Abstract: A matrix resin composition for fiber reinforced composite materials is described. The resin is thermosetting and achieves a glass transition temperature of at least 177° C. (Tg), obtained by curing under anaerobic conditions at room temperature. The matrix resin will streamline composite fabrication processes by eliminating the need for heating during the cure process. The implications of this development are significant in terms of the ease of use and elimination of procedural steps. While the resin system was developed specifically for vacuum bagging, it is expected to be viable for other composite fabrication methods including resin transfer molding (RTM) and vacuum-assisted resin transfer molding (VARTM). The resin system is viable for use with carbon fiber reinforcements to fabricate laminates at least 0.20 inches thick. The resulting laminates have low porosity and mechanical properties equivalent to those prepared with common epoxy matrix resins.

Abstract: A nanoadsorbent based filter is used for purification of fluoride and arsenic contaminated water. 140-150 g low cost (˜10 USD/kg) nanoparticles of gamma alumina of 20-25 mg/g fluoride and 25-30 mg/g arsenic adsorption capacity is incorporated in propylene filter without susceptibility of leaching incorporated nanoparticles in water. The cost of domestic defluoridation device containing low cost nanoalumina incorporated filters/cartridges along with housing, overhead tank, tubing and treated water storage container etc. is of very low cost of around 25 USD/device. The fluoride treatment cost would be <0.5 USD/100 lit for 4-5 mg/l fluoride water after 2-3 regenerations while, the arsenic treatment cost using domestic filtration device would be <0.25 USD/100 lit for 90-100 ?g/l arsenic (III) water.

Abstract: A single-walled combustor includes a multi-layered wall having a first face defining a cooling plenum and an opposite second face. A thermal barrier coating of the wall may be secured to the second face and defines at least in-part a combustion chamber. A plurality of cooling circuits each extend through the base layer and the thermal barrier coating for flowing cooling air from the plenum and into the combustion chamber. Each circuit includes a first surface recessed from the second face and spaced from the thermal barrier coating with a channel defined in-part by the first surface and covered by the thermal barrier coating. A hole in the thermal barrier coating is in fluid communication between the channel and the combustion chamber. A method of manufacturing the circuit includes fabricating the base layer with the aperture and hole; then placing an insert into the channel prior to application of the coating over the base layer and insert.

Abstract: Disclosed is a branched organosilicon material, and a method of manufacturing a liquid crystal display panel with the branched organosilicon material, without use of an alignment film. In addition, a liquid crystal display panel thus manufactured is further disclosed.

Abstract: Methods and kits for treating a fibrous substrate prior to forming an image thereon are provided. The method can include positioning a treatment sheet adjacent to the fibrous substrate, transferring a salt (e.g., calcium chloride, magnesium chloride, or a mixture thereof) from the treatment sheet to the fibrous substrate using a wetting solution (e.g., an aqueous solution, such as water) to carry the salt from the treatment sheet into the fibrous substrate, and drying the fibrous substrate such that the salt remains in the substrate. For example, the transfer of the salt from the treatment sheet into the fibrous substrate can be accomplished via pressing the backside of the treatment sheet such that the wetting solution flows from the treatment sheet into the fibrous substrate while carrying the salt.

Abstract: A manufacturing method includes forming one or more grooves in a component that comprises a substrate with an outer surface. The substrate has at least one interior space, and each groove extends at least partially along the substrate and has a base. The manufacturing method further includes forming one or more access holes through the base of a respective groove, to connect the groove in fluid communication with the respective hollow interior space. The manufacturing method further includes forming at least one connecting groove in the component, such that each connecting groove intersects at least a subset of the one or more grooves. The manufacturing method further includes disposing a coating over at least a portion of the outer surface of the substrate, such that the groove(s) and the coating together define one or more channels for cooling the component.

