Composite Or Conjugate Fiber (e.g., Fiber Contains More Than One Chemically Different Material In Monofilament Or Multifilament Form, Etc.) Patents (Class 428/296.7)
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Patent number: 12104291Abstract: One or more embodiments of the present invention relate to a flame-retardant fabric that includes modacrylic fibers, regenerated cellulose fibers, and heat-resistant fibers. The regenerated cellulose fibers include one or more regenerated cellulose fibers selected from the group consisting of flame-retardant rayon fibers and lyocell fibers. The heat-resistant fibers include one or more heat-resistant fibers selected from the group consisting of polyoxadiazole fibers and aramid fibers. The flame-retardant fabric includes the modacrylic fibers in an amount of 20 to 76 wt %, the regenerated cellulose fibers in an amount of 11 to 48 wt %, and the heat-resistant fibers in an amount of 6 to 69 wt %. The char length, afterflame time, and afterglow time of the flame-retardant fabric measured using a flammability test in accordance with GB/T 5455-1997 are 100 mm or less, 2 seconds or less, and 4 seconds or less, respectively.Type: GrantFiled: December 2, 2020Date of Patent: October 1, 2024Assignee: KANEKA CORPORATIONInventors: Shigeki Ohno, Tatsuro Ohzeki
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Patent number: 11692291Abstract: Nonwoven materials having at least one layer comprising high core bicomponent fibers are provided. The nonwoven materials can have multiple layers and are suitable for use in a variety of applications, including in absorbent products. Such nonwoven materials can be patterned to create a three-dimensional topography including indentations formed of valleys and ridges. The nonwoven materials can have improved resiliency and strength and can retain their structure under wetted conditions and after tension and compression. The nonwoven materials can further facilitate the transfer of the liquid through the nonwoven material for improved liquid distribution and can also have improved liquid retention properties.Type: GrantFiled: March 12, 2019Date of Patent: July 4, 2023Assignee: Glatfelter CorporationInventors: James B. Parsons, Alan J. Campbell, Timothy J. Kistemaker, Ronald T. Moose, Jacek K. Dutkiewicz, Brian Fong, Thomas J. Cavanaugh
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Patent number: 10577724Abstract: An arc resistant acrylic fiber includes an acrylic polymer. The arc resistant acrylic fiber also includes an infrared absorber in an amount of 1 wt % to 30 wt % with respect to a total weight of the acrylic polymer.Type: GrantFiled: July 5, 2017Date of Patent: March 3, 2020Assignee: KANEKA CORPORATIONInventors: Tatsuro Ohzeki, Keita Uchibori, Wataru Mio, Yasunori Tanaka, Yuto Utsunomiya
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Patent number: 10112321Abstract: Herein is provided a fiber that includes a cladding material disposed along a longitudinal-axis fiber length and a plurality of discrete and disconnected high-stress domains that are disposed as a sequence along a longitudinal line parallel to the longitudinal fiber axis in at least a portion of the fiber length. Each high stress domain has an internal pressure of at least 0.1 GPa and comprises a material that is interior to and different than the fiber cladding material.Type: GrantFiled: March 13, 2014Date of Patent: October 30, 2018Assignee: Massachusetts Institute of TechnologyInventors: Alexander Gumennik, Yoel Fink, Benjamin Jean-Baptiste Grena, John D. Joannopoulos
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Patent number: 10023663Abstract: Propylene polymers having a melt flow index in the range from 3.0 dg/min to 8.0 dg/min can be particularly suited for high-tenacity fibers and yarns and nonwovens. The propylene polymers can be produced by a process that includes polymerizing propylene or propylene and at least one comonomer in presence of a Ziegler-Natta polymerization catalyst, an aluminium alkyl, and hydrogen.Type: GrantFiled: June 27, 2013Date of Patent: July 17, 2018Assignee: TOTAL RESEARCH & TECHNOLOGY FELUYInventors: Peter Geeurickx, Alain Standaert, Jean-Luc Zuliani
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Patent number: 9526303Abstract: The invention relates to a catching element of a male-female or male-male self-gripping device, which comprises a rod portion (1) and a catching portion (2), the rod portion extending in an axis that is transverse to a base strip (B) and the catching portion projecting laterally from the rod portion, characterized in that at least the catching portion is made of a thermoplastic material having a bending modulus of more than 1000 MPa, specifically more than 1200 MPa, in particular more than 1500 MPa at 25° C., the catching element being produced by molding, specifically by injection molding, and when the thermogram is plotted for the hook, in other words when differential scanning calorimetry is carried out, an absence or almost-absence of relaxation enthalpy near the glass transition can be seen during the first rise in temperature.Type: GrantFiled: September 24, 2013Date of Patent: December 27, 2016Assignee: APLIXInventor: Anthony Mahe
