Abstract: A nonwoven aramid staple fiber batt is needled into a woven aramid scrim which is overlayed with a thin mat of heat resistant microfiber to give marked improvement in hot gas filtration.

Abstract: A belt construction having a reinforcement layer and at least one cover layer incorporating a layer of mock leno fabric having a tensile strength of at least 2800 kN/m width.

Abstract: An integral overwrap protective system for a vehicle, e.g., a missile. Includes a filament wound fiber reinforced rubber matrix over a fiber-reinforced composite laminate which forms the vehicle inner skin and a final elastomeric outer coating. The integral overwrap avoids the bonding between vehicle skin and the protective system as in the present systems.

Abstract: There is disclosed a reinforcing element for reinforcing a solidified fluid mass such as concrete or refractory comprising an elongate shank having a slot extending along at least a portion of the length of the shank. The slot increases the surface area of the shank and increases the aspect ratio of the element to more firmly bond the element in the mass. Anchoring portions are provided at the ends of the shank and have a width greater than the diameter of the shank.

Abstract: The present invention is a fire/heat barrier laminate comprising a light weight glass scrim impregnated with a layered mineral which scrim is laminated to one or both sides of an impact structural layer made of an aromatic polyamide fiber.

Abstract: A thermal protection system arrangement and method of manufacture for a carbon-carbon nose tip of a re-entry space vehicle that is expected to encounter very high heat fluxes upon re-entry into the earth's atmosphere. The arrangement includes a carbon-carbon nose tip which has a first sublimatable material infiltrated into the outer portion of the nose tip for release of thermal energy to the environment during the high heat fluxes of re-entry. A second sublimatable material which sublimates at heat fluxes materially less than that of the first sublimatable material is infiltrated into the inner portion of the nose tip so that the nose tip releases energy to the environment and erodes in a controlled manner thereby maintaining the interior of the nose tip at a desired temperature.

Abstract: A prepreg and a composite prepared from the prepreg having high impact resistance, high interlayer toughness and high tensile strength are disclosed. The prepreg comprises the following elements [A], [B] and [C]:[A]: reinforcing fibers;[B]: a resin composition including a thermosetting resin and a thermoplastic resin which is soluble in said thermosetting resin, which resin composition being capable of forming a micro-phase separation structure; and[C]: fine particles which are insoluble in said element [B] and which do not contain an elastomer component;said element [C] being localized in a surface of said prepreg. The present invention also provides a composite prepared from this prepreg.

Abstract: A method for electroless deposition of metal onto a nonconductive surface of a substrate is disclosed. According to the method, the surface is contacted with a nonaqueous carrier polymer mixture comprising (a) an organic solvent, (b) a catalytic compound that is soluble in the solvent and contains a catalytic metal, and (c) a polymer or polymeric precursor that is soluble in the solvent and that can be formed into a polymeric film that retains its integrity at 200.degree. C. Excess solvent is removed from the surface to form a catalytic carrier polymer coating on the surface, the coating comprising catalytic compound adhered to a layer of carrier polymer adhered to the surface. The coating is activated to produce an activated catalytic carrier polymer coating on the surface, which is then contacted with an aqueous electroless plating mixture thereby to form a plated substrate having a film of metal over and adhered to the layer of carrier polymer.

Abstract: An improved flexible towpreg tape of a known geometry and a method of production therefor. The improved flexible towpreg tape is formed from a plurality of reinforcing filaments fusion coated with matrix forming material, the reinforcing filaments being substantially wet-out by the matrix forming material, and the towpreg tape having multiple plies with an average thickness less than about 100 microns. The method of production for the improved flexible towpreg tape includes the steps of coating the reinforcing filaments with the matrix forming material in a manner causing interfacial adhesion of the matrix forming material to the reinforcing filaments; forming a towpreg by heating the matrix forming material contacting the reinforcing filaments until the matrix forming material liquefies and coats the reinforcing filaments; and forming the towpreg tape under pressure and elevated temperature in a means for creating a known tape geometry.

