Abstract: A housing includes a fiber layer, an adhesive layer, and a plastic film bonding the fiber layer by the adhesive layer. The fiber layer is made of fiber woven fabric impregnated with resin. A method for making the present resin-and-fiber composite is also provided.

Abstract: Molded articles are described herein having a surface feature thereon, the articles being formed so as to include a polymeric composite material having reinforcing fibers in a polymeric matrix material. The surface feature(s) is created during heat molding of the polymeric composite material to form the article and the surface feature(s) include the polymeric matrix material and the reinforcing fibers therein.

Abstract: Articles including a primary composite structure having a circumference, at least one mounting flange operably connected to the primary composite structure about the circumference, the mounting flange having at least one circumferentially oriented core fiber.

Abstract: A glass-flake loaded organic sealant system is useful for sealing active layers such as those in electronic devices and solar cells.

Abstract: A method of producing a composite oxygen ion membrane and a composite oxygen ion membrane in which a porous fuel oxidation layer and a dense separation layer and optionally, a porous surface exchange layer are formed on a porous support from mixtures of (Ln1-xAx)wCr1-yByO3-? and a doped zirconia. In the porous fuel oxidation layer and the optional porous surface exchange layer, A is Calcium and in the dense separation layer A is not Calcium and, preferably is Strontium. Preferred materials are (La0.8Ca0.2)0.95Cr0.5Mn0.5O3-? for the porous fuel oxidation and optional porous surface exchange layers and (La0.8Sr0.2)0.95Cr0.5Fe0.5O3-? for the dense separation layer. The use of such materials allows the membrane to sintered in air and without the use of pore formers to reduce membrane manufacturing costs. The use of materials, as described herein, for forming the porous layers have application for forming any type of porous structure, such as a catalyst support.

Abstract: Disclosed herein are foam glasses and compositions comprising such foam glasses, which can be used, for example, in structural applications. The foam glass can have one or more properties, such as a density ranging from about 20 Ib/ft3 to about 100 Ib/ft3, a compressive strength of at least about 650 psi, and an alumina content of at least about 5% by weight, relative to the total weight of the foam glass. Also disclosed are methods for preparing foam glasses.

Abstract: The disclosure relates to methods of forming a vessel and to the resulting vessel. The vessel may be formed by providing a first fumed silica soot layer comprised of primary particles of fumed silica soot, and then providing over the first fumed silica soot layer a second fumed silica soot layer comprised of agglomerated particles formed into an agglomerated form from primary particles of fumed silica soot. The primary particles of the first fumed silica soot layer may have a substantially uniform density distribution, and the agglomerated particles of the second fumed silica soot layer may have a substantially non-uniform density distribution. The methods may include consolidating the first and second soot layers together to form a consolidated body.

Abstract: A hollow lineal profile (16) formed from a continuous fiber reinforced ribbon (“CFRT”) that contains a plurality of continuous fibers embedded within a first thermoplastic polymer matrix (6). To enhance the tensile strength of the profile, the continuous fibers are aligned within the ribbon in a substantially longitudinal direction (e.g., the direction of pultrusion). In addition to continuous fibers, the hollow profile of the present invention also contains a plurality of long fibers that may be optionally embedded within a second thermoplastic matrix to form a long fiber reinforced thermoplastic (“LFRT”) (4). The long fibers may be incorporated into the continuous fiber ribbon or formed as a separate layer of the profile. Regardless, at least a portion of the long fibers are oriented at an angle (e.g., 90°) to the longitudinal direction to provide increased transverse strength to the profile.

Abstract: According to one aspect of the present invention there is provided an acoustic laminate suitable for use in wall, floor and ceiling assemblies and other dividing structure assemblies, the laminate including: a viscoelastic acoustic barrier being in the form of discrete, spaced apart sections or a continuous layer; and a construction panel, the barrier affixed to one or more panel faces of the construction panel.

Abstract: In order to protect heat exchanger pipes (1) in steam boiler systems, special casing elements (2) made of fiber-reinforced ceramic are proposed. The casing elements prevent or reduce the formation of films and corrosion on the heat exchanger pipes and thus enable higher steam parameters of the boiler system and a correspondingly increased thermal efficiency.