Abstract: The invention relates to a synthetic diaphragm for chlor-alkali cells with improved energy consumption and gas separation characteristics. The diaphragm comprises a network of polymer fibers bound to a hydrophilic ceramic material containing zirconium chemically bound to hydroxyl groups. The ceramic material is obtained starting from ZrO2 by a process of hydration under vacuum which can be carried out directly in the cell by means of suitable equipment.

Abstract: A method for producing a metal-resin composite includes a coating step, an assembling step, and a heating step. The coating step coats at least part of the outer periphery of a solid metal first member with a foaming resin and a non-foaming resin. The assembling step disposes the first member within a hollow metal second member. The heating step heats an assembly of the second member within which the first member coated with the foaming resin and the non-foaming resin with the axes of the first member and the second member extending in the horizontal direction, and thus foams the foaming resin between the first member and the second member.

Abstract: Embodiments disclosed herein can include one or more labels, each label having an indicia receiving surface adapted to receive indicium or indicia. The indicia receiving surface can provide a permanent, durable writing surface. A key for operating a mechanical lock can include one or more labels. The key can include a key main body and at least one label coupled to the key main body. The key main body comprises a head and an elongate body coupled to the head. The elongate body is configured to physically engage and operate a lock, such as a mechanical lock. The label can define an indicia receiving surface adapted to receive indicium or indicia.

Abstract: This method for producing an aluminum composite including porous sintered aluminum, includes: mixing aluminum powder with a sintering aid powder containing either one or both of titanium and titanium hydride to obtain a raw aluminum mixed powder; adding and mixing a water-soluble resin binder, water, a plasticizer containing at least one selected from polyhydric alcohols, ethers, and esters, and a water-insoluble hydrocarbon-based organic solvent containing five to eight carbon atoms into the raw aluminum mixed powder to obtain a viscous composition; shape-forming the viscous composition on an aluminum foil or an aluminum plate and causing the viscous composition to foam to obtain a formed object prior to sintering; and heating the formed object prior to sintering in a non-oxidizing atmosphere to obtain an aluminum composite which includes porous sintered aluminum integrally joined onto the aluminum foil or the aluminum plate, wherein when a temperature at which the raw aluminum mixed powder starts to melt is

Abstract: A method for partially coating a shaped body, the surface of which comprises an area to be coated and an area to be left clear, wherein with the method a protective layer is applied to the area to be left clear, a layer comprising a fluid phase is applied to the surface, and the coated shaped body is heated to a temperature at which the protective layer is removed residue-free by pyrolysis.

Abstract: A steel manufacturing process can include forming an iron oxide layer on a hot band during hot rolling; reducing the iron oxide layer on the hot band to form a sponge iron layer that includes pores; the sponge-iron layer having a thickness in a range of about 0.05 ?m to about 1000 ?m, about 0.1 ?m to about 100 ?m, or about 5 ?m to about 25 ?m; and depositing an alloying element into the pores of the sponge iron layer to form an impregnated sponge-iron layer. The process can further include annealing the impregnated sponge-iron layer to produce an iron alloy layer carried by the substrate.

Abstract: A seal (48) between a compressor rotor blade (26) and compressor casing (28) comprises an abradable structure (59) on the compressor casing (28). The abradable structure (59) comprises a metallic foam (60) having pores (66, 68). The metallic foam (60) has a first a region (62) and a second region (64). The first region (62) of the metallic foam (60) is arranged adjacent to the compressor casing (28) and the second region (64) of the metallic foam (60) is spaced from the compressor casing (28) by the first region (62) of the metallic foam (60). The pores (68) of the second region (64) of the metallic foam (60) contain an abradable material (70) and the pores (66) of the first region (62) of the metallic foam (60) do not contain an abradable material.

Abstract: A method of producing a HIPE foam using Ultraviolet (UV) light to polymerize a High Internal Phase Emulsion (HIPE) having two or more layers. The method uses UV light to polymerize HIPEs having two or more layers wherein each of the layers comprises a continuous oil phase containing monomers, photoinitiator, and an aqueous phase.

