Free Metal Or Alloy Fiber Patents (Class 428/294.4)
  • Patent number: 10709041
    Abstract: A composite article for incorporation at the surface of an assembly, the composite article being capable of withstanding a lightning strike by dissipating the energy of the lightning strike and by shielding the assembly from electromagnetic energy associated with the lightning strike. The composite article has a base structure made of a material exhibiting electrical conductivity that is inadequate to dissipate lightning strike energy and also inadequate to shield the assembly from the associated electromagnetic energy. Against the outer face of the base structure an electrically-conductive lightning shield is secured. The lightning shield has a substantially uniformly-distributed embedment of electrically-conductive nanostrands in a matrix that otherwise exhibits electrical conductivity that is inadequate to dissipate lightning strike energy and inadequate to shield the assembly from associated electromagnetic energy.
    Type: Grant
    Filed: October 19, 2015
    Date of Patent: July 7, 2020
    Inventors: George Clayton Hansen, Nathan D. Hansen, David Widauf
  • Patent number: 9975814
    Abstract: Silicon carbide composite materials contain CSiC with a density of 2.95 to 3.05 g/cm?3 and a fiber bundle content of 2 to 10 wt. %. The fiber bundles have a length of 6 to 20 mm, a width of 0.2 to 3 mm, and a thickness of 0.1 to 0.8 mm. The fiber bundles are filled with a cured phenolic resin content of up to 45 wt. %, and the protected fiber bundles are integrated into an SiC matrix. A method produces the silicon carbide composite materials.
    Type: Grant
    Filed: August 4, 2014
    Date of Patent: May 22, 2018
    Assignee: SGL Carbon SE
    Inventors: Tanja Damjanovic, Andreas Kienzle, Ingrid Kraetschmer
  • Patent number: 8852713
    Abstract: Materials and methods are provided for producing preform materials for impact-resistant composite materials suitable for liquid molding. Interlayers formed of nonwoven, continuous fibers, such as spunbonded, spunlaced, or mesh fabric, are introduced between non-crimped layers of unidirectional reinforcing fibers to produce a preform for use in liquid-molding processes to produce a composite member. Curing of the preform provides increased impact resistance by increasing the amount of energy required to propagate localized fractures due to impact.
    Type: Grant
    Filed: July 30, 2012
    Date of Patent: October 7, 2014
    Assignee: The Boeing Company
    Inventor: Thomas Karl Tsotsis
  • Patent number: 8361608
    Abstract: An electromagnetically active composite has an electrically-nonconductive host matrix and electrically-conductive nanostrand bodies embedded in a substantially uniform distribution throughout the host matrix. Each of the nanostrand bodies comprises a volume containing at least one nanostrand of filamentary metal. Adjacent nanostrand bodies that are sufficiently mutually proximate will interact electromagnetically with each other. The filamentary metal of the one or more nanostrands in each of the nanostrand bodies occupies a deminimus fraction of the overall volume occupied by the at least one nanostrand that comprises each of the nanostrand bodies. The filamentary metal is chosen from among the group of metals that includes nickel, nickel aluminides, iron, iron aluminides, alloys of nickel and iron, and alloys of nickel and copper.
    Type: Grant
    Filed: October 29, 2008
    Date of Patent: January 29, 2013
    Assignee: Conductive Composites Company, L.L.C.
    Inventors: George Clayton Hansen, Nathan D. Hansen, Lauren Hansen
  • Patent number: 8227039
    Abstract: The subject invention relates to compositions and methods for the preparation of stucco slurry compositions. The compositions and methods involve replacing typically used starches with modified high amylose starches that can be used in the normal wallboard manufacturing process. The compositions and methods provide wallboards having increased core strength and increased paper-to-core bond integrity compared to standard wallboards made from slurries with reduced water levels.
    Type: Grant
    Filed: May 9, 2005
    Date of Patent: July 24, 2012
    Assignee: National Gypsum Properties, LLC
    Inventors: Matthew M. Hilken, David G. Peterson, Jr.
  • Patent number: 8221840
    Abstract: A method to prepare a carbon fiber bundle which can develop satisfactory interfacial adhesion to polyolefin-based resins, especially polypropylene resins, is provided. The carbon fiber bundle comprises a plurality of single fibers sized with a sizing agent comprising: a polymer having a main chain formed of carbon-carbon bonds, containing an acid group in at least part of side chains or at least a part of main chain ends, and having an acid value of 23 to 120 mg KOH/g as measured in accordance with ASTM D1386; or a polymer having a main chain formed of carbon-carbon bonds and containing at least either of an epoxy group and an ester group in at least a part of side chains or at least a part of main chain ends.