Abstract: The present invention relates to multidirectionally reinforced fiber preforms that conform easily to complex curvatures, such as, composite turbine fan cases, jet engine containment rings, aircraft fuselage frames, aircraft window frames, and flanged rings for attaching nacelles to aircraft engines. The present invention provides multidirectionally reinforced shape woven preforms with improved strength for composite structures that are axisymmetric as well as non-axisymmetric in nature. The invention is a preform used to reinforce a composite structure which includes a contour woven fabric portion, bi-axially braided, tri-axially braided or bias fabric portion, and/or a polar woven fabric portion, and a method of making thereof. The preform may optionally include a three-dimensionally woven portion. The combination of different forms of fabrics allows the preform to be produced without cutting and darting of the individual plies.

Abstract: A housing is made of colored glaze, and the colored glaze is a kind of glass comprising lead dioxide. The housing comprises fibers embedded therein. The housing is strengthened by introducing fibers into the housing. The fibers can also form a pattern and improve the appearance of the housing.

Abstract: Glasses comprising Bi203, ZnO B203 and optionally a colorant including an oxide of a metal such as iron, cobalt, manganese, nickel, copper and chromium are suitable to form hermetic seals in solar cell modules, architectural glass windows and MEMS devices. Glass frit and paste compositions suitable for flow and bonding to various substrates—glass, metal, silicon, in the temperature range of 400-500 degrees Centigrade. The broad compositional range in mole % is 25-70% Bi203, up to 65% ZnO, and 1-70% B203. Such glasses do not have batched in alumina or silica. Such glasses lack alumina and silica.

Abstract: A method for use in manufacturing a ceramic matrix composite article includes assembling a ceramic fiber sheet between a tool and a die, where the tool is conformable to the shape of the die and the melting point of the die is greater than the melting point of the tool. The assembly is then heated to soften the tool. At least one of the tool, the die or a separate inflatable member is then pressurized to conform the tool and the ceramic fiber sheet to the die. Next, the assembly is cooled and the pressure is vented before removal of the tool and ceramic fiber sheet from the die. A preceramic resin with a catalyst is then applied to the ceramic fiber sheet and cured at a curing temperature that is below the melting point of the tool, to form a preform. The tool is then removed from the preform.

Abstract: In one step of a method of fabricating a composite tube, layers of uncured composite material may be laid over a surface. In another step, spaced-apart strips of at least one of uncured, partially cured, and completely cured composite material may be laid lengthwise over the laid layers of composite material. In still another step, the spaced-apart strips may be compacted against the layers of uncured composite material. In an additional step, the compacted spaced-apart strips and the layers of uncured composite material may be further consolidated and/or cured to form a composite tube.

Abstract: A pearlescent container comprising about 86% to about 99.99% of a thermoplastic material having a Total Luminous Transmittance value of at least about 80%, about 0.01% to about 5% of a siloxane fluid having a viscosity of no greater than about 1,000,000 cst, wherein said thermoplastic material and said siloxane fluid are immiscible, forms a lamellar structure, and have a Refractive Index difference of at least about 0.1.

Abstract: Metal-coated polymer articles containing structural substantially porosity-free, fine-grained and/or amorphous metallic coatings/layers optionally containing solid particulates dispersed therein on polymer substrates, are disclosed. The substantially porosity-free metallic coatings/layers/patches are applied to polymer or polymer composite substrates to provide, enhance or restore vacuum/pressure integrity and fluid sealing functions. Due to the excellent adhesion between the metallic coating and the polymer article satisfactory thermal cycling performance is achieved. The invention can also be employed as a repair/refurbishment technique. The fine-grained and/or amorphous metallic coatings are particularly suited for strong and lightweight articles, precision molds, sporting goods, aerospace and automotive parts and other components exposed to thermal cycling and stress created by erosion and impact damage.

