Abstract: The present invention relates to a polymer composition exhibiting high temperature oil resistance, while having improved modulus and tensile strength, as well as a novel insulated electrical conductor employing such material, said material comprising a polymeric constituent selected from the group consisting of copolymers of ethylene and propylene, polymers of same with other polymerizable materials, and mixtures of the foregoing, said constituent being in intimate mixture with a fully calcined aluminum silicate clay filler containing less than about 0.5 percent by weight water (based on the weight of the clay) having an average particle size less than 1 micron with at least about 80 weight percent of the particles having size finer than 2 microns and with at least about 10 weight percent of the particles being more finely divided than 0.5 microns.

Abstract: A coaxial cable is provided having a ribbon inner conductor surrounded by a dielectric and a circumferential conductor. The coaxial cable may be microminiature comprising a very thin ribbon strip conductor from between 5 to 15 .mu.m thick and from 150 to 200 .mu.m wide, having a surrounding foamed dielectric or parylene applied thereon by a vapor plasma process and an outer conductor of an adhering high conductivity metal vacuum deposited on the dielectric. Alternately, the foam dielectric embodiment may have a contiguous parylene coating applied adjacent the inner conductor or the outer conductor or both. Also, the cable may be fabricated by forming a thin ribbon of strip conductive material into an inner conductor, applying thereabout a dielectric by spraying on a solution of polystyrene and polyethylene and then vacuum depositing and adhering high conductivity metal about the dielectric.

Abstract: Disclosed is a magnet wire composition comprising the reaction product of a polyamide resin, a titanate catalyst, and a solvolytic agent admixed with a blocked polyisocyanate and hydroxylated polyester. Also disclosed is a method of applying such magnet wire enamel to a magnet wire substrate and additionally disclosed is a method for making such magnet wire enamel.

Abstract: The present invention relates to a polymer composition exhibiting high temperature oil resistance, while having improved modulus and tensile strength, as well as a novel insulated electrical conductor employing such material, said material comprising a polymeric constituent selected from the group consisting of copolymers of ethylene and propylene, polymers of same with other polymerizable materials, and mixtures of the foregoing, said constituent being in intimate mixture with from about 1 to about 150 parts by weight (per 100 parts by weight of polymer) of processing oil, and a calcined aluminum silicate clay filler containing less than about 0.5 percent by weight water (based on the weight of the clay) having an average particle size less than 1 micron with at least about 80 weight percent of the particles having size finer than 2 microns and with as much as 10 weight percent of the particles being more finely divided than 0.5 microns.

Abstract: An insulated conductor for high temperature use and methods of manufacture thereof. The conductor is insulated by at least three layers of insulation, the inner layer being made of a perfluoroalkoxy, a polytetrafluoroethylene, an ethylene-tetrafluoroethylene, or a fluorinated ethylene-propylene resin compound, the second layer being made of a polyimide resin compound and the third layer being made of perfluoroalkoxy, an ethylene-tetrafluoroethylene copolymer, a non-hydrolizing, thermoset polyamide or a polyvinylidene fluoride resin compound. The layers are coated or extruded over the conductor and each other and preferably, the first layer is etched before the second layer is applied.

Abstract: A flexible thermosensitive wire which comprises a core strand, a pair of electrodes one of which is spirally wound around the core strand, a thermosensitive polymer layer formed between the paired electrodes, a barrier layer for a dry-cleaning solvent formed around the thermosensitive polymer layer having the other electrode spirally wound therearound, and an outermost moisture-permeable layer. The wire is adapted for use in electric warming devices in which because of the quick moisture release of the wire, a normal thermosensitive characteristic is quickly shown in practical applications. The electric warming devices can be dry cleaned without deterioration of the wire.

Abstract: A conductor wire with an inner layer of insulation of cellular polyolefin compound and an outer layer of polyvinylchloride. The polyvinylchloride includes a material compatible with the polyolefin and which bonds to the polyolefin to bond the layers together. The compatible material may be chlorinated polyethylene. In the insulated structure, the inner layer has a substantially continuous skin which is bonded to the outer layer. In a method of forming the insulation, the inner layer is maintained as a non-cellular structure which the outer layer is extruded onto it. This provides unbroken opposing surfaces of the layers which are bonded together and the integrity of the surface of the inner layer is maintained as the layer is formed into a cellular structure.

