Abstract: Some embodiments include an exterior insulated finish wall assembly including an exterior panel member, an insert member, and a drainage channel. The exterior panel member includes a rigid insulative substrate and a base coat selectively disposed on the rigid insulative substrate. The rigid insulative substrate includes a body portion and a tail portion extending from the body portion. A recess is defined by a sloped surface and a back surface of the tail portion. The insert member is configured to be disposed within the recess. The insert member is sized and shaped to correspond to the recess. The insert member includes a rigid insulative substrate and a base coat selectively disposed on the rigid insulative substrate. The drainage channel is defined between the tail portion and the insert member.

Abstract: According to at least one embodiment of the present description, a cement slurry includes 50% to 90% BWOC of a cement precursor material based on a total weight of the cement slurry; and from 10% to 50% BWOC of a flexible additive based on the total weight of the cement slurry. The flexible additive includes hydrophilic polyolefin fibers or 2,6-di-tert-butyl-p-cresol.

Abstract: A reduced weight, reduced density gypsum panel that includes high expansion vermiculite with fire resistance capabilities that are at least comparable to (if not better than) commercial fire rated gypsum panels with a much greater gypsum content, weight and density.

Abstract: A method for improving the heat resistance of a resistive element embedded in an alumina deposit covering a surface of a substrate, in which the alumina deposit includes a surface portion and a deep portion which is sandwiched between the surface portion and the surface of the substrate and in which the resistive element is located, is provided. The method includes a densification of the surface portion of the alumina deposit.

Abstract: A particle or particles of cellulosic wood pulp fibers having a top and bottom face and a hexagonal perimeter, and methods of using it.

Abstract: A concrete component includes a fiber reinforcement structure (12), formed by a grid arrangement (15). At least some of the rods extending in the X or Y direction are preferably designed as double rods having a joined cross-section or having sub-cross-sections separated from each other by a gap (20). Such double rods can be arranged in a grid structure both at right angles to each other and at other angles to provide a triangular structure, a hexagonal structure, or the like as a grid. Fiber reinforcement structures (12) made of a plastic-impregnated fiber material, such as epoxy-resin-bonded glass fibers having long fibers (endless fibers), in the particular rod longitudinal direction and without bonding among each other (ravings) can construct an adequately load-bearing composite with the concrete body (II). The steel rods can act as reinforcement, wherein harmful effects on the concrete, in particular wedge and gap effects, do not occur.

Abstract: Described herein is a composite board and a method of producing a composite board, the board having increased fire endurance. The board comprises a sheet having a thickness greater than about 0.014 inches, and a thermal conductivity of about 0.1 w/(m.k.) or less. The composite board can be part of a wall assembly comprising two boards defining an interior cavity, the sheet facing the interior cavity.

Abstract: A belt (1) for dosing reinforcing fibres (3) during the manufacture of fibre concrete material or fibre composite material comprises at least one longitudinal supporting element (2) and the reinforcing fibres (3). The fibres (3) are applied transversely or under angle different from 0° with respect to the supporting element (2). The fibres (3) are connected to the at least one longitudinal supporting element (2). The advantage of this way of dosing fibres in concrete is that the filling of sacks or bags is avoided and that the amount of foreign material getting in the concrete material is limited.

Abstract: A fire protection element, in particular for cladding steel supports, ventilation or cable ducts, is provided with at least one plate formed as a corner member. The plate(s) has/have a gypsum core at least partly sheathed with a nonwoven glass fabric.

Abstract: A composite panel is made from wood and cementitious binders, with flat surfaces and several possible colors. The panel comprises 35 to 85% of grey or white Portland cement; 10 to 30% of debarked resinous wood particles; 5 to 20% of semi-hydrated calcium sulphate; 0 to 10% of a surface accelerator; 0 to 10% of aluminum sulphate solution; 0 to 30% of calcium carbonate; and 0 to 15% of pigments. The process of preparation for the existing VIROC panel is adjusted to the new material. This panel, in addition to being very resistant and showing high performances in terms of resistance to impact, humidity, temperature variation, noise and fungi, as well as other microorganisms, also complies with all the requirements of the associated product standard.

