Abstract: Provided is a method for manufacturing a protection board. A reinforcement fabric including multiple reinforcement fibers is provided, each reinforcement fiber containing multiple adjacent filaments, each filament being composed of a core and a shell formed around the core, and a melting temperature of the shell is lower than a melting temperature of the core, the shell of each filament attached to the shell of the adjacent filament. The impact strength of the shell is higher than the impact strength of the core. The reinforcement fabric can be manufactured into a protection board with good impact resistance simply through heating and molding. Therefore, the reinforcement fabric has the advantage of both manufacturing a protection board with good impact resistance and reducing its process complexity and cost.

Abstract: Continuous processes for producing a coated steel wire are provided. The processes entail wetting steel wire in an aqueous solution comprising at least 95% water and 0.01 to 5% weight/weight of the carboxylic acid salt of an alkoxy modified silsesquioxane of formula (I), evaporating water from the wet coated steel wire to form a mostly-dry coated steel wire and then heating (one or more steps) the mostly-dry coated steel wire at a temperature of 50-240° C. such that the steel wire reaches a minimum temperature of at least 110° C. in at least one step, thereby forming a dry coated steel wire. The coated steel wire is optionally covered with rubber skim or otherwise embedded into rubber and can be incorporated into various objects including tires, conveyor belts, hoses and the like. The silsesquioxane coating improves adhesion between the steel wire and the rubber skim/other rubber covering.

Abstract: A composite configured to release refrigerant therefrom comprises a substrate material comprising polarized fibers of glass, polyamide, phenylene sulfide, carbon or graphite having bonded thereon a metal compound comprising a complex compound of a polar gaseous refrigerant and a metal salt and/or a hydrated metal hydroxide and/or a metal hydroxide of a metal selected from the group consisting of alkali metal, alkaline earth metal, transition metal, zinc, cadmium, tin, aluminum, or two or more thereof, at a concentration of at least about 0.3 grams/cc of open substrate material volume, and a coating composition thereon configured to prevent release of internal gaseous refrigerant therethrough at ambient temperatures and pressure and capable of penetration of gaseous refrigerant therethrough from the composite interior at temperatures causing internal gas pressures of 15% or more above exterior pressure for such refrigerant release.

Abstract: A coated metal reinforcement element for polymeric or elastomeric materials comprises a coating of: a polymer or prepolymer compatible with and co-polymerizable, co-vulcanizable or crosslinkable with said polymeric or elastomeric material to be reinforced, and bearing functional groups; either covalently bonding to the metal surface of said reinforcement element; or forming covalent bonds with the outward directed first functional groups of a mono-or multimolecular layer of a bifunctional adhesion promotor intercalated between said metal by its second functional groups. A method for the coating includes a one step and a two step procedure.

Abstract: This invention relates to an unvulcanized rubber tire which has at least one wire reinforced rubber component which contains wire reinforcement encapsulated with an unvulcanized rubber composition comprised of natural cis 1,4-polyisoprene rubber, and liquid polyisoprene polymer. The said encapsulation rubber composition of the tire component is then sulfur cured together with the curing of the tire itself. Such tire component may be, for example, a carcass ply and/or belt ply.

Abstract: A joint sealing tape preferably has the following composition in mass %: 35 to 36% of a premix comprising 73 to 75% of a soft grade of bitumen, 18 to 19% rubber and 7 to 8% of comminuted tire rubber; 31 to 32% of a soft ge of bitumen; 19 to 20% ground slate; 11 to 12% cellulose powder; and 2% silicon dioxide.

Abstract: A steel cord (10) adapted for the reinforcement of elastomeric products comprises a core and a layer arranged around the core. The core comprises one to four core filaments (12) and the layer comprises three to ten layer filaments (14). At least one of the core filaments (12) have a first wave form and at least one of the layer filaments (14) have a second wave form such that the first wave form is substantially different from said second wave form.This allows to control the size of the micro-gaps and to guarantee rubber penetration.