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Patent number: 9302947Abstract: Provided is a method for producing inorganic fiber including: preparing a spinning raw material liquid which comprises an aluminum source, a calcium source, a silicon source and a spinning auxiliary, in which the content of the spinning auxiliary is, in terms of solid matter, 3 parts by mass or more relative to 100 parts by mass of the total of the aluminum source, the calcium source and the silicon source; spinning the spinning raw material liquid by a sol-gel method to obtain crude inorganic fiber; and firing the crude inorganic fiber to produce inorganic fiber that comprises 35 mass % to 88 mass % of Al2O3, 3 mass % to 45 mass % of CaO and 5 mass % to 40 mass % of SiO2 in which the total of Al2O3, CaO and SiO2 is 97 mass % or more of the entire fiber.Type: GrantFiled: January 21, 2013Date of Patent: April 5, 2016Assignee: NICHIAS CORPORATIONInventors: Nobuya Tomosue, Kazutoshi Isomura, Kazutaka Murayama, Kiyoshi Sato
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Patent number: 8883305Abstract: The present invention relates to thermoset resin fiber components, composite materials including thermoset resin fiber components, composite articles manufactured using such composite materials and methodologies for manufacturing same. The thermoset resin fiber components may include a single fiber of thermoset resin or a plurality of fibers commingled together. The properties and characteristics of the thermoset resin used are chosen according to the material to be produced therefrom. The thermoset fiber components may be woven into reinforcement fibers to form prepregs. Thermoplastic fibers may be commingled and co-woven with the thermoset fiber components.Type: GrantFiled: November 16, 2011Date of Patent: November 11, 2014Assignee: Umeco Structual Materials (Derby) LimitedInventors: Mark Raymond Steele, Andrew Gibbs, Amy Grace Atkinson
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Patent number: 8807931Abstract: A system may include a structure having a leading edge and a fiber-reinforced composite cover. The fiber-reinforced composite cover may include a protective portion and a retaining portion, wherein the retaining portion extends about the structure to self-retain the protective portion along the leading edge, and the protective portion is different from the retaining portion.Type: GrantFiled: January 4, 2010Date of Patent: August 19, 2014Assignee: General Electric CompanyInventor: Herbert Chidsey Roberts
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Patent number: 8778487Abstract: A tape that can be used to detect cracks in a structure to which it is attached is disclosed herein. The tape includes a plurality of structural fibers. The tape also includes an electrically-insulating binder at least partially encapsulating the plurality of structural fibers. The tape also includes quantities of electrically conductive particles, each quantity of electrically conductive particles connected with one of the plurality of structural fibers.Type: GrantFiled: October 16, 2008Date of Patent: July 15, 2014Assignee: Rolls-Royce CorporationInventor: Edward Claude Rice
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Patent number: 8557374Abstract: Disclosed are multicomponent fibers derived from a blend of a sulfopolyester with a water non-dispersible polymer wherein the as-spun denier is less than about 6 and wherein the water dispersible sulfopolyester exhibits a melt viscosity of less than 12,000 poise measured at 240° C. at a strain rate of 1 rad/sec, and wherein the sulfopolyester comprising less than about 25 mole % of residues of at least one sulfomonomer, based on the total moles of diacid or diol residues. The multicomponent fiber is capable of being drawn at a relatively high fiber speed, particularly at least about 2000 m/min, and may be used to produce microdenier fibers. Fibrous articles may be produced from the multicomponent fibers and microdenier fibers. Also disclosed is a process for multicomponent fibers, nonwoven fabrics, and microdenier webs.Type: GrantFiled: December 22, 2010Date of Patent: October 15, 2013Assignee: Eastman Chemical CompanyInventors: Rakesh Kumar Gupta, Scott Ellery George, Daniel William Klosiewicz, Kab Sik Seo, Coralie McKenna Fleenor, Allen Lynn Crain
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Patent number: 8501647Abstract: The present invention provides high strength nonwoven wipe materials and the process of making the materials. The high strength nonwoven wipe materials contain cellulosic fibers, synthetic fibers, or mixtures thereof, with bicomponent fibers and optionally, a binder. The present invention provides a high strength, high elongation, reduced stiffness nonwoven wipe material with superior tensile strength.Type: GrantFiled: February 4, 2011Date of Patent: August 6, 2013Assignee: Buckeye Technologies Inc.Inventors: Jeffrey Scott Hurley, Brian E. Boehmer, Alan Jeffrey Campbell, Jerry Michael Moore, Douglas William Vercauteren, Heather Fielder Horton, Barry George Burgess
