystallite silicon carbide product.

Abstract: A method for coating a tubular food casing includes subjecting an inflated section of the food casing to a cloud of electrostatically charged dry particles and sintering the coated food casing. The process provides a pin-hole free coating and permits a continuous operation.

Abstract: Organic hygroscopic powders are preconditioned to render them free flowing and to facilitate their electrostatic application to preheated workpieces. The preconditioning technique includes drying the powder prior to electrostatic application to remove moisture and break up agglomerates using a fluidized bed drying process with concurrent mechanical agitation to form a substantially dry, free flowing powder.

Abstract: A method of powder coating the inside of tubular goods, such as oil field pipe and the like, by connecting one end of the pipe to a means for producing a flow of compressible gases therethrough. The other end of the pipe is open to atmospheric pressure. A valve means is connected upstream of the pipe between the inlet end thereof and a container for holding a single charge of plastic powder. The charge of powdered plastic is isolated upstream of the pipe inlet. The charge is of sufficient size to coat the entire inside peripheral wall surface of the pipe with a substantial uniform coating of plastic.

Abstract: An open-cell synthetic-resin foam body is placed in a fluidized bed of conductive metallic particles having a particle size many times smaller than the cell size of the foam. The particles completely permeate the body and adhere to all of the strands thereof. Thereafter the body is vibrated to free from it particles not directly contacting its strands. The thus coated body is then simultaneously pressed and heated so as to reduce its thickness by a factor of at least two and permanently compress it, thereby forcing all of the particles into good contact with each other for good electrical conductivity.

Abstract: Apparatus for preconditioning of organic hygroscopic coating powders to render them free flowing and facilitate their electrostatic application to preheated workpieces. The preconditioning technique includes drying the powder prior to electrostatic application to remove moisture and break up agglomerates using a fluidized bed drying process with concurrent mechanical agitation to form a substantially dry, free flowing powder and aspirating powder from the fluidized bed.

Abstract: The interior of a pipe is coated with a uniform thickness of plastic. A fluidized bed of heat-meltable plastic material in particular form is connected to the inlet end of the pipe, while the opposed end of the pipe is made attachable to a source of reduced pressure. A source of compressible fluid is also connected to the inlet end of the pipe. The pipe is preheated and then rotated axially while the compressible fluid flows therethrough. The compressible fluid flowing to the inlet is suddenly terminated while a flow from the fluidized bed is immediately established so that the vacuum at the outlet end of the pipe causes uninterrupted mass flow and pulls a finite pocket of the finely divided plastic into the pipe. The flow of particular plastic material is terminated, while the flow of compressed gas is immediately re-established, thereby pushing the pocket of plastic material into and through the pipe.

Abstract: The interior of a pipe is coated with a uniform thickness of plastic. A fluidized bed of heat-meltable plastic material in particular form is connected to the inlet end of the pipe, while the opposed end of the pipe is made attachable to a source of reduced pressure. A source of compressible fluid is also connected to the inlet end of the pipe. The pipe is preheated and then rotated axially while the compressible fluid flows therethrough. The compressible fluid flowing to the inlet is suddenly terminated while a flow from the fluidized bed is immediately established so that the vacuum at the outlet end of the pipe causes uninterrupted mass flow and pulls a finite pocket of the finely divided plastic into the pipe. The flow of particular plastic material is terminated, while the flow of compressed gas is immediately re-established, thereby pushing the pocket of plastic material into and through the pipe.

Abstract: This invention relates to a method for coating inner faces of metal pipes of a small diameter which comprises feeding a stream of a powdery resin at a rate of 2 to 10 m/sec into a metal pipe of a small diameter preheated at a temperature higher by 20.degree. to 70.degree.C. than the melting or softening point of said powdery resin so that the concentration of said powdery resin or a mixture of said powdery resin and a carrier is 5 to 40% by volume.

Abstract: A method of and an apparatus for the internal coating of ducts with a synthetic resin, especially long steel pipes or tubes, in which gas-entrained synthetic-resin particles are passed through the tube while the latter is heated progressively by displacing the tube relative to a surrounding induction-heating coil. Thereafter, a gas stream free from particles is used to clear the interior of the tube.

Abstract: A method of powder coating the inside of tubular goods, such as oil field pipe and the like, by connecting one end of the pipe to a means for producing a flow of compressible gases therethrough. The other end of the pipe is open to atmospheric pressure. A valve means is connected upstream of the pipe between the inlet end thereof and a container for holding a single charge of plastic powder. The charge of powdered plastic is isolated upstream of the pipe inlet. The charge is of sufficient size to coat the entire inside peripheral wall surface of the pipe with a substantial uniform coating of plastic.

Abstract: The present invention relates to a ceramic alloy composite composition having the alloy spontaneously infiltrated into the ceramic, with the preferred ceramic alloy composite composition being a Si.sub.3 N.sub.4 /TiN/Cu-Ti composite composition and a method for forming the ceramic alloy composite composition.