Abstract: Disclosed herein is a weft knit spacer fabric (200) having variable thicknesses, comprising a first surface layer (210) formed from a first set of yarn (215); a second surface layer (220) formed from a second set of yarn (225); and a set of spacer yarn (230) between the first and second surface layers (210, 220), where the thickness is varied by varying in each course one or both of: the density of tuck stitches (235) formed by the set of spacer yarn (230) with the first and/or second surface layers (210, 220); and the thickness of the spacer yarn (230) in each course, provided that when the fabric (200) has a free-standing 3-dimensional shape, it is a moulded fabric.

Abstract: An acoustic composite comprising a plurality of discrete air flow resistive layers layered on top of each other including a top layer and one or more lofted fibrous layers produced by a lapping process, the top layer having a specific air flow resistance that is greater than a specific air flow resistance of the one or more lofted fibrous layer.

Abstract: A single ply napkin food wrapper is moisture resistant on the food side but moisture absorbent on the outside. The wrapper is used to wrap food when delivered to the customer and the wrapper can later be used as a napkin by the customer. Delivery of a napkin is thus ensured with each food item.

Abstract: Proposed are a laminating apparatus and a method for manufacturing a vehicle seat. The laminating apparatus includes a first lamination part (100); a second lamination part (200); and a drying part (300), wherein the first lamination part (100) includes: a polyurethane foam feeding roll (110); a first bonding part (120); a fabric feeding roll (130) mounted on a side of the first lamination part (100); and a first pressing part (140), the second lamination part (200) includes: a second application part (210); a backing cloth feeding roll (220); and a second pressing part (230), and the drying part (300) includes: a feed part (310); and a chamber part (320).

Abstract: Methods for forming a composite by combining a perforated face layer and a backing scrim to make a material having sufficient airflow, tear strength and aesthetic features applicable to seating.

Abstract: A system and method for forming a ceramic matrix composite blade track is provided. The method may include stacking a plurality of first plies to form a first porous preform layer, the first plies including a plurality of first ceramic fibers. The method may further include stacking a plurality of second plies to form a second porous preform layer, the second plies including a plurality of second ceramic fibers. The method may further include combining the first porous preform layer and the second porous preform layer to form a unified porous preform. The method may further include forming a structural layer by infiltrating the first porous preform with a first ceramic matrix material, and forming an abradable layer by infiltrating the second porous preform with a second ceramic matrix material.

Abstract: A fire resistant composite containing an inner core having an upper surface and a lower surface and a plurality of fabric layers. Each fabric layer contains a plurality of interwoven tape elements with a base layer of a strain oriented thermoplastic polymer disposed between covering layers of a heat fusible polymer. The fire resistant composite contains a first flame stable thermally conductive layer on the upper surface of the inner core having a high flame stability and a thermal conductivity of at least about 10 W/m-K at 25° C. and a second flame stable thermally conductive layer on the lower surface of the inner core having a high flame stability and a thermal conductivity of at least about 10 W/m-K at 25° C. The fire resistant composite further contains a first fire resistant polymer layer on the first flame stable thermally conductive layer on the side opposite to the inner core.

Abstract: The present invention relates to artificial leather having a water-based polyurethane foam layer including a fabric layer 110; a binder layer 111 laminated on the upper portion of the fabric layer 110; a water-based polyurethane foam layer 120 laminated on the upper portion of the fabric layer 110; a skin layer 130 laminated on the upper portion of the water-based polyurethane foam layer 120; and a surface treatment layer 140 laminated on the upper portion of the skin layer 130, wherein open cells are formed in the water-based polyurethane foam layer 120 through mechanical foaming. According to the present invention, a water-based polyurethane foam layer having open cells formed through mechanical foaming is applied to artificial leather for automobile seats.

Abstract: Disclosed herein is a warp knit spacer dual functional fabric construction that provides the ability to absorb sweat on one side and the ability to cool skin to below a current temperature whether wetted or dry on the other side. The knit uses four separate yarns which collectively work together to produce enhanced cooling. Knits can include warp knit spacer and circular knit spacer materials. Various finishing methods may also be employed to enhance the cooling power of the fabric.