Abstract: The invention relates to a process for the production of composites, composed of at least one outer layer b) and of an isocyanate-based rigid foam a), where the outer layer b) is moved continuously and the starting material for the isocyanate-based rigid foam a) is applied to the outer layer b), which comprises achieving the application of the liquid starting material for the isocyanate-based rigid foam a) by means of at least one fixed tube c) which has openings f) and which has been placed, with respect to the outer layer b), so as to be parallel to the plane of the outer layer and at right angles to the direction of movement.

Abstract: Articles having porous or foam-like elements are provided. The design, fabrication and structures of the articles exploit properties of reactive composite materials (RCM) and their reaction products. In particular, fluids generated by reacting RCM are utilized to create or fill voids in the porous or foam-like elements.

Abstract: A method of fabricating a porous media is provided. In the method, a metal mesh is provided. The metal mesh includes interlaced metal wires, and first holes are formed among the metal wires. An area of each first hole ranges from 1 ?m2 to 10,000 ?m2, and an area error between the first holes is less than 5%. A metal layer covers the metal wires, so as to form the porous media with second holes. By controlling the thickness of the metal layer, an area of each second hole is reduced to 0.01 ?m2 to 1 ?m2, and an area error between the second holes is less than 5%.

Abstract: Methods of providing a corrosion-resistant plating on a steel bumper are provided. A galvanized zinc layer is deposited over a steel substrate. A plurality of nickel layers is deposited over the zinc layer. The plurality of zinc layers has at least a first porosity and a second porosity. A chrome layer is applied over the plurality of nickel layers. The porous nickel layer is immediately adjacent the chrome layer such that a stress applied to the chrome layer is distributed over the porous nickel layer. The porous nickel layer delocalizes a stress applied at an impact area to a dispersed area and the dispersed area is larger than the impact area.

Abstract: An inorganic membrane having an improved pore structure. The membrane has a mean pore size of up to about 100 nm and a mean particle size in a range from about 10 nm to about 100 nm. In one embodiment, the membrane comprises ?-alumina and is formed by providing a coating slip comprising ?-alumina; applying the coating slip to a support surface to form a coating layer; drying the coating layer; and firing the dried coating layer at a temperature of at least about 1000° C. to convert at least a portion of the ?-alumina to ?-alumina and form the inorganic membrane.

Abstract: Disclosed are an electrode having a porous active coating layer, a manufacturing method thereof and an electrochemical device containing the same. The electrode having a porous active coating layer according to the present invention may be useful to enhance peeling and scratch resistances of the porous active layer and improve a lamination characteristic toward the porous active layer by introducing a porous active layer onto a porous substrate having pores, the porous active layer having heterogeneity of morphology toward a thickness direction in which a content ratio of the binder polymer/inorganic particles present in a surface layer is higher than that of the binder polymer/inorganic particles present inside the surface layer. Accordingly, the stability and performances of the battery can be improved at the same time since the detachment of the inorganic particles from the porous active layer may be reduced during the assembly process of the electrochemical device.

Abstract: A process for foaming ceramic foams, in which the ceramic foams are produced from a precursor or a mixture of precursors which contain at least one ceramic-forming element and liberates at least one volatile reaction product during an inorganic gelation process. In one embodiment, foaming is based on a precursor containing crystals of the AlCl3(Pri2O) complex. The decomposition of the initial precursor produces polymerizing species dissolved in liquid isopropyl chloride. The solvent and growing AlOxCly(OPri)z species are mixed homogeneously so that the boiling point of the solution is raised above the boiling point of the pure isopropyl chloride. Polymerization takes place in the liquid until a critical polymer size is attained, whereupon a phase separation into polymer rich and solvent rich regions occurs. Since the expelled solvent is suddenly above its boiling point, bubbles start forming instantly.

