Abstract: Armor for lightweight ballistic protection is made up of composite tiles which can be assembled into modules. The modules can be assembled into panels and can be mounted on vehicles and aircraft and on the walls of shelters. The tiles have core layer(s) of non-homogeneous materials provided by particles of grit distributed in a plastic, preferably rigid polymeric matrix, and which are faced by a layer of high modulus stiff material such as ceramic. The tiles are preferrably backed by elastomeric material and may have sheets of composite material between the elastomeric layer and the non-homogenous core layer. The tiles may be stacked, forming modules and the modules assembled in rows to form panels. An incoming object causes the facing layer to distribute the impact force over a large area of the non-homogeneous grit/polymeric core layer which fractures and absorbs the impact and shock waves, both the compressive direct wave and the tensile wave reflected from the back interface.

Abstract: Body armor comprising a projectile-resistant outer layer and an energy-absorbing inner layer, wherein the energy-absorbing inner layer comprises a superelastic three dimensional construct.

Abstract: Processes for preparing ultra-high molecular weight polyethylene yarns, and the yarns and articles produced therefrom. The surfaces of highly oriented yarns are subjected to a treatment that enhances the surface energy at the yarn surfaces and are coated with a protective coating immediately after the treatment to increase the expected shelf life of the treatment.

Abstract: The invention relates to a flexible composite material. This material comprises at least 2 layers comprising high strength fibers, said at least 2 layers comprise consolidated elements and unconsolidated elements, the unconsolidated elements being in contact with the consolidated elements. The flexible composite material shows a better anti-ballistic performance compared to materials known so far.

Abstract: The invention combines tiles with an optimal width to thickness ratio together into array(s), and then affixes the array(s) to a depressible adhesive coated substrate. This combination of array(s) and substrates compliments the optimal tile thickness to width ratio to create a more advantageous directional shift of energy dissipation that creates a yaw of the bullet's direction, and subsequent increase of ceramic thickness that the projectile must pass through. The invention eliminates hard epoxies and rigid fiber induced wraps to create a truly flexible matrix that can be applied for use to protect the body with traditional concealable or tactical carriers, or can be used as a “peel and stick” high threat armor system that can be easily field mounted to a vehicle, structure, or aircraft.

Abstract: The present invention in some aspects is directed to small arms ammunition and programmed upset characteristics thereof imparted to them using high energy beams. More particularly, the invention relates to ammunition and methods of making ammunition having predetermined patterns of engraving and/or cutting or hardening and/or annealing imparted in the ammunition's forward portion using a programming laser or electron beam system adapted for treating projectiles to effect predetermined and consistent upset configurations.

Abstract: An armor includes a core that, in turn, includes a first layer of prismatic elements arranged in a tessellated fashion and a second layer of prismatic elements arranged in a tessellated fashion. The first layer of prismatic elements is nested into the second layer of prismatic elements. An armor includes a strike face sheet, a rear face sheet, and a core disposed between the strike face sheet and the rear face sheet. The core includes a first layer of prismatic elements arranged in a tessellated fashion, a second layer of prismatic elements arranged in a tessellated fashion, and a strain isolation layer. The first layer of prismatic elements is nested into the second layer of prismatic elements with the strain isolation layer disposed between the first layer of prismatic elements and the second layer of prismatic elements.

Abstract: Ballistic resistant articles having excellent resistance to deterioration due to liquid exposure. More particularly, ballistic resistant fibrous composites and articles that retain their superior ballistic resistance performance after exposure to liquids such as sea water and organic solvents, such as gasoline and other petroleum-based products.

Abstract: This invention is a torso-body shaped frame vest-like garment that is designed to function as ballistic armor. This garment contains inserts comprised of unitary panels of pliable ballistic material capable of stopping bullets from most handguns. The use of a torso pattern sloper as a base structure for frame design allows this garment to be adapted for all types of wearable apparel besides vests such as jackets, coats, suits, shirts, etc., and allows for an increased range of movement and level of comfort. Unlike most other types of ballistic armor that is concealed by being worn under normal clothing this garment is designed to be used as outerwear that can complement casual, business, or other professional attire. Its function as fashionable, concealable, and comfortable ballistic armor is achieved by using design methods, sewing techniques, ornamental trim applications, and fabric applications common to high fashion casual and professional attire.