Abstract: The problems caused by chemical and thermal shrinkage of hard roll covers, are reduced by the inclusion of one or more intermediate compressive layers between the metal roll substrate and the outer cover, or cover. A compressive layer has the properties of being rigid enough to allow the cover to be applied to the roll, and compressible enough to deform and absorb the stresses which occur as the cover is shrinking during processing.In one embodiment, the intermediate compressive layer comprises a three dimensional fabric that is filled preferably with a thermoset resin system which cures at lower temperature than cover. In a second embodiment, the precise amount of shrinkage in the roll is predetermined to a high enough degree of accuracy so that a depth for the fabric layer can be used to compensate for the amount of shrinkage, thereby eliminating the need for filling. In a third embodiment, the compressive layer is comprised of a meltable material wherein said material melts at cure temperatures.

Abstract: A recording medium particularly suitable for electrophotographic copying is characterized by coated paper that for a given basis weight has proportionally less coating and proportionally more fiber than conventional coated paper made for electrophotographic processes. The base sheet of the coated paper is preferably formed square on a paper machine wet end and has on the order of 40-50% less filler than conventional sheet paper made for electrophotographic processes. After being formed and dried, the base sheet is provided with a top coat weight that is approximately 60% less than the typical coat weight used for conventional paper. The coating is formulated to have sufficient viscosity to stay more on the surface of the base sheet. The coated sheet is calendered to a medium gloss on the order of a 75.degree. TAPPI gloss of about 45, both to preserve a degree of surface roughness to enhance runnability of the paper through an electrophotographic copier and to provide a pleasant and easily readable surface.

Abstract: A computer model calculates a critical aspect ratio for a discontinuous fiber composite having fibers dispersed in a matrix. The critical aspect ratio is a function of the elastic modulus and the cohesive energy of the fiber and the matrix. The composite incorporates physical features such as fiber shape features or additives in the fiber or matrix which adjust the elastic modulus and/or cohesive energy of the fiber, of the matrix or both to a value different than the corresponding value for unmodified fiber material or matrix material. These adjustments are selected so that the critical aspect ratio for the material including the modifications will be less than the corresponding critical aspect ratio for the material without the modifications. The resulting composite provides enhanced load sharing between fiber and matrix.

Abstract: The problems caused by chemical and thermal shrinkage of hard roll covers, are reduced by the inclusion of one or more intermediate compressive layers between the metal roll and the outer cover, or topstock. A compressive layer has the properties of being rigid enough to allow the topstock to be applied to the roll, and compressible enough to buffer and absorb the stresses which occur as the topstock is shrinking during processing.In one embodiment, the intermediate compressive layer comprises a three dimensional fabric that is filled preferably with a thermoset resin system which cures at lower temperature than topstock. In a second embodiment, the precise amount of shrinkage in the roll can be predetermined to a high enough degree of accuracy so that a depth for the fabric layer can be used to compensate for the amount of shrinkage, thereby eliminating the need for filling. In a third embodiment, the compressive layer is comprised of a wax material.

Abstract: An offset rubber-blanket sleeve having a support sleeve in the form of a layered body. The layered body is produced from a plastic, preferably rubber, as a base material and the base material is reinforced by layer inserts embedded therein. Additionally, a rubber layer is vulcanized on the support sleeve.

Abstract: The problems caused by chemical and thermal shrinkage of hard roll covers, are reduced by the inclusion of one or more intermediate compressive layers between the metal roll and the outer cover, or "topstock". A compressive layer has the properties of being rigid enough to allow the cover to be applied to the roll, and compressible enough to buffer and absorb the stresses which occur as the cover is shrinking during processing.In one embodiment, the intermediate compressive layer comprises a three dimensional fabric that is filled preferably with a thermoset resin system which cures at lower temperature than cover. In a second embodiment, the precise amount of shrinkage in the roll can be predetermined to a high enough degree of accuracy so that a depth for the fabric layer can be used to compensate for the amount of shrinkage, thereby eliminating the need for filling. In a third embodiment, the compressive layer is comprised of a wax material.

Abstract: Multi-component composites containing a linear polyester of an alkyl glycol and an aromatic diacid as one component, rubber as a second component, and a third component which is a compatibilizing polyester (polystyrene copolymer).

