Fiber Is On The Surface Of A Polymeric Matrix Having No Embedded Portion Patents (Class 428/297.7)
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Patent number: 11371172Abstract: A tubular woven fabric is useful as a transport hose for a fluid or a powder, as a protective hose for linear bodies such as wires, cables and conduits, as a tubular filter, or as a base material of a vascular prosthesis. The tubular woven fabric includes warp yarns and weft yarns interwoven with each other, the tubular woven fabric having an outer diameter with a variation of within 10% along the warp direction and satisfying the formula: (L2?L1)/L1?0.1.Type: GrantFiled: September 29, 2017Date of Patent: June 28, 2022Assignee: Toray Industries, Inc.Inventors: Nobuaki Tanaka, Hiroshi Tsuchikura, Satoshi Yamada, Yuichi Koyamatsu, Taisuke Kogawa, Yuka Sakaguchi, Kazuhiro Tanahashi
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Patent number: 11090839Abstract: A thermoplastic composite sheet may be composed of a polymer material matrix and a lightweight material that is disposed throughout the polymer material matrix. The polymer material matrix may extend continuously throughout a length, width, and thickness of the thermoplastic composite sheet. The polymer material matrix may be a fully polymerized thermoplastic material. The lightweight material may be fully saturated by the thermoplastic material of the polymer material matrix. The thermoplastic composite sheet may include between 50 and 99 weight percent of the thermoplastic material and between 1 and 50 weight percent of the lightweight material. The thermoplastic composite sheet may be free of reinforcing fibers.Type: GrantFiled: July 2, 2019Date of Patent: August 17, 2021Assignee: Johns ManvilleInventors: Mingfu Zhang, Jawed Asrar
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Patent number: 10787550Abstract: The present invention relates to the use of hydrophopic polyols for producing fiber composite components on the basis of a polyurethane/polyisocyanurate reaction mixture, to a method for producing composite components and to the composite components as such. The method according to the invention is particularly economical in terms of saving material and time costs and the composite components obtained are characterized by excellent visual and material properties.Type: GrantFiled: June 25, 2015Date of Patent: September 29, 2020Assignee: COVESTRO DEUTSCHLAND AGInventors: Stefan Lindner, Klaus Lorenz, Marc Schütze, Florian Hupka, Dirk Passmann, Peter Nordmann
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Patent number: 9017805Abstract: The present disclosure relates to a polyimide-graphene composite material and a method for preparing same. More particularly, it relates to a polyimide-graphene composite material prepared by adding modified graphene and a basic catalyst during polymerization of a polyimide precursor so as to improve mechanical strength and electrical conductivity and enable imidization at low temperature and a method for preparing same.Type: GrantFiled: March 26, 2013Date of Patent: April 28, 2015Assignee: Korea Institute of Science and TechnologyInventors: Nam Ho You, Ok-kyung Park, Bon-Cheol Ku, Joong Hee Lee, Munju Goh
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Patent number: 8895138Abstract: An impact resistant composite article has two or more layers of ballistic fabric and ionomer layers disposed between the fabric layers. The ionomer is highly neutralized so that it has essentially no melt flow. A process also for making such a composite article that involves deposition of an aqueous colloid of the ionomer onto the fabric, followed by drying.Type: GrantFiled: November 17, 2009Date of Patent: November 25, 2014Assignee: E I du Pont de Nemours and CompanyInventors: Bryan Benedict Sauer, Jeffrey Alan Hanks, William George Kampert, Brian Charles West, William Charles Walker
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Patent number: 8894788Abstract: A method for producing a decorative element includes the steps of: (a) preparing a thermoplastic polyurethane (abbreviated TPU) film, at least one ornament, and a releasing film coated with a glue layer on a plane thereof; (b) disposing the plane of the releasing film coated with the glue layer facing the ornament; (c) arranging the ornament located between the TPU film and the releasing film to form a stacked array; and (d) hot pressing the stacked array.Type: GrantFiled: February 24, 2012Date of Patent: November 25, 2014Assignee: Jah Yih Enterprise Co., Ltd.Inventor: Chi-Shih Lee
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Patent number: 8815368Abstract: A composite sheet and a method of making a composite sheet. A core having end walls is provided. Continuous fibers or a continuous fiber mat is secured to the core such that the continuous fibers align with the end walls of the core.Type: GrantFiled: February 15, 2010Date of Patent: August 26, 2014Inventor: Mark Neitzke