Abstract: A blow-molded composite and method of making the same is provided. The composite includes first and second fibrous layers and first and second film layers. The first fibrous layer includes randomly oriented fibers dispersed throughout the thickness of the layer and has first and second surfaces. The first film layer has first and second surfaces such that the second surface of this layer is bonded to the second surface of the first fibrous layer. The second film layer has first and second surfaces as well, but only a portion of the first surface is bonded to the first surface of the first film layer. At least one cavity exists between the first and second film layers. The second fibrous layer also comprises randomly oriented fibers dispersed throughout the thickness of the layer and has first and second surfaces. The first surface of the second fibrous layer is bonded to the second surface of the second film layer.

Abstract: The glass of the glass-metal bond contains the following ingredients in the following amounts: SiO2, 72-80 wt %; B2O3, 4-<6 wt %; Al2O3, 2-5 wt %; Na2O, 4-7 wt %; K2O, 0-3 wt %; CaO, 2.5-8 wt %; MgO, 0-2 wt %; BaO, 0-4 wt %; TiO2, 0-5 wt %; CeO2, 0-2 wt %; Fe2O3, 0-0.1 wt %; F, 0-2 wt %; and the ratio of the sum total amount of Al2O3 and B2O3 (in mol %) to the sum total amount of MgO, CaO and BaO (in mol %) in the glass is less than 5. The glass-metal bond advantageously includes a KOVAR® alloy and the glass of the aforesaid composition and connects the glass envelope tube with an inner metal absorber tube in a tube collector.

Abstract: The present invention provides a tubular support (12) comprising a composite layer of resin and longitudinal arranged first fibers (66), said tubular support (12) further comprising longitudinal arranged second fibers (68) that are concentrated in discrete domains along the circumference of the tubular support, said second fibers having a Tensile modulus that is higher than the Tensile modulus of said first fibers.

Abstract: There is provided a lightweight sandwich panel of exceptional utility, which satisfies the flexural strength and in-plane shear strength requirements for an inner wall material used in aircraft. The sandwich panel comprises a laminating material in which a plurality of fiber bodies is laminated, and a surface material, the laminating material and the surface material being laminated in the stated order from the inside to the outside on the upper and lower surfaces of a hollow columnar core. The laminating material comprises at least four unidirectional fiber bodies each of which has fibers aligned in a uniform direction and is laminated so that each of the fiber directions thereof is at approximately 0°, +45°, ?45°, and 90°, respectively, in relation to one edge of the sandwich panel. The unidirectional fiber bodies are stitched together using a stitching yarn.

Abstract: An article coated with a highly durable, wetting resistant coating is provided. The article comprises a coating that comprises a cermet material. The cermet material includes a nickel-bearing metal matrix and a phase disposed within the matrix. The phase includes an anion moiety, for example nitrogen, carbon, or boron; and a cation moiety, for example chromium, zirconium, titanium, vanadium, hafnium, niobium, or tantalum. The phase is present in the cermet at a level of at least about 5 volume %.

Abstract: A ceramic article comprises ceramic fibers having an aspect ratio of greater than 3:1 and ceramic particles. The ceramic fibers are substantially randomly oriented in three dimensions in the ceramic article. A method of forming the ceramic article includes the step of providing a composition including ceramic fibers having an aspect ratio of greater than 3:1 and ceramic particles. The composition is extruded through a multi-screw extruder having at least three intermeshing screws to form an extrudate. The extrudate is heated to form the ceramic article.

Abstract: A multilayer barrier structure includes a plurality of relatively thin nanocomposite layers separated by one or more relatively thick intermediate layers selected from synthetic elastomers or non-elastomeric polymers. The composites exhibit remarkably long breakthrough and lag-times and are useful for packaging or protective apparel.

Abstract: The invention relates to a mechanical part made from a metal preform presenting at least one housing (5) that extends longitudinally relative to a preferred direction for the application of forces to the mechanical part in service, and into at least one piece of fiber reinforcement is inserted and then bonded to the blank by hot isostatic compression, wherein the piece of fiber reinforcement (10) presents a chamfered end (12).