Abstract: Improved flame retardant coatings are produced from curable chemical mixtures having at least one phosphorus-containing film former which has hydroxyl and/or methylol functionalities, and at least one nucleophilic organo silane. The silane is capable of undergoing nucleophilic reaction with hydroxyl radical displacement and/or capable of Michael's addition type of reaction via a nucleophilic phosphine compound. Additionally, the curable chemical mixture can involve an interaction polymeric product of the phosphorus-containing film former and nucleophilic organo silane. Also solvents such as water, curing agents, fillers and/or extenders may be present in the mixture.

Abstract: Article comprising a substrate bearing an optically clear, non-crosslinked coating formed from a blend comprising at least one polymer containing carbonylamido functional groups and at least one hydrophobic polymer substantially free of acidic functional groups.The coating is useful for promoting adhesion, increasing the hydrophilicity of the surface of the article, and increasing receptivity of the substrate for aqueous based inks.

Abstract: An unbonded PC steel strand used for posttensioning concrete comprising a PC steel strand composed of a plurality of stranded wires, a thin transparent lacquer coating on the outer surface of the PC steel strand, the lacquer coating being able to be broken when the PC steel strand is subjected to tension or posttensioning concrete, a filler applied around the lacquer coating, and a synthetic resin sheath covering the lacquer and filler coated PC steel strand. A method of manufacturing the unbond PC steel strand comprising steps of annealing the PC steel strand at a low temperature to remove strain, coating the outer surface of the PC steel strand with lacquer, applying a greaselike corrosion inhibitor to the surface of this lacquer coating, and sheating the coated PC steel strand with an outer synthetic resin sheath.

Abstract: A fluorine-containing elastomeric electric insulating material is disclosed. The material is a vulcanized product of a composition comprising 100 parts by weight of a fluorine-containing elastomeric copolymer having a number average molecular weight of from 20,000 to 60,000, containing as major components a unit based on tetrafluoroethylene and a unit based on an .alpha.-olefin having 2 to 4 carbon atoms and exhibiting rubber elasticity at room temperature, 0.1 to 5 parts by weight of an organic peroxide and 0.1 to 20 parts by weight of a polyallyl compound.

Abstract: A novel composite comprises a substrate having a coating matrix including an initial layer of a perfluoropolymer and an overcoat comprising a fluoroelastomer, a fluoroplastic, a fluoroelastomer/fluoroplastic blend, or a combination thereof. The perfluoropolymer in the initial layer may be a perfluoroplastic, a perfluoroelastomer, or blends thereof. In a separate embodiment, the novel composite includes a substrate coated solely with one or more layers of perfluoroelastomer alone or as a blend with a perfluoroplastic. Where the substrate is not susceptible to hydrogen fluoride corrosion, the composite may include solely one or more layers of a blend of a fluoroelastomer and a hydrogen-containing perfluoroplastic. Cross-linking accelerators may be used to cross-link one or more of the resins contained in the coating layers. Each composite may be top-coated with a layer or layers of a fluoroplastic, fluoroelastomer, and/or a blend thereof.

Abstract: An electric cable having at least one conductor and at least one covering therefor obtained from the polymerization of a silanic monomer of a compound comprising a non-cross-linked base-polymer and a polymerizable silanic monomer present prior to polymerization in a quantity not less than 5 parts by weight with respect to 100 parts by weight of the base-polymer. Thepolymerization of the silanic monomer units forms a polymeric mesh which is closely interconnected and thoroughly compenetrated into the non-cross-linked base-polymer. In one embodiment the polymeric mesh may be grafted onto the base-polymer through the addition of an organic peroxide. Thus, there is provided an electric cable for use as building wires wherein the conductor covering is not cross-linked but is heat resistant to temperatures above the deformation temperature of the base-polymer.

Abstract: An insulating polyolefin laminate paper and a method for producing such a paper in which first and second fiber paper layers are laminated to a polyolefin film layer. The fiber paper layers have an impermeability of 20 to 4000 Gurley-seconds. At least one of the fiber paper layers is mechanically deformed in such a manner that irregularities are produced having a depth of 2 to 50% of the thickness of the fiber paper layer. The mechanical deformation is accomplished prior to lamination. Before lamination, the water content of the fiber paper layers is controlled to be no more than 4%. Preferably, the thickness of the fiber paper layers is at least 30 microns. Furthermore, an electric power supply cable includes an insulating polyolefin laminate paper as an insulating layer.