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Patent number: 8697586Abstract: A fire retardant structural board is provided that includes a body of fibrous material, a triglycidyle polyester binder, a sodium borate pentahydride fire retardant, and a sodium borate pentahydride fire retardant. The body of fibrous material has a weight, first and second surfaces, first and second sides, and a thickness. The fibrous material and triglycidyle polyester are dispersed throughout the thickness of the body. The sodium borate pentahydride fire retardant is dispersed between individual fibers of the fibrous material and throughout the thickness of the body. A sodium borate pentahydride fire retardant composition also coats at least the first surface of the body.Type: GrantFiled: September 6, 2011Date of Patent: April 15, 2014Assignee: FlexForm Technologies, LLCInventors: Garry E. Balthes, Darrell R. Eggers, Gregg B. Baumbaugh
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Patent number: 8501309Abstract: An uncured assembly which comprises a fibrous reinforcement. Associated with said reinforcement is a resin material comprising at least one solid amine-terminated epoxy resin, at least one solid epoxy-terminated epoxy resin and optionally at least one cure catalyst.Type: GrantFiled: September 8, 2005Date of Patent: August 6, 2013Assignee: Hexcel Composites LimitedInventor: John Cawse
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Patent number: 8455088Abstract: The present disclosure relates to compounds from which nanofibers can be produced, the resulting nanofibers produced from the compounds, and nanofiber reinforced polymers prepared using the nanofibers and a polymer. The compounds used in forming the nanofibers include chemical linkage moieties that are capable of forming non-covalent bonds with portions of the polymer so as to form the nanofiber reinforced polymers. The nanofiber reinforced polymers are useful as biomaterials in medical devices.Type: GrantFiled: December 23, 2005Date of Patent: June 4, 2013Assignee: Boston Scientific Scimed, Inc.Inventors: Scott R. Schewe, Michele L. Zoromski, Liliana L. Atanasoska, Robert W. Warner
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Patent number: 8349438Abstract: An insulative material and a method of forming the insulative material are provided. The insulative material is configured to change shape in response to temperature and thus, for example, the insulative material may become more insulative as the temperature decreases. For example, the insulative material may include a plurality of fibers that change shape, such as by curling, in response to decreases in temperature, thereby correspondingly changing the insulative properties.Type: GrantFiled: January 3, 2008Date of Patent: January 8, 2013Assignee: The Boeing CompanyInventors: Trevor M. Laib, Henry V. Fletcher, III, Bradley J. Mitchell
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Publication number: 20120270030Abstract: A high-quality multilayer thermoplastic-resin-reinforced sheet material having excellent mechanical properties and drapeability in which a thermoplastic resin excellent in recycling efficiency and shock resistance is used as a matrix. A thermoplastic-resin multilayer reinforced molding formed of the multilayer thermoplastic-resin-reinforced sheet material, in which the high quality and the mechanical properties are maintained.Type: ApplicationFiled: June 1, 2012Publication date: October 25, 2012Applicant: FUKUI PREFECTURAL GOVERNMENTInventor: Kazumasa KAWABE
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Patent number: 8220821Abstract: An uncured fiber reinforced assembly that includes a reinforcement layer containing a fibrous material and at least one highly reactive curing agent. A matrix film layer is applied to the reinforcement layer so that it does not substantially impregnate the reinforcement layer. The matrix film layer includes at least one uncured epoxy resin and at least one latent epoxy curing agent. The assembly is designed for use in making snowboards and skis.Type: GrantFiled: May 13, 2010Date of Patent: July 17, 2012Assignee: Hexcel Composites, Ltd.Inventors: Killian O'Byrne, Phlip C. Hadley, Chris Harrington
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Publication number: 20120171459Abstract: A joint tape includes a film substrate, fibers disposed on a major surface of the film substrate, and a binder or adhesive disposed over the major surface of the film substrate. The binder or adhesive includes a latent cure urethane formulation including a surface deactivated isocyanate cross-linking agent and a polyol component.Type: ApplicationFiled: December 30, 2011Publication date: July 5, 2012Applicants: SAINT-GOBAIN ABRASIFS, SAINT-GOBAIN ABRASIVES, INC.Inventor: Charles G. Herbert