Abstract: The conductive roll accordin g to the present invention can be used for develop ing, charging, destaticizing and transferring images of electrophotography as the roll can be tightly contacted against a photosensitive member for uniform charging of the potential. The conductive roll is constructed to minimize contamination of the photosensitive member. The conductive roll includes a highly conductive shaft provided at the core, an intermediate layer provided on the outer peri phery of the shaft and is made of a conductive and elastic material or a foamed member of such material, and a coated film layer provided on the outer periphery of the intermediate layer having a high resistance.

Abstract: Partially oriented yarns (POY), when processed into short fibers and used as a fiber reinforcement in an elastomer, have been found to demonstrate reduced crack propagation in the elastomer. POY reinforced elastomers can be used in tires to replace cord reinforced components, and for example, can be used in the tread base of a tire, obviating the need for an overlay ply. In one embodiment it has been found that the properties of a fiber reinforced elastomer can be optimized by using a mixture of partially oriented fibers and fibrillated pulp fibers, such as pulped high modulus rigid rod liquid crystalline fibers, as the fiber reinforcement.

Abstract: Disclosed is a heat-resistant, high-voltage insulated lead wire for direct current, which meets the demand for higher heat resistance, and its insulating coating over the conductor is formed by a polyolefin resin composition. The polyolefin resin composition is a flame-retarded resin composition comprising of a mixture of a polyethylene whose crystalline component has melting point higher than 125.degree. C. and a copolymer of ethylene and .alpha.-olefin, which contains a multifunctionalized monomer having unsaturated carbon-carbon bond moiety in the molecule as an indispensable component. The insulating coating made of this resin composition is irradiated by an ionizing radiation to give a heat-resistant, high-voltage lead wire for direct current, which has a perpendicular flame resistance (VW-1) acceptable in the UL Standards and has a temperature rating of higher than 125.degree. C.

Abstract: Disclosed herein is a rubber covered roll comprising a metallic core and at least one covering rubber layer. The covering rubber layer is a vulcanized rubber layer formed by a rubber composition comprising an ethylenically unsaturated nitrile-conjugated diene type highly saturated copolymer rubber (A) having a conjugated diene unit content of the polymer chain of at most 25 wt. % and the zinc salt (B) of an ethylenically unsaturated carboxylic acid. A covering rubber layer coming into contact with the metallic core is at least a vulcanized rubber layer formed by a rubber composition comprising 100 parts by weight of a rubber component containing at least 50 wt. % of the highly saturated copolymer rubber (A) and 10-40 parts by weight of the zinc salt (B). A rubber composition for rubber covered rolls is also disclosed. It comprises 100 parts by weight of a rubber component containing 90-50 wt. % of the highly saturated copolymer rubber (A) and 50-10 wt.

Abstract: The present process for producing aromatic polyamide fibers for reinforcement of rubbers lies in that, in the first step, the fibers are dipped in an epoxy treating solution containing aromatic glycidylamines having 2 or more epoxy groups in one molecule and aromatic amines at a specific ratio and dried and cured, and thereafter, in the second step, the fibers are dipped in a treating solution for the second step containing resorcin formaldehyde resins and rubber latices and dried and cured. More preferably, specific chlorophenol compounds are added to the treating solution for the second step.The aromatic polyamide fibers obtained by the process of the present invention provide rubber products excellent in water resistance when they are used for reinforcement of rubbers, and the products have high adhesive strength in initial adhesion and besides, small decrease in adhesive strength even if they are dipped in water for a long time.

Abstract: The dimension-stable impregnated polyester tire cord is at least 95% by weight polyethylene terephthalate and has an intrinsic viscosity of 0.70 dl/g to 0.89 dl/g for undrawn cord, a fineness of at least 1100 x 2 dtex, a dimension stability coefficient of at least 30'000 cN.sup.2 /tex.sup.2, a thermal shrinkage of about 0.8 percent measured at a temperature of 160.degree. C. with 0.1 cN/tex pre-stress and a permanent lengthening of less than 1.5 percent at a tire pressure of 2 bar and a temperature of 100.degree. C., so as to reduce shrinkage during vulcanization and in tires heated in operation and so as to provide a quieter running tire. The fatigue resistance of this polyester tire cord suffers a drop in tensile strength of less than 20 percent measured at 10.8 MC with 6 percent strain and 6 percent compression so that tires made from the polyester cord have a greater durability and increased life.