Abstract: A method is disclosed for the use of an organic admixture composed of a polysaccharide such as hydroxypropylcellulose and a monosaccharide such as ethoxylated methylglucoside and de-ionized water and minerals such as zeolites for electromagnetic; radio and microwave frequency and radioisotope shielding of building materials such as wall liners, gypsum wallboard and high performance, high strength concrete.

Abstract: This invention relates to paper products and/or substrates suitable for being made into wallboard tape (also may be known as joint tape and/or drywall tape) and having improved reduction or inhibition in the growth of microbes, mold and/or fungus. The paper substrate is characterized by its excellent physical properties including cross direction (CD) tensile, machine (MD) tensile, internal bond, wet tensile, hygroexpansivity, curl, bonding properties, bonding of joint tape to joint compound, etc. The paper product of the invention contains a sizing agent and an antimicrobial compound as well as other optional components including without limitation a binder. The paper product of the invention may be produced by contacting the plurality of cellulose fibers with each of the sizing agent, antimicrobial compound, and optional components at any point in the papermaking process, converting process, and/or post-converting process. Finally, the invention relates to methods of using the paper substrate.

Abstract: A composition for use in a fiber modified layer, comprising an aggregate material, a binder, and a plurality of fibers, wherein each fiber has a length of greater than 0.25 inches. Also provided is a method of selecting a fiber modified layer for applying on an existing surface, comprising the steps of: providing a binder mixture having an effective amount of an aggregate material, a binder, and a plurality of fibers, wherein each of the plurality of fibers has a length greater than 0.25 inches; applying the binder mixture to a selected surface to form a fiber modified proposed layer; testing the fiber modified proposed layer for fatigue or crack resistant properties; and selecting the binder mixture for application on the existing surface for performance if the fiber modified proposed layer has fatigue or crack resistant properties.

Abstract: A gypsum board which comprises a set gypsum core sandwiched between and faced with fibrous mats, wherein a free surface of one of said mats is pre-coated with a combination of a mineral pigment, optionally an inorganic adhesive binder and an organic binder, preferably a hydrophobic, UV resistant polymer latex adhesive binder applied to said surface as an aqueous coating composition, said aqueous coating composition upon drying and setting providing a pre-coated mat satisfying certain morphology requirements.

Abstract: The invention provides the use of mixtures based on aqueous dispersions of polychloroprene to produce fiber products finished therewith, a process for the production thereof and the use of these finished fiber products to produce textile-reinforced and fiber-reinforced concrete and other products based on cement.

Abstract: The invention provides a lightweight cement panel which achieves light weight, high strength, and durability, is free of degraded strength or deformation due to water absorption or fluctuation of ambient temperature, etc., provides satisfactory processing capabilities including nailing, etc. and can be used as a concrete formwork panel, floor material, wall material, ceiling material, and others of architectural structures. A panel proper 2 is formed by a porous compact 8 produced by filling, curing, and solidifying a mixture prepared by kneading cement, water, reinforcing fibers, and foam obtained by prefoaming a foaming agent in a hermetically sealed cement form block block, contains the reinforcing fibers 7 and foam in a dispersion state in the compact 8, and provides the specific gravity within the range between 0.5 and 1.0.

Abstract: A corrosion-resistant lath is provided for use in exterior finishing systems, such as stucco systems and exterior insulation and finish systems (“EIFS”). The lath includes in a first embodiment an open, woven fabric comprising weft and warp yarns containing non-metallic fibers, such as glass fibers. A portion of the weft yarns are undulated, resulting in an increased thickness for the fabric. The fabric is coated with a polymeric resin for substantially binding the weft yarns in the undulated condition. This invention also includes methods for making an exterior finish system and building wall including an exterior finish system using such a lath.