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Publication number: 20120058299Abstract: Constructional panel having a front side suitable to be exposed to outside weather conditions, comprising a front side element, a rear side element and an insulating material arranged between said front and rear side elements, where the front side element is made from a high strength concrete, and where the insulating material is adhered to the rear side of said front and rear side elements.Type: ApplicationFiled: March 17, 2010Publication date: March 8, 2012Inventor: Bo Serwin
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Publication number: 20110318563Abstract: A nanowire structure includes a thermoplastic polymer layer defining a surface; and a nanowire film formed on the surface of the thermoplastic polymer layer. The nanowire film includes nanowires laid directly on the surface with the nanowires oriented along a substantially same direction on the surface. A method for making the nanowire structure includes a spin coating step and a heating step for forming the thermoplastic polymer layer, and a rolling step for allowing the nanowires to be oriented on the thermoplastic polymer layer.Type: ApplicationFiled: August 22, 2010Publication date: December 29, 2011Applicant: HON HAI PRECISION INDUSTRY CO., LTD.Inventor: CHIA-LING HSU
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Patent number: 8071204Abstract: Prepeg for manufacturing a fiber-reinforced composite material, the prepreg comprising a layer of dry fibers and a layer of resin material adhered to a surface of the layer of dry fibers, the resin material having a plurality of particles dispersed therein, the particles have an average particle size that is larger than the average fiber separation of the layer of dry fibers.Type: GrantFiled: December 15, 2008Date of Patent: December 6, 2011Assignee: Gurit (UK) Ltd.Inventors: Nicholas Duncan Partington, Yves Jean Francois Didier
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Patent number: 7968169Abstract: Structural components are disclosed that are fabricated from unidirectional carbon fiber composite materials into compound contour profiles along a longitudinal axis thereof without wrinkling of composite material plies oriented in various directions relative to the longitudinal axis. Methods of stacking, sequencing, and applying the material plies to fabricate the components are also disclosed.Type: GrantFiled: August 7, 2007Date of Patent: June 28, 2011Assignee: The Boeing CompanyInventors: Gregory R. Gleason, Grant C. Zenkner, Troy A. Haworth, Nazir M. Kaabour
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Patent number: 7871694Abstract: This invention provides a prepreg which can yield printed circuit boards with excellent dimensional stability and heat resistance and the ability to be bent and housed at high density in electronic device packages, by impregnating a thin fiber base material with a resin having excellent adhesion with metal foils or fiber base materials, excellent heat resistance and high pliability, as well as a metal foil-clad laminate and printed circuit board employing it. The prepreg of the invention is obtained by impregnating a resin composition containing a resin with an imide structure and a thermosetting resin into a fiber base material with a thickness of 5-50 ?m.Type: GrantFiled: July 25, 2008Date of Patent: January 18, 2011Assignee: Hitachi Chemical Company, Ltd.Inventors: Kazumasa Takeuchi, Makoto Yanagida, Masaki Yamaguchi, Katsuyuki Masuda
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Patent number: 7846540Abstract: An impact-absorbing composite structure is formed with a resin and a fiber laminated body, and absorbs, when experiencing an impact, the impact by self destruction. An interlayer-strength improvement technique is applied on the impact-absorbing composite structure in an oblique manner or in a gradual manner.Type: GrantFiled: August 3, 2004Date of Patent: December 7, 2010Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Shigeru Sakai, Masayuki Kanemasu, Kenichiro Abe, Naoki Higuchi
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Patent number: 7837008Abstract: A capsule contains fluid and a solid inertial mass that is free to move within the capsule. The capsule is embedded in a foam panel. A plurality of such foam panels are attached to the internal wall of a launch vehicle fairing. This device augments acoustic energy dissipation with damping the resonant frequency of the fairing to reduce the amount of energy that is transmitted into the acoustic volume contained within the wall. Incorporating a plurality of capsules respectively tuned to many frequencies provides broadband structural attenuation. This abstract is provided to comply with the rules requiring an abstract, and is intended to allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.Type: GrantFiled: September 27, 2005Date of Patent: November 23, 2010Assignee: The United States of America as represented by the Secretary of the Air ForceInventors: Steven A. Lane, Scott J. Kennedy, Jerry Alcone