Abstract: Thermosetting powder coatings are provided which comprise a high epoxide equivalent weight epoxy resin or mixture of epoxy resins, a cure catalyst for the epoxy resin, an acrylic resin and a polyamide resin. These powder coatings are useful for forming corrosion resistant, essentially crack-free coatings on metal cable, especially cable which is subjected to post-tensioning.

Abstract: An aerial service wire (20) includes a jacket (40) having a generally rectangularly shaped cross section and comprising a polyvinyl chloride plastic material. Enclosed by the jacket are two strength members (36--36) each of which includes a plurality of filaments and each of which is impregnated with a material which is compatable with that of the jacket. The strength members are disposed along an axis (42) of the cross section which passes through a geometric center through which a longitudinal axis (50) of the jacket passes. Conductors (30--30) which are individually insulated are disposed adjacent to the longitudinal axis with each strength member being disposed between the conductors and the outer surface of the jacket.

Abstract: A submersible motor having a primary winding made of a water-tight wire has an improved life characteristic. The water-tight wire is made of a conductor and three layers formed on the conductor. The three layers are a heat-resistant enamel layer, a main insulating layer and an outer protective layer. The main insulating layer is composed of crosslinked polyethylene or a polypropylene. The outer protective layer is composed of a polyvinyl chloride composition having as a base material a polyvinyl chloride having a number average polymerization degree of 2000 or higher.

Abstract: A roving laid flat of unitary metal, mineral or synthetic filaments is treated with a powder, whose grain size is equal to the diameter of the filaments, of a plastic material chosen either from the group of thermosetting polyers including the epoxides, the phenolics, the polyesters with terminal groups --COOH, the polyimides, the acrylics and the polyurethanes, or prepolymerized polyamides modified by diamines, polyolefins modified by maleic anhydride or acrylic acid, partially hydrolized EVA copolymers, the E-VA-maleic anhydride terpolymers and eva copolymers grafted by the acrylic radical, then the powder charged rovings are coated by a thermoplastic polymer, such as polyamides, copolyamides and linear polyesters, the material thus obtained being placed in a mold under pressure and at a temperature not exceeding 170.degree. C.

Abstract: A shielding tape for wrapping an electrical conductor is formed from an laminate of a conducting fold layer and an insulating dielectric layer. One longitudinal edge of the laminate is folded back with the foil layer inner most so as to define a pocket which contains a multi-strand ground wire. The shielding tape can be wrapped around the conductor or conductors longitudinally with the foil layer inner most and an opposed edge folded in the opposite direction to provide electric continuity first of all alternatively the tape can be wrapped longitudinally with the foil layer outer most.

Abstract: Shock absorbing missile launch pad for Mx type missiles having molded ethylene propylene diene terpolymer composition. Pad has curved resilient rubber pad with a Teflon-fiberglass laminate bonded to outer convex surface thereof, and has a support plate bonded to the inner concave surface thereof. Springs are provided to urge pad away from missile at launch to prevent damage to missile.

Abstract: An insulated conductor for a wire harness comprising a conductor and an insulation with which the conductor is covered, the insulation being formed of thermoplastic polyurethane having shore D hardness of more than 50, thickness of less than 0.2 mm, and an adherence of the insulation to the conductor less than 2 Kg/10 mm, being measured as the required force to pull 10 mm of the insulation off the conductor.

Abstract: A multi-layered adhesive composition particularly suited for adhesion between metallic substrates and vinyl chloride polymer resins particularly highly plasticized vinyl chloride polymer resins comprising a metal adherent layer, an intermediate layer and a vinyl chloride polymer adherent layer.

Abstract: Disclosed is a magnet wire composition comprising the reaction product of a polyamide resin, a titanate catalyst, and a solvolytic agent admixed with a blocked polyisocyanate and hydroxylated polyester. Also disclosed is a method of applying such a magnet wire enamel to a magnet wire substrate and additionally disclosed is a method for making such magnet wire enamel.

