Foamed Or Cellular Component Patents (Class 428/158)
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Patent number: 5069950Abstract: A composite insulated roof board structure comprising a light-weight insulated roof board member having good thermal insulation properties and a protective top layer which overlies the insulated roof board member. The insulated roof board member comprises a main portion of rigid coherent solid insulating material, such as polyisocyanurate or expanded polystyrene, and a top portion comprising a plurality of spaced blocks above the main portion and integral therewith. The blocks form therebetween a network of interconnected channels which are at the same level for horizontal venting of water vapor to all peripheral edges of the roof board member. The blocks are typically square and the channels are typically in the form of two sets of mutually perpendicular channels. The roof board composite is typically formed as a panel of rectangular shape.Type: GrantFiled: April 11, 1990Date of Patent: December 3, 1991Assignee: Old Reliable Wholesale, Inc.Inventor: Anthony J. Crookston, Sr.
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Patent number: 5055340Abstract: A grip tape for wrapping the gripping handle of a tennis racket, a badminton racket, a golf club, or the like which includes a porous flexible sheet with numerous thin holes provided by coating a polyurethane on a nonwoven fabric so as to provide the user with various effects such as a smooth touch feeling, shock-abosrbing, and anti-moisture effects because of the moderate flexibility and elasticity that it has. The grip tape further includes a number of projections in a desired pattern formed by applying a synthetic resin elastic layer on the upper surface, and by applying an elastic foam-expanded layer on the rear surface, so as to make possible its easy handling and increased non-slip and shock-absorbing effects, by which the grip gets to the user's hand with the most comfortable touch feeling.Type: GrantFiled: August 4, 1988Date of Patent: October 8, 1991Assignee: Asahi Kagaku Kogyo Co., Ltd.Inventors: Hiroshi Matsumura, Koji Nii
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Patent number: 5037687Abstract: A method for forming a 360 degree integral skin handle in a thermoplastic part for use in automotive trim products includes the steps of forming a mold with a prtial recess closed by a removable plug and thereafter selectively directing heat from a first source through the mold and from a second source through the plug to form a completely closed, curved, heated tube surface and thereafter casting thermoplastic material against the curved, heated tube surface to fuse and cure a layer of material thereon in the form of a tube skin segment which is releasable from the mold when the plug is removed. Apparatus for practicing the method includes a mold with a recess therein and a plug is supported on the mold for movement into a position for closing the tube surface and into a demolding position for releasing the molded part.Type: GrantFiled: July 10, 1989Date of Patent: August 6, 1991Assignee: Davidson Textron Inc.Inventors: Reza Kargarzadeh, Ken E. Tuttle, John A. Grimes
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Patent number: 5032445Abstract: A method for treatment of periodontal disease is disclosed. The gingival tissue is separated from the tooth surface in an area where periodontal disease is present. A biocompatible, porous material such as expanded polytetrafluoroethylene capable of supporting ingrowth of gingival connective tissue and preventing apical migration of gingival epithelium is placed in a laminar relationship to a portion of the perimeter of the tooth surface. The gingival tissue is repositioned around the tooth and in contact with the porous material, with the porous material positioned between the gingival tissue and the tooth. Articles for the treatment of periodontal disease are also disclosed. One article comprises a first portion which is capable of supporting ingrowth of gingival connective tissue and preventing apical migration of gingival epithelium and a second portion which is impermeable to oral tissues and bacteria.Type: GrantFiled: April 5, 1989Date of Patent: July 16, 1991Assignee: W. L. Gore & AssociatesInventors: Todd V. Scantlebury, Jeanne B. Ambruster, Suzanne Motsinger, Daniel F. Davidson, William R. Hardwick, Stephen E. Campbell
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Patent number: 5015516Abstract: The invention provides decorative, inlaid sheet materials which incorporate a matrix layer of discreet, low aspect ratio resinous particles embedded in a resinous coating. The use of printed patterns which are visible beneath the adhesive matrix containing the particles constitutes a preferred embodiment of the invention. The sheet materials of this invention are real through-patterned inlaids which no not lose their pattern due to wear in use, and which offer unique design advantages and flexibility, as well as superior properties.Type: GrantFiled: April 3, 1989Date of Patent: May 14, 1991Assignee: Tarkett Inc.Inventors: Edward F. Lussi, Thomas G. Smith
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Patent number: 5015517Abstract: One or both surfaces of a polyimide sheet are uniformly and completely textured and can be coated with a layer of electroless nickel or cobalt and a subsequent layer of electrolytically applied copper yielding an adhesiveless laminate useful in the production of electronic circuitry. The copper and nickel or cobalt layers can be strongly bonded to the textured polyimide sheet to the extent that the laminate exceeds bond strength requirements as measured by current standard peel strength tests of the Institute for Interconnecting and Packaging Electronic Circuits (IPC) for both initial and post solder float adhesion.Type: GrantFiled: October 22, 1987Date of Patent: May 14, 1991Assignee: Polyonics CorporationInventor: Daniel P. Walsh
