Abstract: This invention provides a tantalum carbide-coated carbon material, which has excellent corrosion resistance to reducing gases and thermal shock resistance at high temperatures, and a process for producing the same. The tantalum carbide-coated carbon material comprises a carbon substrate and a coating film provided on the carbon substrate directly or through an intermediate layer. The coating film is formed of a large number of densely aggregated fine crystals of tantalum carbide. The diffraction line of the (220) plane of tantalum carbide shows the maximum diffraction intensity in an X-ray diffraction pattern of the coating film. More preferably, this diffraction intensity is not less than four times the intensity of a diffraction line showing the second highest diffraction intensity.

Abstract: Methods and apparatuses for depositing agents relatively deep within pores of bio-char. Bio-char is first produced in an airtight oven by heating biomass feedstock. The bio-char is then cooled and steam is diffused into the pores of the bio-char. The steam-laden bio-char is immersed in a liquid bath containing soluble agents that are to be deposited in the pores of the bio-char. The liquid bath cools the char to below the condensation temperature of the steam, whereupon the condensing steam generates a partial vacuum within the pores, drawing the liquid into the pores. The bio-char is then removed from the liquid bath and dried so that the liquid within the pores evaporates, leaving behind the soluble agent. Accordingly, the invention yields bio-char that has soluble agent embedded relatively deep within its pores.

Abstract: The invention provides systems and methods for forming low density ceramic felt material cores which are sandwiched between ceramic matrix composites to form a ceramic matrix laminate possessing a high strength-to-density ratio while maintaining a stiffness required for mechanical applications. The core and face plates are coupled together using a chemical vapor process.

Abstract: A process for the preparation of a ceramic molded part from a suspension/dispersion with a solids content and a fluid content by depositing solids content at the periphery of a porous self-supporting support that is at least partially immersed in the suspension/dispersion and has the same shape as the molded part to be prepared, but with a reduced size, wherein: the solids content contains oxide-ceramic particles; the porous self-supporting support is detachably connected with a discharge in a zone that is not immersed in the suspension/dispersion; the suspension/dispersion is moved towards the porous self-supporting support by means of a positive pressure difference between a pressure prevailing in the suspension/dispersion and a pressure prevailing in the discharge; wherein the fluid content of the suspension/dispersion enters in the porous self-supporting support with depositing solids content at the periphery of the porous self-supporting support.

Abstract: A composite of metal and resin includes a metal piece and a resin piece. The metal piece includes a surface. Micropores are formed on the surface. The micropores have inlet diameters smaller than bottom diameters thereof. The resin piece is partially inserted into the micropores to combine with the metal piece.

Abstract: In porous ceramic for slide member including independent pores having a pore size of 5 ?m or more, the independent pore is flattened body having minor axis in a direction perpendicular to a sliding surface, and a cross sectional area (S1) of an independent pore at a cross section perpendicular to the sliding surface is 95% or less of an area (S2) of a complete round having a diameter which is the same length as a major axis of the cross section of the independent pore, and in a cumulative distribution curve of pore sizes of independent pores in a plane parallel to the sliding surface, a ratio (P75/P25) of a pore size of cumulative 75% by volume (P75) to a pore size of cumulative 25% by volume (P25) is 1.9 or less. The porous ceramic can be suitably used as slide member such as seal ring.

Abstract: An infiltrated carbon foam composite and method for making the composite is described. The infiltrated carbon foam composite may include a carbonized carbon aerogel in cells of a carbon foam body and a resin is infiltrated into the carbon foam body filling the cells of the carbon foam body and spaces around the carbonized carbon aerogel. The infiltrated carbon foam composites may be useful for mid-density ablative thermal protection systems.

Abstract: A heat sink substrate has a composite structure including a three-dimensional network structure of SiC ceramic having pores infiltrated with Si, and has a thermal conductivity of not less than 150 W/m·K and an oxygen content of not greater than 7 ppm. The heat sink substrate is easily allowed to have an increased surface area. Further, the heat sink substrate has a higher thermal conductivity and a coefficient thermal expansion close to that of the SiC. Therefore, the heat sink substrate is superior in the efficiency of heat conduction from a semiconductor device. The heat sink substrate is produced by infiltrating a thermally melted Si into the pores of the three-dimensional network structure in a non-oxidative atmosphere in the presence of an oxygen absorber.