Abstract: In an excellent windability magnet wire wherein an insulating layer of a synthetic resin film is formed on a conductor directly or with another insulation in between and a lubricant layer is formed on the insulating layer, the lubricant layer is made of an intimate mixture of natural wax as a major constituent and thermosetting and fluorocarbon resins compounded therewith.

Abstract: This invention relates to the use of ethylene/tetrafluoroethylene (ETFE) or ethylene/chlorotrifluoroethylene (ECTFE) polymers to produce a foamed coating of insulation over wire and used as wire pairs for transmitting electronic signals, in which the foamed coating is surrounded by a protective jacket or skin made of one of the two polymers.

Abstract: A roll for use in business machines has a shaft and a roll main body disposed at the circumference of said shaft, wherein the roll main body is made of a polyurethane resin comprising a surface layer composed of a skin layer and an inner layer composed of a foam layer which are formed into an integrated structure. The roll is suitably used for removing residual toners on the photo-sensitive drum in dry process copying machines.

Abstract: A multilayer laminate having at least one layer of a no longer formable fully aromatic polyimide and at least one layer of substrate material, the layer of no longer formable polyimide adhering directly on one side to the layer of substrate material with a peel strength of at least 4.0 N.cm. The layer of no longer also formable polyimide is also insoluble in phenolic solvents, has a tensile strength of from 100 to 150 N.mm.sup.2, a breaking elongation of from 15 to 100%, a dielectric dissipation factor of from 1.5.times.10.sup.-3 at 1 Khz. Additionally, a layer of heat-sealable high-temperature adhesive selected from the class of polyacrylates, polysulfone resins, epoxy resins, fluoropolymer resins, silicone resins or butyl rubbers is joined to that side of the polyimide layer which is remote from the substrate material.

Abstract: A multilayer laminate having at least one layer of a no longer formable fully aromatic polyimide and at least one layer of substrate material, the layer of no longer formable polyimide adhering directly on one side to the layer of substrate material with a peel strength of at least 4.0 N/cm. The layer of no longer also formable polyimide is also insoluble in phenolic solvents, has a tensile strength of from 100 to 150 N/mm.sup.2, a breaking elongation of from 15 to 100%, a dielectric dissipation factor of from 1.5.times.10.sup.-3 to 5.times.10.sup.-3 at 1 kHz. Additionally, a layer of heat-sealable high-temperature adhesive selected from the class of polyacrylates, polysulfone resins, epoxy resins, fluoropolymer resins, silicone resins or butyl rubbers is joined to that side of the polyimide layer which is remote from the substrate material.

Abstract: An improved thermally stable, lubricious magnet wire enamel is disclosed which is particularly suitable for use as an outermost insulating, lubricating layer on a magnet wire substrate. The enamel comprises the reaction product of a tri-basic acid anhydride, a diisocyanate and a polyfunctional organosiloxane. The coating has a coefficient of friction, after application to magnet wire, of less than 0.10. It is also substantially all polyfunctional organosiloxane reacted, i.e. substantially no polyfunctional organosiloxane is capable of being extracted from the cured coating with organic solvents.

Abstract: Electrical insulation comprises (1) an inner layer of a cross-linked polymer, e.g. polyethylene, an ethylene/tetrafluoroethylene copolymer, an ethylene/chlorotrifluoroethylene polymer or a vinylidene fluoride polymer, and (2) an outer layer of an aromatic polymer having a glass transition temperature of at least 100.degree. C., e.g. a polyether ether ketone, a polyether ketone or a polyether sulfone. Such insulation combines excellent properties under normal service conditions with low smoke evolution on burning, and is therefore particularly useful for aircraft wire and cable.

Abstract: The flat multiconductor cable contains live, neutral and ground conductors lying generally parallel to each other and in side by side, single-plane relation. The live and neutral conductors are sealably surrounded by a relatively hard, polyetherimide material that is substantially free from attack from calcium hydroxide. An outer jacket or casing of polyvinylchloride (PVC) sealably surrounds the polyetherimide layers and contacts the ground conductor. The PVC is substantially free from attack in an alkaline environment. The polyetherimide layers are extruded over the live and neutral conductors providing a seal therearound and thereby a barrier to moisture. The PVC layer is then extruded over the conductors providing a further seal around the polyetherimide layers.