Abstract: Flexible composite material, method of obtention and uses thereof The present description refers to a flexible composite material, method of obtention and uses thereof with a surprising resistance to tear, fissure and/or breaking of the material in conditions of extreme use, namely presence of oils and low temperatures, particularly a flexible composite material comprising the following layers: a support layer selected from the following list: fabric, nonwoven fabric, foam knitted fabric, or mixtures thereof; an intermediate layer of polyvinyl chloride, PVC, containing a plurality of sublayers; a compact layer of thermoplastic polyurethane, TPU, containing a plurality of sublayers; wherein the TPU compact layer comprises: 0.4-70% w/w of an aromatic TPU; 0.2-35% w/w of an aliphatic TPU; The present material can be used in the production of upholsteries, namely upholsteries for the automobile industry, in particular automobile seats.

Abstract: A composite formed by combining a perforated face layer and a backing scrim to make a material having sufficient airflow, tear strength and aesthetic features applicable to seating.

Abstract: A variable refrigerant package air conditioner is shown that is easy to install in new construction with a unique base that causes collected mixture that overflows to drain outside the building. A control system is shown that has motors and compressor that are pulse width modulated so the air conditioner is infinitely variable while maintaining the highest possible power factor. Dehumidification of outside air occurs as it is mixed with inside air. By gradually approaching a temperature set point and even reheating after dehumidification, moisture is removed from the room.

Abstract: The present invention provides methods for uniform growth of nanostructures such as nanotubes (e.g., carbon nanotubes) on the surface of a substrate, wherein the long axes of the nanostructures may be substantially aligned. The nanostructures may be further processed for use in various applications, such as composite materials. For example, a set of aligned nanostructures may be formed and transferred, either in bulk or to another surface, to another material to enhance the properties of the material. In some cases, the nanostructures may enhance the mechanical properties of a material, for example, providing mechanical reinforcement at an interface between two materials or plies. In some cases, the nanostructures may enhance thermal and/or electronic properties of a material. The present invention also provides systems and methods for growth of nanostructures, including batch processes and continuous processes.

Abstract: A damping layer comprises a large number of yarns combined to form a textile, wherein at least some of the yarns are foamed synthetic yarns. Such a textile, which consists of a mix of foamed and non-foamed synthetic yarns, is relatively strong and light and can lead to more efficient use of the foamed material. The foamed synthetic yarn may be formed into upstanding loops which provide additional resiliency and damping.

Abstract: Disclosed is a synthetic leather produced by directly coating a water-soluble synthetic resin solution on the surface of a fabric to form a film thereon such that fine gaps formed on the fabric are partially left open to have a certain degree of air permeability. In particular, a brushing process is used for brushing the surface of a fabric using a brushing machine to raise a nap. Next, a hydrolysis-resistant and flame-retardant resin solution is coated on the back of the fabric, which is opposite to the surface on which the nap is raised, to reinforce the back of the fabric. A film forming process then applies a water-soluble polyurethane resin solution to the nap raised on the surface of the fabric to form a film on the surface of the fabric thereby producing a synthetic leather product that has air permeability properties that are superior to genuine leather.

Abstract: A method for manufacturing (large format) Lithium Battery packs, comprising the steps of providing one or more electrochemical cells, entering the one or more electrochemical cells into a pouch, partly sealing the pouch with the one or more electrochemical cells, entering the pouch with the one or more electrochemical cells into a drying oven, resting the pouch in the drying oven for a defined time, removing the pouch from the drying oven, transferring the dried pouches to an electrolyte filling station, filling the pouch with electrolyte and sealing the pouch wherein the manufacturing steps are performed under a normal manufacturing environment conditions, and only selected critical manufacturing steps are performed under dry room conditions.

Abstract: An aircraft structural component comprising a panel element made of a fiber reinforced composite material and provided with an opening extending fully through the panel element. A reinforcing element made of a fiber reinforced composite material has an opening extending through the reinforcing element from a first surface to a second surface of the reinforcing element. The opening extending through the reinforcing element is aligned with the opening extending through the panel element. A bushing extends through the opening provided in the panel element and the opening provided in the reinforcing element and is adapted to receive an attachment device for attaching a load to the aircraft structural component. A connecting element connects the reinforcing element to the panel element in a region of the panel element adjacent to the opening extending through the panel element by means of a hook and loop connection.