Abstract: The present disclosure is directed to a composite armor system and method of manufacturing the same including a composite armor system that includes a first bulk bonded fibrous layer, a second bonded fibrous layer bonded to the first bulk bonded fibrous layer and a third bonded fibrous layer. At least one release layer is disposed between the second bonded fibrous layer and the third bonded fibrous layer and a joining mechanism that joins the second bonded fibrous layer to the third bonded fibrous layer through apertures in the release layer into a joined bonded substratum layer. The release layer prevents bonding between the second bonded fibrous layer and the third bonded fibrous layer at opposite portions of the release layer contacting both the second bonded fibrous layer and the third bonded fibrous layer.

Abstract: A ballistic transparency includes a first ply having a peripheral edge; a second ply spaced from the first ply and having a peripheral edge; a polymeric layer located between the first ply and the second ply; and at least one flexible mounting member having a first end extending within the polymeric layer and a second end extending beyond the peripheral edges of the first and second plies.

Abstract: Helmets for military and other applications that require resistance to high energy fragments and rifle bullets are disclosed. The helmets are fabricated with a combination of ceramic, either as a monolith or as a plurality of discreet pieces, and an inner backing material having a plurality of fibrous layers such as polyolefin and/or aramid fiber layers.

Abstract: The present invention regards a composite material for ballistic protection comprising a ballistic fabric substrate having at least one surface provided with a polymer coating obtainable through foaming and subsequent polymerization of a mixture comprising an acrylic resin and a polyurethane resin. The present invention further regards the method for preparing such composite material, as well as a laminated multilayer system, a packet for ballistic protection and an article for ballistic protection comprising such composite material.

Abstract: A helmet shell is formed having an outer section of fibrous layers, a middle section of fibrous layers and an inner section of fibrous layers. The outer section layers contain high tenacity abrasive fibers in a resin matrix. The middle section layers contain high strength polyolefin fibers and are in the form of woven or knitted fabrics with a resin matrix. The inner section layers contain high strength polyolefin fibers and are in the form of non-woven fabrics with a resin matrix. The helmet is lightweight and resists penetration of rifle bullets.

Abstract: An armor includes a core that, in turn, includes a first layer of prismatic elements arranged in a tessellated fashion and a second layer of prismatic elements arranged in a tessellated fashion. The armor further includes a smart component operably associated with a component of the armor. The first layer of prismatic elements is nested into the second layer of prismatic elements.

Abstract: Rubberized polyolefin fabrics, particularly rubberized polyolefin fiber containing fabrics and a method for vulcanizing rubber without melting or lowering the performance of the fibers. A plurality of fibrous layers are molded and rubberized under high pressures, producing fabrics having customized stiffness properties.

Abstract: A roofing membrane assembly includes a membrane having a top surface, bottom surface, first longitudinal edge and second longitudinal edge. A first primed area is located at the top surface along the first longitudinal edge. A second primed area is located on the bottom surface along the second longitudinal edge. A tape is secured to the membrane on the first primed area. A first release liner is positioned over the tape and a second release liner positioned over the second primed area.

Abstract: A composite armor plate includes a fracture layer placed adjacent to a ceramic layer. The ceramic layer provides a ballistic resistant layer that receives a ballistic impact and propagates a compression wave. The fracture layer is placed behind the ceramic layer and absorbs a portion of the compression wave propagating out in front of the ballistic impact. The absorbed compression wave causes the fracture layer to at least partially disintegrate into fine particles, which dissipates energy in the process. To cause a higher degree of fracturing (and thus larger dissipation of compression wave energy) the fracture layer includes a plurality of resonators embedded in a fracture material.

Abstract: Multilayer ballistic resistant articles formed from a combination of flexible and semi-rigid panel components. The flexible and semi-rigid panels may include woven fibrous layers, non-woven fibrous layers or both. The articles provide suitable protection against high energy ballistic threats, while remaining suitable for flexible vest applications.

Abstract: This invention relates to the use of an open, plain Leno Aramid fiber weave wrapped around the armor base plate in such a fashion that the wrap on the strike face surface is bonded with a thermoset resin while the continuous fibers around the back are left resin-free and able to distort, allowing localized deformation while keeping the remainder of the “wrap” holding tight. This wrap technique keeps the composite backing tight to the strike surface while allowing all of the benefits of localized fiber movement and tensile failure on the backside of the target. Other high performance fibers, such as fiberglass, also woven in a Leno weave and applied in the same method will yield similar results. This invention also relates to the placement of a “slip layer” between the fiber surface and the polymer coating of an armor system.

Abstract: An apparatus may comprise an outer skin having an exterior side and an interior side, an internal structure positioned relative to the interior side of the outer skin, and an inner skin. The internal structure may be capable of absorbing a blast load applied to the exterior side of the outer skin. The internal structure may be located between the outer skin and the inner skin.