Abstract: The invention relates to laminates comprising at least one layer of an intractable, fully aromatic polyimide which, on one side, is directly bonded to a layer of a substrate and, on the other side, to a layer of a heat-sealable polyimide. The basic elements thus produced may be bonded to one another on the heat-sealable polyimide sides or one basic element may be bonded to another layer of substrate. Further layers may be bonded to one or both outside(s) of the laminates. The laminates may be produced by a novel temperature-controlled process. The substrates are preferably foils of metals or alloys. The multilayer laminates obtained are distinguished by outstanding mechanical, thermal and electrical properties. They may be used as reinforcing materials or for printed electrical circuits.

Abstract: A prestressing steel material for use with concrete that is prestressed by posttensioning is disclosed. Said steel material is unbonded from the concrete. The prestressing steel material is composed of a steel member sheathed with a foamed synthetic resin tube. The wall thickness of the synthetic resin tube is at least 300 microns, more preferably, more than 500 microns. In the case that the steel member is a strand composed of a plurality of twisted steel wires, the spiral grooves of the strand are first filled with a resin and the strand together with the resin sheathed with the foamed synthetic resin tube.

Abstract: A telephone cord employs as an insulator for the conductors therein an extrudable blend of a styrene-ethylenebutylene-styrene copolymer with polypropylene.

Abstract: Prestressing steel materials are disclosed for use with concrete that is prestressed by posttensioning, said steel material being unbonded from the concrete. The steel materials are composed of steel members sheathed with a heat-shrinkable synthetic resin tube. Preferably, the wall thickness of the resin tube is at least 300 microns. In the case of a steel strand composed of a plurality of twisted steel wires, spiral grooves of the strand are filled with a resin and then the strand and resin are sheathed with a heat-shrinkable synthetic resin tube.

Abstract: An electrical conductor is coated with a cured, lubricating polyester type wire enamel, where the polyester type wire enamel, before heat reaction, contains acid, and hydroxyl components containing fluorinated alcohol and non-fluorinated polyol, and where a fluorinated aliphatic alcohol having a perfluoroalkyl group from 4 carbon atoms to 12 carbon atoms constitutes from 8 wt. % to 30 wt. % of the total fluorinated alcohol plus non-fluorinated polyol content of the unreacted wire enamel.

Abstract: A precoated metallic member having a texturized, discontinuous coating of degradated, unplasticized plastic adhesion sites formed on selected portions of the surface of the metallic member may be used as an article of manufacture onto which an adherent coating of compound containing plasticized plastic may be molded to make other items such as plastic-coated fencing material or aluminum siding.

Abstract: A priorly used drop wire having a single layer of PVC insulating compound, containing a relatively-expensive epoxy additive, extruded over a spaced pair of conductors, having relatively rough surfaces, is replaced with drop wire having less-costly, relatively-smooth, drawn, conductors onto which spaced, unplasticized particles of PVC resin are coated and the portions of the particles contacting the surfaces of the conductors are melted, caused to undergo controlled degradation and adhere to the surface of the conductor, and thus form a relatively-stable, texturized, discontinuous coating of adhesion sites on the surfaces of the conductors with interdispersed portions of the surfaces being exposed.Over the precoated conductors, a composition containing a plasticized PVC resin may be extruded to form an insulating covering having a relatively-stable, controlled-degree of adhesion to the adhesion sites and the interdispersed, exposed surfaces of the conductors.

Abstract: A coil wire has a lubricant film formed on an outer surface of an insulation film covering a conductor. The lubricant film is made of polypropylene glycol or a material obtained by substituting a hydrogen atom at at least one end of polypropylene glycol with another reactive group so as to provide a coil wire wherein generation of organic gases can be suppressed.

Abstract: A polyamino-bis-maleimide prepolymer solution obtained by the reaction of 1 mole of N,N'-4,4'-diphenyl methane-bis-maleimide with 0.25 to 0.4 mol of 4,4'-diaminodiphenyl methane in an alkyleneglycol monoalkyl ether as a solvent at elevated temperatures. This solution can be impregnated with a substrate to form a prepreg. The prepreg can be laminated to form heat resistant laminate.

Abstract: A grease compatible cyclic olefin extended polyurethane comprising the reaction product of an isocyanate terminated polyisocyanate with a polyol in the presence of a cyclic olefin extender and, a plasticizer having a total solubility parameter of between about 8.3 and 8.9 or about 9.1 and 9.7. Certain extended polyurethanes are characterized as being reenterable, such that they can be used for repairing, encapsulation or reclaiming electrical or telephone cables. Alternate formulations can be used as hard volume encapsulants for general elastomer use.