Abstract: A coated article which includes a cement fiberboard substrate and a radiation-curable coating system applied to the substrate. The coating system includes a latex polymer, one or more olefinic compounds and water, and may be provided in the form of one or more coating compositions that may be applied in one or more layers, wherein each of the coating compositions is preferably an aqueous composition, or can be mixed with another composition (e.g., on the substrate) to form an aqueous composition.

Abstract: The present invention is directed to a method for the production of highly demanded pieces at low cost. The method is especially well suited for deep drawing dies, but also any other type of tooling. It is also very well suited for machine components of big dimensions and with high mechanical solicitations, like rotors and cages in wind mills and other big machines. The pieces or tools are cast with a low cost ceramic, like a high resistance concrete (with special mention to HPC or UHPC) or a low water admixture castable or any other low cost high mechanical resistance material (low cost ceramics or high resistance polymers are especially suited). Once cast, the working surface of the die or piece is coated with a metal, an intermetallic or a high performance ceramic. Projection or deposition techniques are used to obtain the high value working surface.

Abstract: A coated article which includes a cement fiberboard substrate and a radiation-curable coating system applied to the substrate. The coating system includes an aqueous dispersion of water-dispersible polymer particles, one or more olefinic compounds and water, and may be provided in the form of one or more coating compositions that may be applied in one or more layers, wherein each of the coating compositions is preferably an aqueous composition, or can be mixed with another composition (e.g., on the substrate) to form an aqueous composition.

Abstract: The present invention relates to materials used for building products, construction projects, structural objects, mechanical devices and other materials applications. Specifically, the present invention concerns composite materials made with reinforcing elements in a binder matrix material. A method of strengthening materials is described that uses high volumes of reinforcing elements, which can be easily dispersed and uniformly distributed, consisting of large diameter fibers, miniature rods or other similar geometric shapes with a diameter or thickness between 0.05 mm and 20 mm where the reinforcements are incorporated either as short, randomly distributed elements or long, continuous aligned arrays.

Abstract: The present invention relates to a container packing structure, characterized in that it comprises a crystalline phase containing 55 to 97% by weight of xonotlite crystallites and 3 to 45% by weight of tobermorite crystallites. It also relates to a method for fabricating such a packing structure, and the container containing same, and its use for storing fluids such as gases.

Abstract: The subject invention relates to compositions and methods for the preparation of stucco slurry compositions. The compositions and methods involve replacing typically used starches with modified high amylose starches that can be used in the normal wallboard manufacturing process. The compositions and methods provide wallboards having increased core strength and increased paper-to-core bond integrity compared to standard wallboards made from slurries with reduced water levels.

Abstract: A board capable of capturing and decomposing both formaldehyde and acetaldehyde comprises a wood fiber board comprising a plant fiber of 30 wt % or more, and an aldehyde capturing agent comprising at least carbodihydrazide which is impregnated and solidified inside the side of the fiber board. In addition to the wood fiber board, a fiber board made of a mixture material of a resin fiber and a plant fiber combined. A carbodihydrazide is sprayed onto the fiber board in the form of water solution and optionally comprises a surfactant.

Abstract: A wet fiber based composition that includes wet glass fibers, a water dispersible polymeric resin, and gypsum is provided. Components including melamine formaldehyde, a filler material, coupling agents, acetic acid, an accelerator, and/or a hardener may also be added to the composition. The gypsum may be a-gypsum, B-gypsum, or combinations thereof. The wet glass fibers are wet chopped glass fibers or a wet continuous roving. The combination of the wet glass fibers, the water dispersible polymeric resin, and the gypsum have a synergistic effect that creates a composite product that is water resistant, fire resistant, and has improved mechanical properties. In one exemplary embodiment, the wet fiber based composition is used to form a gypsum board that can be molded into various composite products. In other exemplary embodiments, thin multi-ply gypsum boards may be formed by alternately layering glass mats with layers of a gypsum/polymer slurry.