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Patent number: 8444896Abstract: Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs.Type: GrantFiled: December 13, 2010Date of Patent: May 21, 2013Assignee: Eastman Chemical CompanyInventors: William Alston Haile, Scott Ellery George, Wesley Raymond Hale, Waylon Lewellyn Jenkins
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Patent number: 8383006Abstract: Improved polisiloxane composite barrier to control, preventing the ingress, limiting the level of H2O within devices sensitive to its presence, method for its production, sensitive devices employing such barriers for the control of the H2O level within.Type: GrantFiled: March 14, 2011Date of Patent: February 26, 2013Assignee: SAES Getters S.p.A.Inventors: Paolo Vacca, Antonio Bonucci, Sergio Rondena, Roberto Macchi
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Publication number: 20120263935Abstract: A composition includes a carbon nanotube (CNT) yarn or sheet and a plurality of carbon nanostructures (CNSs) infused to a surface of the CNT yarn or sheet, wherein the CNSs are disposed substantially radially from the surface of the CNT yarn or outwardly from the sheet. Such compositions can be used in various combinations in composite articles.Type: ApplicationFiled: June 5, 2012Publication date: October 18, 2012Applicant: Applied Nanostructured Solutions, LLCInventors: Jordan T. Ledford, Matthew R. Laszewski, Harry C. Malecki
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Patent number: 8273451Abstract: Disclosed are multicomponent fibers derived from a blend of a sulfopolyester with a water non-dispersible polymer wherein the as-spun denier is less than about 6 and wherein the water dispersible sulfopolyester exhibits a melt viscosity of less than 12,000 poise measured at 240° C. at a strain rate of 1 rad/sec, and wherein the sulfopolyester comprising less than about 25 mole % of residues of at least one sulfomonomer, based on the total moles of diacid or diol residues. The multicomponent fiber is capable of being drawn at a relatively high fiber speed, particularly at least about 2000 m/min, and may be used to produce microdenier fibers. Fibrous articles may be produced from the multicomponent fibers and microdenier fibers. Also disclosed is a process for multicomponent fibers, nonwoven fabrics, and microdenier webs.Type: GrantFiled: December 22, 2010Date of Patent: September 25, 2012Assignee: Eastman Chemical CompanyInventors: Rakesh Kumar Gupta, Scott Ellery George, Daniel William Klosiewicz, Kab Sik Seo, Coralie McKenna Fleenor, Allen Lynn Crain
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Patent number: 8247335Abstract: Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs.Type: GrantFiled: December 13, 2010Date of Patent: August 21, 2012Assignee: Eastman Chemical CompanyInventors: William Alston Haile, Scott Ellery George, Wesley Raymond Hale, Waylon Lewellyn Jenkins
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Patent number: 8236713Abstract: Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs.Type: GrantFiled: December 30, 2010Date of Patent: August 7, 2012Assignee: Eastman Chemical CompanyInventors: William Alston Haile, Scott Ellery George, Wesley Raymond Hale, Waylon Lewellyn Jenkins
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Patent number: 8216953Abstract: Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs.Type: GrantFiled: December 13, 2010Date of Patent: July 10, 2012Assignee: Eastman Chemical CompanyInventors: William Alston Haile, Scott Ellery George, Wesley Raymond Hale, Waylon Lewellyn Jenkins
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Patent number: 8163377Abstract: Thermal insulation comprises sol-gel formed fibers comprising 10 to 99 mol % of a refractory base composition, and 1 to 90 mol % of a component selected from earth metal oxides, alkali metal oxides, and mixtures thereof, and wherein said alkaline earth metal oxides if present comprise one or more of calcium oxide, strontium oxide, barium oxide or a mixture thereof. The refractory base comprises SiO2 and Al2O3.Type: GrantFiled: November 8, 2006Date of Patent: April 24, 2012Assignee: The Morgan Crucible Company PLCInventors: Ronald Corbett Wainwright, David Hywel Thomas, Simon Paul Oliver
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Patent number: 8158244Abstract: Disclosed are multicomponent fibers derived from a blend of a sulfopolyester with a water non-dispersible polymer wherein the as-spun denier is less than about 6 and wherein the water dispersible sulfopolyester exhibits a melt viscosity of less than 12,000 poise measured at 240° C. at a strain rate of 1 rad/sec, and wherein the sulfopolyester comprising less than about 25 mole % of residues of at least one sulfomonomer, based on the total moles of diacid or diol residues. The multicomponent fiber is capable of being drawn at a relatively high fiber speed, particularly at least about 2000 m/min, and may be used to produce microdenier fibers. Fibrous articles may be produced from the multicomponent fibers and microdenier fibers. Also disclosed is a process for multicomponent fibers, nonwoven fabrics, and microdenier webs.Type: GrantFiled: December 22, 2010Date of Patent: April 17, 2012Assignee: Eastman Chemical CompanyInventors: Rakesh Kumar Gupta, Scott Ellery George, Daniel William Klosiewicz, Kab Sik Seo, Coralie McKenna Fleenor, Allen Lynn Crain