Abstract: A shaped body, particularly a sorbent shaped body, made of microporous and mesoporous adsorbents and of composite adsorbents is provided for, which shaped body employs a reduced proportion of binding agents. The binding agent added to the shaped body solidifies under the application of force, under which force non-uniformly distributed cavities are formed. The proportion of binding agent on the support forming the wall of the shaped body is higher than the proportion of binding agent inside the shaped body. By using modified alumosilicates and/or aluminum silicates with fluidic action during materials exchange and heat exchange, the shaped body provides for high space-time yields while storing heat and cold.

Abstract: A process for producing a porous ceramic body comprises a) mixing a coated porogen with a silicate or an oxide ceramic precursor, wherein the porogen is decomposable to gaseous decomposition products and optionally solid products upon heating, and is coated with a coating agent; b) forming a green body from the mixture obtained in step (a); and c) firing the green body obtained in step (b) to obtain the ceramic body, whereby the porogen decomposes to form pores within the ceramic body and the coating agent is deposited at the inner surface of the pores. The porogen is coated with a coating agent which, upon firing, is deposited at the inner surface of the ceramic pores, so that porous ceramics having decreased weight and improved porosity are obtained, while maintaining at the same time good mechanical strength. A green body and a porous ceramic body obtainable with the above-mentioned process are described too.

Abstract: A method is disclosed for manufacturing an anisotropic material comprising providing a viscoplastic material having a yield stress, and a plurality of magnetic particles disposed therein, and then subjecting the viscoplastic material to a magnetic field for a time sufficient to at least partially align at least a portion of the magnetic particles to at least one of a predetermined position or orientation. Also disclosed is an article having anisotropic properties comprising a viscoplastic material, and a plurality of magnetic particles distributed therein and at least partially aligned to a predetermined orientation. An article having anisotropic properties, comprising a fixed viscoplastic material, and a plurality of magnetic particles distributed and at least partially anisotropically aligned in the fixed viscoplastic material is disclosed.

Abstract: This invention relates to an article having a reduced porosity and a method for sealing porosity of at least a portion of an outer porous surface of an article, said method comprising (i) applying a sealant solution on the outer porous surface of said article, (ii) infiltrating at least a portion of the outer porous surface with said sealant solution, and (iii) allowing the infiltrated sealant solution to react, thereby forming an infiltrated solid precipitate, said infiltrated solid precipitate sealing the porosity of at least a portion of the outer porous surface of said article. The method is useful, for example, in the protection of integrated circuit manufacturing equipment, internal chamber components, and electrostatic chuck manufacture.

Abstract: A method for the temporary protection of patinated surfaces of copper products, in which an aqueous polymer dispersion is applied to the patinated surface, so that the polymer dispersion penetrates regions of the porous patina that are close to the surface, and in which the aqueous polymer dispersion is subsequently dried, so that it forms a composite with the patina that is permeable to water vapor diffusion. The polymer dispersion binds loose dust located on prepatinated copper products and simplifies the handling of the copper products. It behaves in a hydrophobic manner, but on the other hand it permits the required access of air moisture and water to the patina layer for further weathering.

Abstract: Self-cleaning aluminum alloy substrates and methods of making the same are disclosed. In one embodiment, a substrate is provided, the substrate including an aluminum alloy body, an anodic oxide zone having micropores within a surface of the aluminum alloy body, the anodic oxide zone being substantially impermeable to contaminants, and a photocatalytic film located on at least a portion of the anodic oxide zone, wherein the photocatalytic film comprises photocatalytically active semiconductor. In one embodiment, a method is provided, the method including the steps of forming an anodic oxide zone in at least a portion of an aluminum alloy base, forming a photocatalytic film, the photocatalytic film being located on the anodic oxide zone, and sealing the anodic oxide zone with a sealant, wherein, as sealed, the anodic oxide zone is substantially impermeable to contaminants.