Abstract: A hollow molded article is obtained by molding a thermoplastic polyester composition comprising a blend of reinforcing fiber glass, polybutylene terephthalate with a melting point of 210 to 230° C. and polyethylene terephthalate with a melting point of 240 to 260° C., wherein at least 10% of the outer surface of the article has a continuous glossy region with a gloss of at least 75 gloss units, as measured at 60 degrees in accordance with ASTM D523 and wherein the gloss varies from the average less than 10 gloss units in the glossy region. A gas-assisted injection molding process is also disclosed for making such hollow molded articles, which articles can have various uses, including handles for appliances or the like.

Abstract: The invention relates to a component comprising a hollow body that can be subjected to internal pressure, where the hollow body that can be subjected to internal pressure is open at least on one side and at least one aperture extends in an axial direction. The hollow body has been manufactured from a continuous-fiber-reinforced thermoplastic polymer, where the continuous fibers have a high degree of orientation and have not been arranged peripherally in the hollow body.

Abstract: A composite structure mainly composed of hydratable fine fibers in the form of microfibril and a water swellable solid body, the fine fibers being obtained from cellulose or a derivative thereof, and at least part of the surface of the solid body is covered with the fine fibers. The absorbent composite can be formed in various form of, for example, particle, pellet, sheet and the like, especially of a sheet type with a supporting sheet of a non-woven fabric. The present invention further provides a method of making the composite structure.

Abstract: The invention provides a flexible and self-supporting insulating end cone liner comprising resilient and compressible intumescent or non-intumescent material molded into a single, continuous piece having a three dimensional cone shape, with the insulating material comprising inorganic fibers and an organic binder, and a pollution control device that includes such an end cone liner.

Abstract: A method of making a composite structure (1) that comprises a curved body (5) and an integral rim (3) extending from an end of the curved body. The method comprises the steps of: forming a diaphragm pack (19) comprising a flat stack (13) of composite plies between two diaphragms (15 A, 15B), wherein each ply (L1, L2, L3) of the flat stack (13) is made up of a plurality of composite tiles (9). Each tile (9) includes at least a first portion (9A) and a second portion (9B) that have side edges of the first portion (9A) configured to abut against side edges of adjacent tiles and side edges of the second portion (9B) configured to overlap side edges of adjacent tiles. Air is evacuated from within the diaphragm pack (19) either before or after placing the diaphragm pack (19) within a double diaphragm forming apparatus comprising a hollow forming tool (23), wherein the first portion (9A) of the composite tiles (9) is supported on an upper surface (23 A) of the tool (23).

Abstract: A ceramic matrix composite wall structure (20A) constructed of interlocking layers (22A, 24A) of woven material with integral cooling channels (28A, 32A). The CMC layer closest to the hot gas path (41) contains internal cooling tubes (26A, 30A) protruding into a ceramic insulating layer (40A). This construction provides a cooled CMC lamellate wall structure with an interlocking truss core.

Abstract: Metal-coated polymer articles containing structural substantially porosity-free, fine-grained and/or amorphous metallic coatings/layers optionally containing solid particulates dispersed therein on polymer substrates, are disclosed. The substantially porosity-free metallic coatings/layers/patches are applied to polymer or polymer composite substrates to provide, enhance or restore vacuum/pressure integrity and fluid sealing functions. Due to the excellent adhesion between the metallic coating and the polymer article satisfactory thermal cycling performance is achieved. The invention can also be employed as a repair/refurbishment technique. The fine-grained and/or amorphous metallic coatings are particularly suited for strong and lightweight articles, precision molds, sporting goods, aerospace and automotive parts and other components exposed to thermal cycling and stress created by erosion and impact damage.

Abstract: The present invention provides for a manufacturing apparatus for forming a ceramic preform from an extrudate having a first end and a second end. A cutter forms the first and second ends of the extrudate complementary to each other such that the first and second ends of the extrudate align with each other in a spaced relationship to define a preform having a substantially uniform exterior surface and a substantially uniform thickness. The present invention provides for a method of forming the preform from the extrudate having the first and second ends utilizing a mandrel. The method includes the step of aligning the second end complementary to the first end of the first layer in a spaced relationship to define the preform having the substantially uniform exterior surface and the substantially uniform thickness.