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Patent number: 5013597Abstract: A multi-layered sound-insulating panel for motor vehicles, or similar, consisting of at least one dense layer and one resilient layer between the dense layer and the part of the motor vehicle, or similar, to which the panel is attached, makes it possible--while achieving the acoustic effect required--to realize a design weighing as little as possible, provided the resilient layer has a special shape on account of recesses and/or indentations, and/or knobs, fashioned on purpose.Type: GrantFiled: September 16, 1986Date of Patent: May 7, 1991Assignee: Sony CorporationInventor: Wilhelm Kracke
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Patent number: 5006386Abstract: A sheathing for extending members having either a rectangular cross section or a circular cross section is formed of sheathing sections wherein the sheathing sections have two positions. In a first substantially flat position the sheathing sections are convenient to stack and when stacked the surfaces of adjacent stacked sheathing sections are substantially in contact with each other. In a second folded position the sheathing sections define an enclosed hollow space for disposing an extending member therein and surrounding the extending member to protect vehicles or other objects striking the extending member. Articulating hinges are provided for transposing the sheathing sections from one of these positions to the other. The sheathing sections are provided with dove tailing interengagement for joining sections of the sheathing to each other. Inserts brace the walls of the sheathing against extending members inside the space defined by joined sections.Type: GrantFiled: June 12, 1989Date of Patent: April 9, 1991Assignee: Custom Pack, Inc.Inventor: Frank A. Menichini
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Patent number: 4983443Abstract: A surface covering product is disclosed which includes a layer of fused embossed PVC material on a substrate and a layer of transparent or translucent thixotropic material substantially covering the fused PVC layer and filling the embossed area of depression in the PVC layer. The surface covering product is made by applying the thixotropic material to the embossed surface of the PVC material and wiping off at least a portion of the thixotropic material. In one embodiment, a film of thixotropic material of substantial or minimal thickness remains on the fused PVC material. In another embodiment, the thixotropic material is completely wiped off the undepressed area of the fused granular material. The PVC material is preferably a granular material such as a stencil vinyl fine material. In one embodiment, the thixotropic material is a layer of minimal thickness substantially covering the stencil vinyl fine material.Type: GrantFiled: August 12, 1988Date of Patent: January 8, 1991Assignee: Armstrong World Industries, Inc.Inventors: Richard H. Balmer, Martin Dees, Jr., Frank G. Drout
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Patent number: 4971850Abstract: The present invention relates to an assembled sound-muffling thermal insulation board, and more particularly to a thermal insulation board having a surface board provided with plural pyramid bodies capable of greatly reducing the reflected sound wave going thereinto, and a sound-muffling thermal insulation layer mounted on the back face of the surface board, which is made from a styropor material and provided with plural fluffs to prevent convection of outdoor and indoor air with different temperatures whereby the hot air or cold air in an air-conditioned room will not escape and the energy is saved.Type: GrantFiled: September 11, 1989Date of Patent: November 20, 1990Inventor: Lo Kuan-Hong
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Patent number: 4940623Abstract: A method of making printed circuit boards, particularly 3-Dimensional circuit boards, wherein a surface layer of micron sized hollow spheres, beads or spacers are ruptured or fractured in a pattern defining the electrical circuit. The circuit pattern is thermally sprayed with molten copper particles. The molten copper particles shape themselves to the nooks, crannies and undercuts of the fractured spheres or beads to mechanically lock the electrical circuitry to the board. The current carrying capacity can be adjusted by the thickness of the sprayed metal. The overspray does not adhere to smooth non porous surfaces adjacent the fractured spheres or beads.Type: GrantFiled: August 9, 1988Date of Patent: July 10, 1990Inventors: Alexander A. Bosna, Louis M. Riccio
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Patent number: 4868025Abstract: A cushioned bag has two adjacent multilayered sections comprising an outer layer of flexible thermoplastic material, a middle layer (or partial middle layer) of polyolefin film, and an inner layer of cushioning material. The sections are fused together along at least one edge of the bag to form a seamed edge comprising a fused bead. Apparatus for making a bag having a beaded edge includes cooperating heated jaws between which the bead is formed. A method of using the apparatus to make the bag includes rotating take-up rolls faster than feed rolls to pull the bag cleanly away from the jaws along the bead forming the seamed edge.Type: GrantFiled: August 28, 1987Date of Patent: September 19, 1989Assignee: Packaging Industries Group, Inc.Inventor: William B. Strzelewicz