Abstract: A honeycomb structure includes a plurality of honeycomb fired bodies and an adhesive layer. The plurality of honeycomb fired body has a longitudinal direction and a plurality of cell walls extending along the longitudinal direction to define a plurality of cells. The adhesive layer is provided between the plurality of honeycomb fired bodies to connect the honeycomb fired bodies. Pore diameters of pores in the adhesive layer are about 300 ?m or less. A ratio of a total area of pores having a pore diameter of at least about 50 ?m and at most about 300 ?m and an aspect ratio of at least about 1 and at most about 1.5 in a cross-section perpendicular to the longitudinal direction to a total area of pores having a pore diameter of at least about 50 ?m and at most about 300 ?m is about 90% or more.

Abstract: An electroconductive diffuse reflective film is made of an electroconductive metal, wherein the electroconductive diffuse reflective film has a porous structure in which crystal grains having an average grain diameter of 50 nm or more and 1,000 nm or less are separately arranged at intervals of 10 nm or more and 800 nm or less on average.

Abstract: Disclosed is a surface-treated ceramic member which has a coating film-formed surface comprising a ceramic sintered body with a porosity of 1% or less and a sol-gel coating film of a silicon alkoxide compound polymer formed on at least a part of a ceramic sintered body, wherein the coating film and the surface of the body are coexistent in the coating film-formed surface. Specifically the area of the sol-gel coating film accounts for 5 to 80% of the total area of the coating film-formed surface. The surface-treated ceramic member has excellent corrosion resistance and is free from scattering of particles.

Abstract: A composite exhaust flue which may be used to shield an area or object from convective, conductive, or radiated heat transfer from hot exhaust combustion gases is described. In certain embodiments, the composite exhaust flue may be used to protect structures from hot exhaust gases and particles such as those produced by cars, trucks, ships, boats, jets, rockets, as well as other vehicles with internal combustion engines, turbines, or rocket motors. In some embodiments, a composite exhaust flue may comprise a ceramic fiber reinforced ceramic composite high temperature face sheet positioned over an insulating layer and a structural support layer comprising a rigid, porous foam material.

Abstract: An artificial bone which is excellent in the ability to form bone in a living body, reliably thereof, and has high mechanical strength. The process comprises the steps of: mixing granules, composed of a titanium or a titanium alloy powder and an organic binder, with a particulate pore-forming material, pressure-molding the mixture to obtain a molded body, firing the molded body at 1200° C. to obtain a porous body, bringing the porous body into contact with an aqueous alkali solution, subsequently with water of 35° C. or higher for a period longer than that of contacting with the aqueous alkali solution and then heating the porous body at 100 to 650° C., preferably 200 to 600° C.

Abstract: The present invention provides several methods and materials for use in building construction that may require air and water barrier, and water vapor permeability along with thermal or acoustic insulation. Several embodiments provide materials for a variety of building construction needs that can help build next generation green buildings.

Abstract: A method for fabricating a micro-electro-mechanical system (MEMS) device. The method comprises placing a guiding mask on an application platform, the guiding mask including an opening that defines the position of a MEMS part to be placed on the application platform. The method further comprises placing the MEMS part into the opening of the guiding mask on the application platform, and removing the guiding mask from the application platform after the MEMS part is bonded to the application platform.

Abstract: A Si—SiC based fired body includes a plurality of silicon carbide (SiC) particles serving as an aggregate, and silicon (Si) which serves as a binder and which is filled into gaps between the above-described silicon carbide particles, wherein the maximum particle diameter of the above-described silicon carbide particles is 0.5 mm or more, the content of silicon is 5 to 40 percent by mass, and the porosity is 0 to 5%. Preferably, the Si—SiC based fired body is in a thick-walled shape having a thickness of 20 to 200 mm.

Abstract: A ceramic green sheet structure has a ceramic green sheet including at least a ceramic material and a resin and a conductive layer formed on the ceramic green sheet. An electrode non-formed area has a porosity equal to or greater than 17%, and preferably, equal to or less than 25%. Moreover, an electrode formed area where the conductive layer is formed may have a smaller porosity than the electrode non-formed area where no conductive layer is formed.

Abstract: A thermal control coating derived from a sol-gel process includes a plurality of self-assembled mesopores (and/or mesotubes). The plurality of self-assembled mesopores are aligned with respect to a substrate and/or filled with a conductive material. The aligned and/or filled pores are used to provide thermal control for the substrate having a thermal characteristic.