Abstract: A multilayer backing composite for armor plate systems. One embodiment provides a ceramic layer and a bonded multilayer backing layer bonded to the ceramic layer. The backing layer can be formed from at least two layers each of alternating elastomeric interstitial layers and UHMWPE layers having an areal density in the range of about 125 to 400 g/m2. The areal density of the stack can be in the range of about 4 to 15 lbs/ft2, and specifically about 6.98 lbs/ft2. In some embodiments, at least one of the at least two UHMWPE layers nearer to the ceramic layer of the stack can have a lower areal density than at least one layer further from the ceramic layer. The ceramic layer can be SiC and 0.280? thick; each rubber layer can be about 0.01?; and each UHMWPE layer can be about 0.15?.

Abstract: A sandwich of impact resistant material comprising: a first tile comprising a plurality of nano-particles bonded together, wherein the nano-structure of the nano-particles is present in the first tile and the first tile comprises a hardness value; a second tile comprising a plurality of nano-particles bonded together, wherein the nano-structure of the nano-particles is present in the second tile and the second tile comprises a hardness value; and a third tile comprising a plurality of nano-particles bonded together, wherein the nano-structure of the nano-particles is present in the third tile and the third tile comprises a hardness value, wherein the second tile is coupled in between the first tile and the third tile, and the second tile comprises a hardness value greater than the first tile and the second tile.

Abstract: Methods for making armor and armor articles with transformed nanomaterial. This abstract is provided to comply with the rules requiring an abstract which will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure and is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims, 37 C.F.R. 1.72(b).

Abstract: A composite armor including a ballistic armor layer and a directly attached polyurea layer. The polyurea layer is the cured reaction product of an isocyanate curing agent and a mixture of diamines having the general formula: H2N-Ph-(C?O)—O—(CH2—CH2—CH2—CH2—O)n—(C?O)-Ph-NH2, wherein in the mixture n in the ranges from 3 to 14 and the weight average value of n is about 9 to 10. Ph represents phenyl. In a preferred embodiment, the polyurea layer is the strike face. The composite armor is useful for light armor applications in which weight is a factor such as military vehicle armor and military boat armor.

Abstract: A ballistic vest-like garment using a torso pattern sloper as a base structure frame so that the garment can be adapted to various types of garments and wearers. Vest-like garment can contain unitary and detachable panels of pliable ballistic material capable of stopping bullets from most handguns. This garment is designed to be used as outerwear that can compliment casual, business, or other professional attire.

Abstract: A flexible armor system includes a rigid panel of a stiffness calculated to resist penetration by a known ballistic object, made from multiple layers of Ultra High Molecular Weight Poly-Ethylene fibers or other high tenacity fibers, which is then pre-flexed beyond its elastic bending limit to create a distributed pattern of surface buckling, with localized areas of interior delamination, which together function as bending or hinge lines to provide flexibility to the otherwise rigid panel and thereby lower its overall stiffness to less than that calculated for the rigid panel to resist the ballistic object. The areas of delamination have a width of less than one half the diameter of the ballistic object.

Abstract: A multilayer backing composite for armor plate systems. One embodiment provides a ceramic layer and a bonded multilayer backing layer bonded to the ceramic layer. The backing layer can be formed from at least two layers each of alternating elastomeric interstitial layers and UHMWPE layers having an areal density in the range of about 125 to 400 g/m2. The areal density of the stack can be in the range of about 4 to 15 lbs/ft2, and specifically about 6.98 lbs/ft2. In some embodiments, at least one of the at least two UHMWPE layers nearer to the ceramic layer of the stack can have a lower areal density than at least one layer further from the ceramic layer. The ceramic layer can be SiC and 0.280? thick; each rubber layer can be about 0.01?; and each UHMWPE layer can be about 0.15?.

Abstract: A camouflage material comprising an electromagnetic energy (EME) absorbing layer comprising an array of carbon nanotubes and a plurality of energy transmitting elements embedded within the absorbing material. The energy transmitting elements are operative to convey energy to at least a portion of an outer surface of the absorbing layer.

Abstract: A method and apparatus for providing impact, abrasion and sharp implement resistance to a body. The apparatus including an impact layer having a plurality of plates adhered to a layer of penetration resistant fabric and an energy absorptive layer including an energy absorptive material coupled to the impact layer. The apparatus may further include a layer of woven fabric and a layer of multiple plies of a penetration resistant fabric.