Abstract: Reinforcement potassium hexatitanate fiber having an average fiber length of 8-30 .mu.m, an average fiber diameter of 0.2-0.7 .mu.m and a specific surface area of 2-4 m.sup.2 /g and a composite materials comprising the whiskers and a light alloy or thermoplastic resin. Also disclosed a process for producing the whiskers.

Abstract: A fiber-reinforced composite is prepared from fibers embedded in a composition comprising cured epoxy resin(s), an aromatic oligomer such as a polyether optionally with reactive primary amine groups, and an amino-functional silicone resin with monophenyl siloxy units and amino-functional siloxy units.

Abstract: A specific sizing agent comprising as the main component an adduct of mono- or poly-cyclic phenol with alkylene oxide is applied in a specified amount to the surface of a high-strength and high-elasticity carbon fiber or a precursor fiber thereof and then dried to prepare a reinforcing carbon fiber according to the present invention, which is then preformed into a fiber arrangement, impregnated with a precursor of matrix carbon, and carbonized to produce a high-strength and high-elasticity carbon-carbon composite material.

Abstract: The stiffness of materials formed from aluminum alloy sheets laminated with layers of long aligned fibers embedded in a matrix of resin material is enhanced by reinforcing the aluminum alloy component with ceramic particles or whiskers. Use of stiff fibers such as carbon, aramid, alumina, silicon carbide or mixtures of these enables the stiffness of the fiber/resin component to be matched to that of the metal/ceramic component. This results in good fatigue crack growth resistance in the finished laminate, even for short crack lengths. In a preferred laminate, the metal/ceramic component is formed with a matrix of aluminum-lithium alloy. Such alloys are inherently stiffer than alloys without lithium, with the result that the increased stiffness obtained from ceramic reinforcement is enhanced stiff further.

Abstract: A reinforced laminated cloth is provided comprising outer layers of material having sandwiched therebetween a layer of reinforcing material, the layer of reinforcing material preferably comprising first and second layers of parallel spaced apart strands of stretch resistant material inclined at an angle to one another. In another aspect, the invention comprises a method for the preparation of a reinforced laminated cloth comprising feeding first and second webs of material towards a nip roll, coating the surface of at least one of the webs with adhesive, feeding reinforcing strands between the first and second webs, each of the reinforcing strands preferably being passed through one of a plurality of apertures located on a continuously moving endless belt disposed transversely to the direction of movement of the first and second webs, and continuously passing the first and second webs and the reinforcing strands through the nip roll.

Abstract: This invention relates to a chopped strand mat and a thermoplastic sheet for the manufacture of molded articles which are excellent in strength, rigidity and impact resistance as well as in color quality.The chopped strand mat according to the invention comprises chopped strands having fiber lengths of 10 to 100 mm and doped with a surface treating composition comprising an expoxysilane coupling agent and an epoxy resin and, as a binder, a polymer containing an acrylic ester unit. The thermoplastic sheet according to the present invention comprises the chopped strand mat impregnated with a thermoplastic resin.

Abstract: A hot soft nip calender apparatus is provided for a paper mill. The apparatus includes at least one heated calender roller and a finishing belt which is moved in proximity to the heated calender roller by a plurality of drive rollers and at least one pressure roller. Thus, a heated calender nip is defined between the heated calender roller and the finishing belt. A web of paper is passed through the nip, such that one surface of the web of paper is contacted by the heated calender roller, while the opposed surface of the web is contacted by the finishing belt. The finishing belt has an extremely smooth surface for contacting the web of paper so as to impart appropriate smoothness and gloss characteristics to that surface. The finishing belt can readily be changed when worn or damaged or to alter the characteristics being imparted to a web of paper.