Abstract: The present invention relates to a storage unit for gases, in particular a sorptive storage, with the storage unit comprising a sorbent for the reversible uptake of the gases to be stored and the sorbent being based on discrete sorptive particles. The sorptive particles are embedded in a solid gas-permeable three-dimensional support having a foam structure and/or are fixed thereto. The storage unit is particularly suitable for the storage of combustible or fossil gases, e.g. hydrogen, natural gas and the like, and thus as gas storage unit in power stations and motor vehicles.

Abstract: High-viscosity aqueous emulsions of functional alkoxysilanes, condensed oligomers thereof, organopolysiloxanes, their preparation and use for the surface treatment of inorganic materials High-viscosity aqueous oil-in-water emulsion which comprises from 50 to 90% by weight, based on the total weight of the emulsion, of functional alkoxysilanes and/or condensed oligomers thereof and/or organoalkoxysiloxanes, at least one emulsifier and water and has a pH of from 5 to 9 and a mean droplet size of the disperse phase of less than 5 ?m, wherein the width of the droplet size distribution, expressed as the span (see formula (I)), is >1.5, preferably from 3 to 8. The preparation of the emulsions having the desired droplet size distribution is carried out in apparatuses having at least one pressure stage at a pressure of from 2 to 15 MPa. The emulsion can be used for hydrophobicizing porous mineral building materials.

Abstract: A protective coating for protecting a component of a gas turbine engine or such from wear is provided with a base coating consisting essentially of metal and including a pore, and a spherical particle filling the pore, at least a surface of which consists essentially of a ceramic.

Abstract: The present invention relates to yarns, fibres or filaments made of thermoplastics and to their manufacture. It relates more particularly to yarns, fibres or filaments exhibiting good fire resistance properties and to processes for the manufacture of these articles. These yarns or fibres made of polymer are obtained by spinning a polymer comprising an additive possessing flame-retardant properties composed of at least particles of a solid substrate on which a flame-retardant compound is adsorbed.

Abstract: A coated substrate is configured with one or more cross-linked interfacial zones provided to improve the adhesion between the coating and substrate of the article or between adjacent coating layers. The coating composition contains molecules having at least two reactive functional groups capable of reacting with cross-linking molecules in the substrate and/or molecules in adjacent coating layers. The cross-linked interfacial zones improve the adhesion between coatings and the substrate and between adjacent coating layers.

Abstract: Methods and apparatuses for depositing agents relatively deep within pores of bio-char. Bio-char is first produced in an airtight oven by heating biomass feedstock. The bio-char is then cooled and steam is diffused into the pores of the bio-char. The steam-laden bio-char is immersed in a liquid bath containing soluble agents that are to be deposited in the pores of the bio-char. The liquid bath cools the char to below the condensation temperature of the steam, whereupon the condensing steam generates a partial vacuum within the pores, drawing the liquid into the pores. The bio-char is then removed from the liquid bath and dried so that the liquid within the pores evaporates, leaving behind the soluble agent. Accordingly, the invention yields bio-char that has soluble agent embedded relatively deep within its pores.

Abstract: A method of producing a nanobasket and the applications or uses thereof. The method includes the steps of providing a substrate with at least one (1) pore having diameters of about one (1) nanometer to about ten (10) micrometers. Material is deposited by sputter-coating techniques along continuous edges of the pores to form a capped or partially capped nanotube or microtube structure, termed a nanobasket. Either a single material may be used to form nanobaskets over the pores or, alternately, a layered structure may be created wherein an initial material is deposited followed by one or more other materials to form nanobaskets over the pores.

Abstract: A conductive porous material includes a matrix having a sintered compact of an oxide, a communicating opening formed in the matrix, having a small diameter and being permeable to gas and impermeable to substance other than gas, and a conductive layer provided on an internal wall of the communicating opening and receiving a current to generate heat. As conductive material is used, an organic substance adheres on the internal wall of communicating opening. To address this, conductive layer is caused to generate heat to decompose and thus remove the organic substance and thus prevent the communicating opening from clogging.