    Type: Grant
    Filed: July 9, 2009
    Date of Patent: July 17, 2012
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Naoki Sugiura, Akihiko Fukushima, Shinobu Fujie
  • Patent number: 8163377
    Abstract: Thermal insulation comprises sol-gel formed fibers comprising 10 to 99 mol % of a refractory base composition, and 1 to 90 mol % of a component selected from earth metal oxides, alkali metal oxides, and mixtures thereof, and wherein said alkaline earth metal oxides if present comprise one or more of calcium oxide, strontium oxide, barium oxide or a mixture thereof. The refractory base comprises SiO2 and Al2O3.
    Type: Grant
    Filed: November 8, 2006
    Date of Patent: April 24, 2012
    Assignee: The Morgan Crucible Company PLC
    Inventors: Ronald Corbett Wainwright, David Hywel Thomas, Simon Paul Oliver
  • Patent number: 8114799
    Abstract: A ceramic matrix composite with a ceramic matrix and a gradient layering of coating on ceramic fibers. The coating typically improves the performance of the composite in one direction while degrading it in another direction. For a SiC-SiC ceramic matrix composite, a BN coating is layered in a gradient fashion or in a step-wise fashion in different regions of the article comprising the ceramic. The BN coating thickness is applied over the ceramic fibers to produce varying desired physical properties by varying the coating thickness within differing regions of the composite, thereby tailoring the strength of the composite in the different regions. The coating may be applied as a single layer as a multi-layer coating to enhance the performance of the coating as the ceramic matrix is formed or infiltrated from precursor materials into a preform of the ceramic fibers.
    Type: Grant
    Filed: August 25, 2009
    Date of Patent: February 14, 2012
    Assignee: General Electric Company
    Inventors: Suresh Subramanian, James Steibel, Douglas Carper, Toby Darkins, Jr.
  • Patent number: 7754319
    Abstract: A composite material according to the present invention includes: a fiber fabric (2) composed of certain fibers; and a matrix (3) which is so formed as to adhere to the fiber fabric (2). The fiber fabric (2) contains main constitutional fibers (21) and auxiliary fibers (22) which compensate the characteristics of the main constitutional fibers (21) when they are exposed to a high temperature atmosphere.
    Type: Grant
    Filed: December 27, 2004
    Date of Patent: July 13, 2010
    Assignee: Ishikawajima-Harima Heavy Industries Co., Ltd.
    Inventor: Takeshi Nakamura
  • Publication number: 20090117269
    Abstract: An electrically conductive composite material includes metallic nanostrands distributed throughout a matrix constructed of a polymer, ceramic, or elastomer. The nanostrands may have an average diameter under four microns and an average aspect ratio over ten-to-one. Larger fibers may also be included to enhance electrical conductivity or other properties. The nanostrands and/or fibers may be magnetically oriented to enhance electrical conductivity along one direction. A pressure sensor may be formed by utilizing an elastomer for the matrix. Electrical conductivity through the composite material varies in proportion to deflection of the elastomer. A composite material may be applied to a surface as an electrically conductive paint. Composite materials may be made by cutting a blank of the nanostrands to the desired shape, inserting the matrix, and curing the matrix. Alternatively, a suspension agent may first be used to dispose powdered nanostrands in the desired shape.
    Type: Application
    Filed: December 11, 2006
    Publication date: May 7, 2009
    Applicant: Metal Matrix Composites Company
    Inventors: George Clayton Hansen, Lauren Hansen, William C. Jenkin
  • Patent number: 7371471
    Abstract: An electromagnetic noise suppressing thin film has a structure including an inorganic insulating matrix made of oxie, nitride, fluoride, or a mixture thereof and columnar-structured particles made of a pure metal of Fe, Co, or Ni or an alloy containing at least 20 weight % of Fe, Co, or Ni and buried in an inorganic insulating matrix.
    Type: Grant
    Filed: March 8, 2005
    Date of Patent: May 13, 2008
    Assignee: NEC TOKIN Corporation
    Inventors: Shigeyoshi Yoshida, Hiroshi Ono, Yutaka Shimada, Tetsuo Itoh
  • Patent number: 7279230
    Abstract: A fiber-reinforced metal-ceramic composite material having a hot ceramic side and a cool metal side and a graded ceramic-metal zone therebetween, wherein the ceramic content of said composite ranges from 100% at said hot ceramic side to 0% at said cool metal side and the metal content of said composite ranges from 0% at said hot ceramic side to 100% at said cool metal side, and wherein said fiber reinforcement is graded by coefficient of thermal expansion from the hot ceramic side to the cool metal side.