Abstract: Exemplary embodiments provide materials, methods, and systems for a fuser member used in electrophotographic devices and processes, wherein the fuser member can include a coating material containing a plurality of nanoceram fibers dispersed in a polymer matrix for providing a desired gloss level of fused toner images.

Abstract: The present invention herein provides a plastic multi-layer structure which comprises an oxygen-barrier layer (A-1), an oxygen absorptive layer (B), and a thermoplastic resin layer (C) containing a high silica type zeolite material having a silica/alumina ratio of not less than 80; and a packaging material such as bottles for accommodating foods, for instance, a beverage and medical and pharmaceutical products. The plastic multi-layer structure possesses oxidation-barrier characteristics and the structure would permit the considerable reduction of the quantity of the oxidation by-products generated from the structure, even when used under a high humidity atmosphere.

Abstract: A structure for use in high temperature applications is provided. The structure may include an inner ceramic matrix composite (CMC) material (12). At least a portion of this CMC material includes waves that define a first wavy surface (140 and an opposed second wavy surface (16). A ceramic insulation material (18) may be bonded with the first wavy surface and includes a distal surface (20) for exposure to a high temperature environment. A core material (22) is bonded with at least a portion of the second wavy surface. One or more cooling channels (24) are disposed in the core material. An outer CMC material (26) may be joined to a portion of the inner CMC material. The core material is a material different than a matrix material of the inner CMC material.

Abstract: In one step of a method of fabricating a composite tube, layers of uncured composite material may be laid over a surface. In another step, spaced-apart strips of at least one of uncured, partially cured, and completely cured composite material may be laid lengthwise over the laid layers of composite material. In still another step, the spaced-apart strips may be compacted against the layers of uncured composite material. In an additional step, the compacted spaced-apart strips and the layers of uncured composite material may be further consolidated and/or cured to form a composite tube.

Abstract: The present invention provides a method of manufacturing a vitreous silica crucible having a transparent layer by use of waste vitreous silica. According to the present invention, there is provided a method of manufacturing a vitreous silica crucible for manufacturing a monocrystalline or polycrystalline silicon ingot, including a process of vitrifying a silica powder sintered body having a crucible shape in the whole or part of the thickness direction by arc fusing the silica powder sintered body from the inner surface side, wherein the method further includes at least one means of (1) depressurizing the silica powder sintered body from the outer surface side during the arc fusing, and (2) forming a synthetic vitreous silica layer on the inner surface by spraying synthetic silica powder onto the inner surface of the silica powder sintered body during the arc fusing.

Abstract: Process for producing bodies from ceramic materials using silicon carbide, comprising the steps: configuration of fiber-reinforced porous bodies (1, 5) that consist of carbon on a base (2) that is inert relative to liquid silicon, the bodies having cavities (3) that are accessible from the exterior or surface recesses (3?), and the cavities (3) being closed at the bottom in the porous bodies or the surface recesses (3?) together with the base (2) forming a reservoir that is sealed at the bottom; heating the configuration by introduction of energy to melt the silicon (6) that is present in the reservoir; and infiltrating the melted silicon in the bodies (1, 5) and reaction of the silicon with the carbon to form silicon carbide; and use of the thus produced bodies as brake disks and as clutch driving disks.

Abstract: An article for fire protecting a duct includes a first layer of a first material including a noncombustible fibrous material and a second layer of a second material including an intumescent material. The first layer is adjacent the second layer. The article is non-self-supporting and has an initial thickness of less than about three inches when in a first application condition, and an expanded thickness when in a second heated condition. The expanded thickness is greater than the initial thickness. At the expanded thickness, the article meets Section 5.5 of AC101 Acceptance Criteria for Grease Duct Enclosure Assemblies, as specified in April 2001 by the International Council of Building Officials (ICBO-ES).

Abstract: The present invention relates to a holding material for a catalytic converter including a catalyst carrier, a metal casing for receiving the catalyst carrier, and the holding material wound around the catalyst carrier and interposed in a gap between the catalyst carrier and the metal casing, in which the holding material includes an inorganic fiber substrate and a viscoelastic layer formed at least on a casing side surface of the inorganic fiber substrate and having a Young's modulus at 25° C. of 0.3 MPa or less.