Abstract: The invention concerns a composit material with a glass-ceramic or ceramic matrix obtained by the sol-gel process and reinforced by fibers, wherein said matrix is MLAS matrix and wherein said fibers are at least 17% by volume Si-Ti-C-O fibers. FIG. 2 shows the flexural stress-strain curves (compression and tension) for a composite material containing 24% by volume of Si-Ti-C-O fiber in a MLAS matrix. Shaped articles produced from the composit material according to this invention can be used in the aeronautical and spatial industries and in motor vehicle engines.

Abstract: A carbon fiber woven fabric which uses a flat carbon fiber yarn consisting of many carbon fibers as at least its warp or weft, its weaving method and weaving apparatus. The flat carbon fiber yarn is twist-free, the number of its carbon fibers being 6,000 to 36,000, the yarn size being 3,000 to 30,000 deniers, the yarn width being 4 to 16 mm, the yarn thickness being 0.07 to 0.6 mm, and the ratio of yarn width to yarn thickness being 20 to 150. In the carbon fiber woven fabric, the flat carbon fiber yarn has a yarn width of 4 to 16 mm, a yarn thickness of 0.07 to 0.6 mm, a ratio of yarn width to yarn thickness of 20 to 150, and a ratio of weaving yarn pitch to yarn width of 1.0 to 1.2, the thickness of the woven fabric being 0.1 to 0.6 mm, the weight of woven fabric being 90 to 500 g/m.sup.2 and the fiber density of woven fabric being 0.8 to 1.2 g/cm.sup.3. The woven fabric is woven by a weaving apparatus provided with at least a weft supply device or a warp supply device.

Abstract: An article including a woven fabric for impeding the passage of air, the fabric having an air permeability of less than about 15 cfm/ft.sup.2 and including at least one multifilament yarn having a longitudinal axis, the yarn being made of high strength filaments having a tenacity of at least about 7 g/d, a tensile modulus of at least about 150 g/d and an energy-to-break of at least about 8 J/g. Preferably, the high strength filaments are extended chain polyethylene.

Abstract: A pad for protecting at least a portion of the human body against injury including at least three hybrid fabric layers, each hybrid fabric layer comprising at least one high strength fiber having a tensile modulus of at least about 160 grams/denier and a tenacity of at least about 7 grams/denier and at least one ground fiber, wherein the hybrid fabric layer has a construction selected from the group consisting of a weft knit of the high strength fiber and the ground fiber, a warp knit of the high strength fiber and the ground fiber, an inserted warp knit wherein the high strength fiber is inserted into a warp knit of the ground fiber, and a stitchbonded knit.

Abstract: A low stretch fabric for use in inflatable devices that place pressure on body parts, such as anti-G garments. The novel design of the present invention allows it to inflate to a lesser volume, than conventional fabrics, while maintaining the same pressure. This results in faster response times and less bulk of the garment constructed of the present invention.

Abstract: A fabric suitable for use as a firebreak is knitted from a yarn formed from a first synthetic material having high mechanical strength and high reflectivity and a second non-flammable, thermally stabilized synthetic material having a high reflectivity. Preferably the first synthetic material is an aramide filament, and preferably the second synthetic material is a pre-oxidized filament. Preferably the fibers are cracked whereby they exhibit highly reflective surfaces especially useful in the reflection of heat produced by a fire.

Abstract: A carbon fiber-reinforced carbon composite material, wherein carbon fibers are oriented substantially in the thickness direction, the ratio of the thermal conductivity in the thickness direction to the thermal conductivity in a direction perpendicular to the thickness direction is at least 2, and the thermal conductivity in the thickness direction is at least 3 W/cm.multidot..degree.C.