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Patent number: 4851271Abstract: The invention concerns constrained layer sound damping. A composition and a laminated structure are provided for the reduction of noise coming from housings such as oil pans for automobiles. The composition comprises a rubbery polyurethane, an olefin polymer, and a filler. The laminated structure comprises the housing, the composition, and a sheet metal liner. The composition contains a blowing agent which is activated to provide a single unitary structure which dampens noise. The polyurethane and olefin polymer are thoroughly intermixed with each other, but maintain their separate identities in the blend.Type: GrantFiled: October 1, 1987Date of Patent: July 25, 1989Assignee: Soundwich IncorporatedInventors: Dan T. Moore, III, Edward A. Collins, Maurice E. Wheeler
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Patent number: 4812190Abstract: A thermally insulating covering is provided incorporating a synthetic resin-impregnated carrier mat of fibers and an aluminum foil layer on that entire side of said carrier mat which is to face a heat source. A layer of insulating material is preferably located in predetermined areas between the carrier mat and the aluminum foil. A process for producing such covering is also provided.Type: GrantFiled: January 30, 1987Date of Patent: March 14, 1989Inventor: Peter Pelz
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Patent number: 4794043Abstract: Disclosed herein is a carbon product comprising at least two carbonaceous materials and one flexible graphite sheet interposed between said two carbonaceous materials, said two carbonaceous materials and said flexible graphite sheet having been joined together and integrated by calcination in an inert atmosphere as one carbon body, and the joining surface of at least one of said carbonaceous materials comprising both joining parts and non-joining parts which have an optional shape and are uniformly arranged on the joining surface, said carbon product as the electrode substrate of fuel cells, and a process for producing the same.Type: GrantFiled: April 22, 1986Date of Patent: December 27, 1988Assignee: Kureha Kagaku Kogyo Kabushiki KaishaInventors: Hisatsugu Kaji, Kuniyuki Saitoh
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Patent number: 4766024Abstract: An expanded perlite board insulating system is provided. A planar surface of the perlite board is provided with an integrally attached scorch-resistant layer, and the planar surface is likewise provided with a plurality of surface perforations. An improved bitumen membrane having chopped fibers incorporated in the previously used modified bitumen product is then attached to the planar surface of the perlite board in the conventional manner. Upon being heated by the propane torch, the improved bitumen membrane partially melts and the bitumen material flows into the surface perforations to thereafter harden into plugs. The scorch-resistant layer protects the perlite board during this torch installation process.Type: GrantFiled: May 7, 1986Date of Patent: August 23, 1988Assignee: International Permalite, Inc.Inventors: Narikottile G. Nath, Kenneth N. Meehan, Robert W. Eberle
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Patent number: 4741945Abstract: The acoustical performance of automotive trim panels is improved, especially with respect to noise generated by structural vibration of an automobile and synchronous vibration of the trim panel itself, by positioning a dead, vibration-damping, foam material between the automobile frame and a semi-flexible support layer of the trim panel, the trim panel also including an open-celled, flexible, airborne sound-absorbing foam layer bonded to the opposing face of the support layer, and wherein the dead foam material has a substantially lower resilience value and a substantially higher recovery rate than the open-celled foam layer.Type: GrantFiled: July 30, 1986Date of Patent: May 3, 1988Assignee: Arco Chemical CompanyInventors: Angela L. Brant, Ahid D. Nashif
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Patent number: 4721641Abstract: An accessory floor mat designed to overlie and protect a portion of the original carpeted floor of an automobile is preformed into a tray-like configuration which also conforms to the contours of the floor portion. The mat snugly fits into the carpeted floor well on a side of the vehicle and thereby resists mat sliding. The rigidity of the mat is such that it maintains its original position in the vehicle and also retains its shape when removed for cleaning. Raised borders of the mat terminate in rolled edges which eliminate the need for surging or otherwise finishing these edges. Optionally the mat can be provided with a recessed heel pad. The composite carpet structure from which the mat is molded preferably includes a layer of carpet fibers tufted into a primary backing material which is bonded to a sheet of open-celled foam by an extruded thermoformable copolymer of polyethylene and ethylene vinyl acetate.Type: GrantFiled: May 3, 1985Date of Patent: January 26, 1988Inventor: Bob Bailey
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Patent number: 4690843Abstract: A casing for ham and sausage, has a cubic design and provides a buffer effect. Characters and other patterns are embossed on the casing surface. The characters and patterns are made using heat foamed ink, on one surface of a film to be pasted together with another film. The films each have a heat shrinkable property and together form the casing.Type: GrantFiled: February 19, 1986Date of Patent: September 1, 1987Inventor: Hiromichi Inagaki