Abstract: Emulsions are provided which are useful in imparting water-resistance to gypsum wood fiber products. In one embodiment, the emulsions comprise a wax or a combination of waxes, an alkyl phenol, at least one surfactant, Polynaphthalenesulfonic acid, and an alkali metal hydroxide. In another embodiment, the emulsions comprise a wax or a combination of waxes, an alkyl phenol, at least one surfactant, polynaphthalenesulfonic acid, an alkali metal hydroxide, and a complexed starch.

Abstract: A cementitious panel with ballistic and blast resistant properties having a core layer of ultra-high compressive strength composite and at least one skin layer. The panels can also be used in walls, ceiling and flooring panels which require high compressive strength for resistance to earthquakes and surfaces resistant to surface abuse such as in prison and other institutions. The panel core layer has a continuous cementitious phase resulting from the curing of an aqueous mixture, in the absence of silica flour, of inorganic cement binder, inorganic mineral filler having a particle size of about 150-450 microns, a pozzolanic mineral filler, polycarboxylate based superplasticizer, alkanolamine and acid or alkali metal acid salt; and water. The mixture may be uniformly reinforced with fiber added before curing. The cementitious core layer is then reinforced with the skin, such as fiber reinforced polymer, attached to at least one panel surface.

Abstract: Modified fibers that are texturized fibers coated with resin(s) are disclosed. The invention also discloses structural materials reinforced with the modified fibers including concrete, grout and wallboard products. Concrete products and dry concrete mixes contain cement, resin coated (epoxy, acrylic and so on) coated carbon fibers, and any optional components such as silica fumes, slag, stone, sand, and/or other aggregates. The resin coated carbon fibers have a length of about 1 inch to about 6 inches. A method of reinforcing concrete comprises mixing the cement, the acrylic coated carbon fibers, any optional components (such as silica fumes, slag, stone, sand, and/or other aggregates), and water to form a cement slurry, and letting the slurry set to cure the cement and form bonds between the cement and the carbon fibers, thereby obtaining reinforced concrete are also disclosed.

Abstract: A composition comprising purposely oriented lignocellulosic fiber bound to an inorganic hydrate such as gypsum in the absence of water using a polymer. In a preferred embodiment the polymer is polyurethane. A process for producing the composition and a wide variety of applications of the composition are also described.

Abstract: A coalescing additive is used in the manufacturing process for gypsum wallboard. Such an additive increases the surface area and density of the slurry at the paper to core interface by coalescing the foam cells away from the paper core interface. This permits a stronger paper to core bond to form and increases the compressive strength of the gypsum wallboard as compared to standard wallboards made from slurries with reduced water levels.

Abstract: A gypsum wallboard suitable for Level 4 finishing having a coated non-woven glass fiber mat facing material where the glass fiber mat has a majority of fibers of a fiber diameter between 8 and 11 microns and a fiber length between ¼ and ¾ inch and preferably between ¼ and ½ inch and preferably has a basis weight between about 0.8 lb./100 ft.2 and about 2.2 lb./100, and wherein the fibers in the non-woven glass fiber are bound together with an acrylic adhesive binder and wherein the non-woven glass mat has a coating of a dried aqueous mixture of (i) a mineral pigment, (ii) a polymer latex adhesive binder and optionally (iii) an inorganic adhesive binder such that the coated non-woven glass mat facing material has a porosity which allows water to evaporate through said coated mat from the gypsum core during preparation of the wallboard.

Abstract: An integrated concrete slab includes concrete with stretchable fibers mixed therein covering and partially integrated with a portion of concrete that contains either no fibers or relatively few fibers mixed therein.

Abstract: A water-retainable molding is formed by mixing and hardening cement, fiber bundles and fiber masses, and includes first pores inside the fiber bundles, second pores between fiber bundles and a cement gel, third pores inside the fiber masses, fourth pores between the adjacent fiber masses, and fifth pores due to discharge of water content and air inside a platelike block. The first, second and fifth pores are employed as a capillary portion, the third pores are employed as a water-retaining portion, and the fourth pores are employed as a water communicating opening portion. When water is supplied to the surface, the water is absorbed from the fourth pores as well as the first, second and fifth pores, and is retained in the third pores. Furthermore, when the temperature rises, the water content is supplied from the third pores to the surface through the first, second and fifth pores so as to be evaporated and to control the temperature of the molding.