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Patent number: 8148278Abstract: Disclosed are multicomponent fibers derived from a blend of a sulfopolyester with a water non-dispersible polymer wherein the as-spun denier is less than about 6 and wherein the water dispersible sulfopolyester exhibits a melt viscosity of less than 12,000 poise measured at 240° C. at a strain rate of 1 rad/sec, and wherein the sulfopolyester comprising less than about 25 mole % of residues of at least one sulfomonomer, based on the total moles of diacid or diol residues. The multicomponent fiber is capable of being drawn at a relatively high fiber speed, particularly at least about 2000 m/min, and may be used to produce microdenier fibers. Fibrous articles may be produced from the multicomponent fibers and microdenier fibers. Also disclosed is a process for multicomponent fibers, nonwoven fabrics, and microdenier webs.Type: GrantFiled: December 30, 2010Date of Patent: April 3, 2012Assignee: Eastman Chemical CompanyInventors: Rakesh Kumar Gupta, Scott Ellery George, Daniel William Klosiewicz, Kab Sik Seo, Coralie McKenna Fleenor, Allen Lynn Crain
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Patent number: 8119237Abstract: A fiber is obtainable from or comprises a blend of a propylene based polymer and an ethylene/?-olefin interpolymer characterized by an elastic recovery, Re, in percent at 300 percent strain and 1 cycle and a density, d, in grams/cubic centimeter, wherein the elastic recovery and the density satisfy the following relationship: Re>1481?1629(d). Such interpolymer can also be characterized by other properties. The fibers made therefrom have a relatively high elastic recovery and a relatively low coefficient of friction. The fibers can be cross-linked, if desired. Woven, knitted or non-woven fabrics can be made from such fibers.Type: GrantFiled: January 10, 2008Date of Patent: February 21, 2012Assignee: Dow Global Technologies LLCInventors: Hong Peng, Hongyu Chen, Yuen-Yuen D. Chiu, Shih-Yaw Lai, Eddy I. Garcia-Meitin, Charles F. Diehl
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Patent number: 8114507Abstract: A multi-layered fiber containing a core and a skin layer. The core has an exterior surface portion containing polypropylene. The skin layer is disposed on at least a portion of the core and contains a first polymer and a second polymer. The first polymer contains a polymer having at least 70% ?-olefin units and is characterized by a melting temperature lower than the melting temperature of the exterior surface portion of the core. The second polymer contains a co-polymer having at least 50% ?-olefin units and is characterized by a number-average molecular weight of about 7,000 g/mol to 50,000 g/mol, a viscosity of between about 2,500 and 150,000 cP measured at 170° C., and a melting temperature lower than the melting temperature of the exterior surface portion of the core. The viscosity of the second polymer is not greater than about 10 percent of the viscosity of the first polymer measured at 170° C. Methods of forming the multi-layered fiber are also disclosed.Type: GrantFiled: January 27, 2009Date of Patent: February 14, 2012Assignee: Milliken & CompanyInventors: Sujith Nair, Sasha Stankovich, Yunzhang Wang, Venkatkrishna Raghavendran
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Patent number: 8114323Abstract: Amphoteric polymer composite nanoparticles are added into the polymer grains of synthetic fibers. The synthetic fibers are woven to form a textile capable of adjusting pH value.Type: GrantFiled: January 18, 2011Date of Patent: February 14, 2012Assignee: Taiwan Textile Research InstituteInventors: Jia-Peng Lin, Pui-Leng Lai, Wan-Ling Lu, Ding-Han Huang, Chao-Huei Liu, Chun-Hung Lin
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Patent number: 8002879Abstract: There is disclosed a method of controlling pore size in a porous material comprising the steps of: providing a porous material comprising a plurality of interconnected auxetic fibres; and applying a tensile or compressive load to the porous material so as to vary the pore size of the porous material in order to produce a desired effect.Type: GrantFiled: August 22, 2005Date of Patent: August 23, 2011Assignee: Auxetix LimitedInventor: Patrick Hook
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Patent number: 8003555Abstract: A flame retardant synthetic fiber and a flame retardant fiber composite that satisfy high flame retardance and high fire resistance, a method for producing the flame retardant synthetic fiber and the flame retardant fiber composite, and a textile product are provided. The flame retardant synthetic fiber of the present invention includes a polymer (1) containing 30 to 70 parts by mass of acrylonitrile, 70 to 30 parts by mass of a halogen-containing vinylidene monomer and/or a halogen-containing vinyl monomer, and 0 to 10 parts by mass of a vinyl-based monomer copolymerizable therewith, based on 100 parts by mass of the polymer, and at least one kind of a metal compound (2) that accelerates a dehalogenation reaction of the polymer (1) during burning and a carbonization reaction of the polymer (1) during burning, wherein the flame retardant synthetic fiber has a shrinkage variation of 45% or less when a temperature is raised from 50° C. to 300° C. under a load of 0.0054 mN/dtex.Type: GrantFiled: July 21, 2009Date of Patent: August 23, 2011Assignee: Kaneka CorporationInventors: Takeshi Tanaka, Hiroyasu Hagi, Toshiaki Ebisu