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Patent number: 7758951Abstract: This invention provides a prepreg which can yield printed circuit boards with excellent dimensional stability and heat resistance and the ability to be bent and housed at high density in electronic device packages, by impregnating a thin fiber base material with a resin having excellent adhesion with metal foils or fiber base materials, excellent heat resistance and high pliability, as well as a metal foil-clad laminate and printed circuit board employing it. The prepreg of the invention is obtained by impregnating a resin composition containing a resin with an imide structure and a thermosetting resin into a fiber base material with a thickness of 5-50 ?m.Type: GrantFiled: March 4, 2005Date of Patent: July 20, 2010Assignee: Hitachi Chemical Company, Ltd.Inventors: Kazumasa Takeuchi, Makoto Yanagida, Masaki Yamaguchi, Katsuyuki Masuda
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Patent number: 7740925Abstract: The present invention provides a composite material including a substrate layer, a knit porous layer intermixed within the substrate material, and a thermoplastic layer disposed upon the porous layer. The porous layer is at least partially disposed within the thermoplastic layer. The present invention also provides a method for forming the composite material including the steps of: providing a substrate layer, providing a porous layer disposed on the substrate layer, providing a thermoplastic layer disposed on the porous layer, applying pressure and vacuum to mechanically interlock the thermoplastic layer with the porous layer; and bonding the porous layer to the substrate layer.Type: GrantFiled: February 22, 2007Date of Patent: June 22, 2010Assignee: BLRP, LLCInventor: Bruce F Linker
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Patent number: 7666509Abstract: A resin composition excellent in heat resistance after moisture absorption, lead-free solder reflow properties, dimensional stability and electrical characteristics for high-multilayer and high-frequency-capable printed wiring boards, which composition comprises a bisphenol A type epoxy resin (a) having at least two epoxy groups per molecule and a secondary hydroxyl group amount of 0.4 meq/g or less, a novolak type epoxy resin (b) at least two epoxy groups per molecule, a cyanate ester resin (c) having at least two cyanate groups per molecule and spherical silica having an average particle diameter of 4 ?m or less, wherein the equivalent ratio of cyanate groups/epoxy groups in the resin composition is in the range of 0.7 to 1.45, and a prepreg and a metal-foil-clad laminate each of which comprises the resin composition.Type: GrantFiled: February 23, 2007Date of Patent: February 23, 2010Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Kenichi Mori, Takaki Tsuchida
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Patent number: 7601411Abstract: A laminated tape for reinforcing handles of a corrugated container. The laminated tape comprises one or more upper polyolefin film layers and one or more lower polyolefin film layers with one or more fiber layers between the upper and lower polyolefin film layers. At least one polyolefin film layer may be a mono-axially oriented polypropylene.Type: GrantFiled: October 3, 2006Date of Patent: October 13, 2009Assignee: tesa SEInventor: Dean Thomas DuPont
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Patent number: 7597838Abstract: A ceramic matrix composite with a ceramic matrix and a gradient layering of coating on ceramic fibers. The coating typically improves the performance of the composite in one direction while degrading it in another direction. For a SiC-SiC ceramic matrix composite, a BN coating is layered in a gradient fashion or in a step-wise fashion in different regions of the article comprising the ceramic. The BN coating thickness is applied over the ceramic fibers to produce varying desired physical properties by varying the coating thickness within differing regions of the composite, thereby tailoring the strength of the composite in the different regions. The coating may be applied as a single layer as a multi-layer coating to enhance the performance of the coating as the ceramic matrix is formed or infiltrated from precursor materials into a preform of the ceramic fibers.Type: GrantFiled: December 30, 2004Date of Patent: October 6, 2009Assignee: General Electric CompanyInventors: Suresh Subramanian, James Dale Steibel, Douglas Melton Carper, Toby George Darkins, Jr.