Abstract: The present invention is directed to bead wires which has a Cu/Sn deposit having an Sn content of 9 to 13% by weight and a Cu content of 91 to 87% by weight, in an amount of 0.65 to 0.85 g per kilogram of the wire. The present invention is also directed to rubber-coated bead wires for tires comprising the plated bead wire as mentioned above, a rubber layer formed on the bead wire from a composition comprising 100 parts of a rubber polymer, 80 to 140 parts of a carbon, 4 to 10 parts of sulfur, 0.4 to 0.9 part of a vulcanization accelerator, 10 to 7 parts of zinc oxide, and 1 to 4 parts of stearic acid, and to tires prepared by using the above-mentioned bead wires. The bead wires of the present invention have excellent adhesion between the plated bead wire and the rubber layer, so that the tires obtained using such bead wires avoid wild wires.

Abstract: A steel cord for reinforcing rubber. It is made of three steel filaments all having different diameters from one another. The small-diameter and medium-diameter ones of the three filaments have internal stresses adapted to be released when the cord is cut at both ends thereof. Owing to these stresses, the diameter of the cord is adapted to increase after it is cut at both ends. At the same time, the medium-diameter and small-diameter filaments retract inwardly from the ends of the large-diameter and medium-diameter ones, respectively.

Abstract: An improved fluoropolymer composition for insulating wires or jacketing cables comprising a blend of fluoropolymer and an additive selected from the class consisting of zinc borate, ZnCO.sub.3, ZnCrO4, ZnMoO.sub.4, Zn.sub.3 (PO.sub.4).sub.2, ZnSiO.sub.4, ZnSO.sub.4, ZnTiO.sub.3, ZnZrO.sub.4, zinc ammonium sulfate, zinc acetyl acetonate, zinc formate, zinc oxalate, BiBO.sub.3, alumina trihydrate, mixtures of molybdenum and tin oxides, molybdenum trioxide, antimony trioxide, and pyrogenic silica. A preferred additive is zinc borate. This composition provides for wire insulation and cable jackets which have improved flame and smoke resistance with federal safety and Underwriters Laboratories standards.

Abstract: The present invention provides an improved, complex composite article of manufacture which comprises a network of high strength fibers having a tensile modulus of at least about 160 grams/denier and a tenacity of at least about 7 g/denier. An elastomeric matrix material substantially coats each of the individual fibers, and has a tensile modulus of less than about 6,000 psi, measured at 25.degree. C. The fibers in the matrix are provided with at least one additional rigid layer on a major surface of the fibers in the matrix to produce a rigid complex composite. Composites of this construction have improved resistance to environmental hazards, improved impact resistance, and are unexpectedly effective as ballistic resistant articles such as armor or helmets.

Abstract: A filament, and optionally a cord of cabled filaments, as a composite of (A) a filament and/or cord of steel, (B) a brass and/or zinc coating thereon and (C) a undercoat comprised of selected compounds. The invention further relates to a composite of such filament and/or cord as a reinforcement with rubber.

Abstract: Brass coated steel tire cord is treated with vaporized benzotriazole and/or other treatment agents to promote corrosion resistance and cord to rubber adhesion retention.

Abstract: A process for the treatment of glass yarn in which the yarn is impregnated with a low viscosity solution of a thermosetting binder in an organic solvent, the viscosity of said solution being not greater than 50 centipoise (=0.05 Pascal seconds) at 25.degree. C.; solvent is then evaporated from the impregnated yarn; the yarn is further impregnated with a high viscosity solution of a thermosetting binder in an organic solvent; and solvent is again evaporated from the impregnated yarn. The process improves the properties of the glass yarn when used in the manufacture of glass reinforced composites.