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Patent number: 7960299Abstract: A reinforced fabric that includes a first fiber group and a thread. The first fiber group includes a plurality of fiber sets positioned substantially parallel to one another. Each of the fiber sets includes a plurality of fibers. The thread is formed of at least one strand of material. The thread has an outer surface that is formed of a material having a melting point that is less than the melting point of the fibers in the fiber sets. The thread is stitched about the fiber sets to at least partially maintain a position of the fiber sets relative to one another. The thread forms a plurality of heat created permanent closed loop structures in the reinforced fabric. At least one of the loop structures encircles at least one fiber set. At least one of the fibers in the fibers sets is not strongly bonded to the thread that encircles the fiber set.Type: GrantFiled: November 16, 2006Date of Patent: June 14, 2011Assignee: Garland Industries, Inc.Inventor: Louis Kevin Horne
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Patent number: 7931957Abstract: Described are fiber materials having improved malodor scavenger properties and a process for the manufacture of said materials. In particular, described are fiber materials usable in the manufacture of disposable or washable diapers, incontinent products, sanitary napkins and other such hygiene and personal care articles with improved malodor scavenger properties, and to methods of manufacturing such materials. It has been found that the incorporation of, especially nanosized, metal particles and/or a cyclodextrin material into fibers creates a “reactive” material having excellent malodor scavenging properties. More specifically, it has been found that the presence of nanosized metal or metal alloy particles and/or a cyclodextrin material in a fiber material, preferably a synthetic polymer material and more preferably a synthetic thermoplastic polymer fiber material leads to fiber materials or nonwovens having odor-controlling properties.Type: GrantFiled: November 21, 2008Date of Patent: April 26, 2011Assignee: Cellresin Technologies, LLCInventors: Will Wood, Neil Beaverson
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Patent number: 7928024Abstract: A composite pad is made of two layers joined together at their interface. The top layer of the composite pad, which has a smooth surface has a dense and firm fine denier fibrous structure. The bottom layer of the composite pad has a lighter and softer coarser denier fibrous structure in order to be able to have a large fluid holding capacity. A method of manufacturing the composite stamp pad is described.Type: GrantFiled: March 21, 2006Date of Patent: April 19, 2011Assignee: American Felt and Filter CompanyInventors: Francis F. Kochesky, Kalyn S. Kimler, Mark A. Pryne
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Patent number: 7902094Abstract: Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs.Type: GrantFiled: August 16, 2005Date of Patent: March 8, 2011Assignee: Eastman Chemical CompanyInventors: William Alston Haile, Scott Ellery George, Wesley Raymond Hale, Waylon Lewellyn Jenkins
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Patent number: 7892389Abstract: A reinforced fabric that includes a first fiber group and a thread. The first fiber group includes a plurality of fiber sets positioned substantially parallel to one another. Each of the fiber sets includes a plurality of fibers. The thread is formed of at least one strand of material. The thread has an outer surface that is formed of a material having a melting point that is less than the melting point of the fibers in the fiber sets. The thread is stitched about the fiber sets to at least partially maintain a position of the fiber sets relative to one another. The thread forms a plurality of heat created permanent closed loop structures in the reinforced fabric. At least one of the loop structures encircles at least one fiber set. At least one of the fibers in the fibers sets is not strongly bonded to the thread that encircles the fiber set.Type: GrantFiled: May 4, 2010Date of Patent: February 22, 2011Assignee: Garland Industries, Inc.Inventor: Louis Kevin Horne
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Patent number: 7892994Abstract: Amphoteric polymer composite nanoparticles are added into the polymer grains of synthetic fibers. The synthetic fibers are woven to form a textile capable of adjusting pH value.Type: GrantFiled: December 28, 2006Date of Patent: February 22, 2011Assignee: Taiwan Textile Research InstituteInventors: Jia-Peng Lin, Pui-Leng Lai, Wan-Ling Lu, Ding-Han Huang, Chao-Huei Liu, Chun-Hung Lin