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Patent number: 7470459Abstract: Ballistic panels formed by the lamination of highly oriented ultra high molecular weight poly(ethylene) slit films and sheets useful in the fabrication of ballistic containers are described.Type: GrantFiled: February 1, 2008Date of Patent: December 30, 2008Assignee: BAE Systems Tensylon H.P.M., IncInventors: Gene C. Weedon, Charles Paul Weber, Jr., Kenneth C. Harding
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Patent number: 7435694Abstract: A fibrous nonwoven mat particularly suited for hiding the color of a substrate when the mat is bonded to the substrate is made by forming a web of fibers from a wet fibrous slurry, saturating the mat with a resinous binder containing 1-20 weight percent of a paper coating material, removing excess binder from the mat to produce a mat having a resin binder content of 5-25 weight percent and drying the mat. The mat has high hiding power for substrates like board or blanket of fiber glass insulation and other colored materials.Type: GrantFiled: March 28, 2003Date of Patent: October 14, 2008Assignee: Johns ManvilleInventor: Richard Emil Kajander
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Publication number: 20080187739Abstract: A high strength, light weight composite has: (a) a core comprising a thermoset polymer and having a surface and (b) a laminate bonded to at least a portion of the surface of the core, the laminate comprising: (i) at least one layer of fibrous material having a surface, and (ii) at least one layer of thermoset binder which is bonded to at least a portion of the surface of at least one layer of fibrous material, each thermoset binder layer optionally comprising a low density filler. Also provided are methods for making and systems and apparatus for manufacturing the composite.Type: ApplicationFiled: January 16, 2008Publication date: August 7, 2008Inventors: Charles H. Baker, Jeffrey Jacob Cernohous, Virgil Smail
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Publication number: 20080081171Abstract: A laminated tape for reinforcing handles of a corrugated container. The laminated tape comprises one or more upper polyolefin film layers and one or more lower polyolefin film layers with one or more fiber layers between the upper and lower polyolefin film layers. At least one polyolefin film layer may be a mono-axially oriented polypropylene.Type: ApplicationFiled: October 3, 2006Publication date: April 3, 2008Inventor: Dean Thomas DuPont
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Patent number: 7348053Abstract: Ballistic panels formed by the lamination of highly oriented ultra high molecular weight poly(ethylene) slit films and sheets useful in the fabrication of ballistic containers are described.Type: GrantFiled: September 1, 2005Date of Patent: March 25, 2008Assignee: Bae Systems Tensylon H.P. Material, IncInventors: Gene C. Weedon, Charles Paul Weber, Jr., Kenneth C. Harding
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Patent number: 7273644Abstract: The present invention provides a composite material (26) including a substrate layer (27), a porous layer (28) intermixed within the substrate material (27), and a thermoplastic layer (29) disposed upon the porous layer. The porous layer (28) is at least partially disposed within the thermoplastic layer (29). The present invention also provides a method for forming the composite material including the steps of: providing a substrate layer, providing a porous layer disposed on the substrate layer, providing a thermoplastic layer disposed on the porous layer, applying pressure and vacuum to mechanically interlock the thermoplastic layer with the porous layer; and bonding the porous layer to the substrate layer.Type: GrantFiled: February 5, 2003Date of Patent: September 25, 2007Assignee: B.L.R.P. L.L.C.Inventor: Bruce F Linker
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Patent number: 7241504Abstract: A polyol monomer comprising the formula: R1 is aliphatic or aromatic, R2 is aliphatic, aromatic, ester, ether, or acrylic, and R1 contains a hydroxyl group, R2 contains —O—CH2—CH(OH)—, or both. R1 is not a C4 or larger linear, unsubstituted aliphatic when R2 is a residue of a bisphenol. The polyol monomer may be made by reacting an epoxy and an alcohol. Either the epoxy contains more than one epoxide groups, the alcohol is a polyol, or both. A thermoset made by reacting the polyol monomer with a polyisocyanate.Type: GrantFiled: January 17, 2003Date of Patent: July 10, 2007Assignee: The United States of America as represented by the Secretary of the NavyInventors: Jozef Verborgt, Arthur Anthony Webb