Abstract: A porous metal body containing continuous pores and having a low oxygen content is provided by decomposing a porous resin body that contains continuous pores and has a layer of a metal thereon by heating the porous resin body at a temperature equal to or less than the melting point of the metal while the porous resin body is immersed in a first molten salt and a negative potential is applied to the metal layer; and a method for producing the porous metal body is provided.

Abstract: A process for producing a zeolite separation membrane having a porous support containing alumina as a main component and, provided on a surface and within pores of the porous support, a zeolite layer, comprising the seed crystal adhering step of adhering USY zeolite crystal as a seed crystal on a surface and within pores of the porous support; the basis material forming step of bringing a reactant liquid containing silicon and aluminum into contact with the porous support and heating the reactant liquid to thereby obtain a zeolite separation membrane basis material; and the basis material separating step of separating the zeolite separation membrane basis material from the reactant liquid to thereby obtain a zeolite separation membrane. By this process for producing a zeolite separation membrane, there can be produced an FAU zeolite separation membrane capable of satisfactory separation of a mixture of organic solvent and water.

Abstract: The invention involves the treatment of a hollow body having a difficult-to-access surface to be preserved from corrosion by injecting a cellular foam supporting an anti-corrosion agent into the hollow body. Also involved is the production of a metal structure by assembling the structure and then applying an anti-corrosion treatment to the difficult-to-access surfaces of the structure. The invention is particularly applicable to railway wagons.

Abstract: This method for producing an aluminum composite including porous sintered aluminum, includes: mixing aluminum powder with a sintering aid powder containing either one or both of titanium and titanium hydride to obtain a raw aluminum mixed powder; adding and mixing a water-soluble resin binder, water, a plasticizer containing at least one selected from polyhydric alcohols, ethers, and esters, and a water-insoluble hydrocarbon-based organic solvent containing five to eight carbon atoms into the raw aluminum mixed powder to obtain a viscous composition; shape-forming the viscous composition on an aluminum foil or an aluminum plate and causing the viscous composition to foam to obtain a formed object prior to sintering; and heating the formed object prior to sintering in a non-oxidizing atmosphere to obtain an aluminum composite which includes porous sintered aluminum integrally joined onto the aluminum foil or the aluminum plate, wherein when a temperature at which the raw aluminum mixed powder starts to melt is

Abstract: A method of manufacturing an emissions treatment device for an internal combustion engine includes disposing washcoated fibers between layers of a porous substrate to form multiple substantially parallel layers with a first group of layers at least partially open along the entire length of the layer. The porous substrate may be a stainless steel mesh with the method further including washcoating the substrate prior to disposing the washcoated fibers between the layers.

Abstract: The present invention provides a dense-coverage, adherent phosphorous-based coating on the native oxide surface of a material. Disclosed phosphorous-based coatings include phosphate and organo-phosphonate coatings. The present invention also provides further derivatization of the phosphorous-based coatings to yield dense surface coverage of chemically reactive coatings and osteoblast adhesion-promoting and proliferation-promoting coatings on the native oxide surface of a titanium material.

Abstract: The present disclosure is generally related to providing thin hydrogen separation membranes coated on porous substrates that are useful in membrane steam reformers and methods for making same. These reformers can be integrated with protein exchange membrane (PEM) fuel cells to form power systems.

Abstract: One aspect of the invention provides ion-exchange and gas-diffusion membranes, fabricated by a layer-by-layer approach, for use, e.g., in electrochemical cells; a process for making membrane electrode assemblies fabricated using porous frameworks, LBL composite membranes and LBL carbon-Polymer electrodes; and the application of the membrane and electrode assemblies to a variety of devices, both electrochemical and otherwise.