    Type: Grant
    Filed: February 23, 2004
    Date of Patent: October 9, 2007
    Assignee: United States of America as represented by the Secretary of the Air Force
    Inventors: Ronald J. Kerans, Triplicane A. Parthasarathy
  • Patent number: 7223465
    Abstract: The present invention is a ceramic matrix composite turbine engine component, wherein the component has a region of expected higher interlaminate stress during normal engine operation. The component includes both coated fiber tows and uncoated fiber tows arranged together into a preselected form, wherein the uncoated fiber tows are located at predetermined regions of expected high interlaminate stress. The invention further includes method of manufacturing a CMC such as a composite turbine engine component, wherein the component has a region of expected higher interlaminate stress during engine operation.
    Type: Grant
    Filed: December 29, 2004
    Date of Patent: May 29, 2007
    Assignee: General Electric Company
    Inventors: Suresh Subramanian, James Dale Steibel, Douglas Melton Carper
  • Patent number: 7052763
    Abstract: An apparatus such as a connector or circuit includes a substrate having a plurality of conductive members and a plurality of non-conductive members. The conductive members include a plurality of conductive fibers in association with a polymer material. The conductive members and the non-conductive members are disposed in the substrate member and are selectively situated with respect to each other forming a modular matrix configuration of contacts suitable for an array or association with other circuitry.
    Type: Grant
    Filed: August 5, 2003
    Date of Patent: May 30, 2006
    Assignee: Xerox Corporation
    Inventors: Joseph A. Swift, Stanley J. Wallace
  • Patent number: 7048996
    Abstract: A temperature resistant material, comprising a temperature resistant matrix and a set of short metal fibers, which characterized in that the set of short metal fibers represents at least 0.5% by weight of the temperature resistant material. The set of short metal fibers has an equivalent diameter D in the range of 1 to 150 ?, and comprising curved fibers and entangled fibers. The curved fibers have an average length L in the range of 10 to 2000 ?.
    Type: Grant
    Filed: December 10, 2001
    Date of Patent: May 23, 2006
    Assignee: N.V. Bekaert S.A.
    Inventors: Ronny Losfeld, Lieven Anaf
  • Patent number: 7045207
    Abstract: Friction bodies made of a fiber-reinforced porous carbon material in which the reinforcing fibers are present in the form of woven fabrics, short fibers and/or long fibers and whose pores are filled with metals, wherein carbides of the metals filling the pores are present in the material in a mass fraction of not more than 10%, a process for their production and the use thereof in brake and clutch systems.
    Type: Grant
    Filed: May 26, 2004
    Date of Patent: May 16, 2006
    Assignee: SGL Carbon AG
    Inventors: Ronald Hüner, Xaver Rothmair
  • Patent number: 6979490
    Abstract: A fiber-reinforced ceramic matrix composite material exhibiting increased matrix cracking strength and fracture toughness is produced by sequentially depositing a plurality of 5-500 nanometer-thick layers of a primary ceramic matrix material phase periodically separated by 1-100 nanometer-thick intermediate layers of a secondary matrix material phase onto the reinforcing fibers upon their consolidation. The resultant nanolayered matrix enhances the resistance to the onset of matrix cracking, thus increasing the useful design strength of the ceramic matrix composite material. The nanolayered microstructure of the matrix constituent also provides a unique resistance to matrix crack propagation. Through extensive inter-layer matrix fracture, debonding and slip, internal matrix microcracks are effectively diverted and/or blunted prior to their approach towards the reinforcing fiber, thus increasing the apparent toughness of the matrix constituent.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: December 27, 2005
    Inventor: Wayne S. Steffier
  • Patent number: 6958480
    Abstract: Mesoporous silica is shown to be a sample holder for laser desorption/ionization of mass spectrometry. Supported mesoporous silica was prepared by coating an ethanolic silicate solution having a removable surfactant onto a substrate to produce a self-assembled, ordered, nanocomposite silica thin film. The surfactant was chosen to provide a desired pore size between about 1 nanometer diameter and 50 nanometers diameter. Removal of the surfactant resulted in a mesoporous silica thin film on the substrate. Samples having a molecular weight below 1000, such as C60 and tryptophan, were adsorbed onto and into the mesoporous silica thin film sample holder and analyzed using laser desorption/ionization mass spectrometry.