Abstract: A storage container for containing a photomask-forming synthetic quartz glass substrate comprises inner walls facing the front and back surfaces of the glass substrate, and reservoirs provided on the container inner walls for receiving an absorber for components outgassing from the container. A ratio A/B is in the range of 1.0-120 m2/cm2 provided that A is the product (m2) of the total weight (g) of the absorber multiplied by the BET specific surface area (m2/g) of the absorber and B is the total area (cm2) of the front and back surfaces of the glass substrate.

Abstract: The invention concerns the insulation of a duct 2, especially an air-conditioning or ventilation duct, which passes through a penetration in a wall 1 or ceiling or the like, and an insulating material 3 is provided all around the outside of the duct 2. In this regard, the insulating material 3 has an end face pointing at least partly in the direction of the penetration. Sections of the end face, at least, are provided with heat-resistant adhesive material 11.

Abstract: Provide a glass-containing resin molded product having no skin layer formed on its surface and free from sink marks, warping and other forms of deformation, where such glass-containing resin molded product is characterized in that it is made of one type of resin selected from the group that includes polyethylene resin, polypropylene resin, polyethylene terephthalate resin and polyamide resin, that it contains solid, spherical glass beads with an average particle size of 10 to 40 ?m and the glass blending ratio of these solid, spherical glass beads is 40 to 70 percent by weight, and that in these ranges no skin layer is formed on the surface of such glass-containing resin molded product when measured by the laser Raman method.

Abstract: A metal matrix composite (MMC) includes a preform comprising ceramic particles and ceramic fibers and defines a plurality of voids. The MMC also includes a support element comprising a metal, which is disposed within the voids of the preform. The MMC has a wear surface defined by both the preform and the support element.

Abstract: A pipe insulation product including a core of insulating material and a roughly rectangular laminate. The core may include an outer surface; an inner surface; and a wall extending between the outer and inner surfaces. The laminate may include a foil or metallized polymeric film sheet, a scrim, a paper media sheet, and a polymeric film sheet bonded together via an adhesive. The laminate may include a closure flap that adhesively seals opposite ends of the laminate together to form a cylindrical tube with the core enclosed therein. The paper media sheet may be between the range of 20 and 40 pounds per 3000 square feet to provide greater closure flap seal integrity without significantly reducing one or more beneficial properties of the laminate.

Abstract: A plastic hollow body, in particular plastic pipe, the wall of which is constructed from cylindrical layers bonded to one another, wherein at least one layer is a layer made of a thermosetting material produced in the centrifugal process and the plastic hollow body includes multiple layers of thermosetting material and multiple layers of thermoplastic material.

Abstract: A class of lightweight ballistic protection material and methods of forming such materials are disclosed. The material comprises a composite of polymeric material comprising high modulus resins and ceramic materials. The composite materials offer the advantage of being relatively easy to fabricate and lower in cost than competing materials. Body armor, blast protection panels and other articles comprising the new ballistic protection materials are also disclosed.

Abstract: The invention relates to a composition comprising, relative to the total weight of the composition: between 25% and 52% by weight of at least one semi-crystalline or amorphous polyamide, having an amine chain-end content of less than 0.040 meq/g, between 24% and 40% by weight of at least one reinforcer, and between 24% and 35% by weight of at least one metal salt, optionally contained in a polymer, chosen from a metal salt of phosphinic acid, a metal salt of diphosphinic acid, and a mixture thereof. The invention also relates to the process for preparing this composition and its use.

Abstract: A rocket motor assembly is insulated or thermally protected with a rocket motor ablative material formed from a prepreg. The prepreg contains at least an impregnating resin matrix and, as a precursor prior to carbonization, carded and spun staple cellulosic fibers. When patterned and carbonized, the rocket motor ablative material can be lined or otherwise placed into a rocket motor assembly, such as between the solid propellant and case, in the bulk area of the exit nozzle liner, or at susceptible portions of a re-entry vehicle, such as the nose cone.