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Patent number: 7867607Abstract: A polyolefin fiber includes 0.2 to 5.0 wt % of hydrophilic additive, and 0.05 to 3.00 wt % of titanium dioxide (TiO2). The polyolefin fiber may further include 0.2 to 1.0 wt % of spin finish provided on a surface thereof. The polyolefin fiber is spun to have a circular section, a modified cross-section including an X-shaped section, a Y-shaped section, a deltaic section, an oval section, a diamond section, a bladebone-shaped section, and a combined section thereof, or a combined section of the circular section and the modified cross-section. A method of producing a polyolefin fiber includes (a) melt extruding a composition which contains 93 to 99 wt % of polyolefin resin, 0.2 to 5.0 wt % of hydrophilic additive, and 0.05 to 3.00 wt % of any one titanium dioxide (TiO2) of rutile titanium dioxide, anatase titanium dioxide, and brookite titanium dioxide at 240 to 300° C. and performing winding at a spin speed of 500 to 2,000 mpm to produce a undrawn yarn, and (b) drawing the undrawn yarn at a draw ratio of 1.Type: GrantFiled: December 5, 2007Date of Patent: January 11, 2011Assignee: Kolonglotech, Inc.Inventors: Pyung-Youl Park, Dong-Hun Kwak
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Patent number: 7829484Abstract: The present invention is aimed at a method of providing wettability to polyester fibers or filaments, to woven or nonwoven fabrics made therefrom and to resultant articles of manufacture. The method comprises melt extruding a mixture comprising a polyester and one or more alkyl metal sulfonates where the metal is Na, Li or K and the alkyl is straight or branched chain alkyl of 1 to 24 carbon atoms, or is straight or branched chain alkenyl of 2 to 24 carbon atoms. The alkyl metal sulfonates are present from about 0.1% to about 1.9% by weight based on the weight of the polyester. A post treatment step such as an alkaline treatment step is not included. The melt extrusion mixtures do not include certain additives such as polyoxyalkylene compounds, alkylmonoethonolamide compounds, alkyldiethanolamine compounds and polyetheramide compounds.Type: GrantFiled: November 10, 2006Date of Patent: November 9, 2010Assignee: Ciba Specialty Chemicals Corp.Inventors: Ashutosh Sharma, Michael Tinkl, Andrew Leggio, Matthew Gande, Armin Schneider
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Patent number: 7820289Abstract: Composite fibrous constructs are made of combinations of inorganic-organic hybrid monofilament or multifilament yarns containing at least 6 weight percent of inorganic micro-/nanoparticles and organic monofilament or multifilament yarn with typical examples of the hybrid yarn matrix made of absorbable or non-absorbable thermoplastic polymers and final constructs being in the form of knitted or woven meshes and braided ligatures intended to perform under specific mechanically, biologically, and/or radiologically related functions.Type: GrantFiled: June 23, 2009Date of Patent: October 26, 2010Assignee: Poly-Med, Inc.Inventors: Shalaby W Shalaby, Kimberly A Carpenter, Kenneth W Clinkscales
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Patent number: 7811498Abstract: The invention relates to a process for the production of a shaped article comprising the compression of one or more fibre layers containing polyolefin fibres. The invention also relates to shaped articles obtainable with the process according to the invention and their use in anti-ballistic applications. In the process according to the invention the fibre layers contain 0.02 to 25 wt. % of a solvent for the polyolefin. The shaped articles obtained have an improved anti-ballistic quality.Type: GrantFiled: November 7, 2007Date of Patent: October 12, 2010Assignee: DSM IP Assets B.V.Inventors: Floribertus C. H. Mokveld, Jean H. M. Beugels
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Patent number: 7807593Abstract: In one embodiment the invention is an article comprising at least two layers, a first or low crystallinity layer comprising a low crystallinity polymer and a second or high crystallinity layer comprising a high crystallinity polymer. The high crystallinity polymer has a melting point as determined by differential scanning calorimetry (DSC) that is about the same or within less than 25 C of the melting point of the low crystallinity polymer. The article is elongated at a temperature below the melting point of the low crystallinity polymer in at least one direction to an elongation of at least about 50% of its original length or width, to form a pre-stretched article. Preferably, the high crystallinity layer is capable of undergoing plastic deformation upon the elongation.Type: GrantFiled: October 24, 2006Date of Patent: October 5, 2010Assignee: Dow Global Technologies Inc.Inventors: Rajen M. Patel, Andy Chang