Abstract: Phenolic aldehyde resins used in adhesive coatings for binding substrates to rubber are modified to provide better adhesion and to decrease the problem of blowholes on the substrate coated with the adhesive coating. The resin is modified by incorporating into the resin a compound selected from the group consisting of urea, thiourea, thionamide having one to six carbon atoms or mixture thereof. In the method of preparing the modified phenolic aldehyde resin about 1 to about 10 weight percent based on the resin is added to the aqueous solution either simultaneously with or sequentially after the addition of the phenolic compond and aldehyde. The modified phenolic resin is then combined with an elastomeric latex or latices to produce the improved adhesive coating.

Abstract: Brass coated steel tire cord is treated with vaporized benzotriazole and/or other treatment agents to promote corrosion resistance and cord to rubber adhesion retention.

Abstract: Brass-coated steel cord is provided with improved adhesive characteristics for use in tire making, by coating it with certain combinations of sulfur-containing accelerators and phosphate corrosion inhibitors.

Abstract: A method is disclosed for improving the hydrolytic stability of the adhesive bond between an RFL type organic adhesive and the steel reinforcing element in steel-rubber composite articles. This is accomplished by a pre-treatment of the steel surface before it is coated with the organic adhesive. The pre-treatment is conducted in a continuous operation which includes the sequential steps of: (1) cleaning the metal surface by a vapor degreasing method or by immersion in a detergent containing aqueous bath followed by a hot water rinse; (2) coating the surface with a crystalline or microcrystalline zinc phosphate; (3) rinsing the phosphated steel surface with water; (4) subjecting the phosphated surface to a chromate or chromic acid rinse; (5) rinsing again with deionized water; and finally (6) drying the steel reinforcing element.

Abstract: Unsaturate-resorcinol polymers comprising alkylene-bridged resorcinol units resulting from introducing olefinic unsaturated radicals of 3-10 carbon atoms into the nucleus of the resorcinol are condensed with resol which condensation products are adhesives for bonding textiles material to rubber.

Abstract: A composition for use in the treatment of glass fibers or metal fibers to securely bond such fibers to elastomeric materials in the manufacture of fiber-reinforced elastomeric products containing as an essential ingredient an aziridine polyester prepared by reaction of ethylene imine with an unsaturated polyester.

Abstract: An improved polyethylene terephthalate tire yarn is prepared by applying to the yarn a finish composition comprising a polyalkylene glycol compound having the formulaR--(O--R.sub.1 --O--R.sub.2).sub.n --OHin which R.sub.1 and R.sub.2 are the same or different lower alkylene units such as ethylene, propylene and so forth up to 5 carbon atoms, R is an alkyl group containing 1 to 8 carbon atoms, and n has a value to produce a molecular weight of at least about 300; and about 5 to 35 parts per 100 parts, by weight, of said polyalkylene glycol compound of a triol compound having the formula: ##EQU1## WHEREIN R and R' are independently at each occurrence hydrogen, methyl or ethyl and r, s, and t are integers from 1 to about 20. This method of finishing the tire yarn results in an improved adhesion of the fiber to rubber.

Abstract: Rubber is adhered to metal such as the metal in the belt of a vehicle tire or conveyor belt, by first coating the metal with rubber containing a small amount of the amine of cobaltous chloride, CoCl.sub.2.2NH.sub.3. The metal may first be zinc coated.

Abstract: A recording medium particularly suitable for electrophotographic copying is characterized by coated paper that for a given basis weight has proportionally less coating and proportionally more fiber than conventional coated paper made for electrophotographic processes. The base sheet of the coated paper is preferably formed square on a paper machine wet end and has on the order of 40-50% less filler than conventional sheet paper made for electrophotographic processes. After being formed and dried, the base sheet is provided with a top coat weight that is approximately 60% less than the typical coat weight used for conventional paper. The coating is formulated to have sufficient viscosity to stay more on the surface of the base sheet. The coated sheet is calendered to a medium gloss on the order of a 75° TAPPI gloss of about 45, both to preserve a degree of surface roughness to enhance runnability of the paper through an electrophotographic copier and to provide a pleasant and easily readable surface.