Abstract: An H2-permeable membrane system (117) comprises an electroless-deposited plating (115) of Pd or Pd alloy on a porous support (110, 110?). The Pd plating comprises face-centered cubic crystals cumulatively having a morphology of hexagonal platelets. The permeability to H2 of the membrane plating (115) on the porous support is significantly enhanced, being at least greater than about 1.3×10?8 mol·m?1·s?·Pa?0.5 at 350° C., and even greater than about 3.4×10?8 mol·m?1·s?1·Pa?0.5. The porous support (110, 110?) may be stainless steel (1100 and include a thin ceramic interlayer (110?) on which the Pd is plated. The method of providing the electroless-deposited plating includes preheating a Pd electroless plating solution to near a plating temperature substantially greater than room temperature, e.g. 60° C., prior to plating.

Abstract: The invention relates to open-pore biocompatible surface layers for implants, which layers are arranged over virgin surfaces of the implants, wherein pores of the open-pore surface layers are connected to form coherent pore networks and the surface layers have a specific internal surface area of ?0.06 ?m/?m2, preferably ?0.035 ?m/?m2 and especially ?0.025 ?m/?m2, measured by image analysis as a 2D-boundary line per unit of surface area in a metallographic microsection at 100× magnification. The invention further relates to methods of producing such surface layers, to implants coated therewith and to possible uses of the surface layers.

Abstract: Disclosed herein is a method for inhibiting corrosion of a high strength steel turbine component subject to rotary stress. The method comprises applying a sacrificial overlay coating material to at least a portion of a surface of the component to form a protected component, and applying a seal material to at least a portion of the protected component to form a seal coat having a temperature resistance of greater than about 500° F. Also disclosed herein is a turbine component and corresponding engine protected by the method. Further provided is a method for repairing a high strength steel component of a turbofan engine. These methods are capable of inhibiting at least one of stress corrosion cracking or surface pitting of the turbine component after exposure to corrosive water.

Abstract: A method of forming a low-friction coating on a metal substrate includes ferritic nitrocarburizing the metal substrate to form a surface of the metal substrate, wherein the surface includes a compound zone and a diffusion zone disposed subjacent to the compound zone. After ferritic nitrocarburizing, the method includes oxidizing the compound zone to form a porous portion defining a plurality of pores, and, after oxidizing, coating the porous portion with polytetrafluoroethylene. The method further includes, after coating, curing the polytetrafluoroethylene to thereby form the low-friction coating. A low-friction coating system includes the metal substrate having the surface including the compound zone and the diffusion zone disposed subjacent said compound zone, wherein said compound zone includes the porous portion defining the pores, and a cured film formed from polytetrafluoroethylene disposed sufficiently on the porous portion so as to at least partially fill at least one of the plurality of pores.

Abstract: The present invention is directed to a method for protecting metal surfaces in oil & gas exploration and production, refinery and petrochemical process applications subject to solid particulate erosion at temperatures of up to 1000° C. The method includes the step of providing the metal surfaces in such applications with a hot erosion resistant cermet lining or insert, wherein the cermet lining or insert includes a) about 30 to about 95 vol % of a ceramic phase, and b) a metal binder phase, wherein the cermet lining or insert has a HEAT erosion resistance index of at least 5.0 and a K1C fracture toughness of at least 7.0 MPa-m1/2. The metal surfaces may also be provided with a hot erosion resistant cermet coating having a HEAT erosion resistance index of at least 5.0.

Abstract: There is provided a roller body made of steel, aluminium or carbon fibre reinforced plastic material, which, in printing units of wet offset machines, are in direct contact to the dampening form roller and which serve the formation of a stable ink-water-emulsion. There is further provided a method for producing such roller bodies. In conformity with the invention the roller body is provided with a porous coating of highly wear-resistant oxide ceramics or of wear-resistant hard metal, wherein pores that are open towards the circumferential surface of the roller body, are formed in the layer matrix of the coating preferably by applying the porous coating by a thermal spray process or an other coating process, and by subsequently grinding the coating to size to thereby open pores in the layer matrix. The surfaces produced in this manner preferably have a stable roughness of 1.0 ?m<Rz<500 ?m, in particular Rz=5 ?m to 25 ?m.

Abstract: An apparatus and method provide a protective coating (60) that extends within a feed slot (40) and is limited so as to not extend into a firing chamber (47).