Abstract: A crystalline substrate 1 having straight or spiral deep pores is obtained in cost effective manner. A method for forming pores comprises the steps of preparing the monocrystalline substrate 1 of which (100) surface is processed to be perpendicular to the depth direction of pores to be formed, and an etchant containing 10.0% by weight or less hydrofluoric acid; and chemically etching the substrate surface with metallic particles 2 such as silver, platinum and palladium electroless-plated on it.

Abstract: The present invention discloses a composition for antistatic layer formation, which has realized antireflection and prevention of interference fringes. The composition for antistatic layer formation comprises electrically conductive fine particles, an ionizing radiation curing resin, and an organic solvent, the electrically conductive fine particles each comprising a core particle covered with an electrically conductive material, the refractive index of the core particle being lower than that of the electrically conductive material.

Abstract: The invention relates to porous bioglass and to the preparation method thereof. More specifically, the invention relates to a solid, porous crystalline or partially-crystalline composition containing at least SiO2, Ca<SB>O</SB>, Na2O, and P2O5, comprising micropores and macropores. The invention is characterised in that: the pore ratio varies between 50% and 80%, preferably between 60 and 75%, and is measured using the geometric method; the average diameter of the macropores varies between 100 and 1250 micrometers, preferably between 150 and 300 micrometers; the average diameter of the micropores is less than or equal to 5 micrometers; and the compression strength varies between 7 MPa and 70 MPa. The invention also relates to the method of preparing one such composition and to such a composition treated with a physiological liquid having an ionic composition similar to that of human plasma. The invention also relates to an implant which is made from one such composition.

Abstract: A hybrid ceramic matrix composite (CMC) structure 10 and method for fabricating such an structure are provided. A CMC substrate 12 includes layers 16, 18, 20 of ceramic fibers. Fugitive objects 22 are disposed on at least one of the plurality of layers prior to laying a subsequent layer of ceramic fibers. An outer surface of the subsequent layer influences a shape of the outer surface of the substrate by defining protuberances 24 on the outer surface of the substrate where respective cavities 26 are formed beneath respective protuberances upon dissipation of the fugitives. A liquefied ceramic coating 34 is deposited on the outer surface of the ceramic substrate to fill the cavities. When the ceramic coating is cured to a solidified state, the cavities containing the solidified coating constitute an anchoring arrangement between the ceramic substrate and the ceramic coating.

Abstract: A method for base-coating a porous ceramic catalyst support includes coating the support with a passivation coating via vacuum infiltration, and subsequently exposing the support to a microwave field to dry the coating and form a polymerized film. The method further includes coating the support with a catalyst coating or washcoat, and subsequently exposing the support to a second microwave field, thereby removing water from the catalyst coating or washcoat.

Abstract: An apparatus, comprising a plurality of closed cells disposed on a surface of a substrate. Each of the closed cells has at least one dimension that is less than about 1 millimeter and are configured to hold a medium therein. The apparatus also comprises a foam that contacts the closed cells. The foam has fluid walls that include a surfactant, and bubbles of the foam layer are filled with the medium.

Abstract: A porous calcium phosphate ceramic body comprising a substrate 1, and three-dimensional nanotunnel layers 2 formed on wall surfaces of the substrate 1, the three-dimensional nanotunnel layers 2 having pluralities of three-dimensionally connected nanotunnels 21.

Abstract: Metal foams are impregnated with resins. The metal foam/polymer composite formed upon curing has excellent acoustic dampening and structural properties. Foams of various metals, such as aluminum, titanium, nickel, copper, iron, zinc, lead, silver, gold, platinum, tantalum, and alloys based on these metals, may be used. The polymer component may be any polymeric resin, for example, epoxy, natural rubber, acrylic, or phenolic.

Abstract: The invention relates to a fired refractory shaped part whose structure: a) consists of up to at least 75% by weight of a pre-fired refractory secondary material with a grain size of up to 3 mm, and; b) has an open pore volume ranging from 10 to 30% that, after firing, is filled, at least in part, with a carbon-containing material, whereby; c) the carbon content is >3% by weight with regard to the shaped part.