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Patent number: 4686131Abstract: A membrane for gas separation which comprises a silylated polyphenylene ether is disclosed. Said silylated polyphenylene ether contains a constituting unit containing an organosilane or siloxane group represented by the following formula in at least a part of the repeating unit thereof: ##STR1## wherein R.sub.1, R.sub.2, R.sub.3 and R.sub.4 each represents a hydrogen atom or a group of the formula --Si(R.sub.5)(R.sub.6)(R.sub.7), wherein R.sub.5, R.sub.6 and R.sub.7 each represents an alkyl group; l and n each represents 0 or an integer from 1 to 3; and m represent an integer of from 1 to 3; with the proviso that R.sub.1, R.sub.2, R.sub.3 and R.sub.4 do not simultaneously represent hydrogen atoms.Type: GrantFiled: April 11, 1985Date of Patent: August 11, 1987Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Akitoshi Sugio, Masao Okabe, Masamichi Mizukami, Yoshihiko Sekine
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Patent number: 4686130Abstract: A trim cover assembly for a seat used in a vehicle such as an automobile is disclosed which is a combination of a top cover member, a foam wadding and a wadding cover welded together by means of high frequency waves and also which is formed with a plurality of stitches by means of such high frequency waves on the top surface thereof for the improved appearance thereof. In the portions of the welder stitches where the trim cover assembly is curvedly placed, there is provided a non-welded portion, making the trim cover assembly easy to curve in such portions as well as preventing the production of wrinkles.Type: GrantFiled: March 18, 1986Date of Patent: August 11, 1987Assignee: Tachikawa Spring Co., Ltd.Inventor: Shigeki Kon
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Patent number: 4614679Abstract: A disposable absorbent structure for the removal and retention of moisture and/or particulate from a soiled object coming in contact therewith. The structure preferably comprises a macroscopically patterned, three-dimensionally expanded, shear resistant uppermost layer having an object contacting surface and a non-object contacting surface, said uppermost layer exhibiting a pattern of protuberances extending upwardly from a first plane and terminating in a second plane substantially parallel to and remote from the first plane. The uppermost layer further exhibits a multiplicity of discrete apertures in its second plane and is pervious to moisture in its first plane. A moisture absorbent substrate having its uppermost surface coextensive with the uppermost object contacting layer is secured substantially continuously to substantially all of the non-object contacting surface of the uppermost layer.Type: GrantFiled: November 7, 1983Date of Patent: September 30, 1986Assignee: The Procter & Gamble CompanyInventors: Theodore E. Farrington, Jr., Milton D. Spahni, Thomas Rattray
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Patent number: 4614680Abstract: A decorative product constructed of polymeric materials is provided wherein the top layer of the product is a film or layer of thermoplastic polymer (e.g., polyvinyl chloride) having a relief pattern on one surface and bonded at its other surface to a base layer of a thermoplastic ethylene interpolymer (e.g., an ethylene-vinyl acetate copolymer).The product is useful as a floor or wall covering.Type: GrantFiled: April 16, 1984Date of Patent: September 30, 1986Assignee: Armstrong World Industries, Inc.Inventors: William F. Fry, Rickie L. Sitler
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Patent number: 4606965Abstract: The packing elements are made with flutes to reduce the amount of material and to provide for better heat transfer for expansion of the elements. The flutes are imparted during extrusion of the molten mass of thermoplastic material through a die opening by virtue of the opening having been formed with grooves.Type: GrantFiled: April 27, 1984Date of Patent: August 19, 1986Inventor: Harry Bussey
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Patent number: 4569880Abstract: A reinforcing adhesive sheet comprising: a thermosetting reinforcing resin sheet containing a reinforcing material in an unhardened or semi-hardened state; and a bead-forming material provided on the thermosetting reinforcing resin sheet, the bead-forming material being narrower than the thermosetting reinforcing resin sheet and forming a bead-like projection prior to hardening the thermosetting reinforcing resin sheet, wherein the bead-forming material is a flattened material produced by flattening an elastic foamed body containing a holding agent in voids thereof, the flattened form being maintained by the holding agent, and the bead-forming material is capable of recovering its original foamed form upon heating.Type: GrantFiled: April 19, 1985Date of Patent: February 11, 1986Assignees: Nitto Electric Industrial Co. Ltd., Nissan Motor Company, LimitedInventors: Yukio Nishiyama, Kazuhiko Yamamoto, Munehiko Sanada, Yukio Okada, Toshikatsu Miura