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Patent number: 7238407Abstract: Multi-layer laminates are provided which contain at least two binder layers and at least two textile-containing layers. One binder layer faces a substrate to be reinforced, with a second binder layer between two textile-containing layers wherein one of the textile-containing layers is interposed between the binder layers. The binder layer facing the substrate has an elasticity modulus when cured which is less than or the same as the elasticity modulus of the second binder layer. The laminates are suitable for reinforcing or stiffening planar substrates, especially thin-walled substrates such as motor vehicle body parts.Type: GrantFiled: April 18, 2005Date of Patent: July 3, 2007Assignees: Henkel Kommanditgesellschaft Auf Aktien, Dr. Ing. H.C.F. Porsche AktiengesellschaftInventors: Karl Wesch, Matthias Jaehnichen, Adriano Morozini De Lira, Juergen Durm, Dietger Frisch
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Patent number: 7223466Abstract: An uncured fiber reinforced assembly that includes a reinforcement layer containing a fibrous material and at least one highly reactive curing agent. A matrix film layer is applied to the reinforcement layer so that it does not substantially impregnate the reinforcement layer. The matrix film layer includes at least one uncured epoxy resin and at least one latent epoxy curing agent. The assembly is designed for use in making snowboards and skis.Type: GrantFiled: January 7, 2005Date of Patent: May 29, 2007Assignee: Hexcel Composites LimitedInventor: Kilian O'Byrne
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Patent number: 7200973Abstract: A structural reinforcing layer made from wire, a structural reinforcing composite layer made from wire, and the resulting load bearing structures made from or retrofitted with wire reinforced plastics and cements. Said layers and structures made from monofilament metallic or pre-cured composite materials twisted into multi-strand wire geometry optimized to mechanically shear load into rigid thermoplastic, thermoset, metallic or cementious resin systems. Wire geometry, count, size and strength/stiffness can be varied in combination with resin type, sheet structure, permeability and orientation to create layers intended for use in composite and cement based structures as originally molded reinforcement or retrofitted structural upgrades.Type: GrantFiled: December 10, 2003Date of Patent: April 10, 2007Inventor: George Tunis
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Patent number: 7182996Abstract: Processes for depositing nanowires on a substrate and nanowire-based devices that can be formed using these processes are described. In one embodiment, a process includes forming an organic layer on an electrically conductive layer formed on the substrate. The organic layer includes a first region and a second region. The first region has an affinity for the nanowires and is electrically conductive. The process also includes contacting the organic layer with a composition including the nanowires dispersed in a compatible solvent for a time sufficient to selectively deposit at least one of the nanowires on the first region of the organic layer.Type: GrantFiled: November 21, 2003Date of Patent: February 27, 2007Assignee: Florida State University Research Foundation, Inc.Inventor: Seunghun Hong
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Patent number: 7144625Abstract: A structural reinforcing layer made from wire, a structural reinforcing composite layer made from wire, and the resulting load bearing structures made from or retrofitted with wire reinforced plastics and cements. Said layers and structures made from monofilament metallic or pre-cured composite materials twisted into multi-strand wire geometry optimized to mechanically shear load into rigid thermoplastic, thermoset, metallic or cementious resin systems. Wire geometry, count, size and strength/stiffness can be varied in combination with resin type, sheet structure, permeability and orientation to create layers intended for use in composite and cement based structures as originally molded reinforcement or retrofitted structural upgrades.Type: GrantFiled: September 5, 2001Date of Patent: December 5, 2006Inventor: George Tunis
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Patent number: 7052763Abstract: An apparatus such as a connector or circuit includes a substrate having a plurality of conductive members and a plurality of non-conductive members. The conductive members include a plurality of conductive fibers in association with a polymer material. The conductive members and the non-conductive members are disposed in the substrate member and are selectively situated with respect to each other forming a modular matrix configuration of contacts suitable for an array or association with other circuitry.Type: GrantFiled: August 5, 2003Date of Patent: May 30, 2006Assignee: Xerox CorporationInventors: Joseph A. Swift, Stanley J. Wallace