Abstract: Sized fibers, for use as reinforcements in high temperature polymeric comites, are prepared by coating the outside surface of the fibers with an amorphous, B-stage bisphthalonitrile prepolymer. The prepolymer may be prepared by curing a bisphthalonitrile monomer with an organic amine, an aromatic organic acid, a mineral acid, a Lewis acid or a salt of any of the above. Then, the fibers are coated by passage through an organic solution of the prepolymer. Either before or after completely curing the prepolymer coating on the fibers, the coated fibers are covered with a resin, for example, by passage through a solution or melt of a polyimide or bisphthalonitrile resin. If the phthalonitrile coating was incompletely cured prior to covering the phthalonitrile-coated fiber with the resin, the heat during the subsequent cure of the resin also completely cures the phthalonitrile coating. The resulting composite has excellent high temperature properties.

Abstract: A pre-stressed composite liner structure is provided for tribological syss typically associated a pump, engine, compressor or systems having bearings rotating within a journal. A hollowed ceramic core is concentrically wound with cladding material in the form of a filament or braid. The ceramic core and the wound cladding form an interference fit with one another to pre-stress the ceramic core in terms of tensile strength.

Abstract: The invention relates to a structural part (1) consisting of a cured resinified spaced-layer fabric of industrial fibers such as glass fiber, aramid fiber, ceramic fiber or the like, having a first layer (2) and a second layer (3) which are liquid-tight and are spaced from each other by cross-pieces (11). In order to obtain a structural part which is suitable, in particular, also in connection with containers for easily inflammable and explosion-endangered substances such as for instance gasoline, the invention proposes that conductive threads (4, 5) which are incorporated in the spaced-layer fabric extend alternately between the layers (2, 3).

Abstract: A glass sheet annealing ring includes an insulating ring juxtaposed the inboard periphery of the annealing ring for reducing the cooling rate of the glass sheet in proximity to the insulating ring thereby reducing the magnitude of net inner band tension while maintaining edge compression as the glass sheet is cooled.

Abstract: A golf club shaft comprising a mandrel with a tapered surface as its outer circumference which is wound with three layers of prepreg sheets of high-strength fiber impregnate with synthetic resin. The middle layer is also wound with a separate string member. The inner layer fibers and the separate string member are arranged in a criss-cross pattern running generally in the longitudinal axial direction of the shaft. However, the fibers which are part of the middle and outer layers run unidirectionally only in the longitudinal axial direction of the shaft. No fibers run in a circumferential direction. In addition, the fiber and matrix of the outer layer become transparent after curing. Thus, even when the shaft is shrunk toward the center, no zigzag or wrinkles are generated in the string member found between the middle and outer layers nor in the outer layer fibers themselves.

Abstract: The invention relates to the use of an assembly comprising at least one non-conductive or substantially non-conductive carrier material and at least one conductive fiber web which has been provided on at least one side of the carrier material, with fibers of the conductive web having been brought into electrically conductive contact, through the carrier material, with the other side of the carrier.

Abstract: A mixed-matrix composite material reinforced with continuous fibre comprising a flexible sheath of thermoplastic polymer covering a multifibre filament impregnated with a powder consisting of:1-99% by weight, and preferably 50-95%, of a thermoplastic polymer;99-1% by weight, and preferably 50-5%, of a reactive monomer and/or prepolymer which on thermal stressing is able to undergo crosslinking and/or molecular weight increase.

Abstract: The present invention relates to a flexible nonwoven mat comprising physically entangled shot-free ceramic oxide fibers. The flexible nonwoven mat is useful, for example, as filter material, mounting mat, thermal insulation, and sound insulation.

Abstract: A fiber-reinforced composite is prepared from fibers embedded in a cured epoxy resin(s) containing therein a amino-functional silicone resin with monophenyl siloxy units and amino-functional siloxy units.

Abstract: Members with excellent water- and oil-repelling, and anti-contaminating properties are provided by exposing fillers partially protruding from the surfaces of fiber reinforced plastics or fiber reinforced metals and chemically adsorbing a chlorosilane-based chemical adsorbent to the rough surface of the fiber reinforced plastic or metal substrate. A siloxane-based chemically adsorbed monomolecular film or a polysiloxane chemically adsorbed film is formed on the substrate by chemically adsorbing a chemical adsorbent having numerous chlorosilane groups to the substrate surface. Following that, a chlorosilane-based chemical adsorbent having fluorocarbon groups is chemically adsorbed to the film, thus forming a chemically adsorbed monomolecular or polymer film with water- and oil-repelling properties.