Abstract: A 3-dimension (3D) multi-layer composite comprises a first sheet layer with fastening components on at least one side of the first sheet layer, a second sheet layer with fastening components on both sides of the second sheet layer, and a third sheet layer with fastening components on at least one side of the third sheet layer, wherein the second sheet layer is positioned adjacent to and between the first sheet layer and the third sheet layer, wherein the fastening components on the one side of the first sheet layer engage with the fastening components on one side of the second sheet layer, wherein the fastening components on the one side of the third sheet layer engage with the fastening components on the other side of the second sheet layer, and wherein the engaged fastening components enhance interlayer strength.

Abstract: The invention is directed to lignocellulosic materials having a core and two outer layers, containing in the core A) lignocellulose particles; B) expanded plastics particles having a bulk density in the range from 10 to 150 kg/m3, C) one or more binders selected from the group consisting of aminoplast resin, phenoplast resin, and organic isocyanate having at least two isocyanate groups, and D) optionally additives and in the outer layers E) lignocellulose particles, F) one or more binders selected from the group consisting of aminoplast resin, phenol-formaldehyde resin, and organic isocyanate having at least two isocyanate groups, and where the lignocellulose particles of the outer layers E comprise at least 25% by weight of lignocellulosic chips and the expanded plastics particles B are present in nonuniform distribution in the core.

Abstract: Laminated articles that include a first textile and a functional film layer bonded together by an adhesive layer having a distinctive, discontinuous adhesive pattern is provided. The discontinuous adhesive pattern creates regions free or substantially free of adhesive that permits the laminate to preferentially bend in those regions. The adhesive regions, together with the non-adhesive regions, create a visible pattern on the surface of the laminate. A second textile may be bonded to the functional film layer opposing the first textile. The first textile or the film layer may be elastic, shrinkable, or expandable. In such embodiments, raised portions of the laminate corresponding to the non-adhesive regions and curled portions corresponding to the adhesive regions are visible.

Abstract: Multi-layered articles that include a first textile and an adhesive layer having a non-uniform adhesive pattern is provided. The non-uniform adhesive pattern creates regions free or substantially free of adhesive. The adhesive regions, together with the non-adhesive regions, create a visible pattern on the surface of the article. A second textile may optionally be bonded to the adhesive opposing the first textile to form a multi-layered article. The first textile or adhesive layer may be shrinkable or expandable. Additionally, the multi-layered article has a stretch force at 20% elongation of less than three times the stretch force of the first textile at 20% elongation. The multi-layered articles are breathable, insulative, aesthetically pleasing, and demonstrate superior stretch and recovery properties.

Abstract: Methods of forming dry adhesives including a method of making a dry adhesive including applying a liquid polymer to the second end of the stem, molding the liquid polymer on the stem in a mold, wherein the mold includes a recess having a cross-sectional area that is less than a cross-sectional area of the second end of the stem, curing the liquid polymer in the mold to form a tip at the second end of the stem, wherein the tip includes a second layer stem; corresponding to the recess in the mold, and removing the tip from the mold after the liquid polymer cures.

Abstract: A reinforced water-resistant board includes a cover board with a reinforced water-resistant membrane applied to a surface of the cover board. The reinforced water-resistant membrane includes a primer layer, a reinforced membrane, a traffic coat, and a sealing layer. The primer layer is applied over the surface of the cover board. The reinforced membrane includes fleece soaked in a liquid resin and is applied over the primer layer. The traffic coat is boned to the reinforced member. The sealing layer is applied over the traffic coat.

Abstract: A method is described for improving the processability and surface appearance of products containing plastic recovered from waste plastic material mixtures.

Abstract: Among other things, the disclosure features an insulated composite fabric (120) including an inner fabric layer (121), an outer fabric layer (122), and an insulating-filler fabric layer (123) enclosed between the inner and outer fabric layers. The insulating-filler fabric layer is a textile fabric with a raised surface (133) on at least one side of the fabric and includes multicomponent fibers (1050) formed of at least a first polymer (1051) and a second polymer (1052) disposed in side-by-side relationship. The first and second polymer exhibit differential thermal elongation or contraction, causing the multicomponent fibers to bend or curl and reversibly recover in response to changes in temperature, adjusting insulation performance of the textile fabric in response to ambient conditions.