Abstract: A process for manufacturing asymmetric braid reinforced capillary ultra- or micro-filtration membranes (1), including the subsequent steps of pulling a tubular braid (5) through a spinneret (7) and coating the braid with a dope. Prior to the coating step, the braid is impregnated with a non-coagulation liquid, being a liquid which does not cause coagulation of the dope, when brought in contact with the dope. The result is a membrane with an outer skin, i.e. smaller pores near the outside diameter than near the inside diameter, and a coating which is closely arranged around the outside diameter of the braid, without any substantial penetration of the coating into the braid.

Abstract: A process for producing silicone foam, involves a reaction mixture in which hydrogen is released in a first reaction of compounds with at least one Si—H group in the presence of a basic catalyst. The reaction mixture is crosslinked in a second reaction in the presence of a metal catalyst.

Abstract: An H2-permeable membrane system (117) comprises an electroless-deposited plating (115) of Pd or Pd alloy on a porous support (110, 110?). The Pd plating comprises face-centered cubic crystals cumulatively having a morphology of hexagonal platelets. The permeability to H2 of the membrane plating (115) on the porous support is significantly enhanced, being at least greater than about 1.3×10?8 mol·m?1·s?·Pa?0.5 at 350° C., and even greater than about 3.4×10?8 mol·m?1·s?1·Pa?0.5. The porous support (110, 110?) may be stainless steel (1100 and include a thin ceramic interlayer (110?) on which the Pd is plated. The method of providing the electroless-deposited plating includes preheating a Pd electroless plating solution to near a plating temperature substantially greater than room temperature, e.g. 60° C., prior to plating.

Abstract: A process for the production of a honeycomb-like porous body of 10 to 1000 nm in thickness which is made of a water-insoluble polymer and has pores having diameters of 10 to 100 nm, which comprises the following steps: (1) the step of dissolving a water-insoluble polymer in a water-incompatible organic solvent having a surface tension (?L) of 50 dyne/cm or below to prepare a solution of the polymer in the organic solvent, (2) the step of applying the solution prepared in the step (1) to the surface of a substrate with the proviso that the surface tension (?S) of the substrate, the surface tension (?L) of the organic solvent, and the surface tension (?SL) between the substrate and the solvent satisfy the relationship: ?S??SL>?L, and (3) the step of bringing the solution applied on the substrate into contact with air having a relative humidity of 30% or above to evaporate the organic solvent at such a rate that the coating thickness at applying the solution to the surface of the substrate is reduced to one-f

Abstract: A method for providing corrosion protection in an assembly of two or more metal parts follows steps of (a) at a point in an assembly process for the assembly, placing at a juncture of any two of the two or more metal parts of the assembly, a corrosion-protection element comprising heat-expandable material, the corrosion-protection element shaped to conform to the juncture; and (b) expanding the corrosion-protection element at another point in the assembly process by application of heat.

Abstract: The invention relates to a coated porous medium comprising metal particles. The metal particles define a free area surface S. The free area surface S is substantially completely coated with a coating layer. The coating layer is substantially conformal, substantially uniform in composition and has substantially the same thickness over the whole free area surface. The invention further relates to the use of a coated medium as filter medium and to a method of manufacturing a coated medium.

Abstract: A process for producing a leather-like sheet, wherein a skin-like layer composed of a resin composition (C) is formed on top of a fibrous substrate (E), comprising; heating and melting a moisture-curable polyurethane hot-melt resin composition (C) which contains a hot-melt urethane prepolymer (A) having isocyanate groups at molecular terminal ends and a colorant (B), and applying said heated and melted resin composition (C) to either [1] a releasable substrate (D) and then bonding the coated surface to a fibrous substrate (E), or [2] a fibrous substrate (E) and then bonding the coated surface to a releasable substrate (D); wherein the colorant (B) contains a polyol with a number average molecular weight within a range from 1,000 to 20,000 as a vehicle (B-1), and a pigment (B-2).