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Patent number: 4507346Abstract: A multilayer identification card bearing information such as letters, numbers, patterns, pictures and so on, in which at least part of the information is present in the form of a structure in relief in a foamable synthetic material. The foamable synthetic material is transparent or dyed in the visible spectral range and is present in the identification card in the form of a layer covering either its entire surface or part of it. The information in relief is produced by means of a laser beam recorder, the energy dosage of which is used to induce the locally controllable foaming process in the synthetic material compounded with chemical or physical blowing agents. The protection against forgery may be further increased by additionally photocuring the foamable synthetic layer.Type: GrantFiled: March 25, 1983Date of Patent: March 26, 1985Assignee: GAO Gesellschaft fur Automation und Organisation mbHInventors: Thomas Maurer, Hans-Jurgen Holbein, Joseph S. Lass
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Patent number: 4491616Abstract: The invention relates to a resinous polymer sheet material having surface decorative effects of contrasting gloss and to the method of making the same. The material is made by applying to a base a printing composition layer forming a pattern with designated areas containing a photoinitiator and then applying to said printing composition layer a resinous polymer wear layer having therein an actinic radiation curable polymerizable and cross-linkable monomeric materials. The composite thus produced is exposed to actinic radiation so that the areas above where the photoinitiators were applied are cross-linked. The product is then heated to form the composition. The resulting product has a lower gloss in such areas as compared to the remainder of the surface of the sheet.Type: GrantFiled: February 27, 1984Date of Patent: January 1, 1985Assignee: Congoleum CorporationInventors: Claude J. Schmidle, Seevaram N. Varadhachary
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Patent number: 4485919Abstract: A sterilizable support tray for medical instruments is disclosed comprising a block of sterilizable reticulated foam material having multiple parallel longitudinally-extending and laterally-extending slices which penetrate partially through the thickness of the foam block. In addition to a verticle component, at least one of the slices includes a horizontal component for defining a plane and creating a reduced cross-section partable web attaching multiple finger portions created by said slices to an unsliced base portion. The partable webs define a location and plane at which individual finger portions may be torn away from the base portion to define custom-shaped channels within which medical instruments may be positioned, stored, sterilized, and accounted for.Type: GrantFiled: April 9, 1984Date of Patent: December 4, 1984Inventor: Dan Sandel
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Patent number: 4477505Abstract: A structure for absorbing wave energy, particularly acoustic wave energy, which includes a first essentially planar surface against which wave energy is directed and a second essentially planar surface generally parallel to and spaced from the first surface. Wedge-shaped elements of sound-absorbing material are disposed between the planar surfaces. All of the wedge-shaped elements, which may be of triangular cross section or pyramidal, have generally flat base portions which form said first planar surface against which wave energy is directed. The apex portions of the wedge-shaped elements are in substantial abutment with the second planar surface. The invention has utility in anechoic applications; however, in contrast to prior art structures of this type, the apex portions of the sound-absorbing material face away from incident wave energy rather than facing toward it.Type: GrantFiled: December 13, 1982Date of Patent: October 16, 1984Assignee: Lord CorporationInventor: Glenn E. Warnaka
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Patent number: 4474840Abstract: A cushioned panel is provided together with a process of molding it. A non-woven fabric having an outer layer composed of polypropylene or other thermoplastic fibers is heated to the melting point of the fibers. It is inserted into a mold having a decorative surface fabric and a piece of foam cushioning therein. The mold is designed so that the edges of the male and female mold halves compress the molten non-woven substrate and the surface fabric forcing the molten surface of the substrate into the interstices of the surface fabric. A mechanical bond is formed upon cooling.Type: GrantFiled: December 20, 1982Date of Patent: October 2, 1984Assignee: The Gates CorporationInventor: Ronald W. Adams
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Patent number: 4456644Abstract: The invention concerns a cushioned body for use in the interior of automotive vehicles, such as an armrest. A generally flat cushioning body comprised of elastic foam plastic has a stiffening insert imbedded in it. The stiffening insert is in the form of a mat, like a fiberglass cloth. Two rows of integral projections project from one surface of the cushioned body, and the projections include foamed sections of the stiffening insert. The projections along opposite longitudinal edges of the body are bent outward, oppositely to each other for facilitating securement of the cushioning body. Stiffening stop projections are placed on the inwardly facing sides of the projections in one row. As appropriate, the cushioned body is bent, for covering over a bent vehicle body section, as in an armrest, or the like.Type: GrantFiled: February 1, 1982Date of Patent: June 26, 1984Assignee: Gebr. Happich GmbH.Inventors: Joachim Janz, Helmut Henne