Abstract: A fiber pad having a core non-woven layer is disclosed. The core layer can have an upper surface and a lower surface. The core layer can comprise at least one fiber layer. The at least one fiber layer can comprise a plurality of parallel fibers. Selected groups of the parallel fibers can be folded into desired pleated configurations. Optionally, the core layer can comprise post-consumer carpet materials.

Abstract: A thermosetting oligomer or thermosetting polymer is provided. The thermosetting oligomer or thermosetting polymer contains repeating units, each of which has at least one thermosetting functional group in the side chain and is represented by Formula 1: where repeating units include X1, A1, and Y1 subunits, sidechain units include linking unit L and thermosetting functional group Z, and n is an integer from 1 to 4. The thermosetting oligomer or thermosetting polymer has a low coefficient of thermal expansion and high or no glass transition temperature, stiffness, processability, heat resistance and mechanical properties. The thermosetting oligomer or thermosetting polymer is highly soluble, wettable and dimensionally stable and is suitable for use in films, prepregs and printed circuit boards. Further provided are a thermosetting resin composition including the thermosetting oligomer or thermosetting polymer and a printed circuit board using the composition.

Abstract: A composite material assembly (1) comprises a) a surface enhancing layer (5) comprising at least one layer of fibers, having a length to width aspect ratio of more than 5:1 and b) a structural layer (7) comprising at least one reinforcing fiber and at least one polymeric matrix.

Abstract: A prepreg assembly comprising resin and fibers and comprising an uppermost curable resin surface layer such that when the assembly is cured, the uppermost surface layer has a sandability of at least 0.30 mg/cycle over 200 cycles, as measured according to ASTM D4060 using a Taber 5151 Abrasion Tester fitted with H18 wheels and a 1.0 kg weight is provided.

Abstract: An adhesive composition for use on a fleece-backed roofing substrate includes two components that are mixed prior to application on the fleece backed roofing substrate. The first component includes renewable polyol, catalyst, fumed silica, and surfactant. The renewable polyols are selected from any non-petroleum based polyol that is derived from a renewable source. The second component includes isocyanates, including renewable and non-renewable isocyanates.

Abstract: According to the present invention, a carbon-fiber preform for a carbon-fiber-reinforced plastic is formed from mutually intersecting warp and weft each of which including a carbon-fiber multifilament yarn. At least one of layer surfaces has fluff formed by cutting some of filaments of the carbon-fiber multifilament yarn, and a total fluff length of fluff formed on the warp and a total fluff length of fluff formed on the weft are not equal. The present invention provides a CFRP in which the delamination strength (interlaminar shear strength) is improved and that has a high strength.

Abstract: Cushioning material for resilient, insulating or padding covering of objects or components, made of a double-pile fabric (1) being elastically impregnated by resin impregnation, in which an upper fabric (2) and a lower fabric (3) are connected in a spaced-apart manner by webs (14) that are formed by pile threads (4), wherein the elastically impregnated double-pile fabric (1) exhibits a shape resilience with a non-linear spring characteristic (5) due to the connecting webs (14), having a lower characteristic region (7), a medium characteristic region (6) and an upper characteristic region (8), the lower and the upper characteristic regions (7, 8) having an ascending profile respectively, while the medium characteristic region (6) has a less ascending hysteresis loop profile which gives the impregnated double-pile fabric (1) an internal damping capacity (W), and said internal damping capacity (W) is adjusted by the volume weight depending on the used pile threads (4) and/or the degree of hardness of the resin i

Abstract: This present invention relates to a multilayered fabric consisting of several twin layers, whereby each twin layers is constructed from two layers, namely one layer from structurally arranged reinforcement fibres Vo, Vm and Vu such as for example carbon fibres, and one layer from structurally arranged thermoplastic matrix fibres M1 and M2, such as for example PEEK fibres. Several twin layers are connected with binder fibre B. Additionally the invention comprises use of the multilayer fabric as a semi-finished product and for manufacture of composites plus a process for manufacture of composites using a special multilayered fabric with an “Advanced Synchron Weave” zero crimp fabric structure (FIG. 1).