Abstract: A telephone cord employs as an insulator for the conductors therein an extrudable blend of a styrene-ethylenebutylene-styrene copolymer with polypropylene.

Abstract: A magnet wire enamel having improved runnability and insulating properties is described comprising nylon containing a titanate selected from the group consisting of (RO).sub.4 Ti, dimers, trimers, and mixtures thereof where R is an aromatic group. The nylon can be a sole coat, outermost coating, or bond coat.

Abstract: A semiconducting composition comprising(A) a random copolymer of propylene and an alpha-olefin having at least 4 carbon atoms as main constituents, which contains 50 to 87 mole % of the propylene units,(B) fine particles of carbon black, and as an optional component,(C) at least one random copolymer selected from the group consisting of a random copolymer of ethylene and a vinyl ester having 4 or 5 carbon atoms as main constituents, which contains at least about 5.4 mole % of the vinyl ester units, and a random copolymer of ethylene and an unsaturated carboxylic acid ester having 4 to 8 carbon atoms as main constituents, which contains at least 3 mole % of the unsaturated carboxylic acid ester units.The semiconducting composition or its crosslinked product is useful as an outside semiconducting layer in a power cable composed at least of a central conductor, a crosslinked polyethylene insulating layer surrounding the conductor and an outside semiconducting layer surrounding the insulating layer.

Abstract: A coaxial cable is provided having a ribbon inner conductor surrounded by a dielectric and a circumferential conductor. The coaxial cable may be microminiature comprising a very thin ribbon strip conductor from between 5 to 15 .mu.m thick and from 150 to 200 .mu.m wide, having a surrounding foamed dielectric or parylene applied thereon by a vapor plasma process and an outer conductor of an adhering high conductivity metal vacuum deposited on the dielectric. Alternately the foam dielectric embodiment may have a contiguous parylene coating applied adjacent the inner conductor or the outer conductor or both. Also, the cable may be fabricated by forming a thin ribbon of strip conductive material into an inner conductor, applying thereabout a dielectric by spraying on a solution of polystyrene and polyethylene and then vacuum depositing and adhering high conductivity metal about the dielectric.

Abstract: A magnet wire enamel having improved runnability and insulating properties is described comprising nylon containing a titanate selected from the group consisting of (RO).sub.4 Ti, dimers, trimers, and mixtures thereof where R is an aromatic group. The nylon can be a sole coat, outermost coating, or bond coat.

Abstract: Disclosed is a coil of insulated wire impregnated with a solventless vacuum pressure impregnated resin. The resin contains polybutadiene, at least 15% of which is 1,2-polybutadiene, about 10 about 150 phr dicyclopentadiene acrylate, about 0.005 to about 0.75 phr of a free radial polymerization inhibitor, about 0.05 to about 2.5 phr of a free radial polymerization initiator, and up to about 2.0 phr of a coupling agent. An optional component is about 1 to about 80 phr of an aromatic monomer having 1 to 2 vinyl groups. Also disclosed is a method of making a vacuum pressure impregnated coil by placing a coil of insulated wire in a partial vacuum, impregnating the coil with the resin, applying pressure to the resin to force it into the interstices of the coil, and curing the resin by heating it at about 100.degree. to about 180.degree. C. for about 2 to about 16 hours.

Abstract: Prestressing elements having a two-layer plastics covering, the inner layer being moldable, storage-stable at room temperature and thermally curable, and the outer layer consisting of a radiation-cured plastics material, are excellently suitable for producing supporting structural elements, particularly concrete supporting structures and rock bracings.

Abstract: A magnet wire enamel having improved runnability and insulating properties is described comprising nylon containing 0.5% to 3.5% by weight tetraalkyl titanate. The nylon can be a sole coat, outermost coating, or bond coat.

Abstract: A slow forming, thermally reversible gel for filling cables at or below the polybutylene use temperature, which comprises a butene-1 polymer or copolymer which may contain either or both ethylene comonomer and a styrene-ethylene-butylene-styrene block copolymer, and the rest naphthenic or paraffinic oil with an oil aromatic content up to 25% by weight.