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Publication number: 20100215940Abstract: The glass fiber sizing agent of the invention comprises an amphoteric polymer compound, an organosilane compound and water, wherein the amphoteric polymer compound has a cationic unit derived from a cationic monomer such as an allylamine and an anionic unit derived from an anionic monomer such as maleic acid.Type: ApplicationFiled: September 30, 2008Publication date: August 26, 2010Inventors: Hirotaka Itoh, Shunichi Hikino, Kazutoshi Satoh, Hiroyuki Takayama
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Patent number: 7674731Abstract: A fiber for thermal bonding comprising semicrystalline random copolymers of propylene, 1-hexene and optionally another ?-olefin, the amount of 1-hexene being from 0.75 to less 1.52 mol % (i.e. 1.5 to less than 3 wt %) with respect to the total weight of the copolymer. The said copolymers possess a value of melt flow rate (MFR) ranging from 4 to 35 g/10 min and a molecular weight distribution, in terms of the ratio between weight average molecular weight and numeric average molecular weight ( Mw/ Mn), ranging from 4 to 12.Type: GrantFiled: December 16, 2004Date of Patent: March 9, 2010Assignee: Basell Poliolefine Italia s.r.l.Inventors: Roberta Marzolla, Enrico Beccarini
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Patent number: 7674522Abstract: The invention relates to wood fiber insulating material boards and mats, in which the wood fibers and the binder fibers are aligned three-dimensionally. The fleece of wood fibers and binder fibers can alternatively have synthetic resin granules scattered on it. Likewise, a woven fabric or a film can be applied to one or both sides. The product obtained in this way is heated in a heating/cooling oven, calibrated and/or compacted to the desired final thickness.Type: GrantFiled: December 21, 2005Date of Patent: March 9, 2010Assignee: Kronotec AGInventor: Cevin Marc Pohlmann
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Patent number: 7642208Abstract: A composite polymeric material is provided that may be used to construct an abrasion resistant layer or sheet such as an abrasion resistant meltblown layer. Desirably, the composite polymeric material comprises blends of syndiotactic and isotactic polypropylene with ferroelectric materials. The composite polymeric material is particularly useful for constructing a filter media comprising an abrasion resistant fine fiber layer such as a nonwoven layer. The composite polymeric material of the present invention also allows for electret treatment to improve its filtration characteristics.Type: GrantFiled: December 14, 2006Date of Patent: January 5, 2010Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Jeffrey Lawrence McManus, David Grant Midkiff
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Patent number: 7632765Abstract: Composite fibrous constructs are made of combinations of inorganic-organic hybrid monofilament or multifilament yarns containing at least 6 weight percent of inorganic micro-/nanoparticles and organic monofilament or multifilament yarn with typical examples of the hybrid yarn matrix made of absorbable or non-absorbable thermoplastic polymers and final constructs being in the form of knitted or woven meshes and braided ligatures intended to perform under specific mechanically, biologically, and/or radiologically related functions.Type: GrantFiled: July 25, 2007Date of Patent: December 15, 2009Assignee: Poly - Med, Inc.Inventors: Shalaby W Shalaby, Kenneth W Clinkscales, Kimberly A. Carpenter
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Patent number: 7598187Abstract: A mat useful for reinforcing composite materials is made up of at least first and second sets of fibers, the first set of fibers laid as a ply in spaced apart parallel relationship in the direction of construction and the second set laid as a ply in spaced apart parallel relationship perpendicular to the direction of construction. These fibers define interstices, into which a continuous filament is knitted to provide stability. The filament has a core portion and a sheath portion, the sheath portion having a lower melting point than the core portion. The sheath portion is thermally fusible to form a plurality of closed loops in which the respective sets of fibers are entrapped. The fibers are glass or glass rovings and the filament is a polyester, the core portion being a high-viscosity poly(ethylene terephthalate) and the sheath portion being a low-viscosity poly(ethylene terephthalate).Type: GrantFiled: April 22, 2005Date of Patent: October 6, 2009Assignee: The Garland Company, Inc.Inventors: Colin J. Hallam, Derrell M. Winowich, Louis Kevin Horne
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Patent number: 7585796Abstract: A polypropylene based nonwoven fabric is excellent in surface appearance and stretch properties and exhibits a small residual strain and excellent adhesiveness to polyolefins. The nonwoven fabric is obtained by forming a polypropylene resin composition comprising 1 to 40 weight parts of (i) an isotactic polypropylene, and 60 to 99 weight parts of (ii) a propylene/ethylene/?-olefin copolymer obtained by copolymerizing 45 to 89 mole % of propylene, 10 to 25 mole % of ethylene and the balance of ?-olefin having 4 to 20 carbon atoms (with the proviso that the copolymerized amount of the ?-olefin having 4 to 20 carbon atoms does not exceed 30 mole %), characterized by a small residual strain after stretching at a stretch ratio of 150%. The nonwoven fabric can be effectively used as sanitary materials or the like by virtue of its characteristics including stretch properties.Type: GrantFiled: November 25, 2005Date of Patent: September 8, 2009Assignee: Mitsui Chemicals, Inc.Inventors: Kenichi Suzuki, Akio Matsubara, Shigeyuki Motomura