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Patent number: 6929857Abstract: Fiber for reinforcing rubber products, which comprises glass fiber coated with a coating film formed by a treating agent comprising a water-soluble condensate of resorcinol and formaldehyde, a latex of a solid acrylonitrile/butadiene copolymer and a latex of a liquid acrylonitrile/butadiene copolymer.Type: GrantFiled: March 11, 2002Date of Patent: August 16, 2005Assignees: Honda Giken Kogyo Kabushiki Kaisha, Asahi Fiber Glass Company, LimitedInventors: Shuji Watanabe, Kaoru Shimamura, Koji Hattori, Masayoshi Abe, Kimihiro Ando
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Patent number: 6929848Abstract: A sheet comprising thermoplastic polymer (TP) and short high tensile modulus fibers, in which the concentration of TP in the middle of the sheet is higher than at the surface of the sheet, useful for making prepregs with a thermoset resin.Type: GrantFiled: August 26, 2002Date of Patent: August 16, 2005Assignee: E.I. du Pont de Nemours and CompanyInventors: Michael R. Samuels, Subhotosh Khan, Mikhail R. Levit
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Patent number: 6926954Abstract: A decorative sheet or a molding, in particular suitable for indoor or outdoor applications on buildings, is in each case composed of a single- or multi-layer core, monolaterally or bilaterally laminated with decorative layer(s) The core layer(s) comprise(s) wood fibers, cellulose fibers, or timber sawdust products and also an organic or inorganic filler material, and a hot-curing resin. The particle size of the filler material is smaller than the thickness of the fibers or of the timber sawdust products in the core layer(s). These core layer(s) are composed of from 15 to 80% by weight of fibers or of timber sawdust products, from 10 to 75% by weight of filler material, and from 10 to 50% by weight of resin, based in each case on the total weight of the core layer(s).Type: GrantFiled: February 8, 2002Date of Patent: August 9, 2005Assignee: Trespa International B.V.Inventors: Geer Schuren, Chris Van Der Vorst
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Patent number: 6896961Abstract: A composite material has a laminated structure of fiber-reinforced resin layers and films of a shape-memory alloy. A predetermined strain has been applied to each film. A damage sensor has a film of an alloy of nickel and titanium. An electric circuit is bonded to the film, and strain gages are connected to the electric circuit. The damage sensor can be laminated to the resin layers in place of the film of the shape-memory alloy. Damage to the composite material is suppressed as follows: A current is applied to the films of the shape-memory alloy, to monitor change in electric resistance of the films. The damage is located in response to the change in electric resistance. Another current is applied to a film of the shape-memory alloy for which the change is larger than the other films to generate heat for deforming the film to generate shrinking stress or shear stress to the damage.Type: GrantFiled: August 7, 2003Date of Patent: May 24, 2005Assignee: Fuji Jukogyo Kabushiki KaishaInventors: Toshimichi Ogisu, Masato Nomura, Norio Ando
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Patent number: 6815037Abstract: This invention provides a carrier member made of a UV resistant fiber-reinforced composite material where a UV resistant coating material is applied on the surface of the fiber-reinforced composite material and a process for producing thereof. A preferable fiber-reinforced composite material is a fiber-reinforced plastic or carbon fiber-reinforced carbon composite material. A UV resistant coating material is one or more selected from the group consisting of ceramics, cermets, metals and alloys. The carrier member is produced by coating the surface of the fiber-reinforced composite material with a UV resistant coating material by spraying. This carrier member is advantageous in that it can exhibit properties inherent to a fiber-reinforced composite material such as a light weight, higher rigidity and higher heat resistance and that it little contaminates a precision instrument material when being used in cleansing with UV.Type: GrantFiled: September 19, 2001Date of Patent: November 9, 2004Assignee: Nippon Mitsubishi Oil CorporationInventors: Akio Ooshima, Takashi Kobayashi, Kenichi Aoyagi, Daisuke Uchida
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Patent number: 6805958Abstract: The present invention provides an epoxy resin composition containing (A) an epoxy resin having two or more epoxy groups in one molecule, (B) a phenolic curing agent, (C) a phenoxy resin containing a bisphenol S skeleton and having a weight average molecular weight of 5,000 to 100,000, and (D) a curing accelerator, wherein the epoxy resin (A) contains a phosphorus atom, and wherein 5 to 50 parts by weight of the phenoxy resin (C) and 0.05 to 10 parts by weight of the curing accelerator (D) are mixed with 100 parts by weight in total of the epoxy resin (A) and the phenolic curing agent (B).Type: GrantFiled: June 10, 2002Date of Patent: October 19, 2004Assignee: Ajinomoto Co., Inc.Inventors: Shigeo Nakamura, Tadahiko Yokota