Abstract: A self bonding floor tile includes a main body and a self bonding layer connected with the main body. The self bonding layer includes an absorptive element, a first adhesive and a second adhesive. The first adhesive connects the main body with the self bonding layer. The absorptive element includes a plurality of fibers which are implanted into the first adhesive by flocking process with at least a portion of the absorptive element extending into the first adhesive, and at least a portion of the second adhesive penetrates into the other portion of the absorptive element for connecting the self bonding layer with a support body going to be decorated. The present self bonding floor tile can be quickly installed, easily and partly replaced with low installation and replacement cost.

Abstract: An exercise mat can include a knit spacer fabric having a first ground fabric spaced apart from a second ground fabric in an uncompressed state. The exercise mat can be configured to be rolled up and compressed for storage and to expand into a planar spaced apart arrangement between the first and second ground fabrics for use. The knit spacer fabric can be formed from a plurality of knit polymeric threads and can include a first wall fabric extending between the first ground fabric and the second ground fabric. The first wall fabric can support the first ground fabric and the second ground fabric in a compressible spaced-apart configuration. The spacer fabric can include a traction-enhancing coating at an outer surface.

Abstract: A method for the manufacture of a fibre composite component with a base element, and with at least one ancillary element bonded to the base element. A reinforcement element is introduced in at least one bonding region of the base element or the ancillary element for purposes of developing a bonding surface for the ancillary element or the base element. A reinforcement element with fibre sections, the ends of which emanate from a bonding surface is provided. A fibre composite component is provided with a base element, in the bonding regions of which reinforcement elements are introduced, on the bonding surfaces of which ancillary elements are bonded with one such.

Abstract: A knitted spacer fabric has a tightly knitted bottom layer, a more loosely knitted upper layer and linking fibers extending across the space between the lower and upper faces. Settable material, e.g. cement, is introduced into the space between the upper and lower faces and can be caused to set by the addition of a liquid, e.g. water. Until set, the fabric is flexible and can be shaped but after the material in space has set, the fabric is rigid and can be used as a structural element in a wide range of situations. The bottom layer has an extension that extends beyond the upper face and is connected to the upper face by elastic connecting fibers that draw the extension towards the other face, thereby at least partly closing the space at the edge of the cloth and preventing the settable material from spilling out.

Abstract: A novel reinforcement system for maximizing tensile strength and modulus of elasticity per ply for composite systems has one or more pockets with a first pocket edge, a second pocket edge, a pocket front surface, and a pocket rear surface. The pocket front surface and the pocket rear surface each have a pocket cross-stitch that perpendicularly traverses the pocket. The pocket traverses the fabric parallel and adjacent to the first fabric edge and the second fabric edge in a warp, or 0 degree, or x-axis direction. The pockets contain one or more fiber tows with a plurality of filaments in a stack.

Abstract: A multi-layer façade film having a fleece layer and two plastic film layers, the fleece layer being sandwiched between the plastic film layers and bonded thereto. Each layer is elastically extensible in all directions. The fleece is made of a thermoplastic elastomer in a melt-blown process. Each film layer includes an elastically deformable thermoplastic urethane and is connected to the fleece as an extrusion coating. The façade film has a yield strength of at least 40% in the length and width directions of the film. A 50 mm wide film strip has a tensile strength of at least 120 N, a maximum Sd value of 1.5 m for vapor permeability, and a value corresponding to a water column of at least 8 m for water impermeability.

Abstract: The invention relates to a method for producing sandwich construction elements for substantially load-bearing and self-supporting building parts.

Abstract: An insulated composite fabric that includes an inner fabric layer, an outer fabric layer, and an insulating-filler fabric layer enclosed between the inner fabric layer and the outer fabric layer. The insulating-filler fabric layer is a textile fabric with a raised surface on at least one side of the fabric. The insulating-filler fabric layer comprises fibers having an axial core surrounded by a multiplicity of radially extending, axially-elongated whiskers, separated by axially-extending grooves.

Abstract: Some embodiments teach a method of preparing a flexible substrate assembly. The method can include: (a) providing a carrier substrate; (b) providing a cross-linking adhesive; (c) providing a plastic substrate; and (d) coupling the carrier substrate to the plastic substrate using the cross-linking adhesive. Other embodiments are disclosed in this application.