Abstract: According to some aspects, a method of manufacturing a coated multi-threat fabric, including providing a first fabric layer having a first surface, the first fabric layer having a plurality of high performance fibers, applying a first polymeric material onto the first surface of the first fabric layer, the polymeric material having a melt flow index of between about 0.7 to 1400 g/10 min, a Shore D hardness of between about 36 and 75, and ultimate tensile strength of between about 5 and 75 MPa, spreading the first polymeric material onto the first surface of the first fabric layer so as to form a raw coated fabric having a first coating layer, and heating the raw coated fabric to bond the first coating layer to the first fabric layer, wherein the first polymeric material is selected such that the coated multi-threat fabric is flexible enough to be stored on a roll of a predetermined size.

Abstract: An apparatus may comprise an outer skin having an exterior side and an interior side, an internal structure positioned relative to the interior side of the outer skin, and an inner skin. The internal structure may be capable of absorbing a blast load applied to the exterior side of the outer skin. The internal structure may be located between the outer skin and the inner skin.

Abstract: Ballistic resistant armor material and assembly including a thin, rigid armor component for stopping and capturing ballistic projectiles, backed by a resilient component formed of thermoplastic elastomeric honeycomb material for absorbing projectile strike energy and reducing impact noise and/or blunt trauma injury. The armor component includes multiple layers of high tensile strength aramid fabric or the like sandwiched between front and back plates made of multiple layers of woven carbon cloth impregnated with an epoxy resin or the like. The several layers of the armor component are formed and compressed to provide a rigid outer shell that can advantageously be configured as planar or shaped to suit particular applications. The resilient component is affixed to the inside surface of the armor component and may include one or more layers of flexible honeycomb material having cells that are open, hermetically sealed, or perforated to provide fluid circulation therethrough.

Abstract: A multi-layer armor structure that includes a first composite layer and a second composite layer affixed to the first composite layer, wherein the second composite layer includes a metal plate and sound-wave-deadening material. The first and second composite layers form an overall composite layer. Some embodiments provide a multi-layer composite-armor article that includes a first metal layer, wherein the metal layer has an outer face that will be closer to an outermost surface of the armor article, and an inner face that will be farther from the outermost surface of the armor article; and a multi-layer polymer structure attached to the inner face of the first metal layer, wherein the polymer structure has an outer portion that is attached to the inner face of the first metal layer, and an inner portion that has a lower durometer value than the outer portion.

Abstract: A soft body armor panel includes a subpack that is formed by overlapping sections of ballistic material and sewing them at one or more seams to form discontinuous layers in the subpack.

Abstract: An assembly useful for constructing concealable, flexible, lightweight protective body armor includes a flexible support layer to which is bonded a mosaic of rigid, adjacent tiles having a high bending performance, such as type 5 titanium alloy, which includes 6% aluminum and 4% vanadium by weight. The inner support layer can include woven para-aramid and/or STF-treated Kevlar™. The tiles can have interlocking and/or thickened edges. An additional backing layer can include para-aramid and/or carbon nanofiber embedded UHMWPE UD-laminate. An inner layer can have high moisture transport, anti-microbial properties, and low friction. An outer layer can be shaped with anatomical features to hide the armor. The assembly can be flame resistant. Assemblies with 2 mm thick tiles and total thickness less than 5 mm can provide V50 protection against 9 mm FMJ projectiles at more than 1000 feet/second, and can also protect against knife and spike assaults at 65 Joules force.

Abstract: An armor plate for use in the ballistic protection of a structure against projectiles incoming from an expected threat direction, the plate having an outer face facing the threat direction and comprising a layer of first pellets made of ballistic material of a high density S1 and having a characteristic diameter DP, and second pellets which have a low density section with a central axis transverse to the outer face, along which the low density section at least partially extends, the low density section of the second pellets having a density S2 which is in the range 0?S2<<S1, the second pellets having an outer characteristic diameter DOUT substantially equal to the diameter DP and the low density section having an inner characteristic diameter DIN, DIN<DOUT, each second pellet being surrounded only by the first pellets.

Abstract: Armor with ceramic material and transformed nanotube material produced during/via process transformation, the transformed material in one aspect being graphene ribbon-like material; in one be used to interpret or limit the scope or meaning of the claims, 37 C.F.R. 1.72(b).

Abstract: Several ceramic armor systems are provided herein. One such system is a ceramic armor system for personnel. Such system includes an integral ceramic plate, or a plurality of interconnected ceramic components providing an integral plate. The ceramic has a deflecting front surface or a flat front surface, and a rear surface. A front spall layer is bonded to the front surface of the ceramic plate. A shock-absorbing layer is bonded to the rear surface of the ceramic plate. A backing is bonded to the exposed face of the shock-absorbing layer. A second such system is a ceramic armor system for vehicles. Such system also includes an integral ceramic plate, or a plurality of interconnected ceramic components providing an integral plate. The ceramic plate has a deflecting front surface or a flat front surface, and a rear surface. A front spall layer is bonded to the front surface of the ceramic plate. A shock-absorbing layer is bonded to the rear surface of the ceramic plate.