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Patent number: 6783860Abstract: A laminated entry and exit material for drilling planar sheets such as printed circuit boards having a metal foil layer bonded to a fibrous core layer with an adhesive containing a particulate lubricant such as graphite or polyethylene glycol and cold or hot pressed. A second metal layer is preferably bonded to the fibrous core layer. The core of one embodiment of the exit material includes a particulate lubricant such as graphite or polyethylene glycol incorporated in the core at the time of manufacture of the core. The circuit board is placed between the entry and exit materials. Drill friction and heat are reduced by the lubricants and the heat sink provided by the foil thereby extending the service life of a drill.Type: GrantFiled: August 30, 2001Date of Patent: August 31, 2004Assignee: R. E. Service Company, Inc.Inventor: Mark S. Frater
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Patent number: 6780511Abstract: There is disclosed N-substituted arylamino-phenol-formaldehyde condensates which are substantially free of water, contain not more than 2% by weight of a phenol and possess unobvious properties, e.g., which have the residues of an N-substituted arylamine and 1.5 to 3 moles of formaldehyde for each mole of the said arylamine, contain from about 35% to 63% by weight of phenol residue, contain at least 3.5% by weight of nitrogen, have a melt viscosity of less than 2,000 cps at 175° C., a hydroxyl equivalent of about 195 to 220, a Methanol Tolerance of at least 40%, high solubility in organic solvents commonly used in epoxy formulations, and are self-catalyzing curatives for epoxy resins.Type: GrantFiled: September 5, 2002Date of Patent: August 24, 2004Assignee: Borden Chemical, Inc.Inventor: Arthur H. Gerber
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Patent number: 6641905Abstract: There is provided a power transmission belt which comprises a compression layer and an adhesive rubber layer which are adhered to each other by vulcanizing together and which has polyester fiber cords embedded in the adhesive rubber layer, wherein the compression layer and the adhesive rubber layer are formed of vulcanizate of an ethylene-&agr;-olefin-diene rubber compound and wherein the polyester fiber cords are adhesion treated with a resorcin-formalin-rubber latex adhesive composition wherein the rubber latex comprises at least one of chlorosulfonated polyethylene and alkylated chlorosulfonated polyethylene in an amount of 50-100% by weight based on the solid components of the rubber latex and adhered to and embedded in the adhesive rubber layer. A process for the production of such power transmission belt is also provided.Type: GrantFiled: February 16, 2001Date of Patent: November 4, 2003Assignee: Bando Chemical Industries, Ltd.Inventors: Hiroshi Fujimoto, Katuyoshi Fujiwara
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Publication number: 20030194544Abstract: A thermally conductive formed article according to the present invention includes a matrix, and short carbon fibers which are present in the matrix. The short carbon fibers are oriented in a fixed direction in the matrix. A ratio I(002)/I(110) between an intensity I(110) of a diffraction peak ascribable to a (110) surface of carbon and an intensity I(002) of a diffraction peak ascribable to a (002) surface of carbon, occurring when X-rays are irradiated onto the thermally conductive formed article along the direction of orientation of the short carbon fibers, is 10 or less.Type: ApplicationFiled: April 9, 2003Publication date: October 16, 2003Applicant: Polymatech Co., Ltd.Inventors: Masayuki Tobita, Naoyuki Shimoyama, Shinya Tateda, Tsunehisa Kimura, Masafumi Yamato
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Patent number: 6605343Abstract: A composite material comprising a core layer comprising filler and synthetic resin and containing the filler having a weight 0.7 times or more the product of volume of the core layer and bulk density of the filler; and a surface layer comprising a thermosetting resin reinforced by long fibers extending parallel in a longitudinal direction thereof, the surface layer being laminated on the core layer to cover at least one surface of the core layer with respect to a thickness direction thereof.Type: GrantFiled: December 13, 2000Date of Patent: August 12, 2003Assignee: Sekisui Chemical Co., Ltd.Inventors: Koji Motoi, Ryuichi Matsuo, Takeshi Muranaka, Takumi Murata