Abstract: Certain embodiments utilize carpet tiles of varying sizes and/or shapes that are connected together using connectors to form a carpet tile installation. In some instances, the carpet tiles used in the carpet tile installation have different colors, patterns, shapes, and/or styles. In some embodiments, carpet tiles of a standard size and shape, such as one-half square meter carpet tiles, are partitioned into carpet tile fractions. In certain embodiments, these carpet tile fractions are used in conjunction with larger carpet tiles in a carpet tile installation. In other embodiments, these carpet tile fractions may be connected to other carpet tile fractions to form a combination carpet tile that is then used in a carpet tile installation. Among other things, the use of different sized and/or shaped carpet tiles increases the randomness or diversity and/or improves other aspects of the appearance of the floor coverings formed by the carpet tile installations.

Abstract: The invention comprises an improved floor covering product. The floor covering product comprises a floor covering material having a face surface and a back surface. On the back surface of the floor covering material is a layer of polyurethane having a cure index of between approximately 70 and 90. A method of using the floor covering product is also disclosed.

Abstract: An artificial turf is provided. The artificial turf includes a pile fabric having a backing, pile elements extending upwardly from the backing, and an infill layer filled on the backing such that the pile elements are at least partially embedded in the infill layer. The infill layer includes an elastic infill and a high-hardness resin infill.

Abstract: A process for forming a flocked article is provided that includes the steps of: (a) cutting a pre-formed or solid adhesive film into a desired shape; (b) removing a first portion of the cut pre-formed adhesive film from a second portion of the cut pre-formed adhesive film; and (c) heating and applying pressure to the cut pre-formed adhesive film to adhere the film to flock to form a flocked article.

Abstract: Connectors for joining adjacent modular floor covering units. The connectors include a film and an adhesive layer coated on one side of the film. To install tiles using the connectors, a first tile is placed on the floor and a connector is positioned so that the adhesive layer faces upward and does not contact the floor. The connector is typically positioned so that only a portion of the adhesive layer adheres to the underside of the tile, leaving the remainder of the connector extending from the underside of the tile. Tiles are then positioned adjacent the first tile so that a portion of the connector adheres to the adjacent tiles. In this way, the connectors span adjacent tile edges. The tiles are assembled on a underlying flooring surface without the need to attach them to the floor surface.

Abstract: Connectors for joining adjacent modular floor covering units. The connectors include a film and an adhesive layer coated on one side of the film. To install tiles using the connectors, a first tile is placed on the floor and a connector is positioned so that the adhesive layer faces upward and does not contact the floor. The connector is typically positioned so that only a portion of the adhesive layer adheres to the underside of the tile, leaving the remainder of the connector extending from the underside of the tile. Tiles are then positioned adjacent the first tile so that a portion of the connector adheres to the adjacent tiles. In this way, the connectors span adjacent tile edges. The tiles are assembled on a underlying flooring surface without the need to attach them to the floor surface. Rather, the tiles are linked to each other with the connectors, so that the tiles create a floor covering that “floats” on the underlying floor surface.

Abstract: Filamentary materials, such as yarn (18), is wound a frame (28), provided by pairs of movable filaments or wires (35, 38), about which the end of the spindle (22) rotates provides the turns (26) of the winding as the article having the winding is moved along a process path. Mechanically or hydraulically actuated pins (34) support the winding frame in a fixed position. The filaments of the frame may be provided by laterally spaced pairs (44, 46) of filaments of weldable material.

Abstract: A knitted spacer fabric having a tightly knitted bottom layer, a more loosely knitted upper layer and linking fibres extending across the space between the lower and upper faces. Settable material, e.g. cement, is introduced into the space between the upper and lower faces and can be caused to set by the addition of a liquid, e.g. water. Until set, the fabric is flexible and can be shaped but after the material in space has set, the fabric is rigid and can be used as a structural element in a wide range of situations. The bottom layer has an extension that extends beyond the upper face and is connected to the upper face by elastic connecting fibres that draw the extension towards the other face, thereby at least partly closing the space at the edge of the cloth and preventing the settable material from spilling out.