Abstract: An armor system includes a hard face and at least one reinforcing layer covering a rear surface of the hard face. The reinforcing layer is fabricated from a glass-ceramic material exhibiting crystalline bodies throughout the mass of the glass-ceramic material. At least one resilient layer forms a rearward outer layer of the armor system. The hard face and cooperating reinforcing layers serve to disburse energy caused by the impact of an incoming projectile with the armor system, while the resilient layer serves to retain any pieces of the hard face and reinforcing layers fractured during ballistic impact. In certain embodiments, a plurality of hard faces, each with cooperating reinforcing and resilient layers, are held in parallel and spaced apart arrangement.

Abstract: The present invention provides a system for window blast protection. The system includes a first material, which is either elastomeric or non-elastomeric, which is bonded to a second material, which is elastomeric when the first material is non-elastomeric, and is non-elastomeric when the first material is elastomeric. The system also includes a cover for protecting the materials, where the cover releases the materials in response to the pressure impact of an explosive blast. The second material is anchored to the inside of the cover. When the system is in use, the system further includes a bonding agent for bonding the first material to a film attached to the inner surface of the window and an anchoring means for anchoring the outside of the cover to a frame or wall surrounding the window.

Abstract: Ballistic resistant fabrics and articles that retain superior ballistic resistance performance after exposure to liquids such as sea water and organic solvents, such as gasoline and other petroleum-based products. The fabrics are formed from high performance fibers coated with a nitrile rubber binder polymer having an acrylonitrile content of from about 15 wt. % to about 50 wt. %, and are optionally coated with a binder that is a blend of a nitrile rubber and a fluorine-containing material.

Abstract: The present invention provides an initial strike-face layer for armor, a method of constructing an armor plate and armor. In one embodiment, the initial strike-face layer includes a substantially planar surface having a relief pattern with raised or recessed structures, each of the structures having sides that are oblique to the substantially planar surface.

Abstract: An impact resistant rigid composite article comprising a fibrous layer comprising a network of filaments dispersed in a rigid matrix comprising one or more thermosetting resins and one or more thermoplastic resins which preferably include one or more initiating/compatibilization agents.

Abstract: A refractory ceramic composite for an armor shell, comprising a ceramic core that is formable to replicate a portion of a three dimensional surface, e.g., of an aircraft, to provide ballistic protection. A method of making a shell of refractory ceramic armor capable of conforming to the geometry is provided. The shell is formed by forming a mold to replicate the surface area; arranging a ceramic core on the mold; and removing the mold to leave said ceramic core, and heat treating the ceramic core to a desired hardness. The ceramic core is in the shape of the surface area.

Abstract: In one embodiment, a protective armor system includes first and second armor layers separated by a gap. The second armor layer has a hardness that is less the first armor layer. The protective shield is configured to disperse energy of a shaped charge, such as the energy within a penetrator generated by an explosively formed penetrator (EFP).

Abstract: An improvement in an electric armor system designed to prevent, among other things, a rocket-propelled grenade (RPG) from penetrating the hull of a fighting vehicle. The system includes a self-clearing electrode that will make the system less vulnerable to non-plasma objects that might otherwise short out the active armor electrodes. It optionally further allows for the early initiation of current flow at the point of penetration making it even easier to defeat incoming threats by allowing more time to break-up an incoming plasma jet.

Abstract: A method and device for protecting a surface. The device includes modular spaced armor assemblies having a ceramic face plate, a composite backing plate, and a lightweight low-density module therebetween. The modular spaced armor assemblies may be tiled to form a protective arrangement for protecting a desired surface. The lightweight low-density module includes one or more gas filled cavities.

Abstract: An improvement in an electric armor system designed to prevent, among other things, a rocket-propelled grenade (RPG) from penetrating the hull of a fighting vehicle. The system includes a self-clearing electrode that will make the system less vulnerable to non-plasma objects that might otherwise short out the active armor electrodes. It optionally further allows for the early initiation of current flow at the point of penetration making it even easier to defeat incoming threats by allowing more time to break-up an incoming plasma jet.

Abstract: A polymeric film having increased cut resistance comprising a polymeric matrix having dispersed therein a plurality of cut resistance enhancing fibers. These films are preferably made into gloves, for example medical or industrial gloves.