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Patent number: 4455338Abstract: The disclosure concerns a foam body which is supported by an embedded reinforcing insert. The foam body may serve as a vehicle dashboard, or the like. The reinforcing insert includes harder parts in the form of straps around the ends of the insert and extending across the insert defining open areas and also plates having openings through them. The insert includes more yieldable parts comprised of textile-like material which extends over some of the open areas defined by the hard parts of the insert, but leaving still other open areas of the hard part uncovered. A skin layer over the exterior of the foam body extends into openings in the foam body which are defined at some of the open areas of the insert. The foam body also has recesses, and some of these recesses are at open areas of the insert.Type: GrantFiled: November 9, 1982Date of Patent: June 19, 1984Assignee: Gebr. Happich GmbHInventor: Helmut Henne
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Patent number: 4454188Abstract: This invention relates to a method for producing a decorative reflective surface covering with improved adhesion of the various layers, having a backing, metallic areas and a transparent top layer, and the product thus produced. This product is produced by applying an adhesive on the surface of a backing in regular, spaced intervals, bringing a metal face of a film in contact with the adhesive to secure it to the backing, removing the metal film whereby the areas in contact with the adhesive remain on the backing and then applying a transparent layer to the surface of the backing covering the remaining metallic areas.Type: GrantFiled: August 4, 1983Date of Patent: June 12, 1984Assignee: Congoleum CorporationInventors: Vincent L. Penta, Joseph Boda, Robert P. Conger, Ralph W. Charleton, deceased
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Patent number: 4454187Abstract: A composite laminate material and a process for making the same are provided, the process comprising the steps of providing an unbonded fibrous batt of desired thickness having a thermosetting binder material dispersed therethrough, applying a layer of desired thickness of a curable latex to at least one side of the fibrous batt, drying the layer to a predetermined moisture level to provide a dried composite material, and heating and compression molding the dried composite material to simultaneously mold the composite, cure the layer and cure the binder material by embossing a pattern into the exposed side of the layer before the layer and the binder material are cured to cause the layer to be contoured with the pattern substantially throughout the thickness thereof and thereby cause the pattern to be substantially impressed into one side of the batt so that the resulting embossed and cured layer has a substantially uniform thickness and the one side of the cured batt substantially conforms to the embossed coType: GrantFiled: June 22, 1983Date of Patent: June 12, 1984Assignee: Allen Industries, Inc.Inventors: Thomas A. Flowers, Samuel D. Vinch, Chandru T. Shahani
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Patent number: 4451518Abstract: A reinforcing member includes a reinforcing resin layer which is elastic in its semi-hardened or unhardened state before the reinforcing member is applied to an object to be reinforced and which is rigid in its hardened state; an expandable member centered along the reinforcing resin layer; the expandable member being narrower than the reinforcing resin layer; the expandable member being elastic at least before the reinforcing member is applied to the object; the expandable member being expandable to form a bead-like projection before the reinforcing resin layer hardens; the reinforcing resin layer having its edge portions extending beyond the expandable member, the underside of the edge portions thereof being adapted to adhere to the object.Type: GrantFiled: March 9, 1982Date of Patent: May 29, 1984Assignee: Nissan Motor Company, LimitedInventors: Toshikatu Miura, Hiroto Kikuchi, Yukio Okada, Tsutomu Yoshioka
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Patent number: 4446185Abstract: A reaction injection molded article formed with threads and a method of molding same, wherein threaded members, such as threaded inserts, helicoils, etc., are positioned in the cavity of a reaction injection mold, and molding material is injected into the cavity to form the threaded members into a unitary structure with a body of the reaction injection molded article. The threaded members are securedly held in place by a surface layer of relatively high density. The molding material is a mixture of an A liquid and a B liquid, the A liquid containing 100 weight parts of polyether polyol obtained by adding alkylene oxide to various kinds of alcohol or amine, 1-5 weight parts of a reaction promoting agent (catalyst) comprising tertiary amines, tin compounds, etc.Type: GrantFiled: March 8, 1982Date of Patent: May 1, 1984Assignee: Hitachi, Ltd.Inventors: Kenichi Waragai, Masao Gotoh, Hitoshi Yokono, Kazumi Iijima
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Patent number: 4435463Abstract: A structure for protectively supporting and spacing rolls of web material in a multi-layer stack. The structure includes an elongated member of expandable polystyrene material having a pair of opposed surfaces. A first of the surfaces has a plurality of spaced parallel generally semi-cylindrical indentations disposed to receive rolls of web material. The radius of each of the semi-cylindrical indentations being greater than the depth of the indentation so that the rolls will be snugly retained within indentations in a pair of members and the members will be out of contact with each other. The member has a plurality of cavities located on the lateral edge surfaces thereof extending transversely of the axis of the semi-cylindrical indentation to render the expanded foam material substantially uniformly thick throughout to enhance uniform curing thereof.Type: GrantFiled: June 7, 1982Date of Patent: March 6, 1984Assignee: Ace Polymers, Inc.Inventor: Thomas A. Roellchen