    Type: Grant
    Filed: June 25, 2004
    Date of Patent: October 25, 2005
    Assignee: The Regents of the University of California
    Inventors: Srinivas Iyer, Andrew M. Dattelbaum
  • Patent number: 6919127
    Abstract: Improved silicon carbide composites made by an infiltration process feature a metal phase in addition to any residual silicon phase. Not only are properties such as mechanical toughness improved, but the infiltrant can be so engineered as to have much diminished amounts of expansion upon solidification, thereby enhancing net-shape-making capabilities. Further, multi-component infiltrant materials may have a lower liquidus temperature than pure silicon, thereby providing the practitioner greater control over the infiltration process. In particular, the infiltration may be conducted at the lower temperatures, where low-cost but effective bedding or barrier materials can terminate the infiltration process once the infiltrant has migrated through the permeable mass up to the boundary between the mass and the bedding material.
    Type: Grant
    Filed: January 3, 2003
    Date of Patent: July 19, 2005
    Assignee: M Cubed Technologies, Inc.
    Inventors: W. Michael Waggoner, Barry R. Rossing, Michael A. Richmond, Michael K. Aghajanian, Allyn L. McCormick
  • Patent number: 6911251
    Abstract: An optically nonisotropic composite material. The composite material includes two materials, a transparent bulk optical material and radiation absorbing or reflecting fibers embedded within the bulk material. The fibers are substantially parallel to one another and tend to channel the radiation along the direction of the fibers. The bulk material may be a scintillator, in which case the fibers will tend to channel scintillating radiation along the direction of the fibers. The composite material may be used in a high spatial resolution x-ray device, such as a CT scanner. The composite material may also be used in an electromagnetic radiation detection device. Advantageously, the fibers tend to channel radiation along the fibers towards photodetector cells of the radiation detection device thereby increasing spatial resolution.
    Type: Grant
    Filed: March 15, 2002
    Date of Patent: June 28, 2005
    Assignee: General Electric Company
    Inventor: Steven Jude Duclos
  • Patent number: 6838162
    Abstract: A composite material includes a ceramic matrix and two different fractions of fiber bundles, namely a reinforcing fiber bundle fraction and a matrix fiber bundle fraction having different average fiber bundle lengths. The fractions of fiber bundles are separated in a total fiber bundle distribution relative to a fiber bundle length by a minimum. A method for manufacturing a composite material and a method for manufacturing elements formed of a composite material are also provided.
    Type: Grant
    Filed: September 18, 2000
    Date of Patent: January 4, 2005
    Assignee: SGL Technik GmbH
    Inventors: Udo Gruber, Michael Heine, Andreas Kienzle
  • Patent number: 6815037
    Abstract: This invention provides a carrier member made of a UV resistant fiber-reinforced composite material where a UV resistant coating material is applied on the surface of the fiber-reinforced composite material and a process for producing thereof. A preferable fiber-reinforced composite material is a fiber-reinforced plastic or carbon fiber-reinforced carbon composite material. A UV resistant coating material is one or more selected from the group consisting of ceramics, cermets, metals and alloys. The carrier member is produced by coating the surface of the fiber-reinforced composite material with a UV resistant coating material by spraying. This carrier member is advantageous in that it can exhibit properties inherent to a fiber-reinforced composite material such as a light weight, higher rigidity and higher heat resistance and that it little contaminates a precision instrument material when being used in cleansing with UV.
    Type: Grant
    Filed: September 19, 2001
    Date of Patent: November 9, 2004
    Assignee: Nippon Mitsubishi Oil Corporation
    Inventors: Akio Ooshima, Takashi Kobayashi, Kenichi Aoyagi, Daisuke Uchida
  • Publication number: 20030008123
    Abstract: The present invention relates to a novel nanocomposite dielectric comprising a polymer matrix and a plurality of carbon nanotubes dispersed therein. A method for increasing a dielectric constant of a polymer matrix, as well as a laminate and mobile antenna comprising the novel dielectric are also disclosed.
    Type: Application
    Filed: June 10, 2002
    Publication date: January 9, 2003
    Inventors: Paul J. Glatkowski, David J. Arthur
  • Patent number: 6391434
    Abstract: An optically nonisotropic composite material. The composite material includes two materials, a transparent bulk optical material and radiation absorbing or reflecting fibers embedded within the bulk material. The fibers are substantially parallel to one another and tend to channel the radiation along the direction of the fibers. The bulk material may be a scintillator, in which case the fibers will tend to channel scintillating radiation along the direction of the fibers. The composite material may be used in a high spatial resolution x-ray device, such as a CT scanner. The composite material may also be used in an electromagnetic radiation detection device. Advantageously, the fibers tend to channel radiation along the fibers towards photodetector cells of the radiation detection device thereby increasing spatial resolution.