Abstract: The invention relates to a base comprising a closed cell foam core sheet having a closed cell foam layer with a density gradient between the center of the core and the surfaces of the core. The invention also relates to a method of making such a base by adding a first concentration of a first blowing agent to a first polymer to form a first mixture, adding a second concentration of a second blowing agent to a second polymer to form a second mixture, and extruding the mixtures to form the closed cell foam core sheet. The invention also relates to a method of making such a closed cell foam core sheet base comprising the steps of adding a blowing agent to a polymer to form a mixture, melting the mixture, extruding the mixture from a die, and rapidly quenching the mixture against a high heat transfer surface.

Abstract: The disclosed invention relates to an article, comprising: a substrate having a surface comprising aluminum or an aluminum alloy; a sealed anodic coating layer overlying at least part of the surface of the substrate; and a layer of a silicon-containing polymer overlying the sealed anodic coating layer. The article may be useful as a brake or wheel component.

Abstract: The invention provides composite porous materials in which a second material is fused to and/or is in the pores and/or is fused directly to some of the pore walls of a porous first material. The invention also provides methods of filtering a fluid using these composite porous materials and methods of manufacturing the composite porous materials.

Abstract: A process for coating an article includes the steps of contacting an article with a first solution to produce a coated article, the first solution includes a solvent and at least one non-conductive material comprising at least one oxide of a metal; contacting with a second solution the coated article having at least one surface with a non-conductive material layer, the second solution includes a solvent and at least one conductive material comprising at least one of the foregoing: graphite, metals, conductive ceramics, semi-conductive ceramics, intermetallic compounds, and mixtures thereof; and drying the coated article having at least one surface with a non-conductive material layer having the at least one conductive material in contact with at least one surface of the non-conductive material layer and the at least one surface of the article.

Abstract: In a vitrified bonded grinding wheel having superabrasive grains 11 such as CBN, diamond or the like bonded with a vitrified bond 12, pores 16 of the vitrified bonded grinding wheel has impregnated thereinto a resin 17 consisting of any resin selected from, e.g., unsaturated polyester, vinyl ester and allyl ester which are in a liquid state at the normal temperature and which have a thermosetting property, and being capable of radical polymerization. Thus, any separation gas or the like is not generated when the impregnated resin is hardened, whereby the strength of the grinding wheel can be enhanced.

Abstract: The invention relates to a fired refractory shaped part whose structure: a) consists of up to at least 75% by weight of a pre-fired refractory secondary material with a grain size of up to 3 mm, and; b) has an open pore volume ranging from 10 to 30% that, after firing, is filled, at least in part, with a carbon-containing material, whereby; c) the carbon content is >3% by weight with regard to the shaped part.

Abstract: An adsorbent having porosity expanded by contact with a first agent effecting such expansion and a pressurized second agent effecting transport of the first agent into the porosity, wherein the adsorbent subsequent to removal of the first and second agents retains expanded porosity. The adsorbent can be made by an associated method in which materials such as water, ethers, alcohols, organic solvent media, or inorganic solvent media can be utilized as the first agent for swelling of the porosity, and helium, argon, krypton, xenon, neon, or other inert gases can be employed as the pressurized second agent for transport of both agents into the porosity of the adsorbent, subsequent to which the agents can be removed to yield an adsorbent of increased capacity for sorbable fluids, e.g., organometallic compounds, hydrides, halides and acid gases.

Abstract: A silicon carbide based porous material (1) containing silicon carbide particles (2) as an aggregate and metallic silicon (3) as a bonding material and having a number of pores (5) formed by them, characterized in that it has an oxide phase (4) in at least a part of the pore (5), and the oxide phase (4) contains respective oxides of silicon, aluminum and an alkaline earth metal and contains substantially no alkaline earth metal silicate crystal phase; a method for producing the above porous material; and a honeycomb structure comprising the silicon carbide based porous material. The above porous material is capable of effectively inhibiting the corrosion by an acid (especially acetic acid) used in the operation of carrying a catalyst, that is, is improved in the resistance to an acid.

Abstract: The present invention relates to a new flame-retardant composition based on a flame retardant impregnated on an inorganic oxide of high porosity, to a process for preparing it and to its use for flame retarding materials and especially polymers.