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Patent number: 4433022Abstract: A three-dimensional printed ceiling board facing material is disclosed in which a greige, foam-coated fabric is selectively printed with an expandable print paste or foamable plastisol. Upon heating, the expandable or foamable coating is substantially increased in size and bonded to the coated substrate. Novel and attractive architectural effects and hand are achieved while the facing meets commercial requirements of light fastness, heat stability and flame resistance. The printed fabric is useful as a ceiling board facing when a highly visible three-dimensional appearance is required.Type: GrantFiled: December 23, 1981Date of Patent: February 21, 1984Assignee: Burlington Industries, Inc.Inventors: William C. Schwartz, Paul B. Blalock
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Patent number: 4403107Abstract: A circuit board is fabricated comprising a metal layer laminated to an underlying dielectric substrate. Portions of the metal layer are separated and recessed into stable indented portions of the substrate by a stamping die, roller, or the like. The substrate is composed of a cellular material, for example, polysulfone impregnated with hollow glass spheres, whereby the indented portions of the substrate are compacted by impression of the die profile to receive separated portions of the metal layer therein.Type: GrantFiled: December 15, 1980Date of Patent: September 6, 1983Assignee: AMP IncorporatedInventor: Norman E. Hoffman
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Patent number: 4401706Abstract: This heat-insulating material comprises at least one layer of plain paper or plastic web provided on one face with a thin metal film having a thickness of 1 to 20 microns, and at least one layer of corrugated paper or pasteboard glued only along the crests of its waves to the metal coating of the first layer, the side of the corrugated web which faces the plain web layer being likewise coated with a metal film. Thus, substantially the entire area of the two metal layers are in constant mutual contact with the cavities formed by the waves of the corrugated web, which have a thickness of at least 1 to 1.5 mm. This feature and the specific arrangement of the layers are such that the metallized surfaces thereof face the direction in which the heat-flow is to be insulated, thus affording a particularly high heat-insulating efficiency.Type: GrantFiled: October 27, 1981Date of Patent: August 30, 1983Inventor: Heinz Sovilla
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Patent number: 4397914Abstract: A material for reinforcing a panel includes a resin material and a expandable material. The expandable material is centered onto the resin material in such a manner that the edges of the resin material are exposed and can adhere to the panel. The expandable material includes an easy-bending portion in a position corresponding to a bent portion of the panel. The easy-bending portion is formed by a groove or by perforations in the expandable material.Type: GrantFiled: March 9, 1982Date of Patent: August 9, 1983Assignee: Nissan Motor Company, LimitedInventors: Toshikatu Miura, Yukio Nagata, Yukio Okada
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Patent number: 4378395Abstract: A material for reinforcing a panel or plate includes a first resin layer having a high tensile modulus of elasticity after hardening; a second resin layer having a low tensile modulus of elasticity after hardening; an expandable member disposed between the second resin layer side and the panel to be reinforced. The expandable member is narrower than the reinforcing resin sheet. The first and second resin layers are combined in an unhardened or semi-hardened state to form a reinforcing resin sheet. The expandable member expands into a bead-like projection when heated and then hardens. The edges of the reinforcing resin sheet extend beyond the edges of the bead-forming member or expandable member is such a manner that the second resin layer of the reinforcing resin sheet can be attached to the panel or plate.Type: GrantFiled: March 9, 1982Date of Patent: March 29, 1983Assignees: Nissan Motor Company, Limited, Nitto Electric Industrial Company, LimitedInventors: Eishi Asoshina, Takashi Tominaga, Tadahiro Muguruma, Masato Shimizu, Yukio Nagata, Toshikatu Miura, Yukio Okada
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Patent number: 4378394Abstract: A reinforcing material, comprises a reinforcing resin sheet which is unhardened or semi-hardened to be flexible prior to its use; a high tensile-strength fiber for reinforcing the resin sheet in its longitudinal direction; a low tensile-strength fiber for reinforcing the resin sheet in its transverse direction; and an expandable material narrower than the resin sheet. The expandable material is flexible, at least before the reinforcing material is used. The expandable material is made of a material which can expand to form a bead-like projection before the resin sheet is hardened. The expandable material is fixed to the resin sheet. The resin sheet has its edge portions extending beyond the expandable material so that the underside surface of the edge portion constitutes a surface which can be affixed to the surface to be reinforced.Type: GrantFiled: March 9, 1982Date of Patent: March 29, 1983Assignee: Nissan Motor Company, LimitedInventors: Toshikatu Miura, Yukio Nagata, Yukio Okada