Abstract: The present invention relates to a method of forming metallic foams using cold spray processing. The method allows for the formation of metallic foams on existing substrates as a layer. The method includes the steps of providing a substrate for coating of a metallic foam; cold spraying a mixture of metal particles and a foaming agent onto the substrate to form a substrate coated with an unexpanded metallic layer; foam heat treating the substrate coated with an unexpanded metallic layer at a temperature above the decomposition temperature of the foaming agent for a time sufficient to form a heated substrate coated with an expanded metal foam layer; and cooling the heated substrate coated with an expanded metal foam layer to about ambient temperature to form a cooled substrate coated with an expanded metal foam layer. The method of forming metallic foams on substrates finds application in the oil, gas, and chemical industry by being an integral part of casings, pipelines, transfer lines, and other flow lines.

Abstract: The invention relates to the production of nanoporous silica dielectric films and to semiconductor devices and integrated circuits comprising these improved films. The nanoporous films of the invention are prepared using silicon containing pre-polymers and are prepared by a process that allows crosslinking at lowered gel temperatures by means of a metal-ion-free onium or nucleophile catalyst.

Abstract: The invention relates to the production of nanoporous silica dielectric films and to semiconductor devices and integrated circuits comprising these improved films. The nanoporous films of the invention are prepared using silicon containing pre-polymers and are prepared by a process that allows crosslinking at lowered gel temperatures by means of a metal-ion-free onium or nucleophile catalyst.

Abstract: A process for the treatment or pretreatment of containers made of aluminum, aluminum-containing alloys, magnesium-containing alloys, iron-containing materials such as steel, coated iron-containing materials such as galvanized steel, or aluminum alloys, tinplate, brass or bronze, in particular the treatment or pretreatment of bags, tubs, bottles, cans, canisters, casks or tubes, wherein the process steps for the treatment or pretreatment take place at the same time as the application of the lubricant, with the agent used for the pretreatment or treatment, which also contains or is a lubricant, not essentially consisting of titanium or zirconium with fluoride and polymer, the lubricant possibly being formed first in the agent for the pretreatment or treatment or in the formation of the coating produced therefrom.

Abstract: Describes a cathode assembly for electrolytic cells, e.g., chlor-alkali electrolytic cells, comprising a foraminous cathode substrate, a deposited erodible mat comprising synthetic (man-made) fibers, e.g., polyamide (nylon) fibers, on the foraminous surface of said cathode substrate, and a synthetic diaphragm on said erodible mat. Also described is a method for preparing the cathode assembly that comprises depositing a mat of erodible synthetic fibers on the active surface of the foraminous cathode, e.g., by drawing an aqueous slurry of the erodible synthetic fibers through the foraminous cathode, and subsequently forming, e.g., by vacuum deposition, a synthetic diaphragm on the erodible mat.

Abstract: An electrolytic electrode having an interlayer having more excellent peeling resistance and corrosion resistance and longer electrolytic life than conventional electrolytic electrodes and capable of flowing a large amount of current at the industrial level and a process of producing the same are provided. The electrolytic electrode includes a valve metal or valve metal alloy electrode substrate on the surface of which is formed a high-temperature oxidation film by oxidation, and which is coated with an electrode catalyst. The high-temperature oxidation film is integrated with the electrode substrate, whereby peeling resistance is enhanced. Further, by heating the high-temperature oxidation film together with the electrode catalyst, non-electron conductivity of the interlayer is modified, thereby making it possible to flow a large amount of current.

Abstract: The present invention discloses a surface treatment process for enhancing both the release rate of metal ions from a sacrificial electrode, and the working life of the electrode. A high density of micro pores are formed on the surface of the sacrificial electrode. Chlorine ions are then implanted into the pores. The chlorine ions prevent a passive film from forming on the sacrificial electrode during use, in which an electric current flows through the sacrificial electrode.