Abstract: A gypsum board which comprises a set gypsum core sandwiched between and faced with fibrous mats, wherein a free surface of one of said mats is pre-coated with a combination of a mineral pigment, optionally an inorganic adhesive binder and an organic binder, preferably a hydrophobic, UV resistant polymer latex adhesive binder applied to said surface as an aqueous coating composition, said aqueous coating composition upon drying and setting providing a pre-coated mat satisfying certain morphology requirements.

Abstract: A building product includes a thermoplastic polymer mat impregnated with a cementitious material. The thermoplastic polymer mat has a front face and a rear face. A stiffening layer is laminated to the rear face of the thermoplastic polymer mat. A finishing layer covers the front face of the thermoplastic polymer mat. A method of producing the building product is also provided.

Abstract: The present disclosure relates to cementitious articles that are reinforced with a fabric made at least partially of high modulus polyolefin monofilament fibers. Preferably, the polypropylene monofilament yarns have a 3% secant modulus of elasticity of at least 100 g/denier. The high modulus polypropylene fabric has an intrinsic resistance to the alkaline conditions present in a cementitious composite, as well as a low elongation at break. The high modulus polypropylene may contain a nucleating agent to facilitate the process of obtaining desired draw ratio.

Abstract: A composition for use in a fiber modified layer, comprising an aggregate material, a binder, and a plurality of fibers, wherein each fiber has a length of greater than 0.25 inches. Also provided is a method of selecting a fiber modified layer for applying on an existing surface, comprising the steps of: providing a binder mixture having an effective amount of an aggregate material, a binder, and a plurality of fibers, wherein each of the plurality of fibers has a length greater than 0.25 inches; applying the binder mixture to a selected surface to form a fiber modified proposed layer; testing the fiber modified proposed layer for fatigue or crack resistant properties; and selecting the binder mixture for application on the existing surface for performance if the fiber modified proposed layer has fatigue or crack resistant properties.

Abstract: The invention relates to a reinforced structure comprising a cementitious matrix and zinc coated metal elements. The structure comprises at least at the interface of the zinc coated metal elements and the cementitious matrix a compound selected from the group consisting of the imidazoles, the triazoles and the tetrazoles. The invention further relates to a zinc coated metal element for the reinforcement of a cementitious matrix and to a method to inhibit hydrogen gas evolution at the interface of zinc coated metal elements embedded in a cementitious matrix.

Abstract: A cementitious board and a reinforcement sheet for the board includes, a water vapor porous layer of glass fibers bonded together by a cured binder, and a hydrophilic coating material being mobile in slurry water to wet the binder coated glass fibers and spread a slurry of a cementitious compound, and the hydrophilic coating material being volatile to dissipate by evaporation at an elevated temperature at which the cementitious compound dries to form a dried cementitious board having both the cementitious compound and the binder coated glass fibers essentially free of the hydrophilic coating material.

Abstract: A gypsum board comprises a set gypsum layer having a first face and a second face. An uncoated fibrous mat is affixed to at least one of the faces. The mat comprises a non-woven web bonded together with a resinous binder. The web comprises glass fiber consisting essentially of a major portion composed of chopped continuous glass fibers having an average fiber diameter ranging from about 8 to 25 ?m and optionally a minor portion consisting essentially of at least one of small diameter glass fibers having a fiber diameter of at most about 13 ?m and microfibers having an average fiber diameter ranging from about 0.05 to about 6.5 ?m. The board is exceedingly durable and has a high resistance to water absorption, rendering it particularly useful for exterior insulation systems.