Abstract: A device for protection against fire (G3), comprising a flexible body (A3) of material with endothermic properties, comprising a filler releasing vapor under the effect of fire.According to the invention this device comprises, on at least that face of said body intended to be directed towards the fire, at least one layer (E3) of a fabric consisting of fire-resistant fibers and impregnated with an intumescent agent.

Abstract: A woven fabric for a seat belt comprises warp and weft yarns which are combined to constitute a woven base which extends in a given way, and extra yarns which are held in the woven base and extend substantially straightly along the given way. The extra yarns are constructed of a material whose extensibility is lower than that of materials of the warp and weft yarns and whose tensile strength is higher than that of the materials of the warp and weft yarns.

Abstract: A composite is produced by depositing a slurry of infiltration-promoting material and organic binding material on a layer of boron nitride coated fibrous material forming a tape therewith on drying, firing the tape to burn out organic binding material and infiltrating the resulting porous body with silicon.

Abstract: Tough ceramic products can be prepared without exotic pressure fabricating techniques by use of a matrix laminate comprising a continuous fiber ceramic reinforcement in tow or woven form for strength, stiffness, and toughness and a ceramic matrix generally comprising (a) a filler, such as mullite; (b) ceramic reinforcing whiskers, such as silicon nitride or silicon carbide, for fine-scale interlaminar shear resistance (c) a binder, such as colloidal silica; and (d) an activator, such as a trona-like material including sodium and carbonate. The matrix is brushed into the fiber reinforcement, which is then laid up, dried, and cured. Tandem ceramic composites can be fabricated.

Abstract: A flexible composite of manufacture especially suitable for use as a ballistic resistant body armor. An improved penetration resistant composite of the type comprising at least one substrate layer having one or more planar bodies affixed to a surface thereof, the improvement comprising laminated planer bodies comprising at least two layers, at least one or said layers being a metal layer positioned on the impact side of said bodies exposed to said threat and at least one of said layers being a fibrous layer comprising a fiber network in a polymeric matrix.

Abstract: Novel compositions comprising a high concentration of one or more extended chain homopolymer, copolymer, or block polymer and certain polyphosphoric acids are prepared. Such compositions are optically anisotropic (liquid crystalline), capable of exhibiting excellent cohesive strength, and are especially suited to the production of high molecular weight ordered polymer fibers by dry-jet wet spinning. These liquid crystalline compositions are capable of being drawn through long air gap distances and spun at exceptionally high spin draw ratios. Fibers, films and other articles formed from these liquid crystalline compositions exhibit exceptionally high physical and heat resistant properties.

Abstract: A mixed-matrix composite material reinforced with continuous fibre comprising a flexible sheath of thermoplastic polymer covering a multifibre filament impregnated with a powder consisting of:50-99% by weight, and preferably 70-95%, of a thermoplastic polymer;50-1% by weight, and preferably 30-5%, of a C.sub.2 -C.sub.4 olefin/carbon monoxide alternating polymer having an intrinsic viscosity exceeding 0.1 dl/g when measured in m-cresol at 100.degree. C.

Abstract: A method of forming fiber reinforced aluminum phosphate bonded material having improved strength at elevated temperatures. The method comprises the steps of: (a) preparing a slurry by blending alumina and aluminum phosphate solution, the slurry being substantially free of silica; (b) providing a fiber substrate coated with a metal selected from the group consisting of nickel, tungsten, molybdenum, platinum, copper, silver, gold, palladium, cobalt, chromium and titanium; (c) infiltrating the slurry into the fiber substrate; and (d) curing the infiltrated substrate to form a fiber reinforced aluminum phosphate bonded composite material. In a preferred embodiment of the present invention, the fiber substrate is made from SiC fibers and the refractory metal is electrolessly coated nickel.