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Patent number: 4340626Abstract: An elastomeric enclosure is initially inflated to a desired pressure by a gas having large molecules incapable of diffusing outwardly from the enclosure, except at a relatively slow rate. When the enclosure is surrounded by ambient air at atmospheric pressure, such air passes into the enclosures by reverse diffusion, thus extracting energy from the ambient sea of air to progressively increase the total pressure in the enclosure to a substantial extent over a period of several months, the pressure then decreasing very slowly over an extended period to its initial inflation pressure, such extended period being as much as about two years or more. This added energy may be used to perform useful work or used in various pneumatic devices to achieve essentially permanent inflation.Type: GrantFiled: July 10, 1980Date of Patent: July 20, 1982Inventor: Marion F. Rudy
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Patent number: 4338366Abstract: A surface wiping implement is disclosed which is capable of effectively drying a surface. The surface wiping implement has an absorbent core encased in a non-collapsible cloth-like outer layer. The porosity, thickness, and liquid retention characteristics of the outer layer permit rapid penetration of primary drops of liquid into the absorbent core, while secondary drops of liquid are strongly attracted to and held at the interstices of the outer layer. The combined effects of the core and the outer layer remove liquid from the surface and prevent a redepositing of the removed liquid, thus permitting the surface wiping implement to remove all but the very small droplets of liquid which will evaporate in 15 seconds or less without spotting, streaking, or filming the surface.Type: GrantFiled: March 17, 1981Date of Patent: July 6, 1982Assignee: The Procter & Gamble CompanyInventors: Stephen F. Evans, Raymond J. Ludwa, Orn Adalsteinsson
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Patent number: 4335174Abstract: An end closure for honeycomb structures is disclosed. The end closure effectively provides for the sealing of the end of a honeycomb structure in order to prevent moisture from entering and propagating into the structure. The invention includes a structure and method for closing the end of a honeycomb structure with a molded closure. A foam adhesive, in combination with a tape adhesive, forces the tape adhesive to conform to the shape of the irregular honeycomb core, thereby providing an effective bond and seal of the honeycomb face.Type: GrantFiled: September 4, 1980Date of Patent: June 15, 1982Assignee: The Boeing CompanyInventor: Raymond P. Belko
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Patent number: 4333978Abstract: A composite material and a method for producing a composite material of a highly, multidirectionally elastic nature which includes ultrasonically welding an upper layer to a lower layer along substantially parallel, spaced apart weld seams, feeding elongated strands of an intermediate layer between the upper and lower layers and between the weld seams during the welding operation, and applying a tensile stress to at least one of the upper, lower and intermediate layers during the welding operation with such tensile stress being different from the tensile stress on at least another of the upper, lower and intermediate layers.Type: GrantFiled: January 19, 1981Date of Patent: June 8, 1982Inventor: Walter Kocher
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Patent number: 4320163Abstract: A three-dimensional printed ceiling board facing material is disclosed in which a greige, foam-coated fabric is selectively printed with an expandable print paste or foamable plastisol. Upon heating, the expandable or foamable coating is substantially increased in size and bonded to the coated substrate. Novel and attractive architectural effects and hand are achieved while the facing meets commercial requirements of light fastness, heat stability and flame resistance. The printed fabric is useful as a ceiling board facing when a highly visible three-dimensional appearance is required.Type: GrantFiled: December 17, 1979Date of Patent: March 16, 1982Assignee: Burlington Industries, Inc.Inventor: William C. Schwartz
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Patent number: 4305988Abstract: Improved multi-layered articles ultrasonically joined having at least one interior material non-ultrasonically joinable and method and apparatus for producing said articles.Type: GrantFiled: December 19, 1979Date of Patent: December 15, 1981Inventor: Walter Kocher
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Patent number: 4303695Abstract: A crinkle embossed surface on a flexible sheet goods substrate is created by means of applying an actinic radiation curable coating which is essentially solvent-free and comprises at least two photopolymerizable ethylenically unsaturated groups per molecule to the flexible sheet substrate. The coating is fully reacted and has developed essentially all of its physical properties upon exposure to actinic radiation in the temperature range of 180.degree. to 250.degree. F. for between five seconds and one minute time period resulting in a product having a clear, durable wearlayer, with stain resistant properties; scratch and scuff resistance as well as wear properties which are superior and having a uniform crinkled surface texture.Type: GrantFiled: August 7, 1979Date of Patent: December 1, 1981Assignee: Biscayne Decorative Products, Inc.Inventors: Thomas J. McCann, Ernest E. Regan