Abstract: Described are antimicrobial strands comprising a) thermoplastic elastomer, b) polymer having a melting point of at least 10° C. below the melting point of the thermoplastic elastomer and c) halogenated phenol. These strands are notable for an excellent antimicrobial effect, which survives repeated washing.

Abstract: A gypsum wallboard suitable for Level 4 finishing having a coated non-woven first glass fiber mat facing material on one major surface and an optionally coated second glass fiber mat where on the other major surface. The first glass fiber mat has a majority of fibers of a nominal fiber diameter between 8 and 11 microns and a fiber length between ¼ and ¾ inch and has a basis weight between about 1.7 lb./100 ft.2 and about 2.0 lb./100; the second glass fiber mat has a majority of fibers of a nominal fiber diameter of at least 13 microns but no greater than about 16 microns and a fiber length between ¾ and 1 inch and has a basis weight between about 1.8 lb./100 ft.2 and about 2.2 lb./100, and wherein the fibers in both of the non-woven glass fiber mats are bound together with an acrylic-type adhesive binder.

Abstract: The present invention relates to a container packing structure, characterized in that it comprises a crystalline phase containing 55 to 97% by weight of xonotlite crystallites and 3 to 45% by weight of tobermorite crystallites. It also relates to a method for fabricating such a packing structure, and the container containing same, and its use for storing fluids such as gases.

Abstract: A constructional board has a coat formed on the surface, and is characterized in that carbodihydrazide are included on the surface of the coat and a coat layer containing colloidal silica as a main component is formed.

Abstract: The present invention provides for twisted and rectangular dice forms of sheeted fibrous materials and a process for making the dice forms. Specifically, the invention teaches the use of dice forms and sheet materials in construction and cementitious materials.

Abstract: Sandwich plate-like construction and method for making such a construction, wherein the construction comprises a steel plate, a contact layer and an inorganic layer, said inorganic layer at least comprises ultra fine particles and a binder. This type of construction is especially suitable as bridge decks, on oil platforms, ship decks, windmill foundations or towers, outdoor furniture, balconies and other tough and exposed applications.

Abstract: A gypsum board which comprises a set gypsum core sandwiched between and faced with fibrous mats, wherein a free surface of one of said mats is pre-coated with a combination of a mineral pigment, optionally an inorganic adhesive binder and an organic binder, preferably a hydrophobic, UV resistant polymer latex adhesive binder applied to said surface as an aqueous coating composition, said aqueous coating composition upon drying and setting providing a pre-coated mat satisfying certain morphology requirements.

Abstract: A gypsum board which comprises a set gypsum core sandwiched between and faced with fibrous mats, wherein a free surface of one of said mats is pre-coated with a combination of a mineral pigment, optionally an inorganic adhesive binder and an organic binder, preferably a hydrophobic, UV resistant polymer latex adhesive binder applied to said surface as an aqueous coating composition, said aqueous coating composition upon drying and setting providing a pre-coated mat satisfying certain morphology requirements.

Abstract: A method for making a plate-like fiber-reinforced product to be used as building or packing material, the method comprising: placing fibers on a lower laminate; applying a binding agent on the fibers so that the fibers are surrounded by the binding agent; transferring the fibers with binding agent between the lower laminate and an upper laminate between lower and upper rotating pressing plates; allowing the binding agent to foam up, expand and harden between the upper and lower pressing plates. A manufacturing apparatus and a plate-like product are also indicated.

Abstract: A set of construction material elements including gypsum board, plywood, studs, tracks and cement boards each contain markings on a front and rear face. The markings comprise a plurality of series of symbols including a first and second series of symbols that appear on the face at regular repeating intervals, such as every 12 or 16 inches aligned along a horizontal line, the first and second series being substantially parallel spaced a few inches away from one another. The symbols may be combinations of dots and bars wherein each dot represents an interval of one unit, and each bar represents an interval of five units. Each construction material element may also have a first series of numerals in ascending order at regular repeating intervals around a perimeter of the face and a second series of numerals in descending order at regular repeating intervals around the perimeter.