Abstract: A ceramic honeycomb structure containing SiO.sub.2, Al.sub.2 O.sub.3 and MgO primarily in the form of cordierite, mullite and corundum and having extensive microcracking provides high resistance to thermal shock, and is useful as a substrate for catalysts. Such a structure is prepared by coating a preform of glass fibers with an alumina dispersion and firing the coated preform so that the glass and alumina react to form cordierite, mullite and corundum.

Abstract: Antistatic spunbonded nonwoven fabrics are provided. The fabrics of the invention include a plurality of substantially continuous electrically nonconductive filaments formed of a thermoplastic polymer, a plurality of electrically conductive filaments distributed among the electrically nonconductive filaments throughout the fabric, and a multiplicity of discrete bond sites bonding together the electrically nonconductive and the electrically conductive filaments to form a coherent fabric.

Abstract: Rocket exit cones, rocket motors, curved objects, and the like, are produced by weaving a fabric onto a non linear form and rotating the form to wind up the fabric as it is being woven. Compensation between the linear, flat shape of the fabric and a non linear shape of the wind up form is obtained by conforming the shape of the reed portion of the loom to the shape of the form, and by providing a constant and/or variable spacing between the reed elements. A uniformly wrapped, non linear shape is is produced by the process.Following wrapping, the fabric shape is impregnated with resin, and cured to a carbonized and/or graphitized state. Finally, the cured shape may be machined to its desired size and contour, having uniform properties.

Abstract: A carbon composite material reinforced with a carbon fiber and an inorganic fiber. The composite material has a core formed of a carbon fiber-reinforced carbon composite comprising a carbon fiber reinforcement and a carbon matrix, The core is externally covered with an inorganic fiber-reinforced carbon composite comprising an inorganic fiber reinforcement, other than carbon, and a matrix composed either of carbon alone or a mixture of carbon and boride. This provides for sound and steady protection against oxidation, as well as for retention of high strength in an oxidizing atmosphere at high temperatures.

Abstract: The thermic protection device is obtained by winding refractory wires with plush loops and radial and reinforcement armament picots, also with refractory fibers, preferably twisted. The plush loops and the picots have a predetermined orientation and/or pitch with respect to the direction of the ablative flow in the hollow structure.Application for the embodiment of the ferrule of a ram jet engine chamber.

Abstract: Described herein are novel rubber modified bismaleimide resins and prepregable resin compositions comprising these bismaleimides and one or more liquid co-reactants and optionally, one or more other additives.

Abstract: An article suitable for use in bonding to metal, glass, or ceramic substrates at high temperatures, e.g., above about 400.degree. C, comprises (a) a thermally stable backing material, such as a metal foil or an inorganic fabric; and (b) a coating on at least a portion of at least one major surface of the backing material, the coating consisting essentially of fused or fusible particles selected from glass particles, ceramic particles, and mixtures thereof. Preferably, the coating further contains a non-pressure sensitive adhesive vehicle such as pine oil, to aid in application and retention of the particles.

Abstract: A flexible article of manufacture especially suitable for use as a ballistic resistant body armor which comprises one or more composite layers, at least one of said composite layers comprising a base layer having a plurality of planar bodies positioned between two sandwiching flexible layers out of contact with each other and a plurality of planar bodies positioned on a surface of said base layer out of contact with each other and in disalignment with the sandwiched planar bodies.

Abstract: A fiber reinforced plastic reinforcement for concrete structure comprises a core made of a fiber reinforced plastic material composed of a matrix resin and reinforcing fiber, uneven profile portion integrally formed on the peripheral surface portion of the core having alternately arranged first higher portions and second lower portions, and the reinforcing fiber extending in series across the core and the uneven profile portion.