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Patent number: 7575800Abstract: The present invention relates to sliding parts, precision parts and timepieces and electronic equipment using those parts. Sliding parts are composed by a resin in which the degree of orientation of a fibrous filler is higher at the portion serving as the sliding surface than inside the sliding part, and the fibrous filler is oriented along the sliding surface on the sliding surface. Alternatively, precision parts are composed by a resin to which has been added carbon fibers for which a carbon compound is thermally decomposed to carbon in the vapor phase and simultaneously grown directly into fibers simultaneous to this thermal decomposition. Moreover, timepieces and electronic equipment are composed by these sliding parts or these precision parts.Type: GrantFiled: October 31, 2002Date of Patent: August 18, 2009Assignees: Kitagawa Industries Co., Ltd., Seiko Instruments Inc.Inventors: Morinobu Endo, Tetsuo Uchiyama, Akio Yamaguchi, Teruaki Yuoka, Hiroshi Aoyama, Kazutoshi Takeda, Yoshifumi Maehara, Masato Takenaka, Koichiro Jujo, Shigeo Suzuki, Takeshi Tokoro
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Patent number: 7504347Abstract: A fiber is obtainable from or comprises a propylene/?-olefin interpolymer characterized by an elastic recovery, Re, in percent at 300 percent strain and 1 cycle and a density, d, in grams/cubic centimeter, wherein the elastic recovery and the density satisfy the following relationship: Re>1481-1629 (d). Such interpolymer can also be characterized by other properties. The fibers made therefrom have a relatively high elastic recovery and a relatively low coefficient of friction. The fibers can be cross-linked, if desired. Woven or non-woven fabrics can be made from such fibers.Type: GrantFiled: March 15, 2006Date of Patent: March 17, 2009Assignee: Dow Global Technologies Inc.Inventors: Benjamin C. Poon, Yunwa W. Cheung, Shih-Yaw Lai, Ashish Sen, Hongyu Chen, Yuen-Yuen D. Chiu, Rajen M. Patel, Andy C. Chang, Antonios K. Doufas, Hong Peng
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Patent number: 7470464Abstract: Described are fiber materials having improved malodor scavenger properties and a process for the manufacture of said materials. In particular, described are fiber materials usable in the manufacture of disposable or washable diapers, incontinent products, sanitary napkins and other such hygiene and personal care articles with improved malodor scavenger properties, and to methods of manufacturing such materials. It has been found that the incorporation of, especially nanosized, metal particles and/or a cyclodextrin material into fibers creates a “reactive” material having excellent malodor scavenging properties. More specifically, it has been found that the presence of nanosized metal or metal alloy particles and/or a cyclodextrin material in a fiber material, preferably a synthetic polymer material and more preferably a synthetic thermoplastic polymer fiber material leads to fiber materials or nonwovens having odor-controlling properties.Type: GrantFiled: September 5, 2003Date of Patent: December 30, 2008Assignee: Cellresin Technologies, LLCInventors: Will Wood, Neil Beaverson
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Patent number: 7468335Abstract: A meltblown web of polymeric polyester fibers, where the polyester polymer includes an aromatic dicarboxylic acid, a butanediol, and at least one additional branched or cycloaliphatic diol compound. The webs of the invention achieve high tensile strength values, and are particularly suitable for use as filter media.Type: GrantFiled: March 31, 2006Date of Patent: December 23, 2008Inventors: Robert H. Imes, Arvind G. Karandikar
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Patent number: 7465489Abstract: This invention deals with a family of inorganic-organic hybrid, melt-extruded filaments having variable cross-sectional geometry with a cross-sectional area ranging between 100 ?2 and 4 mm2, wherein the inorganic component comprises at least 10 weight percent of the total system and is present as dispersed micro-/nanoparticles in an organic absorbable or non-absorbable matrix representing no more than 90 weight percent. Hybrid filaments are particularly useful for the production of absorbable/disintegratable coil components of an absorbable/disintegratable endoureteral stent and radiopaque surgical markers or sutures.Type: GrantFiled: November 15, 2006Date of Patent: December 16, 2008Assignee: Poly-Med, Inc.Inventors: Shalaby W Shalaby, Kenneth W Clinkscales, Kimberly A. Carpenter