    Type: Grant
    Filed: May 6, 1999
    Date of Patent: May 21, 2002
    Assignee: General Electric Company
    Inventor: Steven Jude Duclos
  • Patent number: 6284358
    Abstract: The present invention provides: fiber preforms sheathed in a boron nitride coating, said coating (generated on said previously-prepared fiber preforms) having a structure that is original: microporous and granular; thermostructural composite materials in which the reinforcing fabric is constituted by said fiber preforms; and methods of preparing said fiber preforms and said thermostructural composite materials, respectively. The composites of the invention have their fiber preforms, based on fibers (F), sheathed in an original interphase (IBN) and embedded in the densification matrix (M).
    Type: Grant
    Filed: June 25, 1999
    Date of Patent: September 4, 2001
    Assignee: Societe Nationale d'Etude et de Construction de Moteurs d'Aviation - S.N.E.M.C.A.
    Inventors: Michel Parlier, Marcel Ropars, Michel Vaultier, Eric Framery, Jean-Marie Jouin, Jean-Claude Cavalier
  • Patent number: 6217997
    Abstract: According to a ceramic fiber reinforced ceramic matrix composite material of the present invention, a ceramic fiber reinforced ceramic matrix composite material 1 comprises a composite ceramic matrix, and a preform 5 resulting from a fiber bundle 3 obtained by bundling a plurality of ceramic fibers 2 and disposed therein, and is characterized in that a first ceramic matrix M1 is formed in an inner space of the fiber bundle 3 and at a region adjacent to an outer periphery thereof, and a second ceramic matrix M2 is formed in an inner space of the preform 5 and at an outer peripheral region thereof, the space and region of the preform being defined except for those of the fiber bundle. Also characteristically, ceramic fibers are compositely disposed in a fiber volume fraction (Vf) of greater than 10% in a reaction-sintered ceramic matrix.
    Type: Grant
    Filed: March 11, 1997
    Date of Patent: April 17, 2001
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Shoko Suyama, Tsuneji Kameda, Masahiro Asayama, Nagatoshi Okabe, Hideyuki Hirata, Hiroshi Ichikawa, Yoshikazu Imai, Shiro Mitsuno, Satoshi Miyazaki
  • Patent number: 6197411
    Abstract: An elongated part, of composite, metal matrix material, respectively comprises 35 to 45 vol. % of a matrix based on aluminum or magnesium alloy and 65 to 55 vol. % of continuous carbon fibers, arranged in sheets parallel to the length thereof. At least approximately 90% of the carbon fibers are ultra-high modulus fibers. In 25 to 60% of the sheets, said fibers are oriented at 0%±5° with respect to the longitudinal direction of the part, when the matrix is based on aluminum. In the other sheets, the fibers are then oriented between ±20 and ±40° with respect to said direction. When the matrix is based on magnesium, the ultra-high modulus fibers are oriented at 0°±5° in at least 90% of the sheets. This gives a high rigidity and high stability in the indicated direction, which favors applications in the space industry.
    Type: Grant
    Filed: November 13, 1998
    Date of Patent: March 6, 2001
    Assignee: Aerospatiale Societe Nationale Industrielle
    Inventors: Laetitia Billaud, Jocelyn Gaudin, Martine Nivet Lutz, Joël Poncy
  • Patent number: 6177146
    Abstract: A method for the densification of an annular body having a porous structure and comprising layers of fabric, which includes locating a susceptor element within the porous body, the amount of the susceptor element occupying less than 5% of the volume of the porous body, the susceptor element being in the form of a layer comprising one of a foil and a fiber and having plural holes therein through which adjacent layers of fabric of the porous body contact each other, said susceptor element being made of a material which is more susceptible to heating by electromagnetic radiation than the material of the porous body, and exposing the porous body to hydrocarbon gas and simultaneously applying an electromagnetic field to the porous body, the susceptor element within the porous body at least in part causing heating of the porous body to a temperature at which the gas infiltrating the porous body deposits carbon within the porous body.
    Type: Grant
    Filed: December 21, 1998
    Date of Patent: January 23, 2001
    Assignee: Dunlop Limited
    Inventors: Ronald Fisher, Keith Williams